HARTING Solutions for Industrial Ethernet User Manual

HARTING
04 2E
Solutions for Industrial Ethernet
HARTING was founded in 1945 by
the family that still owns the company.
Today, HARTING employs around
2,300 people worldwide, including
team, including more than 100 sales
engineers is in daily contact with our
customers.
The company is one of the world’s
leading manufacturers of connectors,
and currently have 33 subsidiary
companies in Europe, the United States
and Asia. In several product ares,
HARTING is a market leader.
Great emphasis is placed on close links
with customers, including the provision
of a ‘Just-in-Time’-Service to ensure
rapid delivery to key customers.
HARTING products are designed and
manufactured using the latest
automated techniques, from CAD
systems in the research and
development department to automatic
production techniques on the assembly
lines.
Production and quality control is based
on a ‘zero-error’ philosophy which can
only be reached by the continuous
successful implementation of fully
automated production techniques.
The organisation and procedures for
quality assurance are based on the
EN ISO 9001 standard. A total of
60 engineers and other employees,
most of whom are trained and qualified
to standards laid down by the DGQ
(German Association of Quality) or the
SAQ (Swiss Association of Quality), are
employed solely on quality-assurance
activities.
Quality Connections Worldwide
People | Power | Partnership
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Chapter
Directory
Solutions for Industrial Ethernet
Industrial Ethernet – General information 00
Connectors 02
Active and passive network components
01
System cables 03
List of part numbers 10
Company addresses 20
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Solutions for Industrial Ethernet
General information
It is the user's responsibility to check whether the components illustrated in this catalogue comply with different regulations from those stated in special fields of application which we are unable to foresee.
We reserve the right to modify designs in order to improve quality, keep pace with technological advancement or meet particular requirements in production.
This catalogue must not be used in any form or manner without our prior approval in writing (Copyright Law, Fair Trading Law, Civil Code). We are bound by the German version only.
General
information
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What is Ethernet?
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00.04
Ethernet principles
Classic Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00.04
Ethernet transmission media in common use . . . . . . . . . . . . . . . . . . . . . . 00.04
Fast Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00.05
Switched Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00.05
The Industrial Ethernet network
General requirements for Industrial Ethernet networks . . . . . . . . . . . . . . . 00.08
PROFInet
®
transmission system and wiring . . . . . . . . . . . . . . . . . . . . . . . 00.09
Glossary
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00.12
Industrial Ethernet – General information
Page
Directory chapter 00
General
information
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Industrial Ethernet – General information
What is Ethernet?
Ethernet is a well established specification for serial data transmission, originally published by Xerox in
1975. In 1985 Ethernet was standardised in IEEE
802.3, since when it has been extended a number of times. "Classic" Ethernet operates at a data trans­mission rate of 10 Mbit/s.
Since the 1990s, Ethernet has developed in the following areas:
– Transmission media
– Data transmission rates
l
Fast Ethernet at 100 Mbit/s (1995)
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Gigabit Ethernet at 1 Gbit/s (1999)
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There are plans for Ethernet running at 10 gigabits
– Networked topologies
l
Switched Ethernet
– Industrial Ethernet
Nowadays Ethernet is the most widespread base technology in the world in commercial DP systems, and is also gaining importance in industrial auto­mation. The use of Ethernet creates a homogenous and standardised communication infrastructure, extending seamlessly from the office environment to the machine.
Classic Ethernet (Shared Ethernet)
All network users have the same rights under Ethernet. Any user can exchange data of any size with another user at any time.
Because Ethernet was conceived as a logical bus sys­tem, any network device that is transmitting is heard by all other users. Each Ethernet user filters the data packets that are intended for it out from the stream, ig­noring all the others.Telegrams that are intended for all devices are an exception to this rule.These are known as broadcast or multicast telegrams.
The CSMA/CD network access procedure
In Classic Ethernet, also frequently called shared Ethernet, all the network users share one collision domain. In Ethernet, network access is controlled by the CSMA/CD procedure (Carrier Sense Multiple Access with Collision Detection).
If a network user wishes to transmit data, it first checks whether the network is free (carrier sense). If so, it starts to transmit data. At the same time it checks whether other users have also begun to transmit (collision detection). If that is the case, a collision occurs. All the network users concerned now stop their transmission, wait for a period of time determined according to a randomising principle, and then start transmission again.
The result of this is that the time required to transmit data packets depends heavily on the network loading, and cannot be determined in advance. The more collisions occur, the "slower" the entire network becomes. Shared Ethernet therefore only has limited suitability for industrial automation.
The physical size of the network is also limited. It depends on the data rate being used and on the maximum permissible transmission time of data packets.
Approaches to improved performance
A number of approaches have been tried to improve performance:
Segmentation: -> subdividing the collision domains Higher
bandwidths: -> Fast Ethernet, Gigabit Ethernet Switching: -> Switched Ethernet and combinations of these. Only with the implementation of these approaches
does Ethernet become interesting and useful for industrial automation. For this reason, only Switched Ethernet and Fast Ethernet will be considered further in the following chapters.
Ethernet installations are primarily characterised by two parameters: the Category of the cable (Category) and the Class of the channel (Class).
General
information
Ethernet transmission media in common use
Description Meaning Distance
10 Mbit/s system
10 Base T [FD] 2 conductor pairs, min. Category 3, UTP and STP >100 m 10 Base FX [FD] Fibre-optic cable Depends on fibre type
100 Mbit/s system (Fast Ethernet)
100 Base TX [FD] 2 conductor pairs, Category 5, UTP and STP 100 m 100 Base FX [FD] Fibre-optic cable Depends on fibre type
[FD] = Full-duplex operation possible
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Next = Near end crosstalk
Industrial Ethernet – General information
The cable is identified by its Category in accordance with its electrical transmission and high-frequency properties, as follows: Category 1: not specified Category 2: up to 1 MHz Category 3: up to 16 MHz Category 4: up to 20 MHz Category 5: up to 100 MHz Category 6: up to 250 MHz Category 7: up to 600 MHz
The channel is the point-to-point part of the trans­mission process, and is specified as follows: Class A: up to 100 kHz Class B: up to 1 MHz Class C: up to 16 MHz Class D: up to 100 MHz Class E: up to 250 MHz Class F: up to 600 MHz
The higher the alphabetical sequence of the letter, the tougher are the requirements on the transmission channel, and therefore also on the cable. If, for instance, only Category 5 components are used in a system, the capacity of a Class D cable is required. The same applies to Category 6 and Class E, as to Category 7 and Class F.
General
information
TE = Terminal Equipment
Switched Ethernet
Definition
Switched Ethernet refers to a network in which each Ethernet user is assigned a port in a switch.
Switches separate former collision domains into individual point-to-point connections between the network components and the relevant user equipment.
Preventing collisions makes the full network bandwidth available to each point-to-point connection. The second pair of conductors in the Ethernet cable, which other­wise is necessary for the detection of collisions, can now be used as an additional transmission medium, so providing a significant increase in data transfer rate.
The use of switches allows any desired network configuration, such as star, ring, tree or linear, to be implemented.
Switched Ethernet offers the following important advantages:
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The possibility of scaling the collision regions to match the needs of the application, going as far as fully collision-free networks in which only one user is assigned to each port
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Very fast packet transfer between the collision regions
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A considerable increase in data transfer rate through "true" full duplex operation
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Preventing collisions allows deterministic operation
Network size
There is no theoretical limit to the physical extent of a Switched Ethernet network. The maximum length of conductor between the ends of a point-to-point connection is only determined by the physical transmission properties and is, according to the specification, 100 m. In practice, the connectors and cables used have a decisive effect on the transmission length that can actually be achieved.
Fast Ethernet
Fast Ethernet, according to IEEE 802.3, is not a new standard, but an extension of Classic Ethernet to include the following new properties:
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A data rate of 100 Mbit/s
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Switching
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Full duplex operation
These form the basis of industrially useful Ethernet networks. Autonegotiation provides compatibility with Classic Ethernet in accordance with IEEE 802.3.
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Industrial Ethernet – General information
The switch – the central network component in Switched Ethernet
Switches are active infrastructure components that operate according to IEEE 801.3 on layer 2 of the OSI reference model. Switches analyse all the data packets as they arrive, directing them on to the port where the corresponding user is located. Only multi­cast and broadcast telegrams are an exception to this. They are passed on to all the active ports and switches.
Each switch requires an address/port assignment table in order to correctly redirect the telegrams. The assignment of a destination address to a specific port in the switch is stored in this table. The destination address of an incoming data packet is analysed with the aid of this table, and the data packet is passed on immediately to the corresponding port. The address/port assignment table is usually generated and maintained automatically by the switch in a self­learning process. One switch can learn several thousand addresses. This is necessary when more than one item of user equipment is connected to one or more ports. This allows a number of independent subnets to be connected to one switch.
In this way, each of the ports in a switch generates its own collision region. This prevents data collision with users attached through other ports. In Switched Ethernet, only one user is assigned to any port. In this way collisions are avoided altogether. Guaranteed freedom from collisions provides a significant increase in the effective data transfer rate. Additional-
ly, full duplex operation is now possible, since one pair of conductors in the Ethernet cable, otherwise required to detect collisions, can be used as an additional data transfer medium. With Fast Ethernet operating in full duplex mode (100 Base TX), 100 Mbit/s can be transferred simultaneously in the two directions.This corresponds to doubling the data rate.
Thanks to the switching technology it is possible to construct Industrial Ethernet networks that satisfy the requirements both for reliability and for real-time performance.
Different types of switches
Switches are chiefly distinguished according to the following features:
Modes of operation: Store and forward
Cut-through Modified cut-through
Blocking: Blocking
Non-blocking
Management: Managed
Unmanaged
Principle of a switch
Incoming
telegrams
Outgoing
telegrams
Assignment table
General
information
Address
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Industrial Ethernet – General information
A comparison of the operating modes
Store and forward (Figure 1)
In this mode of operation, the switch temporarily stores the entire data packet, checks it for errors and, if it is free of errors, passes it on to the appropriate port.
Cut-through / Modified cut-through (Figure 2) In this mode of operation only enough bytes from the
data packet are placed into temporary storage as are necessary for the evaluation in the address/port assignment table.
Once this has been done, all the incoming bytes from the data packet are passed on immediately to the corresponding port without any intermediate storage.
In modified cut-through, the switch waits for precisely 64 bytes before making a decision according to the address/port assignment table.
Blocking
A switch has a certain number of ports available to it, and these are connected through the switch matrix. If the switch matrix is capable of handling all the connections without delay at full data rate immediately, then it is called a non-blocking switch. If
the number of simultaneous connections at full data rate is limited, the switch is said to be blocking.
Management
An unmanaged switch handles all the data traffic on the basis of the address/port assignment table. The user has no options for manipulating this.
A managed switch controls the data flow in accordance with certain parameters or rules. The basis for this activity is provided by the switch management software. Modern switches support SNMP management and web-based management. These provide a variety of options for manipulation by the user. The capabilities of the management software differ from one switch to another.
Time behaviour
In Switched Ethernet, all the uncertainties of time that result from Ethernet's collision management algorithm (CSMA/CD) are eliminated. If correctly dimensioned, Switched Ethernet thus becomes a deterministic system. For the purposes of industrial automation it is necessary to select the switches and to dimension the network in such a way that the switches operate within their deterministic range under all operating conditions.
General
information
Figure 1
Figure 2
Address
Address
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Industrial Ethernet – General information
The Industrial Ethernet network
General requirements for Industrial Ethernet networks
The international standard ISO/IEC 11801 and its European equivalent, EN 50173, define an application-neutral standard form of information networking for a building complex. The contents of the two standards are largely identical. Both standards assume that the buildings are used in a way similar to an office, and aim to be neutral towards particular
applications. The specific requirements for Ethernet networks in industrial environments, such as
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equipment-specific cabling
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individually adapted levels of networking for each machine/plant
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linear network structures
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robust, industrial cables and connectors meeting special requirements for EMC, temperature, humidity, dust and vibration
are not considered in either of these standards.
General
information
Office areas Production and other industrial areas
Installation conditions
Transmission capacity
Environmental requirements
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Fixed basic installation in the building
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Cables laid in false floor
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Devices connected at workstation vary frequently
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Prefabricated connecting cables
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Largely standard work places (desk with PC, …)
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Tree network structures
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Wiring depends heavily on the equipment
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Equipment-specific cabling
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Connection points are rarely modified
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Device connections may be assembled on site
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Each machine/plant requires individual levels of networking
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Linear or (redundant) ring network structures are common
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Large data packets (e.g. images)
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Medium network availability
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Transmission time on the scale of seconds
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Predominantly acyclic transmission
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No isochronism
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Moderate temperatures
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Low dust levels
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No humidity
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Little shock or vibration
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Low EMI exposure
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Low mechanical hazard
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Low UV radiation
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Very little chemical hazard
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Small data packets (measurement data)
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Very high network availability
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Transmission time on the scale of microseconds
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High proportion of cyclic transmission
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Isochronism
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Extreme temperatures
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High dust levels
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Humidity possible
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Vibrating machines
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High EMI exposure
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Risk of mechanical damage
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UV exposure out of doors
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Chemical hazard from oily or aggressive atmospheres
Table: Differing requirements of office and industrial areas
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Industrial Ethernet – General information
Network topologies
The topologies of Industrial Ethernet networks are oriented toward the requirements of the equipment that must be connected. Star, linear, tree and ring structures are amongst the most common. In practice, a real installation often consists of a mixture of the individual structures considered below.
Star
A star structure is characterised by a central signal distributor (switch) with single connections to all the network's end devices. Star network structures are best applied to areas where the density of devices is high and the physical distances between them is small, such as small production cells or an individual production machine.
Tree
A tree topology is formed when a number of stars are combined into one network. It is used when a complex installation is divided into smaller regions.
Linear
A linear structure can be implemented by a switch close to the end device requiring connection, or by a switch integrated into the end device. Linear structures are most often used in installations that are physically extensive, such as conveyor systems, and for the connection of manufacturing cells.
General
information
Ring (redundancy)
If the ends of a line are closed by an additional connection, a ring structure results. Ring topologies are used to protect against line breaks or the failure of one network component in installations with high requirements for availability.
PROFInet®transmission system and wiring
The "PROFInet®transmission system and wiring" guideline defines a method of cabling for Industrial Ethernet, suitable for industrial application, on the basis of the fundamental requirements of ISO/IEC
11801. The PROFInet
®
guideline sets new standards,
because:
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The component manufacturer is provided with unambiguous interface specifications
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The user is provided with simple rules for the installation
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He is therefore able to implement networks without additional Ethernet-specific planning, as with a field bus.
The PROFInet
®
guideline specifies cables and connectors with which the user can create an installation without special calculations relating to the transmission routes.
Detailed information can be found on the internet under www.profibus.com
SW = Switch TE = Terminal Equipment
Star structure
SW = Switch TE = Terminal
Equipment
Linear structure
ISO / IEC 11801 Structured building network
Structured machine network
Manufacturing plant
BD = Building Distributor
MD = Machine Distributor
InO = Industrial Outlet
TE = Terminal Equipment
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2 100 m
2 100 m
2 100 m
4 100 m
4 100 m
6 100 m
6 100 m
Industrial Ethernet – General information
Cabling
Cables in an industrial environment may be exposed to extreme mechanical stresses. To ensure adequate mechanical protection special industrialised cable may be required, and this can have an effect on the transmission properties, which may mean that only relatively short transmission routes can be implemented. Signal transmission along symmetric copper cables (twisted pair) must be in accordance with 100 BASE-TX at 100 Mbit/s (Fast Ethernet). The transmission medium contains two pairs of twisted, screened copper cables (twisted pair or star quad) with a characteristic impedance of 100 Ohms. Only screened cables and connectors are permitted. The individual components must satisfy the requirements for Category 5 in accordance with ISO/IEC 11801. The entire transmission route must satisfy the
requirements for Class D in accordance with ISO/IEC
11801. Removable connections on the cable side are made using either RJ 45 or M12 male connectors. On the device connections are in the form of female mating connectors. Connecting cables (device connecting cables and routing cables) accordingly have male connectors at both ends. Each device is connected through an active network component.The transmission cable therefore has identical connectors at both ends which simplifies installation as the connecting cable fulfils the function of a patch lead. The maximum cable length is 100 metres.
As long as the cable and the connectors meet with the above specifications a maximum cabling length of 100 m can be achieved with up to six connector pairs. The combination of a male and female connector is regarded as one pair.
General
information
Table: Transmission route lengths
Wiring example Number of Maximum
connector pairs cabling length
TE = Terminal
Equipment
PMD = PROFInet
®
Machine Distributor
Area "inside"
Connector
Connector coupling
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Industrial Ethernet – General information
Connectors
An important criterion for industrial applications is the ease with which connection equipment can be handled on site. Connectors for M12 and for RJ 45 are available for this purpose. They can easily be assembled on site using standard tools.
In the control cabinet area, PROFInet
®
uses RJ45 in an IP 20 implementation. It is compatible with office connectors.
HARTING RJ Industrial®IP 20 Data
Connectors outside the control cabinet must be capa­ble of withstanding the stresses of industrial applica­tions. RJ 45 or M12 connectors with protection to IP 65 or IP 67 are used in this environment.The RJ 45 in IP 65 / IP 67 implementation has a robust housing with push pull locking. Special versions allow a level of protection up to IP 68 to be achieved. The M12 connectors use the screened, D-coded, 4-pin version, as included by DKE for Industrial Ethernet in the IEC standard.
HARTING RJ Industrial
®
IP 67 Push Pull and
HARAX
®
M12-L shielded
Hybrid connectors can be used where distributed field devices require connection to both the data network and to a low voltage power supply. A fully contact­protected connector allows the connectors to be identical at both ends, since the integrated contact protection means that it is not necessary to alternate between male and female contact.An RJ 45 providing IP 67 protection is used to connect twin-pair, screened data lines for communication and four electrical contacts provide connection to the power supply.
HARTING RJ Industrial®IP 67 Hybrid
Connector assignment
RJ 45
Signal Function
Conductor colour
Pin assignment RJ 45 M12
TD+
Transmission Data + Yellow 1 1
TD-
Transmission Data - Orange 2 3
RD+ Receiver
Data + White 3 2
RD- Receiver
Data - Blue 6 4
Switches
Switches are devices located in the transmission path between end devices, and which regenerate signals they receive before passing them on to their destinations. They are used to construct networks, and permit data communication over long distances. Switches suitable for PROFInet
®
are designed for Fast Ethernet (100 Mbit/s, IEEE 802.3u) and for full duplex transmission. In full duplex operation, a switch simultaneously sends and receives data at the same port. Collisions do not occur. No bandwidth is therefore lost through the Ethernet collision process. Network planning is made significantly more straightforward, because it is not necessary to examine route lengths within a collision domain. Industrialised switches are used for applications in the industrial environments. Switches designed for the office environment can only be used under certain conditions. One reason for this is that they are not suitable for harsh industrial surroundings. Secondly, large numbers of ports can become expensive.
Industrial Outlets
The interface between the structured building network in accordance with ISO/IEC 11801 and the PROFInet
®
plant cabling is provided by the Industrial Outlet, or InO. Its function corresponds to the socket outlet used in the office environment. The InO is manufactured to meet protection levels IP 65 / IP 67 and is suitable for the harsh conditions found in the industrial environment.
Source:
PROFInet®Technologie und Anwendung (PROFInet
®
Technology and Application), November 2002 PROFInet®transmission system and wiring, November 2002
General
information
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Industrial Ethernet – General information
Glossary
10 Base T
The standard for data transmission of 10 Mbit/s Ethernet through unscreened twisted pair cables (Category 3, 4 or 5). Each connection is made using two pairs of wires, one pair being used for data transmission and the other for data reception.
10 Base FX
The standard for data transmission of 10 Mbit/s Ethernet through optical fibres. Each connection is made using two fibres, one fibre being used for data transmission and the other for data reception.
100 Base TX
The standard for data transmission of 100 Mbit/s Ethernet through twisted pair cables (Category 5). Each connection is made using two pairs of wires, one pair being used for data transmission and the other for data reception.
100 Base FX
The standard for data transmission of 100 Mbit/s Ethernet through optical fibres. Each connection is made using two fibres, one fibre being used for data transmission and the other for data reception.
Autonegotiation
A procedure defined in Fast Ethernet in which the devices agree a transmission mode with one another before the actual data transmission begins (100 Mbit/s or 10 Mbit/s, full or half duplex).
Autocrossing (1:1 cable; cross-over cable)
This function makes it possible to cross the send and receive lines of twisted pair interfaces automatically. Devices such as switches that support this function can be joined through a cable that is wired 1:1 instead of a cross-over cable.
AWG (American Wire Gauge) The AWG value describes a cable in terms of the wire thickness and the permissible attenuation.
Depending on the structure of the cable:
AWG 22 corresponds to a conductor
wire gauge of 0.33 - 0.38 mm²
AWG 24 corresponds to a conductor
wire gauge of 0.21 - 0.25 mm²
AWG 26 corresponds to a conductor
wire gauge of 0.13 - 0.15 mm²
Broadcast telegram
A broadcast telegram is defined as a call to all network devices ("one to all").
CSMA/CD procedure Carrier Sense Multiple Access/Collision Detection
Access procedure in Ethernet according to IEEE
802.3. Before sending a message, each network user first checks whether the transmission medium is free (Carrier Sense). It then begins to transmit, checking at the same time whether other devices (Multiple Access) have also begun to transmit data. If two or more devices transmit at the same time, a collision takes place. The devices stop transmitting their data (Collision Detection). After a randomly chosen time the next attempt is made when the line is free. In the CSMA/CD procedure the physical size of the network is limited by the maximum permissible transmission time of the data signals across the network, and this depends on the data rate.
Ethernet
The name of a data network that has been standardised in IEEE 802.3 since 1985. The term "Ethernet" is often used as a general term, without distinguishing between the different versions (Ethernet, Fast Ethernet etc.).
Fast Ethernet
A fast data network specified in IEEE 802.3 in 1995. Important parameters: transmission speed 100 Mbit/s, variable packet length 64 - 1522 bytes (with optional 4 byte tag field).
FEXT (Far End Cross Talk)
A form of crosstalk in which the signals from devices located at the opposite ends of a twisted pair cable are superimposed on one another.
Full Duplex
A mode of operation in which one device can simultaneously send and receive data.
General
information
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Industrial Ethernet – General information
Gigabit Ethernet
A fast data network specified in IEEE 802.3 in 1999. Important parameters: transmission speed 1000 Mbit/s, variable packet length 64 – 1518 bytes.
Half Duplex
A mode of operation in which a device either sends or receives data at any one time. Collision detection is active in Ethernet for half duplex operation. The physical size of the network is limited by the transmission time delays in the devices and the transmission media.
Hub
The central point in a star arrangement.
A hub – often also called a star coupler – can be used to connect a number of devices in a star arrangement. In this arrangement, data packets must take turns to pass through the hub one after another. Data packets received at one port are immediately transmitted again on all the other ports.
Industrial Ethernet
A name for the form of Ethernet used in automation engineering. Because of the conditions encountered in industrial applications, the network components must withstand greater ranges of temperature and satisfy tougher requirements in terms of availability and reliability of the network.
Collision Domain
The CSMA/CD access procedure restricts the transmission time of a data packet from one network device to another. In accordance with the data rate, this yields a spatially limited network referred to as a collision domain. The maximum size of a collision domain is 4250 m at 10 Mbit/s (Ethernet) and 412 m at 100 Mbit/s (Fast Ethernet).If a connection operates in full duplex mode, the physical size can exceed these limits, because collisions do not then occur. This requires bridges or switches to be used.
LAN (Local Area Network)
A name for local networks extending up to 10 km.
Multicast Telegram
A multicast telegram is sent to a group of defined receivers. This group can be reached through one address (cf. Broadcast Telegram).
NEXT (Near End Cross Talk)
A form of crosstalk in which the signals from devices located at the same end of a twisted pair cable are superimposed on one another.
POF (Plastic Optical Fibre)
A name for an optical fibre whose core and sheath are formed of plastic. POF fibres have a typical core diameter of 0.98 mm.
PROFInet
®
A network concept that defines the communication from the field level to the control level utilising Profi­bus and Ethernet, along with a model for the network engineering of the entire plant. See also: www.profibus.com
Queue / Queuing
Queue is a general term for a series of elements or tasks awaiting sequential processing. In a data transmission system, a queue is a number of messages or data packets that are waiting for further processing or to be transmitted elsewhere. They are temporarily sorted, and are processed one after another under the control of appropriate queueing procedures.
Segmentation / Network Segmentation
Network segmentation is used to set limits to collision domains, allowing Ethernet networks to achieve higher performance. A network can be segmented with the aid, for instance, of switches.
Switched Network
A name for an Ethernet network constructed using switches.
General
information
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Notes
General
information
01
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01
Ethernet switches for industrial applications
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01.02
Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01.03
Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01.03
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01.04
Industrial Outlets
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01.06
Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01.07
Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01.07
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01.08
Active and passive network components
Page
Directory chapter 01
Network
components
01
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02
General description
Advantages
General information
Application fields
Switches divide former collision domains into point-to-point connections between the network components and the user equipment involved. Constructing the network this way prevents collisions.
The ESC 67-10 TP05U Fast Ethernet Switch allows up five items of user equipment to be connected through shielded twisted pair cable in accordance with IEC 802.3. The protection level, temperature range and mechanical stability satisfy the toughest demands. The Fast Ethernet Switch can therefore be directly used in industrial environments.
It allows the amount of cabling needed to construct industrial networks to be reduced. The ESC 67-10 TP05U facilitates any kind of network configuration. All connections are plugged, which means that assembly is fast and reliable. All Ethernet interfaces are protected against over­voltage.
l
High IP 65 / IP 67 protection level
l
Robust metal housing
l
Can be used directly in industrial environments
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EMI, temperature range and mechanical stability for the toughest demands
l
PROFInet®compatible
l
Industrial automation
l
Automotive industry
l
Wind power
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Power distribution systems
ESC 67-10 TP05U Fast Ethernet Switch for industrial applications
Network
components
01
.
03
Technical characteristics
Network
components
Function Ethernet Switch in accordance with IEEE 802.3, store and forward switching mode non-blocking,
5 ports unmanaged, autocrossing, autonegotiation, Ethernet (10 Mbit/s) and Fast Ethernet (100 Mbit/s) diagnostic LEDs (link status, data)
Mechanical data
Hood type Robust metal hood of zinc die-cast
Dimensions 45 x 120 x 87 (W x D x H in mm, without connectors)
Mounting 35 mm top-hat rail according to DIN EN 60715, vertical wall
mounting, horizontal wall mounting
Protection level IP 65 / IP 67
Power supply
Input voltage 24 V DC (18 ... 30 V DC)
Current consumption 100 mA at 24 V DC
Connections Compatible with Han
®
4A connector, redundant power supply
Ethernet Interface
Ports 5 x 10/100 Base-TX, twisted pair, data transmission rate 10 or 100
Mbit/s
Cable Shielded twisted pair (STP) and unshielded twisted pair (UTP),
Category 5
Cascade depth Linear / star structure Any
Maximum cable length 100 m (with Category 5 cable) in accordance with EN 50 173-1
Available device HARTING RJ Industrial
®
IP 67 Data 3A,
HARTING RJ Industrial
®
IP 67 Push Pull,
HARAX
®
M12-L with D-coding
Environmental conditions
Operating temperature range -40 °C … +70 °C
Relative humidity for operation
30% to 95%, non-condensing
Mechanical stability
Shock / vibration IEC 68-2-27-Ea / IEC 68-2-6-Fc
EMI Interference immunity EN 61000-4-2 … EN 61000-4-6
Interference emission EN 50011, Class A
Ordering information
Switch type Part No. Specification
ESC 67-10 TP05U
20 70 305 3921
HARTING RJ Industrial®IP 67 Data 3A
ESC 67-10 TP05U
20 70 305 3931
HARTING RJ Industrial®IP 67 Push Pull
ESC 67-10 TP05U
20 70 305 3941
M12 D-coding
01
.
04
Accessories
Part No.
Switch type Identification Power termination Ethernet termination
Network
components
Further connectors can be found in our catalogue “Heavy Duty Han®connectors”.
1)
Order insert fixing screw 09 20 000 9918 separately
ESC 67-10 TP05U HARTING RJ Industrial
®
IP 67 Data 3A
Straight metal hood, metric
1)
19 20 003 1440
1)
Protection cover Han®3A 09 20 003 5422 09 20 003 5425
Han
®
4A female insert 09 20 004 2711
Metal cable gland IP 65, metric M20, cable diameter: 5 - 9 mm 19 00 000 5080
Connector set HARTING RJ Industrial
®
IP 67 Data 3A, metal 09 45 115 1100
Coding pin set 09 45 820 0000
ESC 67-10 TP05U HARTING RJ Industrial
®
IP 67 Push Pull
HARAX
®
M12-L circular connector 21 03 212 2305
Connector set HARTING RJ Industrial
®
IP 67 Push Pull 09 45 145 1100
ESC 67-10 TP05U M12 D-coding
HARAX
®
M12-L circular connector 21 03 212 2305
HARAX
®
M12-L circular connector, shielded 21 03 281 1405
Protection cover M12 21 01 000 0003 21 01 000 0003
01
.
05
Accessories
Identification Part No. Drawing
Set for top-hat rail mounting
in accordance with DIN EN 60715
20 80 000 0003
Set for vertical wall mounting
20 80 010 0001
Set for horizontal wall mounting
20 80 010 0002
Network
components
01
.
06
General description
General information
Advantages
The Industrial Outlet permits a structured building cable link in accordance with ISO/IEC 11801 for industrial areas.
The Industrial Outlet INO 67-30 TP02 can be mounted very simply on walls or beams internally or externally. The proven LSA+ cable termination technology means that the cables can be installed quickly and easily. Lockable, plug-in RJ 45 cables make the work of extending the Ethernet network into the production level simple.
In the version with HARTING RJ Industrial
®
IP 67 Data 3A, the Industrial Outlet provides the interface to the Ethernet cabling as specified for PROFInet
®
.
l
High IP 65 / IP 67 protection level
l
Robust metal housing
l
Can be used directly in industrial environments
l
Easy mounting on walls or beams
l
LSA+ connection technology makes installation straightforward
l
Optimum connector technology with high data security
l
PROFInet®compatible
Industrial Outlet INO 67-30 TP02
Network
components
Field installation cable
Industrial Outlet for PROFInet
®
(left hand cable entry selected)
Machinery
installation cable
01
.
07
Technical characteristics
Mechanical data
Hood type Robust metal hood of aluminium die-cast
Dimensions 105 x 120 x 42 (W x D x H in mm,
without covers; without cable gland)
Mounting Wall mounting
Weight app. 0.6 kg
Protection level IP 65 / IP 67
Ethernet Interface
Suitable for Ethernet, Fast Ethernet
Transmission characteristics In accordance to Category 5, ISO/IEC 11801:2002
and EN 50 173-1
Cable termination 2 x LSA+ connection technology
2 x mateable exit (RJ 45, fit for industrial use)
Available mating interfaces HARTING RJ Industrial
®
IP 67 Data 3A
HARAX
®
M12 with D-coding
Environmental conditions
Operating temperature range 0 °C … +55 °C
Relative humidity for operation
30% to 95%, non-condensing
Mechanical stability
Shock / vibration IEC 68-2-27-Ea / IEC 68-2-6-Fc
EMI Interference immunity EN 61000-4-2 … EN 61000-4-6
INO 67-30 TP02 HARTING RJ Industrial
®
IP 67 Data 3A
with four cable entries
20 70 302 4921
Ordering information
Industrial Outlet type Part No. Specification
Network
components
INO 67-30 TP02 M12 D-coding with four cable entries
20 70 302 4941
01
.
08
Accessories
INO 67-30 TP02 HARTING RJ Industrial
®
IP 67 Data 3A
Metal cable gland IP 65, metric M20, cable diameter: 5 - 9 mm 19 00 000 5080
Metal blanking piece IP 65, metric M20 19 00 000 5070
Connector set HARTING RJ Industrial
®
IP 67 Data 3A, metal 09 45 115 1100
Coding pin set 09 45 820 0000
INO 67-30 TP02 M12 D-coding
Metal cable gland IP 65, metric M20, cable diameter: 5 - 9 mm 19 00 000 5080
Metal blanking piece IP 65, metric M20 19 00 000 5070
HARAX
®
M12-L circular connector, shielded 21 03 281 1405
Industrial Outlet type Identification Part No.
Network
components
02
.
01
HARTING RJ Industrial®– RJ 45 connectors
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02.02
IP 20 Data
connectors . . . . . . . . . . . . . . . . . . . . . . . . . 02.05
IP 67 Push Pull
connectors / panel feed through . . . . . . . . 02.06
IP 67 Data 3A
connectors / panel feed through . . . . . . . . 02.08
IP 67 Hybrid
connectors / panel feed through . . . . . . . . 02.10
HARAX®M12 connectors
Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02.12
HARAX
®
circular connector M12-L, shielded . . . . . . . . . . . . . . . . . . . . . 02.13
Customer specific connectors
Han-Brid®Quintax 3A . . . . . . . . . . . . . . . . 02.14
Accessories
. . . . . . . . . . . . . . . . . . . . . . . . 02.16
Connectors Page
Directory chapter 02
Connectors
02
.
02
RJ Industrial General information
HARTING RJ Industrial
®
Ethernet connector family
The modular HARTING RJ Industrial®family of connectors is based on the standard RJ 45 connector pattern, and is specifically developed for use in harsh industrial environments. It points the way forward in connecting Ethernet devices in industrial applications. In many circumstances it is necessary for connectors to be assembled on site, regardless of whether they are being used for power or communication. HARTING are making consistent use of their
HARAX
®
rapid termination technology, which
has been proven in many industrial applications.With
HARAX
®
the user can terminate the cable at the connectors without the need for special tools. The design of the HARTING RJ Industrial
®
family of connectors allows for quick and easy termination and connection to Ethernet devices in either data only or hybrid networks.
HARTING RJ Industrial
®
is the only RJ 45 connector in the world that allows robust Ethernet cables with a solid and stranded AWG 22 cross section to be connected using IDC technology. The heart of each of these connectors is the RJ 45 data module with fast termination technology. This functions without needing to strip insulation from the cores and without special tools, creating a gas-tight connection, secure against vibration. The data module has four
HARAX
®
fast termination contacts.These make reliable contact with stranded, industry-standard Category 5 cables with dimensions from AWG 22 to 24, and solid cables with conductor cross-sections from AWG 22 to 23.
HARTING have developed a complete family of connectors around this innovative data module, meeting all the needs of industrial environments. Solutions for IP 20 and IP 67 protection levels, standard, push pull and latching clip-locks are available.
Data and hybrid cables can be used. The user can fit stranded cores with a cross section of 1.5 mm² for the IDC power contacts on the Hybrid version, and these can be loaded with up to 16 A.
At the device end, panel feed throughs or couplings integrated directly into the device can be accomodated. Consistent application of SMD components for both data and power at the device end keeps manufacturing costs low, and permits high packing density within the assembly.
Field assembly of Industrial Ethernet connectors
The facility of on-site assembly was given high priority in the development of the new HARTING RJ Industrial
®
family of connectors. As a result, the connector is not just quicker to terminate, but is also easier to handle due to the reduced number of individual parts.
All of the HARTING RJ Industrial
®
range can be re­terminated up to ten times. An electrician can carry out assembly of the IP 20 Data version on site in less than one minute, while the IP 67 Hybrid version requires less than three minutes. Dismantling is just as quick. New operatives can also learn the individual steps involved very quickly and carry them out reliably.
Another advantage of the quick-connection technolo­gy is provided by the industrial-quality screening of the data module in the connector. Termination of the screen which in the past has been achieved by crimping is no longer necessary. In the RJ Industrial connection technology, a pair of screening plates are simply pushed over the data module, and pressed together with an audible "click". With this, complete, 360 degree connection of the screen and the sheath is achieved.
Various special tools for handling the RJ 45 data module and the power leads are unnecessary. HARTING supplies all the components in a complete set.
Connectors
02
.
03
RJ Industrial
!!!!
!
!
!!
IP 20 Data
IP 67 Push Pull
IP 67 Hybrid
IP 67 Data 3A
IP 67 Push Pull IP 67 Hybrid IP 67 Data 3A
Specified for PROFInet
®
From the very beginning, HARTING saw it as their task to set a broad standard for Ethernet in industrial environments through a uniform connector solution. Through its involvement in the PNO (PROFIBUS Nutzerorganisation e.V.), the IAONA (Industrial Automation Open Networking Alliance e.V.), the DKE (Deutsche Kommission Elektrotechnik Elektronik Informationstechnik) and also with the
IEC (International Electrotechnical Committee), HARTING contributed to advancing the specification of industry-standard Ethernet connectors. At the beginning of 2003, the PNO decided to use the HARTING solution of the RJ Industrial family as the general concept for PROFInet
®
.
In addition to this an international standardisation process was initiated, because the HARTING approach is not a proprietary system, but an open solution for Industrial Ethernet interfaces.
General information
Connectors
Device side
IP 20 Data
Standard
RJ 45 jack
Cable side
Mating compatibility of the HARTING RJ Industrial®family
02
.
04
RJ Industrial
1 2 3
6 5 4
7 8 9
12 11 10
6 Place the data module and the splicing piece into
the supplied IDC assembly tool
7 Press the data module and the IDC assembly tool
together, to make the insulation displacement contact
8 Remove the assembled data module from the
IDC assembly tool
9 Put on the upper screen plate, and push it over
the cable screen
10 Put the lower screen plate in place, and latch it
to the upper screen plate with an audible click
11 Push the housing over the assembled data
module, latching it into place with an audible click
12 Tighten the cable gland
Assembly operations HARTING RJ Industrial
®
IP 20 Data
Only a few steps are necessary to quickly and reliably connect an Industrial Ethernet cable to a HARTING RJ Industrial
®
connector with IDC connection
technology.
1 Push the housing complete with cable gland over
the cable outer insulation
2 Strip the correct length of outer insulation and
screening braid
3 Prepare the cores to match the splicing piece in
accordance with the colour code
4 Insert the cores into the splicing piece to the
required depth
5 Place the splicing piece on the RJ 45 data
module and engage it
General information
Connectors
02
.
05
RJ Industrial
09 45 151 1100
Technical characteristics General information
Connectors
IP 20 Data connectors
Connector set
incl. housing, cable gland and instruction manual
Identification Part No. Drawing Dimensions in mm
Transmission properties in accordance with Category 5 ISO/IEC 11 801:2002 and EN 50173-1
Protection level: IP 20
Mating interface: RJ 45 in accordance with
IEC 60603-7
Wire gauge data
1)
: AWG 22 - 24 stranded
AWG 22 - 23 solid
Temperature range: -40 °C … +70 °C
Cable sheath diameter: 6.5 mm - 6.9 mm
Mating cycles: min. 750
Housing material: Thermoplastic, black
The IP 20 Data connector is the smallest and only RJ 45 Ethernet connector in the world to which AWG-22 cables can be connected with IDC technology. The connector is designed with a standard grid of just 14 mm, which guarantees maximum packing density in the application. An additional latching clip on the housing makes its significantly easier to unlock the connector.
This connector can be assembled on site, permitting Industrial Ethernet installation cable to be connected directly to IP 20 devices located inside a control cabinet. Special panel feed through to provide the transition between protection level IP 67 and IP 20 is therefore not necessary. This lessens the installation work required from the customer, while the reduced number of contact points offers increased reliability.
Connectors
1)
Details see technical data sheet
02
.
06
09 45 145 1100
RJ Industrial
Technical characteristics General information
IP 67 Push Pull connectors
Connector set
incl. housing, cable gland and instruction manual
Identification Part No. Drawing Dimensions in mm
Transmission properties in accordance with Category 5 ISO/IEC 11 801:2002 and EN 50173-1
Protection level: IP 67
Mating interface: RJ 45 in accordance with
IEC 60603-7
Wire gauge data
1)
: AWG 22 - 24 stranded
AWG 22 - 23 solid
Temperature range: -40 °C … +70 °C
Cable sheath diameter: 6.5 mm - 7.2 mm
Mating cycles: min. 750
Housing material: Thermoplastic, black
The IP 67 Data version in a push pull housing is an entirely new development with innovative housing locking technology. The housing of the connector is locked tightly to the hood by means of a locking sleeve that surrounds it. The connector can be locked and unlocked using one hand and only minimal force. In spite of its high degree of protection, the housing is very compact, and is ideally suited for compact industrial applications.
The HARTING RJ Industrial
®
Push-Pull is thus the smallest IP 67 Industrial Ethernet connector based on RJ 45 with IDC connection technology in the world.
Connectors
Connectors
1)
Details see technical data sheet
02
.
07
09 45 245 1100
RJ Industrial
Technical characteristics General information
IP 67 Push Pull panel feed through
Identification Part No. Drawing Dimensions in mm
Connectors
Panel feed through set
incl. housing and instruction manual
Transmission properties in accordance with Category 5 ISO/IEC 11 801:2002 and EN 50173-1
Protection level: IP 67
Mating interface internal and external: RJ 45 jack in accordance
with IEC 60603-7
Temperature range: -40 °C … +70 °C
Panel cut out: 21 x 27 mm
Mating cycles: min. 750
Housing material: Thermoplastic, black
The IP 67 Data version in a push pull housing is an entirely new development with innovative housing locking technology. The housing of the connector is locked securely to the hood by means of a surrounding locking sleeve. In spite of the high degree of protection, the panel feed through is very compact, having a space requirement of just 21 x 27 mm, the same space as for a M12 connector.
The Push Pull panel feed through is compatible with RJ 45 connectors, which means that standard patch cables for service and test purposes can also be used here.
The data lines are connected at the rear via an RJ 45 jack meeting IP 20.
Connectors
02
.
08
09 45 125 1100
09 45 115 1100
09 45 820 0000
RJ Industrial
Technical characteristics General information
IP 67 Data 3A connectors
Plastic version
Metal version
Coding pin set
Identification Part No. Drawing Dimensions in mm
Connectors
Connector set
incl. housing, cable gland and instruction manual
Transmission properties in accordance with Category 5 ISO/IEC 11 801:2002 and EN 50173-1
Protection level: IP 67/65
Mating interface: RJ 45 in accordance with
IEC 60603-7
Wire gauge data
1)
: AWG 22 - 24 stranded
AWG 22 - 23 solid
Temperature range: -40 °C … +70 °C
Cable sheath diameter: 6.5 mm - 6.9 mm
Mating cycles: min. 750
Housing material: Thermoplastic, black
Zinc die cast, grey
The IP 67 Data version of the RJ Industrial is based on the RJ 45 Data module, integrated into a standard Han
®
3A industry housing that can be used for most industrial applications. The housing is optionally available in plastic or metal, and offers protection level IP 67/65.
Implementing a uniform pattern for all the connectors based on the Han
®
3A contour for data and hybrid solutions means that all versions are plug-compatible for data signals. Optional coding prevents incorrect mating up to four different connectors.
1)
Details see technical data sheet
Connectors
02
.
09
09 45 225 1100
09 45 215 1100
09 45 820 0000
RJ Industrial
Technical characteristics General information
IP 67 Data 3A panel feed through
Identification Part No. Drawing Dimensions in mm
Plastic version
Metal version
Coding pin set
Connectors
Panel feed through set
incl. housing and instruction manual
Transmission properties in accordance with Category 5 ISO/IEC 11 801:2002 and EN 50173-1
Protection level: IP 67/65
Mating interface internal and external: RJ 45 jack in accordance
with IEC 60603-7
Panel cut out: 22 x 22 mm
Temperature range: -40 °C … +70 °C
Mating cycles: min. 750
Housing material: Thermoplastic, black
Zinc die cast, grey
The IP 67 panel feed through data version of the RJ Industrial is based on an RJ 45 jack, integrated into a Han
®
3A housing that can be used for most industrial applications. The housing is optionally available in plastic or metal, and offers protection level IP 67/65.
Implementing a uniform plug pattern for all the connectors based on the 3A contour for data and hybrid solutions means that all versions are plug-compatible for data signals. Optional coding prevents incorrect mating up to four different connectors. The panel feed through is compatible with RJ 45 connectors, which means that standard patch cables for service and test purposes can be used. The data lines are connected at the rear via an RJ 45 jack meeting IP 20.
Connectors
02
.
10
09 45 125 1300
RJ Industrial
Technical characteristics General information
IP 67 Hybrid connectors
Identification Part No. Drawing Dimensions in mm
Connectors
Connector set
incl. housing, cable gland and instruction manual
Transmission properties in accordance with Category 5 ISO/IEC 11 801:2002 and EN 50173-1
Protection level: IP 67
Mating interface: RJ 45 in accordance
with IEC 60603-7 plus 4 x power supply
Wire gauge data: AWG 22 - 24 stranded
AWG 22 - 23 solid
Wire gauge power supply: 1.5 mm² stranded
Working voltage power supply: 24 V
Working current power supply: 16 A
Temperature range: -40 °C … +70 °C
Cable sheath diameter: 10 mm - 11 mm
Mating cycles: min. 500
Housing material: Thermoplastic, black
In the RJ Industrial Hybrid connector, HARTING has developed an interface solution that integrates the data lines and the power supply into one connector for hybrid Ethernet networks. The connector's geometry nevertheless maintains a clear separation between the data and the power contacts. This brings a significant reduction in the costs of installation and of field devices suitable for industrial application with hybrid cabling.
The four power contacts of the hybrid module have al­so been designed with
HARAX
®
rapid termination technology, allowing stranded cables of up to 1.5 mm² to be connected.
The physical length of the hybrid IP 67 version of the industry standard Han
®
3A housing has been reduced by 30 per cent, making it significantly easier to handle and to use in compact industrial applications.
Connectors
02
.
11
09 45 225 1300
RJ Industrial
09 45 820 0000
Technical characteristics General information
IP 67 Hybrid panel feed through
Identification Part No. Drawing Dimensions in mm
Connectors
Panel feed through set
incl. housing and instruction manual
Coding pin set
Transmission properties in accordance with Category 5 ISO/IEC 11 801:2002 and EN 50173-1
Protection level: IP 67
Mating interface external: RJ 45 jack in accordance
with IEC 60603-7 plus 4 x power supply
Mating interface internal: RJ 45 jack in accordance
with IEC 60603-7 plus 4 x power supply with cage clamp 1.5 mm²
Working voltage power supply: 24 V
Working current power supply: 16 A
Panel cut out: 22 x 22 mm
Temperature range: -40 °C … +70 °C
Mating cycles: min. 500
Housing material: Thermoplastic, black
In the RJ Industrial Hybrid connector, HARTING has developed an interface solution that integrates the data lines and the power supply into one connector for hybrid Ethernet networks. The connector’s geometry nevertheless maintains a clear separation between the data and the power contacts. This brings a significant reduction in the costs of installation and of field devices suitable for industrial application with hybrid cabling.
The panel feed through is compatible with RJ 45 connectors, which means that the standard patch cables for service and test purposes can be used. The data lines are connected at the rear via an RJ 45 jack, while the power lines use a cage clamp terminal.
Connectors
02
.
12
À
Á
Â
Å
M12-L, shielded
HARAX
®
circular connector M12-L Technical characteristics
Assembly details General information
Transmission characteristics in accordance with DIN 50 173-1
Working voltage 32 V
Working current 4 A
(see current carrying capacity)
Coding D
Wire gauge 0.25 mm² - 0.34 mm²
AWG 24 - AWG 22 stranded
Diameter of individual strands > 0.1 mm
Conductor insulation material PVC
Conductor diameter 1.2 mm - 1.6 mm
Cable diameter 5.5 mm - 7.2 mm
Working temperature -25 °C ... +85 °C
Temperature during connection -5 °C ... +50 °C
Protection level IP 67
Number of terminations with same cable cross section 10
Current carrying capacity
The current carrying capacity is limited by maximum temperature of materials for inserts and contacts including terminals. The current capacity-curve is valid for continuous, not interrupted current-loaded contacts of connectors when simultaneous power on all contacts is given, without exceeding the maximum temperature.
Control and test procedures according to DIN IEC 60 512-3.
1. Remove cable sheath
2. Put screening braid in place, and fix with sliding ring
3. Assemble
HARAX
®
elements
4. Cut off the ends of the cables at the splicing ring and the screening braid at the sliding ring
5. Screw tight
6. The coupling ring must be screwed as far as the stop on the contact carrier.
Attention! For reconnection cut off the used cable end and repeat steps 1 to 6.
The
HARAX
®
principle
l
The cores are terminated automatically by screwing the coupling ring onto the contact carrier. This guides the cores through ducts in the splicing ring, positioning them accurately. A new design of insulation displacement contact blade, guided by contact ducts permits the individual cores to be terminated reliably.
l
The screening braid is passed laterally through the slotted seal, and is fixed by a sliding ring.The sliding ring provides a transition between the screen and the housing.
l
After tightening the coupling ring, the sealing ring provides cable strain relief and protection to IP 67 against dust and water spray.
Working current [A]
Ambient temperature [°C]
1 = Wire gauge
0.34 mm²
M12-L, shielded
Frequency [Hz]
Near end crosstalk [dB]
Limit acc. ISO/IEC 11801
M12-L, shielded
Connectors
Screening attenuation diagram
02
.
13
M12 4 21 03 281 1405
M12 21 01 010 2003
HARAX
®
circular connector M12-L
No. of
Identification Series contacts Part No. Drawing Dimensions in mm
Circular connector M12-L, shielded
male D-coding for Ethernet straight version
Seal M12-L
Connectors
View: Mating side
02
.
14
Han-Brid®Quintax 3A
Description Data interface
General information
Power supply
The Han-Brid®series combines a data and power interface for industrial communication in the smallest possible space.
The components in this hybrid connector family all contain the facility to load power contacts rated at 50 V 10 A to provide a power supply for distributed devices. This means that a power supply can be provided to all devices in a bus structure via a single connector.
l
Han-Brid®Quintax 3A for 4-wire bus systems and Ethernet networks with continuous screen connection.
The contact inserts can be used either in the standard plastic housing or the metal housing from the Han
®
3A series. The protection level of the housings corresponds to DIN EN 60 529, IP 65.
l
Can be connected to screened 4-wire cables
l
Can be used for all 4-wire bus systems
l
Accepts screened cable with a diameter from 3 to 9.5 mm
l
Continuity of screen is independent of housing potential
l
Cable connection in accordance with DIN EN 50 173, Category 5
l
Standard Han D®male and female crimp contacts
l
Rated current: 10 A
l
Rated voltage: 50 V
l
Connection range: 0.14 to 2.5 mm² stranded
l
Approval: UL
4 contacts + screening + 2 power contacts For use in Han
®
3A hoods with metric cable gland
Connectors
Technical characteristics
Transmission properties in accordance with Category 5 ISO/IEC 11 801:2002 and EN 50173-1
Protection level IP 65
Wire gauge data: 0.14 - 2.5 mm² stranded
AWG 26 - 14
Wire gauge power supply: 0.14 - 2.5 mm² stranded
AWG 26 - 14
Temperature range: -40 °C … +70 °C
Cable sheath diameter: 3 mm - 9.5 mm
Mating cycles: 500
02
.
15
Han-Brid®Quintax 3A
09 15 003 3001 09 15 003 3101
3 - 9,5 09 15 004 3013 09 15 004 3113
M
M
F
F
Cable-Ø
Part No.
Identification mm Male insert (M) Female insert (F) Drawing Dimensions in mm
4 contacts + screening + 2 power contacts For use in Han
®
3A hoods with metric cable gland
Quintax insert
Quintax Z contact
Zinc alloy Order crimp contacts separately
see page 02.16
Cable clamp for cable diameter 3 - 6 and 6 - 9.5 mm is supplied with the inserts
Connectors
02
.
16
Accessories
Wire gauge
Part No.
Identification (mm2) Male contacts Female contacts Drawing Dimensions in mm
Crimp contacts
silver plated
0.14-0.37
09 15 000 6104 09 15 000 6204
0.5 09 15 000 6103 09 15 000 6203
0.75 09 15 000 6105 09 15 000 6205
1.0 09 15 000 6102 09 15 000 6202
1.5 09 15 000 6101 09 15 000 6201
2.5 09 15 000 6106 09 15 000 6206
gold plated
0.14-0.37
09 15 000 6124 09 15 000 6224
0.5 09 15 000 6123 09 15 000 6223
0.75 09 15 000 6125 09 15 000 6225
1.0 09 15 000 6122 09 15 000 6222
1.5 09 15 000 6121 09 15 000 6221
2.5 09 15 000 6126 09 15 000 6226
Connectors
0.14-0.37 mm2AWG 26-22 0.90 mm 8 mm
0.5 mm
2
AWG 20 1.10 mm 8 mm
0.75 mm
2
AWG 18 1.30 mm 8 mm
1. mm
2
AWG 18 1.45 mm 8 mm
1.5 mm
2
AWG 16 1.75 mm 8 mm
2.5 mm
2
AWG 14 2.25 mm 6 mm
Wire gauge
Identification (mm2) Part No.
HARTING­crimping tool
with locators for all Han D
®
contacts
0.14 - 1.5 mm² 09 99 000 0021
BUCHANAN­crimping tool
for all Han D®contacts
0.14 - 4.0 mm² 09 99 000 0001
Removal tool
for Han D®contacts 09 99 000 0012
Locator
09 99 000 0311
Plug gauge
0.14-0.25
09 99 000 0203
0.37 09 99 000 0125
0.5-1.0
09 99 000 0007
1.5 09 99 000 0008
2.5 09 99 000 0007
Wire gauge Stripping
ø
(stranded) length
02
.
17
Accessories
Identification Part No. Drawing Dimensions in mm
Hoods
l
Han®3A hood with integral sealing – Protection level: IP 65
IP 67 under preparation
l
Plastic versions
l
Metal versions
l
EMC versions
l
Han®HPR (pressure tight and EMI protected)
l
Han-Brid®Quintax can be fitted exclusively in hoods with metric threads
Further information can be found in our catalogue “Heavy Duty Han®connectors”
Hood
straight, metric Plastic grey
1)
19 20 003 0423
1)
Plastic black
1)
19 20 003 0426
1)
Metal
1)
19 20 003 1443
1)
HPR 19 40 003 0400
Hood
right angled, metric Plastic grey
1)
19 20 003 0623
1)
Plastic black
1)
19 20 003 0626
1)
Metal
1)
19 20 003 1643
1)
Housing
Plastic grey 09 20 003 0320 Plastic black 09 20 003 0327 Metal 09 20 003 0301 HPR 09 40 003 0301
Cable to cable hood
metric Plastic grey 19 20 003 0720
Plastic black 19 20 003 0727 Metal 19 20 003 1750
Cable gland
metric, M20, cable-Ø 5 - 9 mm Plastic grey, IP 65 19 00 000 5180 cable-Ø 5 - 9 mm Metal, IP 65 19 00 000 5080 cable-Ø 6 - 12 mm Plastic black, IP 65 19 00 000 5132
1)
with integral sealing
Protection cover Han®3A
Plastic black
1)
09 20 003 5409
1)
Metal
1)
09 20 003 5425
1)
Connectors
02
.
18
Notes
Connectors
03
.
01
Cables for Industrial Ethernet . . . . . . . . . 03.02
Cable assemblies for Industrial Ethernet 03.04
System cables
Page
Directory chapter 03
System
cables
03
.
02
09 45 600 0100
System cables
Cable for Industrial Ethernet
Industrial Ethernet Shielded Twisted Pair Standard Cable
meeting the Category 5 cabling standard. Specially for industrial applications in structured cabling of Ethernet networks. Radially symmetrical structure, with four solid AWG 22/1 cores arranged as star quad. Particularly good immunity to electro­magnetic interference through double screening.
The cable is specially designed for assembly to the HARTING RJ Industrial
®
family of connectors.
Length: 100 m reel
Electrical properties
Cabling standard in accordance with ISO/IEC 11801:2002: Category 5
Loop resistance: max. 124 Ohm / km
Insulation resistance: min. 500 MOhm x km
Characteristic impedance
at 1 MHz .... 100 MHz: (100 ± 15) Ohm
Near end crosstalk attenuation at 100 MHz (typical): 50 dB / 100 m
Far end crosstalk attenuation at 100 MHz (typical): 45 dB / 100 m
Attenuation coefficient at 100 MHz (typical): 19.5 dB / 100 m
Mechanical properties
Wire type: 2YY(ST)CY 2X2X0.64/1.5-100 GN
Sheath: PVC green dia. (6.5 ± 0.2) mm
Cores: solid, AWG 22/1 (dia. 0.64 mm)
Core colour sequence: white - yellow - blue - orange
Service temperature: -40 °C … +70 °C
Installation temperature: -20 °C … +60 °C
Storage/transport temperature: -40 °C … +70 °C
Minimum bending radius: Multiple bending 15 x diameter
One time 10 x diameter
Max. permissible tension: 150 N
Description Part No. Technical characteristics
System
cables
03
.
03
09 45 600 0101
System cables
Cable for Industrial Ethernet
Industrial Ethernet Shielded Twisted Pair Trailing Cable
meeting the Category 5 cabling standard. Specially designed for industrial application of Ethernet cables in power chains and moving machine parts. Radially symmetrical structure, with four stranded AWG 22/7 cores arranged in star quad format. Particularly good immunity to electromagnetic interference through double screening.
This cable is specially designed for assembly to the HARTING RJ Industrial
®
family of connectors. Halogen-free and silicone-free polyurethane (PUR) external sheath.
Length: 100 m reel
Electrical properties
Cabling standard in accordance with ISO/IEC 11801:2002: Category 5
Loop resistance: max. 120 Ohm / km
Insulation resistance: min. 500 MOhm x km
Characteristic impedance
at 1 MHz .... 100 MHz: (100 ± 15) Ohm
Near end crosstalk attenuation at 100 MHz (typical): 50 dB / 100 m
Far end crosstalk attenuation at 100 MHz (typical): 45 dB / 100 m
Attenuation coefficient at 100 MHz (typical): 22 dB / 100 m
Mechanical properties
Wire type: 2YH(ST)C11Y 2X2X0.75/1.5-100
LI GN VZN FRNC
Sheath: PVC green dia. (6.5 ± 0.2) mm
Cores: stranded, AWG 22/7
(dia. 0.75 mm)
Core colour sequence: white - yellow - blue - orange
Service temperature: -40 °C … +70 °C
Installation temperature: -20 °C … +60 °C
Storage/transport temperature: -50 °C … +70 °C
Minimum bending radius: Multiple bending 15 x diameter
One time 10 x diameter
Max. permissible tension: 150 N
Description Part No. Technical characteristics
System
cables
03
.
04
System cables
IP 20 Length: 1.5 m 09 45 751 1123
3.0 m 09 45 751 1125
5.0 m 09 45 751 1127
10.0 m 09 45 751 1151
20.0 m 09 45 751 1153
50.0 m 09 45 751 1156
100.0 m 09 45 751 1161
Cable assemblies for Industrial Ethernet
Assembled and Tested System Cables
for the structured cabling of Industrial Ethernet networks in accordance with the PROFInet
®
guideline, based on RJ 45 connectors and AWG 22/1 (solid) Shielded Twisted Pair Cable.
Cable type: HARTING RJ Industrial
®
Ethernet Shielded Twisted Pair Standard Cable, AWG 22/1 (solid)
Mating face: RJ 45 in acc. with IEC 60603-7
Transmission properties in accordance with ISO/IEC 11 801:2002: Class D, 100% tested
Connectors: 2x HARTING RJ Industrial
®
IP 20 Data with IDC fast termination technology
Protection level: IP 20
Description Part No. Technical characteristics
Signal Function
Conductor
RJ 45 RJ 45
colour pin no. pin no.
right left
TD+ Transmission Data+ Yellow 1 1
TD- Transmission Data- Orange 2 2
RD+ Receiver Data+ White 3 3
RD- Receiver Data- Blue 6 6
Pin assignment in accordance with PROFInet®specification:
System
cables
Further system cables available on request.
03
.
05
System cables
IP 65 / 67 Length: 1.5 m 09 45 715 1123 metal 3.0 m 09 45 715 1125
5.0 m 09 45 715 1127
10.0 m 09 45 715 1151
20.0 m 09 45 715 1153
50.0 m 09 45 715 1156
100.0 m 09 45 715 1161
Cable assemblies for Industrial Ethernet
Assembled and Tested System Cables
for the structured cabling of Industrial Ethernet networks in accordance with the PROFInet
®
guideline, based on RJ 45 connectors and AWG 22/1 (solid) Shielded Twisted Pair Cable.
Cable type: HARTING RJ Industrial
®
Ethernet Shielded Twisted Pair Standard Cable, AWG 22/1 (solid)
Mating face: RJ 45 in acc. with IEC 60603-7
Transmission properties in accordance with ISO/IEC 11 801:2002: Class D, 100% tested
Connectors: 2x HARTING RJ Industrial
®
IP 67 Data 3A metal with IDC fast termination technology
Protection level: IP 65 / 67 (when mated)
Description Part No. Technical characteristics
Signal Function
Conductor
RJ 45 RJ 45
colour pin no. pin no.
right left
TD+ Transmission Data+ Yellow 1 1
TD- Transmission Data- Orange 2 2
RD+ Receiver Data+ White 3 3
RD- Receiver Data- Blue 6 6
Pin assignment in accordance with PROFInet®specification:
System
cables
Further system cables available on request.
03
.
06
Notes
System
cables
09 15 000 6101 02.16 09 15 000 6102 02.16 09 15 000 6103 02.16 09 15 000 6104 02.16 09 15 000 6105 02.16 09 15 000 6106 02.16 09 15 000 6121 02.16 09 15 000 6122 02.16 09 15 000 6123 02.16 09 15 000 6124 02.16 09 15 000 6125 02.16 09 15 000 6126 02.16 09 15 000 6201 02.16 09 15 000 6202 02.16 09 15 000 6203 02.16 09 15 000 6204 02.16 09 15 000 6205 02.16 09 15 000 6206 02.16 09 15 000 6221 02.16 09 15 000 6222 02.16 09 15 000 6223 02.16 09 15 000 6224 02.16 09 15 000 6225 02.16 09 15 000 6226 02.16
09 15 003 3001 02.15 09 15 003 3101 02.15
09 15 004 3013 02.15 09 15 004 3113 02.15
09 20 000 9918 01.04
09 20 003 0301 02.17 09 20 003 0320 02.17 09 20 003 0327 02.17 09 20 003 5409 02.17 09 20 003 5422 01.04 09 20 003 5425 01.04 09 20 003 5425 02.17
09 20 004 2711 01.04
09 40 003 0301 02.17
09 45 115 1100 01.04 09 45 115 1100 01.08 09 45 115 1100 02.08
09 45 125 1100 02.08 09 45 125 1300 02.10
09 45 145 1100 01.04 09 45 145 1100 02.06
09 45 151 1100 02.05
09 45 215 1100 02.09
09 45 225 1100 02.09 09 45 225 1300 02.11
09 45 245 1100 02.07
09 45 600 0100 03.02 09 45 600 0101 03.03
09 45 715 1123 03.05 09 45 715 1125 03.05 09 45 715 1127 03.05 09 45 715 1151 03.05 09 45 715 1153 03.05 09 45 715 1156 03.05 09 45 715 1161 03.05
09 45 751 1123 03.04 09 45 751 1125 03.04 09 45 751 1127 03.04 09 45 751 1151 03.04 09 45 751 1153 03.04 09 45 751 1156 03.04 09 45 751 1161 03.04
09 45 820 0000 01.04 09 45 820 0000 01.08 09 45 820 0000 02.08 09 45 820 0000 02.09 09 45 820 0000 02.11
09 99 000 0001 02.16 09 99 000 0007 02.16 09 99 000 0008 02.16 09 99 000 0012 02.16 09 99 000 0021 02.16 09 99 000 0125 02.16 09 99 000 0203 02.16 09 99 000 0311 02.16
19 00 000 5070 01.08 19 00 000 5080 01.04 19 00 000 5080 01.08 19 00 000 5080 02.17 19 00 000 5132 02.17 19 00 000 5180 02.17
19 20 003 0423 02.17 19 20 003 0426 02.17 19 20 003 0623 02.17 19 20 003 0626 02.17 19 20 003 0720 02.17 19 20 003 0727 02.17 19 20 003 1440 01.04 19 20 003 1443 02.17 19 20 003 1643 02.17 19 20 003 1750 02.17
19 40 003 0400 02.17
20 70 302 4921 01.07 20 70 302 4941 01.07
20 70 305 3921 01.03 20 70 305 3931 01.03 20 70 305 3941 01.03
20 80 000 0003 01.05
20 80 010 0001 01.05 20 80 010 0002 01.05
21 01 000 0003 01.04
21 01 010 2003 02.13
21 03 212 2305 01.04
21 03 281 1405 01.04 21 03 281 1405 01.08 21 03 281 1405 02.13
10
.
01
List of part numbers
Part No. Page Part No. Page Part No. Page
Part No.
Production plants – worldwide
Subsidiary companies
Espelkamp / Germany – Plant 1 Espelkamp / Germany – Plant 2 Espelkamp / Germany – Plant 3
Espelkamp / Germany – Plant 4 Espelkamp / Germany – Plant 5
Zhuhai / China Biel / Switzerland Northampton / Great Britain
MO/04.04.03/6.0 98 11 004 0201
Austria HARTING Ges. m. b. H. Deutschstraße 3, A-1230 Wien Phone +43 1 /6 16 2121 Fax +43 1 / 6 16 21 21-21 E-Mail: at@HARTING.com
Belgium HARTING N.V. / S.A. Doornveld 8, B-1731 Zellik Phone +32 2 /4 66 0190 Fax +32 2 / 4 66 78 55 E-Mail: be@HARTING.com
Br
azil HARTING Ltda. Av. Dr. Lino de Moraes Leme, 255 Pq. Jabaquara CEP 04360-001 - São Paulo - SP - Brazil Phone +55 11 /50 34 -00 73 Fax +55 11 / 50 34 - 47 43 E-Mail: br@HARTING.com
China HARTING (HK) Limited Shanghai Representative Office Room 2302 Hong Kong Plaza South Tower 283 Huai Hai Road (M) Shanghai 200021, China Phone +86 21 - 63 90 - 69 35, 63 90 - 6936 Fax +86 21- 6390 - 63 99 E-Mail: ChinaSales@HARTING.com.cn
Cz
ech Repub
lic HARTING spol. s.r.o. Mlýnská 2, 160 00 Praha 6 Phone +4 20 2 /203 80450 Fax +420 2 / 203 80451 E-Mail: HARTING@HARTING.cz
Finland HARTING Oy Hakamäenkuja 11 A, FIN-01510 Vantaa Phone +358 9 350 87 300 Fax +358 9 350 87 320 E-Mail: fi@HARTING.com
F
rance HARTING France ZAC Paris Nord II, B.P. 60058 181, av. des Nations F-95972 Roissy Charles de Gaulle Cédex Phone +33 1 4938 34 00 Fax +33 1 48 63 23 06 E-Mail: fr@HARTING.com
Ger
man
y HARTING Deutschland GmbH & Co. KG Postfach 2451, D-32381 Minden Simeonscarré 1, D-32427 Minden Phone +49 5 71/ 88 96- 0 Fax +49 5 71 / 88 96 - 2 82 E-Mail: de.sales@HARTING.com
Great Br
itain HARTING Ltd. Caswell Road, Brackmills Industrial Estate GB-Northampton, NN4 7PW Phone +44 16 04/ 76 6686, 82 75 00 Fax +44 16 04 / 70 67 77 E-Mail: gb@HARTING.com
Hong K
ong HARTING (HK) Limited Regional Office Asia Pacific 4208 Metroplaza Tower 1 223 Hing Fong Road Kwai Fong, N. T., Hong Kong Phone +8 52 / 24 23 - 73 38 Fax +852 /24 80 - 43 78 E-Mail: AsiaPacific@HARTING.com.hk
Italy HARTING SpA Via Dell' Industria 7 I-20090 Vimodrone (Milano) Phone +39 02 /25 08 01, Fax +39 02 /2 65 0597 E-Mail: it@HARTING.com
J
apan HARTING K. K. GITC 407, 1-18-2, Hakusan, Midori-ku Yokohama, Japan 226-0006 Phone +81 45 /9 31 5715 Fax +81 45 / 9 31 57 19 E-Mail: JapanSales@HARTING.com
K
orea HARTING Korea Limited 14/F FKI Building, 28-1 Yoido-dong Youngdungpo-Gu, Seoul 150-756, Korea Phone +82 2 - 7 84 - 46 14, 7 84 - 4615 Fax +82 2- 3776 - 00 70 E-Mail: KoreaSales@HARTING.co.kr
Nether
lands HARTING B.V. Larenweg 44, NL-5234 KA 's-Hertogenbosch Postbus 3526, NL-5203 DM 's-Hertogenbosch Phone +31 73 /6 41 0404 Fax +31 73 / 6 44 06 99 E-Mail: verkoop.nl@HARTING.com
Norw
ay HARTING A/S Østensjøveien 36, N-0667 Oslo Phone +47 22 /70 05 55 Fax +47 22 / 70 05 70 E-Mail: no@HARTING.com
Russia HARTING ZAO ul. Tobolskaja 12 Saint Petersburg, 194044 Russia Phone +7 / 8 12 / 3 27 64 77 Fax +7/812/3276478 E-Mail: HARTING@mail.wplus.net
Singapore HARTING Singapore Pte Ltd. No. 1 Coleman Street, #B1-21 The Adelphi Singapore 179803 Phone +656 2 2552 85, Fax +656 2 2599 47 E-Mail: SEAsiaSales@HARTING.com.my
Spain HARTING Elektronik S.A. Josep Tarradellas 20-30 4
o6a
E-08029 Barcelona Phone +34 93 /3 63 8484 Fax +34 93 / 4 19 95 85 E-Mail: es@HARTING.com
Sw
eden HARTING AB Fagerstagatan 18 A, 5 tr., S-16353 Spånga Phone +46 8 /4 45 7171 Fax +46 8 / 4 45 71 70 E-Mail: se@HARTING.com
Switz
erland HARTING AG Industriestrasse 26, CH-8604 Volketswil Phone +41 1 908 20 60, Fax +41 1 908 2069 E-Mail: ch.zh@HARTING.com
T
aiwan HARTING R.O.C. Limited Room 6, 10 Floor, No. 171 Sung-Te Road, Taipei, Taiwan Phone +8 86-2-2346-3177 Fax +886-2-2346-2690 E-Mail: TaiwanSales@HARTING.com.tw
USA HARTING Inc. of North America 1370 Bowes Road Elgin, Illinois 60123 Phone +1 8 47 / 7 41-15 00 Fax +1 8 47 / 7 41-82 57 (Customer Service) Fax +1 8 47 / 7 17-94 30 (Sales+Marketing) E-Mail: more.info@HARTING.com
Easter
n Europe HARTING Bauelemente GmbH Vertrieb Osteuropa Bamberger Straße 7, D-01187 Dresden Phone +49 3 51/ 4 3617 60 Fax +49 3 51 / 4 36 17 70 E-Mail: HARTING.dresden@t-online.de
Other countr
ies
Please contact your Global Business Unit
Subsidiary companies – worldwide
HARTING Electric GmbH & Co. KG P.O. Box 1473 D-32328 Espelkamp Tel. +49 57 72/ 47- 97 100 Fax +49 57 72/ 47- 4 95 E-Mail:
HARTING.electric@HARTING.com
Internet:http://www.HARTING.com
Global Business Unit Electric
HARTING Electronics GmbH & Co. KG P.O. Box 1433 D-32328 Espelkamp Tel. +49 57 72/ 47-97 200 Fax +49 57 72/ 47-7 77 E-Mail: electronics@HARTING.com Internet: http://www.HARTING.com
Global Business Unit Electronics
People | Power | Partnership
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