Harbor Freight Tools 96067 User Manual
10 IN 1 METAL &
Model
96067
®
WOODWORKING MACHINE
ASSEMBLY AND OPERATING INSTRUCTIONS
Due to continuing improvements, actual product may differ slightly from the product described herein.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
TO PREVENT SERIOUS INJURY, READ AND UNDERSTAND
ALL WARNINGS AND INSTRUCTIONS BEFORE USE.
Copyright© 2007 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.
CONTENTS
SPECIFICATIONS ............................................................................4
GENERAL SAFETY RULES ............................................................5
WORK AREA ...................................................................................................5
PERSONAL SAFETY .......................................................................................5
TOOL USE AND CARE ...................................................................................6
SERVICE ..........................................................................................................6
SPECIFIC SAFETY RULES .............................................................7
MECHANICAL PRECAUTIONS ......................................................................7
NOISE PRECAUTION ......................................................................................8
TABLE SAW SAFETY RULES ........................................................................8
DRILL PRESS SAFETY RULES .....................................................................11
LATHE SAFETY RULES .................................................................................12
ROUTER/SHAPER SAFETY RULES .............................................................13
HORIZONTAL BORING SAFETY RULES ......................................................13
DISC SANDER SAFETY RULES ...................................................................14
GROUNDING ................................................................. 15
MISC. SAFETY RULES ..................................................................................15
EXTENSION CORDS ......................................................................................16
SYMBOLOGY ..................................................................................17
UNPACKING ....................................................................................17
PRODUCT FEATURES ...................................................................18
THE POWER KEY ..........................................................................................19
TO MOVE THE POWERHEAD .......................................................................19
TO MOVE THE QUILL FEED ..........................................................................19
TO ADJUST SPEED BELTS AND PULLEYS ................................................19
TO MOUNT COLLETS WITH THE DRAWBAR..............................................20
TO MOVE THE CARRIAGE ............................................................................20
ASSEMBLY INSTRUCTIONS ..........................................................21
TO ATTACH THE SHELF TO THE STAND ....................................................21
TO INSTALL THE CASTERS .........................................................................21
TO MOUNT THE MACHINE ONTO THE STAND ...........................................22
TO ATTACH A SAW BLADE TO THE ARBOR ..............................................23
TO INSTALL THE LOWER BLADE GUARD ..................................................24
TO ASSEMBLE THE MAIN TABLE ................................................................25
TO INSTALL THE EXTENSION TABLE .........................................................26
TO INSTALL THE RIP FENCE AND TOP GUARD ........................................27
TO INSTALL THE MITER GAUGE .................................................................27
TO INSTALL THE DISC SANDER ..................................................................28
TO SET UP THE VERTICAL DRILL PRESS ..................................................28
TO SET UP THE HORIZONTAL BORING TOOL ...........................................29
TO SET UP THE SHAPER ..............................................................................30
TO SET UP THE ROUTER .............................................................................30
TO SET UP THE LATHE .................................................................................31
MACHINE ADJUSTMENT INSTRUCTIONS ...................................32
TO ADJUST THE TORSION SPRING TENSION ...........................................32
TO ALIGN THE SAW TABLE TO THE SAW BLADE .....................................34
TO ALIGN THE SAW TABLE 90 DEGREES TO THE SAW BLADE .............34
For technical questions, please call 1-800-444-3353.
Page 2SKU 96067
CONTENTS (continued)
TO ADJUST THE SAW TABLE’S 45 DEGREE STOP ...................................35
TO ALIGN THE MITER GAUGE .....................................................................35
TO ALIGN THE EXTENSION TABLE 90 DEGREES TO THE SAW BLADE .35
TO SET THE CARRIAGE BUMPER BOLT ....................................................36
TO ALIGN THE SAW TABLE 90 DEGREES TO THE POWERHEAD ...........36
TO ALIGN THE LATHE TAILSTOCK WITH THE POWERHEAD ..................37
PARTS LISTS AND DIAGRAMS .....................................................38
PARTS LIST - CABINET & CASTERS ...........................................................38
ASSEMBLY DIAGRAM - CABINET & CASTERS ..........................................39
PARTS LIST - MAIN BED ...............................................................................40
ASSEMBLY DIAGRAM - MAIN BED ..............................................................41
PARTS LIST -HEAD ASSY. ............................................................................42
ASSEMBLY DIAGRAM - HEAD ASSY. ..........................................................44
PARTS LIST - CARRIAGE ASSY. ..................................................................45
ASSEMBLY DIAGRAM - CARRIAGE ASSY. .................................................46
PARTS LIST - SAW TABLE ASSY. ................................................................47
ASSEMBLY DIAGRAM - SAW TABLE ASSY. ...............................................48
PARTS LIST - SAW GUARD ASSY. ...............................................................49
ASSEMBLY DIAGRAM - SAW GUARD ASSY. ..............................................50
PARTS LIST - RIP FENCE ASSEMBLY DIAGRAM .......................................51
PARTS LIST & ASSY. DIAGRAM - LATHE TAILSTOCK ASSY. ...................52
PARTS LIST & ASSY. DIAGRAM - EXT. TABLE ASSY. ................................53
PARTS LIST & ASSY. DIAGRAM - SANDING DISC ASSY. ..........................54
PARTS LIST & ASSY. DIAGRAM - TOOL MOUNTING ASSEMBLIES .........55
PARTS LIST & ASSY. DIAGRAM - TOOL REST ...........................................56
PARTS LIST & ASSY. DIAGRAM - MITER GAUGE ASSY. ...........................57
PARTS LIST - ELECTRICAL SYSTEM ..........................................................58
ASSEMBLY DIAGRAM - ELECTRICAL SYSTEM .........................................59
LIMITED 1 YEAR / 90 DAY WARRANTY ........................................60
For technical questions, please call 1-800-444-3353.
Page 3SKU 96067
SPECIFICATIONS
Electrical
Requirements
Machine Features
Accessories
Lathe Swing/Taper 17-5/16” (440mm) / #2 Morse Taper
Quill Travel 4-15/16” (125mm)
Distance Between
Centers
Vertical Mill 20-7/8” (530mm)
Maximum Depth of Cut 3-15/16” (100mm)
Taper of Spindle Bore A M.T. #5
Drilling Capacity 5/8” (16mm)
Disc Sander 12” Diameter
Wooding Cutting
Blade Size
Speed Range Variable 32 to 7200 RPM
Table Size 23” L x 17” W x 2” H
Hole Through
Spindle Bore B
Overall Size 68.5” x 21.6” x 40.7”
Net Weight 456 Pounds
120 VAC / 7.5 A / Single Phase/15 Amps at full load
1.5 HP Motor Power Cord Type: 14 AWG x 3 C / 8’ Long
Power Switch Type: 2-Position Key Switch
Table Saw / Disc Sander / Boring Machine
Lathe / Drill Press / Router & Shaper / Mill Machine
Sanding Disc Assy. (Qty. 1) / Drill Press Insert (Qty. 1) / Router (Qty. 1)
Air Breather Mask (Qty. 1) Earplug Set (Qty. 1) / R8 Collet (Qty. 1)
Drawbar Handle (Qty. 1) / Wood Turning Faceplate (Qty. 1) / Dead
Center (Qty. 1)
Center Cup (Qty. 1) / Tension Wrench (Qty. 1) / Wrench Nut (Qty. 1)
Saw Arbor (Qty. 1) Lathe Tool Rest & Post (Qty. 1) / Shaper Arbor (Qty. 1)
Rip Fence (Qty. 1) / Miter Gauge Assy. (Qty. 1) / Upper Saw Guard Assy.
(Qty. 1) Extension Table Assy. (Qty. 1) / Spindle Guard (Qty. 1)
11-7/8” Disc Grinding Pads (Qty. 2)
33-7/8” (860mm)
10” or 12”
29/32” (23mm)
Note: This tool is pre-wired with a 120 V power cord and plug. This tool is dual
voltage (120V/220V). Converting this tool to 220V should only be done by a
certied electrician.
For technical questions, please call 1-800-444-3353.
Page 4SKU 96067
Save This Manual
You will need this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures, parts list and assembly
diagram. Keep your invoice with this manual. Write the invoice number on the inside
of the front cover. Write the product’s serial number in the back of the manual near the
assembly diagram, or write month and year of purchase if product has no number. Keep
this manual and invoice in a safe and dry place for future reference.
GENERAL SAFETY RULES
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in
electric shock, fire, and/or serious injury.
SAVE THESE INSTRUCTIONS
WORK AREA
1.
2.
3.
1.
2.
Keep your work area clean and well lit. Cluttered and dark areas invite
accidents.
Do not operate power tools in explosive atmospheres, such as in the
presence of ammable liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating a power
tool. Distractions can cause you to lose control. Protect others in the work area
from debris such as chips and sparks. Provide barriers or shields as needed.
Children should never be allowed in the work area.
PERSONAL SAFETY
Stay alert. Watch what you are doing, and use common sense when
operating a power tool. Do not use a power tool while tired or under the
inuence of drugs, alcohol, or medication. A moment of inattention while
operating power tools may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long
hair. Keep your hair, clothing, and gloves away from moving parts. Loose
clothes, jewelry, or long hair can be caught in moving parts.
3.
Remove adjusting keys or wrenches before turning the power tool on. A
wrench or a key that is left attached to a rotating part of the power tool may result
in personal injury.
For technical questions, please call 1-800-444-3353.
Page 5SKU 96067
4.
Do not overreach. Keep proper footing and balance at all times. Proper
footing and balance enables better control of the power tool in unexpected
situations.
5.
1.
2.
3.
Use safety equipment. Always wear ANSI-approved safety impact
goggles when using this product. Dust mask or respirator,
nonskid safety shoes, hard hat, or hearing protection must be used for
appropriate conditions. Always wear ANSI-approved safety goggles and
a dust mask/respirator when using or performing maintenance on this tool.
TOOL USE AND CARE
Do not force the tool. Use the correct tool for your application. The correct
tool will do the job better and safer at the rate for which it is designed. Do not
force the tool and do not use the tool for a purpose for which it is not intended.
Do not use the Metal/Woodworking Machine if its Power Switch does not
turn it on or off. Any equipment that cannot be controlled with the Power Switch
is dangerous and must be replaced.
Turn off the Power Switch and disconnect the Power Cord before making
any adjustments, changing accessories, or storing the Metal/Woodworking
Machine. Such preventive safety measures reduce the risk of starting the
tool accidentally. Always turn off the Power Switch and disconnect the
Power Cord before performing any inspection, maintenance, or cleaning
procedures.
4.
5.
6.
7.
1.
Store idle tools out of reach of children and other untrained persons. Tools
are dangerous in the hands of untrained users.
Maintain tools with care. Keep the Metal/Woodworking Machine clean.
Properly maintained tools are less likely to malfunction and are easier to control.
Do not use a damaged tool. Tag damaged tools “Do not use” until repaired.
Check for misalignment or binding of moving parts, breakage of parts,
and any other condition that may affect the tool’s operation. If damaged,
have the tool serviced before using. Many accidents are caused by poorly
maintained tools.
Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool may become hazardous
when used on another tool.
SERVICE
Tool service must be performed only by qualied repair personnel. Service
or maintenance performed by unqualied personnel could result in a risk of injury.
For technical questions, please call 1-800-444-3353.
Page 6SKU 96067
2.
When servicing a tool, use only identical replacement parts. Follow
instructions in the “Inspection, Maintenance, And Cleaning” section of this
manual. Use of unauthorized parts or failure to follow maintenance instructions
may create a risk of injury.
SPECIFIC SAFETY RULES
1.
2.
3.
4.
5.
6.
7.
Maintain labels and nameplates on the Metal/Woodworking Machine. These
carry important information. If unreadable or missing, contact Harbor Freight
Tools for a replacement.
Always consult the Speed Chart in this manual before operating any tool of
the Metal/Woodworking Machine.
Maintain a safe working environment. Make sure there is adequate
surrounding workspace.
Avoid unintentional starting. Make sure you are prepared to begin work before
turning on the Metal/Woodworking Machine.
People with pacemakers should consult their physician(s) before use.
Electromagnetic elds in close proximity to a heart pacemaker could cause
pacemaker interference or pacemaker failure.
Never leave the Metal/Woodworking Machine unattended when it is
running. Turn off the Machine before leaving the work area.
Keep all safety guards of the Metal/Woodworking Machine in place and in
proper working order.
8.
9.
10.
11.
1.
Never stand on the Metal/Woodworking Machine. Serious injury could occur
if the unit is tipped or the Cutter is accidentally touched.
Make sure the workpiece is free from nails and any other foreign object
which could break or otherwise damage the Metal/Woodworking Machine.
Never start the Metal/Woodworking Machine under a load. Allow the
Machine to reach full speed before feeding a workpiece into the Machine.
Maintain control of the workpiece at all times. Never allow a workpiece to
rest on the running Machine without holding on to it or using appropriate clamps
MECHANICAL PRECAUTIONS
Prior to performing service, maintenance, or cleaning procedures, always
make sure the Metal/Woodworking Machine’s Power Switch is in its “OFF”
position and the Power Cord is disconnected from its electrical outlet.
For technical questions, please call 1-800-444-3353.
Page 7SKU 96067
2.
Do not alter or adjust any part of the Metal/Woodworking Machine or its
internal mechanisms that are assembled and supplied by the manufacturer
or distributor.
3.
Always follow and complete scheduled maintenance.
NOISE PRECAUTION
Prolonged exposure to high noise levels is hazardous to hearing. Always wear
ANSI-approved hearing protection when operating or working around the Metal/
Woodworking Machine when it is running.
TABLE SAW SAFETY RULES
1. Avoid unintentional starting. Make sure you are prepared to begin work
before turning on the Table Saw.
2. Do not force the Table Saw. This tool will do the work better and safer at
the speed and capacity for which it was designed. Do not force the Saw Blade
into the workpiece being cut.
3. WARNING! Keep hands and fingers away from cutting area and Saw
Blade. Use a “push stick” (not included) if necessary.
4. Never leave the Table Saw unattended when it is plugged into an
electrical outlet. Turn off the tool, and unplug it from its electrical outlet before
leaving.
5. Always use Saw Blades with a 7” to 12” diameter, 5/8” round arbor hole,
and rated at 7200 RPM or greater. Saw Blades that do not match the
mounting hardware of the Table Saw or that are rated less than the required
minimum RPM will run eccentrically causing loss of control or may fly off the Saw,
resulting in severe personal injury and/or property damage.
6. Do not use the Table Saw for cutting metals or for cutting curves. This will
cause the Saw Blade to break and/or reduce its service life.
7. Make sure the Table of the Table Saw and surrounding area are clear with
the exception of the workpiece to be cut.
8. Before using the Table Saw, check to make sure the Saw Blade is properly
mounted on the Saw Spindle. Always adhere to safety warnings and
instructions provided by saw blade manufacturer. Make sure the Saw Blade is
For technical questions, please call 1-800-444-3353.
Page 8SKU 96067
balanced, and is not cracked or bent.
9. Never attempt to cut more than one workpiece at a time.
10. Never attempt to cut freehand. Make sure the workpiece to be cut is pressed
firmly against the Table.
11. When cutting a large workpiece, make sure its entire length is properly
supported. If necessary, use a roller stand (not included).
12. Always feed the workpiece against the rotation of the Saw Blade.
13. Allow the Saw Blade to spin up to full speed before feeding it into a
workpiece. When turning off the Table Saw, allow the Saw Blade to spin down
and stop on its own. Do not press against the Saw Blade to stop it.
14. To avoid accidental injury, always wear heavy duty work gloves when
changing the Saw Blade.
15. The Saw Blade will become hot while cutting. Allow the Saw Blade to com-
pletely cool before handling.
16. Do not force the workpiece into the Saw Blade when cutting. Apply moder-
ate pressure, allowing the Saw Blade to cut without being forced.
17. Turn off the Table Saw and allow the Saw Blade to completely stop if the
Saw Blade is to be backed out of an uncompleted cut.
18. Never attempt to remove material stuck in the moving parts of the Table
Saw while it is plugged in and running.
19. Make sure the woodstock to be cut has sufficient room to move sideways.
Failure to do so may result in off-cut binding against the Saw Blade.
20. Always unplug the Table Saw from its electrical outlet before perform-
ing inspection, maintenance, cleaning procedures, or changing accesso-
ries.
21. Before trying new or complicated techniques practice with scrap wood.
22. Make sure the woodstock is free from loose knots, flaws, nails, and any
other foreign objects that could damage the Saw Blade or cause
“kickback”.
23. Causes and operator prevention of “kickback”: Kickback is a sudden reaction
For technical questions, please call 1-800-444-3353.
Page 9SKU 96067
to a pinched, bound, or misaligned Saw Blade, causing an uncontrolled
woodstock to lift up and out from the Table Saw toward the operator. When the
Saw Blade is pinched or bound tightly by the kerf closing down, the Saw Blade
stalls and the motor reaction drives the woodstock rapidly back toward the op-
erator. If the Saw Blade becomes twisted or misaligned in the cut, the teeth at
the back edge of the Saw Blade can raise the woodstock (walk up), and eject it
toward the operator. Kickback is a result of tool misuse and/or incorrect operat-
ing procedures or conditions and can be avoided by taking proper precautions as
given below:
* Maintain control of the woodstock at all times. Never allow the woodstock
to rest on the moving Saw Blade without holding on to the woodstock.
* When the Saw Blade is binding, or when interrupting a cut for any reason,
turn off the Power Switch and hold the woodstock motionless on the Table
Saw until the Saw Blade comes to a complete stop. Never attempt to
remove the woodstock from the Table Saw or pull the woodstock backward
while the Saw Blade is in motion or kickback may occur. Investigate and take
corrective actions to eliminate the cause of Saw Blade binding.
* When restarting a woodstock on the Table Saw, center the Saw Blade in the
pre-cut kerf and check that the Saw Teeth are not engaged into the
woodstock. If the Saw Blade is binding, the woodstock may walk up or kick
back as the Table Saw is restarted.
* Support large panels with roller stands (not included) to minimize the risk
of Saw Blade pinching and kickback. Large panels tend to sag under their
own weight. Supports must be placed under the panel and near the outer
edge of the panel.
* Do not use a dull or damaged Saw Blade. Dull or improperly set
Saw Blades produce a narrow kerf causing excessive friction, Saw Blade
binding or kickback.
* Never use the Fence assembly as a guide when crosscutting.
* Never rip a wood stock that is twisted or warped, or does not have a
straight edge to guide along the Rip Fence.
* Push the woodstock past the Saw Blade prior to release.
For technical questions, please call 1-800-444-3353.
Page 10SKU 96067
24. Check all guards for proper operation before each use. Never disable
guards. Do not operate the Table Saw if the guard assembly does not move
freely and close instantly. Before each use, raise the guard assembly and
make sure it moves freely and does not touch the Saw Blade or any other
part, in all angles and depths of cut.
25. Never perform layout, assembly, or setup work on the Table of the Table
Saw when the machine is running.
26. Make sure to remove all adjusting wrenches from the Table Saw before
turning it on.
27. Use a “push stick” or “auxiliary handle” (neither included) only when
ripping widths of 2” to 6”. Use a “push block” and “auxiliary fence” (neither
included) when ripping widths under 2”.
28. Keep the Table of the Table Saw clean and clear of debris. Remove cut-off
pieces and scraps of wood from the Table before starting the Table Saw.
DRILL PRESS SAFETY RULES
1. Avoid unintentional starting. Make sure you are prepared to begin work
before turning on the Drill Press.
2. Do not force the Drill Press. This tool will do the work better and safer at the
speed and capacity for which it was designed.
3. WARNING! Keep hands and fingers safety away from the cutting area.
4. Never leave the Drill Press unattended when it is plugged into an electrical
outlet. Turn off the tool, and unplug it from its electrical outlet before leaving.
5. Make sure the Table of the Drill Press and surrounding area are clear with
the exception of the workpiece to be drilled.
6. Before using the Drill Press, check to make sure the bit is properly
mounted in the Chuck. Make sure the Bit is sharp, and is not cracked or
bent.
7. Never attempt to drill more than one workpiece at a time.
8. Never attempt to drill freehand. Make sure the workpiece to be drilled is
secured in a vise or is clamped to the table.
For technical questions, please call 1-800-444-3353.
Page 11SKU 96067
9. When drilling a large workpiece, make sure its entire length is properly
supported. If necessary, use a roller stand (not included).
10. Keep all guards in place, in proper adjustment, and in proper alignment.
11. Do not use rotary planers, wire wheels, or router bits on the Drill Press.
12. Always feed the workpiece into and against the rotational direction of a bit
or cutter.
13. When drilling softer materials or small holes, use the higher speed settings.
When drilling harder materials or holes, use the slower speed settings.
14. Allow the bit to spin up to full speed before feeding it into a workpiece.
When turning off the Drill Press, allow the bit to spin down and stop on its own.
Do not press against the bit to stop it.
15. The bit will become hot while drilling. Allow the bit to completely cool
before handling.
16. Do not force the bit into the workpiece when drilling. Apply moderate
pressure, allowing the bit to cut without being forced.
17. Turn off the Drill Press and allow the machine to completely stop if the bit is
to be backed out of an uncompleted cut.
18. Never attempt to remove material stuck in the moving parts of the Drill
Press while it is plugged in and running.
LATHE SAFETY RULES
1. Make sure all adusting wrenches are removed from the Lathe prior to
turning on the machine.
2. Keep all safety guards in proper working order, proper adjustment, and
proper alignment.
3. Make sure the workpiece is securely mounted in the Lathe before turning
on the machine. A loose workpiece can fly off the Lathe, causing severe
personal injury and/or property damage.
4. Always keep hands and fingers as far away as possible from the moving
parts of the Lathe. Do not reach over or across the Lathe when it is running.
For technical questions, please call 1-800-444-3353.
Page 12SKU 96067
5. Allow the workpiece to turn up to full speed before feeding a tool bit (not
included) into the workpiece. When turning off the Lathe, allow the
workpiece to slow down and stop on its own. Do not press against the workpiece
to stop it.
6. Feed the tool bit into the workpiece gradually. Do not force a tool bit to re-
move material faster than it is designed to cut.
7. Never attempt to remove material stuck in the moving parts of the Lathe
while it is plugged in and/or running.
ROUTER/SHAPER SAFETY RULES
1.
2.
3.
4.
5.
6.
7.
8.
Avoid unintentional starting. Make sure you are prepared to begin work before
turning on the Router/Shaper.
Never leave the Router/Shaper unattended when it is running. Turn off the
Router/Shaper before leaving the work area.
Always feed the workpiece against the rotation of the Cutter.
In addition to the Fence Jig, always use the Disc Guard unless the Cutter is
too short. When routing, use the Fence Jig for piloted router bits, edging, and
facing procedures.
Always make multiple, shallow passes instead of one deep pass.
Make sure to keep hands and ngers away from the Cutter. Whenever
possible, use “pushsticks” and “pushblocks” (neither included) to feed the
workpiece into the Cutter.
Keep all safety guards of the Router/Shaper in place and in proper working
order.
Make sure the workpiece is free from nails and any other foreign object
which could break or otherwise damage the Cutter.
9.
10.
Never start the Router/Shaper under a load. Allow the Router/Shaper to reach
full speed before feeding a workpiece into the Cutter.
Maintain control of the workpiece at all times. Never allow a workpiece to
rest on the moving Cutter without holding on to it.
For technical questions, please call 1-800-444-3353.
Page 13SKU 96067
HORIZONTAL BORING SAFETY RULES
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Avoid unintentional starting. Make sure you are prepared to begin work before
turning on the Router/Shaper.
Never leave the Router/Shaper unattended when it is running. Turn off the
Router/Shaper before leaving the work area.
Always place scrap wood behind the workpiece to prevent damage to the
drill bit and to avoid splintering.
Always rmly support and guide the wood before and during drilling.
Use only the speeds listed in the Speed Chart.
Make sure the bit never touches the Table, Rip Fence, or Miter Gauge.
Keep your body away from the drill bit when it is exposed and rotating.
Keep all safety guards in place and in proper working order.
Make sure the workpiece is free from nails and any other foreign object
which could break or otherwise damage the drill bit.
Never start the the machine under a load. Allow the machine to reach full
speed before feeding a drill bit into the workpiece.
1.
2.
3.
4.
5.
6.
7.
DISC SANDER SAFETY RULES
Always stand on the left of the Sanding Disc’s center. Never stand on the
right side of center.
Keep hands and ngers away from the Sanding Disc and the nearest edge
of the Table.
Use only the speeds listed in the Speed Chart.
Hold the workpiece rmly when feeding it into the Sanding Disc.
Use only enough pressure to touch the workpiece lightly against the
Sandpaper on the Disc.
Before sanding, turn on the Disc Sander and check for excessively loose
Sanding Disc.
Allow the Sanding Disc to spin up to full speed before feeding a workpiece
into it. Do not ever feed a workpiece past the center line of the disc. When
turning off the Disc Sander, allow the Sanding Disc to slow down and stop on its
own. Do not press against the Sanding Disc to stop it.
For technical questions, please call 1-800-444-3353.
Page 14SKU 96067
8.
Feed the workpiece into the Sanding Disc gradually and into the direction
of rotation. Do not attempt to force the Disc Sander to remove material faster
than it is designed to cut.
9.
10.
11.
1.
When replacing the Sanding Disc, make sure the Disc has a minimum 900
RPM rating, and has a 12” diameter.
When sanding a large workpiece, make sure its entire length is properly
supported.
Never attempt to remove material stuck into the moving parts of the Disc
Sander when it is plugged in and running.
MISC. SAFETY RULES
WARNING! Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities, contains chemicals known [to the State
of California] to cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
Lead from lead-based paints
Crystalline silica from bricks and cement or other masonry products
Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type
of work. To reduce your exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as those dust masks that
are specially designed to lter out microscopic particles. (California Health &
Safety Code § 25249.5, et seq.)
2.
WARNING! The warnings and precautions discussed in this manual
cannot cover all possible conditions and situations that may occur. It must be
understood by the operator that common sense and caution are factors which
cannot be built into this product, but must be supplied by the operator.
GROUNDING
WARNING!
Improperly connecting the grounding wire can result in the risk of electric shock.
Check with a qualied electrician if you are in doubt as to whether the outlet is
properly grounded. Do not modify the power cord plug provided with the tool.
Never remove the grounding prong from the plug. Do not use the tool if the power
cord or plug is damaged. If damaged, have it repaired by a service facility before
use. If the plug will not t the outlet, have a proper outlet installed by a qualied
electrician.
For technical questions, please call 1-800-444-3353.
Page 15SKU 96067
Your tool must be plugged into an appropriate outlet, properly installed and grounded in
accordance with all codes and ordinances.
EXTENSION CORDS
1.
2.
3.
4.
5.
6.
As the distance from the supply outlet increases, you must use a heavier gauge
extension cord. Using extension cords with inadequately sized wire causes a
serious drop in voltage, resulting in loss of power and possible tool damage.
(See Figure B, next page.)
The smaller the gauge number of the wire, the greater the capacity of the cord.
For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.
(See Figure B, next page.)
When using more than one extension cord to make up the total length, make
sure each cord contains at least the minimum wire size required.
(See Figure B, next page.)
If you are using one extension cord for more than one tool, add the nameplate
amperes and use the sum to determine the required minimum cord size.
(See Figure B, next page.)
If you are using an extension cord outdoors, make sure it is marked with the
sufx “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.
Make sure your extension cord is properly wired and in good electrical condition.
Always replace a damaged extension cord or have it repaired by a qualied
electrician before using it.
7.
Protect your extension cords from sharp objects, excessive heat, and damp or
wet areas.
For technical questions, please call 1-800-444-3353.
Page 16SKU 96067
RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS*
NAMEPLATE
EXTENSION CORD LENGTH
AMPERES
(at full load)
0 – 2.0 18 18 18 18 16
2.1 – 3.4 18 18 18 16 14
3.5 – 5.0 18 18 16 14 12
5.1 – 7.0 18 16 14 12 12
7.1 – 12.0 18 14 12 10 -
12.1 – 16.0 14 12 10 - -
16.1 – 20.0 12 10 - - -
FIGURE B
25 Feet 50 Feet 75 Feet 100 Feet 150 Feet
* Based on limiting the line voltage drop to ve volts at 150% of the rated amperes.
Symbology
Double Insulated
Canadian Standards Association
Underwriters Laboratories, Inc.
V~
A
n0 xxxx/min.
Volts Alternating Current
Amperes
No Load Revolutions per Minute
(RPM)
UNPACKING
When unpacking, check to make sure all of the parts shown on the Parts List
in this manual are included. If any parts are missing or broken, please call Harbor
Freight Tools at the number shown on the cover (and at the bottom of each page) of this
manual as soon as possible.
For technical questions, please call 1-800-444-3353.
Page 17SKU 96067
PRODUCT FEATURES
HUB
PIVOT
SPRING
TORSION
POWERHEAD
STAND
TABLE
HEIGHT
HANDWHEEL
ADJUSTMENT
LOCK
TABLE
TRAVEL
CARRIAGE
HANDWHEEL
CARRIAGE
LOCK
CARRIAGE
TRAVEL
HANDWHEEL
POWERHEAD
LOCKS
BELT
LOCK
LEVER
PULLEY
SUPPORT
BRACKET
WAY
TUBES
LOCK
TABLE
TRUNNION
RIP
FENCE
SAW
QUILL
FEED
POWERHEAD
TABLE
VARIABLE
DIAL
SPEED
SAW
UPPER
GUARD
SPINDLE
QUILL
TAILSTOCK
LOCK
KEY
TAILSTOCK
SAW
GUARD
LOWER
LOCK
VERTICAL
PULLEY COVER
FIGURE D
WAY
TUBE
LOCK
POWER TAKE-OFF
COLLET DRAWROD PORT
EXTENSION TABLE
TWIST
CLAMP
HANDLE
SUPPORT
BRACKET
(LEFT-HAND)
POWERHEAD
For technical questions, please call 1-800-444-3353.
CASTER
FOOTWHEEL
Page 18SKU 96067
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