HARDT Inferno 24 Reference Manual

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HARDT EQUIPMENT MANUFACTURING INC. 2025 52 AVE., LACHINE (MONTREAL), QUEBEC, CANADA H8T3C3 TEL. (514) 631-7271 FAX (514) 631-7273
INFERNO 24
REFERENCE
MANUAL
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INTRODUCTION
SPECIFICATIONS
INFERNO 24 8 LOCATION OF COMPONENTS AND CONNECTIONS 9
DELIVERY INFORMATION
PRE-SHIPPING SPECIFICATIONS 10 INVENTORY CHECKLIST 11
INSTALLATION INFORMATION
ORDER OF INSTALLATION 12 VENTING INFORMATION 12 POSITIONING OF THE ROTISSERIE 13 CONNECTION OF ELECTRICAL SUPPLY 14 INSTALLATION OF GAS SUPPLY 16 INSTALLATION OF WATER SUPPLY 16 INSTALLATION OF DRAIN 17 INSTALLATION OF OVERFLOW 17 PLACEMENT OF GRATE SECTIONS & LOGS 18
OPERATION INFORMATION
PRIOR TO STARTING THE ROTISSERIE 19 MORNING STARTUP 19 PREHEATING 19 OPERATION 19 INSERTION OF SKEWERS 20 REMOVAL OF SKEWERS 21
MAINTENANCE
CLEANING THROUGHOUT THE DAY 22 CLEANING AT THE END OF THE DAY 22 MAINTENANCE EVERY MONTH 23 MAINTENANCE EVERY TWO MONTHS 23 6 MONTH PREVENTATIVE MAINTENANCE 24
TROUBLESHOOTING
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EFFECTIVE 2006 /06 INF-24 REF-MANL
INTRODUCTION
ABOUT THIS MANUAL
This manual must be retained for future reference. This manual contains information necessary for the installation and operation of the HARDT Inferno rotisserie. To help the reader in the utilization of this manual certain information has been highlighted using the following convention.
SPECIFIES INFORMATION THAT REFERS TO ACTIONS WHICH MAY HAVE CON­SEQUENCES POTENTIALLY DANGEROUS TO THE OPERATOR AND/OR THE ROTISSERIE.
Specifies information necessary for the proper installation and functioning of the rotisserie.
Specifies additional important information
POST IN A PROMINENT LOCATION:
FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. KEEP THE AREA AROUND THE APPLIANCE FREE FROM ANY COMBUSTIBLE MATERIAL.
IMPROPER INSTALLATION, ADJUSTMENT ALTERATION, MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
Never obstruct the flow of combustion or ventilation air.
IN THE EVENT THE USER SMELLS GAS: SHUT OFF THE MAIN GAS VALVE TO THE BUILDING. DO NOT TOUCH ANY ELECTRICAL APPLIANCE. DO NOT TOUCH ANY ELECTRICAL SWITCH. DO NOT USE ANY TELEPHONE IN YOUR BUILDING. EXTINGUISH ANY OPEN FLAME. IMMEDIATELY CALL YOUR GAS SUPPLIER FROM ANEIGHBOR’S PHONE.
FOLLOW THE GAS SUPPLIER’S INSTRUCTIONS. IF YOU CANNOT REACH YOUR GAS SUPPLIER CALL THE FIRE DEPARTMENT.
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CUSTOMER SERVICE PROGRAM
We at HARDT Equipment have developed a Customer Service Program to ensure fast response time and efficient flow of information. Our authorized service companies are required to attend a yearly training session to ensure they are up to date on the latest information.
Here are some of the proactive steps in our Customer Service Program.
• Our authorized service companies provide service in the 50 states and Canada. All our service companies stock parts.
• We are committed to a 4 hour service response time for units that are in a "down" situation.
• We are available 24 hours per day, 7 days per week including holidays.
• We remind you, with a call every 6 months, to have the drive maintenance performed.
What to do if a service issue occurs:
• FIRST call should be to HARDT technical support at 800-387-6847 (24hrs per day, 7 days per week including holidays).
• Technical support will diagnose the problem and forward specific information to our technician. This will allow the call to be handled in more effective manner.
Please remember that during the WARRANTY period, all service calls MUST be direct­ed to Hardt for approval before contacting the service company.
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WARRANTY CONDITIONS
HARDT EQUIPMENT MANUFACTURING WARRANTS ITS PRODUCTS TO BE FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USE AND SER­VICE FOR APERIOD OF TWO YEARS FROM DATE OF ORIGINAL INSTALLATION OR 8 WEEKS AFTER THE ROTISSERIE IS SHIPPED, WHICHEVER COMES FIRST. THIS WARRANTYIS APPLICABLE TO THE INITIALEND USER AND IS NOTTRANSFERRABLE.
Warranty is conditional on proper installation as per the instructions in the 'INSTALLA­TION INFORMA TION' section of this guide. Should the rotisserie be improperly installed and service be required as a result, all charges will be invoiced to the individual who requested the service. HARDT reserves the right to void the warranty if unauthorized service is performed or if the equipment has not been paid for in full.
Warranty is conditional on proper maintenance and cleaning as per the 'MAINTENANCE' section of this manual. Improper or insufficient maintenance or cleaning will cause premature deterioration of components and the replacement of these will not be covered under warranty. Please read the 'MAINTENANCE' section carefully.
Work performed under warranty must be performed by service representatives autho­rized by HARDT. Should other service companies be used, authorization must be obtained from HARDT prior to the commencement of any service.
During the warranty period, specified parts changed by authorized service companies must be returned to HARDT to determine if they are covered under warranty. A copy of the service sheet explaining the problem and the corrective measure taken must be included with the invoice along with the Return Authorization Number given by HARDT.
Warranty includes labor, material, travel expenses, and material freight charges: Labor is limited to straight-time. Overtime charges cover only time and one half in emergen­cies when the rotisserie is completely non-operational. Travel expenses are limited to 150 miles and 2 hours travel, per call.
WARRANTY DOES NOT INCLUDE:
• Problems arising from improper use or installation; including high or low voltage, high or low gas pressure, improper venting, and/or poor maintenance.
• Service calls pertaining to problems with temperature will be limited to those in which the rotisserie has a malfunctioning thermostat or is experiencing insufficient heat prob­lems. Warranty will not include service calls that can be avoided by adjusting the ther­mostat and verifying the temperature in the rotisserie by the thermometer.
• Service calls pertaining to problems with adjustment, cleanliness, drying or alignment of igniters.
• The replacement of either or both burners, the igniter, or the ceramic radiants that were damaged as a result of contact with chemicals, liquids or solid objects. Chemicals or liquids of any kind (including water) should NEVER come in contact with the burners, the igniter, or the ceramic radiants.
• The replacement of the glass.
(All rotisseries are fully heat tested prior to shipment. Glass break-
age is a result of sharp, abrupt contact. Please exercise caution during operation.)
• The replacement of light bulbs.
• Lost revenue or expenses incurred due to equipment failure.
• Calls made directly to our service companies
(without an authorization number from HARDT).
SPARE PARTS WARRANTY
HARDT Equipment Manufacturing Inc, grants an operation warranty of 3 months on orig­inal HARDT spare parts. In cases of failure within this period, HARDT will supply a replacement part.
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UL LISTING AND SAFETY WARNING
The HARDT Inferno rotisserie is listed by UL, ULC, AGA, CGA, NSF and CE. The UL or ULC label is the only evidence provided by UL or ULC to identify products manufactured under the respective listing and follow up service programs. Consult the authority hav­ing jurisdiction to determine what regulations are in force for appliances of this type.
POST IN APROMINENT LOCA TION THE INSTRUCTIONS T O BE FOLLOWED IN THE EVENT THE USER SMELLS GAS. THIS INFORMATION SHOULD BE AVAILABLE FROM YOUR LOCAL GAS SUPPLIER.
FOR YOUR SAFETY! DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
KEEP THE AREA AROUND THE APPLIANCE FREE FROM ANY COMBUSTIBLE MATERIAL.
IMPROPER INST ALLATION, ADJUSTMENT, AL TERATION, OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
AN ADEQUATE AIR SUPPLY MUST BE SUPPLIED TO THE UNIT AT ALL TIMES DURING THE OPERATION TO ENSURE A PROPER FLOW OF COMBUSTION AND VENTILA TION AIR.
IF YOU SMELL GAS CALL YOUR LOCAL GAS SUPPLIER.
The rotisserie’s identification plate and serial number can be found as shown below.
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SERIAL NUMBER PLATE
IDENTIFICATION PLATE
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SPECIFICATIONS
INFERNO 24
CUSTOMER SERVICE 1-800 38 ROTIS
DROP-DOWN DOOR SWING DOOR
CONNECTIONS: Gas: Minimum supply pressure:
SHIPPING WEIGHT:
Approx. 1130 lbs. Natural: 7" WC Propane: 11" WC
Manifold pressure:
Natural: front: 4½" WC
rear: 4" WC
Propane: front: 10" WC
CLEARANCES:
Control side (right): 3" for units with casters or 12" for
units without casters to allow access to motor.
Opposite side (left): 3"
Back: 3"
rear: 10" WC
Maximum rating: 120,000 Btu/h Connection: ¾" NPT male
Electrical: 120V 1PH 60Hz 7.5A Venting: Free vent under hood / canopy Water Inlet: ½" NPT coupling
(preferably hot water)
Drain and Overflow: 1½" NPT connection
Hardt improves its products continuously and reserves the right to change specifications without notice.
FEATURE X Position Y Position Elevation Drain Connection 34 ½ 4 Electrical Connection 3 16 Gas Connection 66 Overflow Connection 28 ½ 4 Water Inlet Connection 42240
All measurements are in inches.
1
/
8
3
/
8
5
/
8
1
/
8
40 40 40 40
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LOCATION OF COMPONENTS AND CONNECTIONS
NOT VISIBLE
IGNITERS: Igniter for I/R burner located in the right top front corner of the cooking
compartment. The igniter for rear burner is located at the rear right of the cooking compartment just behind the water pan.
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DELIVERY INFORMATION
PRE-SHIPPING INFORMATION
The information below is designed to prepare the general contractor for the arrival of the HARDT Inferno Rotisserie. Please ensure that the appropriate personnel have reviewed this information prior to the rotisserie’s arrival.
It is very important to note that the rotisserie crate should be received as “Subject to Verification” (i.e., write it on the waybill when signing for the shipment), as you will only be uncrating it after the transport truck has left. This will allow you the opportunity to make a claim against the transport firm should the rotisserie or its components have been damaged in transit.
To remove the rotisserie from the truck you will require a forklift. The transport company will call 24 hours prior to delivery to allow for preparation.
TAKE CARE WHEN HANDLING THE CRATE AS IT IS TOP HEAVY.
THE UNIT SHOULD BE DRAGGED AS LITTLE AS POSSIBLE AS THIS MAY CAUSE VIBRATIONS THAT MAY DAMAGE THE ELECTRONIC IGNITION SYSTEM.
DIMENSIONS / WEIGHTS:
Crated with Accessories: 88” H x 48” W x 44” D Approx. 1130 lbs FOB Montreal.
The rotisserie door may need to be removed from the crate for it to enter through a stan­dard doorway. See the SPECIFICATIONS section for precise dimensions.
Please do not uncrate the rotisserie until ready to install in order to prevent the loss of any parts or accessories shipped with the unit. An inventory checklist is provided on page 12 to help you verify the contents of the shipment. Call HARDT if you have any questions.
To connect the rotisserie once it is in position you will require:
1) AN ELECTRICIAN
2) THE LOCAL GAS COMPANY
3) A PLUMBER (If permanently connected)
Please refer to the 'INSTALLATION INFORMATION' section for the order in which the rotisserie is to be connected once it is in place, as well as other important installation information.
If you require any information in addition to that described above please contact a Customer Service Representative at the above Customer Service 1-800 number.
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INVENTORY CHECKLIST
The Inferno rotisserie is shipped with its accessories packed as described below . Please verify that all the components listed have arrived in good condition after transport. The inventory checklist is intended to clarify what parts have been shipped and where they can be located.
Skewers:
Inside the main rotisserie compartment (# of pieces depends on quantity ordered).
[ ] Cleaning shield: Inside the main rotisserie compartment [ ] Firepit:
Inside the main rotisserie compartment
[ ] Flue 18": Inside the main rotisserie compartment [ ] Plumbing parts (installed) [ ] Reference manual (taped to shaft) [ ]
Logs:
Inside accessory box
[ ] Strainer:
Inside accessory box [ ]
Brushes for cleaning: Inside accessory box (if ordered) [ ]
If you require any information in addition to that described in this guide please contact a Customer Service Representative at the above Customer Service 1-800 number.
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INSTALLATION INFORMATION
ORDER OF INSTALLATION
Warranty is conditional on proper installation as per the instructions in this section. Should the rotisserie be improperly installed and service be performed, all charges will be invoiced to the individual who requested the service. Please call our Customer Service department if you have any questions whatsoever.
1. Install the ventilation hood or the ducting for a direct venting setup.
2. Place the HARDT Inferno rotisserie in position as described on the following page.
3. Connect the gas, electricity, and plumbing to the rotisserie.
VENTING INFORMATION
The INFERNO rotisserie is designed to be direct vented or to be used with a hood / canopy type vent. Please contact a hood supplier that manufactures hoods that conform to YOUR design as well as local codes. In either case the INFERNO rotisserie is equipped with an 18” long by 8” diameter flue riser that is necessary for proper opera­tion.
The HARDT INFERNO rotisserie must vent freely. Do not install the hood and make-up air in a way that air is being blown into or pulled out of the rotisserie. Either of these events will greatly affect the rotisserie’s operation. The hood should remove the exhaust gases without disturbing the air within the rotisserie.
Hood Specification Recommendations
We recommend a Type 1 / Class Agrease hood with filters. It is normally equipped with a fire suppression system. Per local authorities and codes, NFPA 96 recommends that all rotisseries that produce grease laden vapors should be vented to a Type 1 / Class A hood. Other equipment that would fall into this category would be fryers and griddles.
The hood should have at least 12" of overhang canopy on sides and front (this may vary as per local code).
The lower lip of the canopy should be no more than 6 inches above the top of the unit. If the clearance exceeds this dimension it may allow drafts which will interfere with the unit's operation and efficiency.
If the unit is installed on casters, so as to be mobile for service, ensure that the fire suppression nozzles do not prevent it from moving.
Exhaust
950 CFM is recommended for INFERNO 24 model rotisseries.
Supply
When a plenum is used for make up air, the supply riser should be 600 CFM.
Balancing Hood Information
Balance the hood as well as the store environment, as per NFPA # 96.
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POSITIONING OF THE ROTISSERIE
Do not locate the rotisserie in an area where the right (control) side is next to fry­ers, broilers or any other appliance that emits grease, smoke, humidity, flour etc.
As the venturi for the burner is behind the control panel, precautions should be taken to prevent the above mentioned particles from entering the burner and caus­ing it to malfunction.
Once the hood installation has been completed the rotisserie can be placed in position. To operate properly, the rotisserie should be positioned on a level surface in a draft-free area where the temperatures remain above 45 degrees Fahrenheit.
To allow for sufficient cooling the required minimum clearances to combustible and non­combustible surfaces are:
Left (non-motor) side: 3” Back: 3” Right (motor) side: 3” (12” if unit is not equipped with casters
. This is the minimum
necessary for adequate access to the service compartment)
Failure to conform to minimum clearances may result in service not being able to be performed!
A clearance of less than 12” on the control side requires the use of casters and quick disconnect connections for both the gas and the water supplies.
ON UNITS EQUIPPED WITH CASTERS, THE FRONT 2 CASTERS ARE EQUIPPED WITH BRAKES. THESE SHOULD BE KEPT LOCKED TO PREVENT THE ROTISSERIE FROM BEING MOVED ACCIDENTALLY.
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3”
3”
3”
or 12”
(see below)
RESTRAINING CABLE ATTACHMENT POINT
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CONNECTION OF ELECTRICAL SUPPLY
The rotisserie runs on 120v 60HZ 7.5A 1-phase. The electrical connection to the rotis­serie is made at the contact block located within the junction box beneath the motor compartment. The contact block is labeled B / W / G (Black, White, Ground). A circuit breaker is located on the motor side behind the front leg. The INFERNO rotisserie is supplied with a 6’ long power cord
IN THE USA: The appliance must be electrically grounded in accordance with local
codes, or in the absence of local codes, with the NATIONAL ELECTRI­CAL CODE, ANSI / NFPA 70.
IN CANADA: Electrical installation and grounding shall be in accordance with the
current CSA C22.2 CANADIAN ELECTRICAL CODE or local codes.
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INSTALLATION OF GAS SUPPLY
IN THE USA: Installation must conform to local codes, or in the absence of local codes,
with the NATIONAL FUEL GAS CODE, ANSI Z223.1.
IN CANADA: Installation for Natural gas must be in accordance with current code
CAN/CGA B149.1. Propane gas installation must be in accordance with current code
CAN/CGA B149.2 and/or local codes.
NATURAL GAS Minimum inlet pressure 7" W.C.
Manifold pressure (front): 4½" W.C. Manifold pressure (rear): 4" W.C.
PROPANE GAS Minimum inlet pressure 11" W.C.
Manifold pressure (front + rear): 11" W.C. Maximum rating: Inferno 24 120,000 Btu/h Connection: ¾" NPT male
INSTALLATION OF WATER SUPPLY
When a direct connection to a permanent water supply is desired the water source should be connected to the copper pipe on the rotisserie. Avalve (not supplied) should be installed between the copper pipe on the rotisserie and the water supply.
When installing a permanent water supply, make sure that the main valve is installed in an easily accessible location, preferably at the front of the rotisserie.
For a manual supply of water, either by hose or bucket, the copper pipe must be plugged. In either case it is recommended to use hot water as it reduces warm-up time and
facilitates cleaning.
Local ordinances may require a backflow prevention device. Consult the authority having jurisdiction to determine what regulations are in force for appliances of this type.
UNITS WITH CASTERS
As an option the unit may be ordered with casters. When supplied with this option it is required that the rotisserie be equipped with ‘Quick Disconnect’ gas installation hard­ware. In this case connect the rotisserie to the gas supply using the instructions sup­plied in the ‘Quick Disconnect’ kit.
When using the ‘Quick Disconnect’ hardware, the rotisserie must be equipped with a connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 or Connectors for Movable Gas Appliances, CAN/CGA-6.16
The Dormont ‘Quick Disconnect’ kit which may be purchased from Hardt is a quick-dis­connect device that complies with the Standard for Quick Disconnect Devices for Use with Gas Fuel, CAN1-6.9.
A RESTRAINING DEVICE MUST BE INSTALLED SUCH THAT THE ROTISSERIE MOVEMENT IS LIMITED WITHOUT RELYING ON THE CONNECTOR AND THE QUICK DISCONNECT DEVICE OR ITS ASSOCIATED PIPING. The restraining cable for the Dormont kit attaches at the point shown in the diagram on page 13.
All gas installations must be performed by a licensed professional. Check local ordi­nances for applicable regulations.
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INSTALLATION OF DRAIN
There are two holes in the rotisserie's water pan. One is for the drain and the other is for the overflow. The drain hole is the one located at the back of the rotisserie's water pan.
Underneath the rotisserie place the two rubber washers onto the flat portion of the drain elbow and line up the drain elbow with the back hole of the rotisserie's water pan.
Inside the rotisserie, insert the strainer into the back hole of the water pan and tighten the strainer into the drain elbow.
Weld the drain valve in the location most accessible to the employees.
When installing a rotisserie equipped with casters, make sure that for it to remain mobile for servicing the drain is not hard plumbed into the floor.
Please consult the authority having jurisdiction to determine what regulations are in force regarding the disposal of grease laden water.
INSTALLATION OF OVERFLOW
The overflow is located in the front of the two holes in the rotisserie's water pan. Underneath the rotisserie, place two rubber washers onto the flat portion of the overflow
drain elbow and line it up with the front hole of the rotisserie's water pan. Inside the rotisserie insert the overflow strainer into the front hole of the water pan and
tighten it into the overflow drain elbow. (If the overflow is connected to the drain pipe it must join the drain only after the drain valve.)
Please consult the authority having jurisdiction to determine what regulations are in force regarding the disposal of grease laden water.
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PLACEMENT OF GRATE SECTIONS & LOGS
The grates should be positioned as shown in the above diagram. The larger of the two sections is the first to be placed into position. It is situated behind the rear part of the drip pan and leans over the burner tube, up against the back wall. The front section is the smaller of the two pieces and has two supports attached to it. This grate is positioned in such a way that the two supports face to the rear. The complete assembly sits on top of the diagonally placed large grate and up against the rear part of the drip pan.
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OPERATION
SHOULD THE ROTISSERIE NOT LIGHT ON THE FIRST TRY, OPEN THE DOOR AND ALLOW A ONE MINUTE PERIOD BEFORE RELIGHTING.
PRIOR TO STARTING THE ROTISSERIE
It is recommended to wrap the center shaft in aluminum foil. This will facilitate cleanup of the rotisserie after daily use.
Close the drain valve and fill the drip pan, preferably with hot water. The water in the rotisserie will serve to diffuse the drippings and facilitate cleanup as well as provide mois­ture during the cooking process.
MORNING STARTUP
Open the rotisserie door and verify that:
1. The thermometer probe is clean. Clean if necessary.
2. The thermostat probe is clean. Clean if necessary.
3. The light lenses are clean. Clean if necessary.
4. The ‘ATEND OF THE DAY’ cleaning was performed properly. If not done, do it now.
PREHEATING
1. Verify that the door is closed.
2. Set the thermostat to the OFF position.
(This is to ensure that initially only the rear burner lights.)
3. Set the timer to 30 minutes.
4. Pull the MAIN ON /OFF switch (Red Button) to the “ON” position.
(The back burner will light.)
5. After approximately 5 minutes set the thermostat to the temperature setting at which you will be cooking.
(The front burner will light.)
Allow the rotisserie to become preheated to the desired temperature. Sufficient pre­heating minimizes and excessive temperature drop while the rotisserie is being loaded, and prolongation of the cooking time of the first load.
While the rotisserie is being preheated, prepare the product.
OPERATION
NEVER STICK YOUR HANDS OR ANY OTHER OBJECTS INTO THE ROTATING DRIVE WHEN LOADING SKEWERS.
ALWAYS USE INSULATED OVEN MITTS OR SKEWER FORKS WHEN HANDLING SKEWERS NEAR THE HOT ROTISSERIE.
1. When the oven is preheated, load the desired amount of skewers into the rotisserie.
2. Set the thermostat to the desired temperature setting.
3. Set the timer to the desired cooking duration.
4. At the end of the cooking cycle, measure the internal temperature of the chickens. It should be 185 degrees F.
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INSERTION OF SKEWERS
CROSS CONTAMINATION IS VERY DANGEROUS! DO NOT LOAD FRESH PRODUCT INTO THE ROTISSERIE UNTIL THE COOKING CYCLE IS COMPLETE AND ALL THE COOKED PRODUCT HAS BEEN REMOVED FROM THE ROTISSERIE.
When the rotisserie has reached its operating temperature the skewers can be loaded into the rotisserie.
Opening the door will cause the burner to shut off and the drive to stop rotating. The Manual Switch (Green button, located on the front of the control panel) actuates the drive mechanism without igniting the burner. Press and hold this switch until the desired socket on the drive drum is easily accessible at the front of the rotisserie.
The above sketch illustrates the insertion of the loaded skewers into the drive sockets.
A) The pointed end (1) of the skewer is inserted into the hole (3) in the support plate at
the left side of the rotisserie.
B) The hexagonal end (2) is then raised and inserted into the drive socket slot (4) in the
right hand drive drum.
C) The hexagonal end (2) must be slid into the socket as far to the right as possible to
make certain that the shoulder on the pointed end is inside the face of the support plate. This prevents the skewer from slipping out of the drive drum socket.
IF YOU HAVE PURCHASED BASKETS OR ROAST SKEWERS, YOU MAY HAVE TO SKIP SOCKETS WHEN COOKING . PLEASE CONTACT OUR FIELD APPLICA TIONS TEAM AT 1-800-387-6847 TO DISCUSS YOUR PARTICULAR SITUATION.
NEVER PLACE THE SKEWERS (OR BASKETS) INTO THE ROTISSERIE WITH THE GROOVE IN THE SKEWER’S POINTED END RESTING ON THE SUPPORT PLATE. THE GROOVE IS ONLY FOR HANGING THE SKEWER ON THE OPTIONAL WALL MOUNTED SKEWER RACK.
To prevent unnecessary losses of heat that will increase cooking time, the doors should not be opened until the end of the cooking cycle. The end of the cooking cycle is indicated by the sound of the ‘end of cook’ buzzer.
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REMOVAL OF SKEWERS
To remove the skewers, open the doors to stop the skewer rotation and shut off the flame. Use the Manual Switch (Green button) to activate the drive motor alone and bring the desired skewer to the front and center of the door opening where it is readily acces­sible. Reverse the insertion process by raising the pointed end slightly so that the shoul­der is level with the hole in the support plate and push the skewer to the left until the hexagonal end is free from the drive socket. Remove the skewer. If the rotisserie will not be used it should be cleaned as described in the “CLEANING” section.
We recommend leaving the doors OPEN when the rotisserie is not in use. If the doors remains closed, as the rotisserie cools, humidity will condense around the igniter causing the rotisserie to go into ‘Safety Lockout’.
IN THE EVENT OF A PROLONGED POWER FAILURE, THE ROTISSERIE MUST BE SHUT OFF BY PUSHING IN THE MAIN ON/OFF SWITCH (RED BUTTON).
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EFFECTIVE 2006 /06 INF-24 REF-MANL
MAINTENANCE
Your HARDT rotisserie was built using only the highest quality products. All bushings, as well as the complete drive train, are permanently lubricated and do not require any greasing or oiling. The most important maintenance is the daily cleaning as described in the sections below.
DISCONNECT POWER SUPPLY TO THE ROTISSERIE BEFORE SERVICING.
ALWA YS SHUT-OFF THE CIRCUIT BREAKER WHEN CLEANING INSIDE THE ROTISSERIE.
CLEANING THROUGHOUT THE DAY
It is highly recommended to clean the rotisserie glass with a wet cloth at the end of each cooking cycle. This procedure keeps the glass clean without scratching it. Depending on the volume of product cooked, changing the water during the day may be desired.
CLEANING AT THE END OF THE DAY
OPEN THE DOOR AND ALLOW THE ROTISSERIE TO COOL DOWN UNTIL IT IS SAFE TO TOUCH.
Hang the cleaning shield that is supplied with each rotisserie on the inside back wall of the unit so that it protects the rear burner . It should be positioned closest to the right side to protect the igniter from water or chemical spray. Remove the aluminum foil used to wrap the center shaft. Spray an approved degreaser on the interior of the warm rotis­serie. Allow it to work and rinse clean.
Spray the area in and around the drive sockets and the hole in the drive ring with an approved degreaser.
After the grease melts, use the small bristle brush to remove any buildup from around and inside the sockets, then rinse with water . In doing this simple operation you will elim­inate the blockage of the sockets due to the accumulation of dry hard carbon.
The glass on both the doors as well as the glass protecting the oven’s interior light should be cleaned daily as the buildup of burnt carbon is very difficult to remove from tempered glass.
The thermostat and thermometer probes must be wiped clean as carbon buildup will cause improper readings.
The igniters should be inspected at this time also to ensure that they are free of carbon and grease buildup. If they are dirty use a dry paper towel to wipe them clean.
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Page 23
AVOID USING SCOURING PADS OR CLEANERS WITH GRIT AS TEMPERED GLASS IS EASILY SCRATCHED.
After cleaning, always leave the door open to allow the humidity to escape as it will condense around the igniter causing starting problems the next morning.
If parts returned are found to have not been adequately maintained, they will NOT be covered by our warranty plan. Warranty does not cover damage caused by the above or any other misuse.
MAINTENANCE EVERY MONTH
Once a month the rear burner should be cleaned.
1) Make sure the unit is cool to work on, that there is no water in the waterpan and that the power is turned off (either at the switch on the wall controlling the unit or on the circuit breaker of the machine, found just beneath the waterpan near the control panel). We recommend you place a sheet of cardboard in the waterpan to prevent it being scratched or damaged when the pieces are being moved.
2) Remove the ceramic logs from the rear grate. Be careful, they are fragile. (If they are covered with grease, simply turn them around when replacing them. The next day you can turn them back and they will have been cleaned by the flame.)
3) The rear grate must be lifted over the lip of the back of the waterpan, then slid under the spit support and drive plate rings and out the front of the rotisserie. Once out, any grease deposits can be scraped off with a scraper.
4) Use a step-stool to elevate yourself so you can easily inspect the back burner to see if all the holes are open. If some are clogged, use a stiff bristle brush on the surface to loosen the debris and a long straight object (such as a coat hanger, paper clip or small jewelers screwdriver) to clear any blocked holes. This is the area in the unit that acts as a flame sensor.
5) The grate can now be re-installed.
7) Replace the ceramic logs (as shown in the diagram on page 19). They need to be angled at a 60 degree angle starting with a large one, then a small one etc, from left to right.
8) The job is complete, remove the cardboard and turn the power switch or circuit­breaker back on. Clean up any debris from the area in and around the rotisserie as it may block the drain.
MAINTENANCE EVERY TWO MONTHS
Every two months, when the oven is cool, remove the ceramic logs and their support. Verify that the rear burner is clean and that its holes are not blocked. If any of the burn­er holes are blocked, use a thin metal rod (such as a coat hanger) to clear them.
Unscrew the external thermometer and check its calibration. When the probe is immersed in the boiling water the dial should read 212°F.
Verify that the cleaning of the inside of the drive sockets is being properly done. Clean if necessary. Black carbon buildup around the exterior of the sockets is the first sign of improper or insufficient cleaning.
EFFECTIVE 2006 /06 INF-24 REF-MANL
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EFFECTIVE 2006 /06 INF-24 REF-MANL
6 MONTH PREVENTATIVE MAINTENANCE
Hardt recommends that a preventative maintenance be performed on the drive system every six months.
If you would like to schedule a preventative maintenance please call our Customer ser­vice team at 1-800-387-6847 to arrange one today
Maintenance other than that described in this manual should be performed by your HARDT authorized service representative. This should not be necessary if the cleaning procedures are correctly followed.
For any technical assistance, or if you require information additional to that described above, please contact a HARDT Customer Service Representative at the above Customer Service 1-800 number, available 24 hours per day, 7 days per week.
We can also be reached at 514-631-7271, Monday to Friday - 8:30 AM to 6:00 PM EST.
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TROUBLESHOOTING
PROBLEM
Rotisserie does not operate when Main ON/OFF Switch (Red button) is pulled.
SOLUTION
A) Check rotisserie electrical cord is connected properly. B) Check if the circuit breaker is in the ‘ON’ position. C) If both A and B are OK, call our service department.
PROBLEM
Main ON/OFF switch (Red button) is pulled, drive drum rotates but after 11 seconds the alarm buzzer sounds. Rotisserie has gone into SAFETY LOCKOUT.
SOLUTION
A) Verify that the startup procedure is being followed correctly. B) If the rotisserie again goes into safety lockout, turn the rotisserie “OFF” by pushing
in the Main ON/OFF Switch (Red button). Open the door of the rotisserie. If the door has been closed all night, humidity may have condensed around the igniter. Get a paper towel and gently clean the igniter. This procedure will clean and de-humidify the ignition. Turn the rotisserie “ON” by pulling the Main ON/OFF Switch.
C) If the rotisserie again goes into safety lockout note which burner (front or back) does
not ignite or stay lit. T urn the rotisserie OFF by pushing in the Main ON/OFF Switch. Depending on which burner is not working check the gap at the tip of the appropriate igniter. The gap should be between 1/8" and 3/16” in size as shown below. Verify that the igniter and the area of the burner that is near the igniter are clean.
D) If the rotisserie again goes into safety lockout, switch the rotisserie OFF for 1 minute.
Check that the gas valve on the rotisserie and that the main gas supply valve are both open. To check the main gas supply valve, try another gas powered appliance connected to the same line. Pull the Main ON/OFF Switch to turn the rotisserie ON.
BURNER SURFACE
BRASS IGNITER SUPPORT
IGNITER
APPROX. ½"
TO PREVENT SPARK JUMPING
(13 mm)
IGNITER PROBES
TIP SETTING:
1/8" to 3/16"
CLEARANCE
(3 mm to 5 mm)
¼“ to ½"
CLEARANCE FROM IGNITER TIP
TO BURNER
(6 mm to 13 mm)
ENSURE THAT BOTH THE IGNITER PROBES ARE WELL CLEANED WITH STEEL WOOL.
VERIFY THAT THE BURNER HOLES NEAR THE IGNITER ARE FREE OF ANY OBSTRUCTIONS.
EFFECTIVE 2006 /06 INF-24 REF-MANL
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EFFECTIVE 2006 /06 INF-24 REF-MANL
PROBLEM
Halogen light bulb is burned out.
SOLUTION
Unscrew (counterclockwise) the protective glass lens of the defective bulb and pull out the bulb.
The Halogen bulbs should not be touched with bare fingers as the oil from your hands will reduce the life of the bulb. If the bulb is accidentally touched it should be cleaned with rubbing alcohol (isopropyl alcohol). When shipped, the service bulbs are in a plastic bag. One should use clean gloves or a plastic bag or wrapper when taking a bulb out of the bag and inserting it into the lamp holder.
To replace the Halogen light, insert the bulb into its socket using the described handling method. Once it is in place screw the protective glass lens over the bulb.
If problems other than those described above arise, DO NOT ATTEMPT TO FIX THEM YOURSELVES. For any technical assistance, please contact a HARDT Customer Service Representative at the above Customer Service 1-800 number, available 24 hours per day, 7 days per week.
We can also be reached at 514-631-7271, Monday to Friday - 8:30 AM to 6:00 PM EST.
CUSTOMER SERVICE 1-800 38 ROTIS
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HARDT EQUIPMENT MANUFACTURING INC. 2025 52 AVE., LACHINE (MONTREAL), QUEBEC, CANADA H8T 3C3 TEL. (514) 631-7271 FAX (514) 631-7273
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