Harbor Freight Tools 95916 Assembly And Operation Instructions Manual

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10-7/8” THROAT
Model
95916
BRICK SPLITTER
ASSEMBLY AND OPERATION INSTRUCTIONS
Due to continuing improvements, actual product may differ slightly from the product described herein.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
TO PREVENT SERIOUS INJURY, READ AND UNDERSTAND
ALL WARNINGS AND INSTRUCTIONS BEFORE USE.
Copyright© 2007 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.
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SPECIFICATIONS
Overall dimensions: 21-1/2” L X 6-1/4” W X 18” H
Blade adjustment type: Rod (Screw)
Splitting Blade construction: Hardened Steel
Brick Splitting size: Up to 3” Thick Brick or Pavers
Handle Grip size: 5-1/2” L X 1.30” O.D.
Base dimensions: 17-1/2” L X 2” W X 5/8” Thick
Blade size: 9-7/8” L (Top and Bottom)
Brick Base size: 5-3/4” X 6”
Number of holes for Blade relocation:
Weight: 40.2 lb
You will need this manual for the safety warnings and precautions, assembly, op­erating, inspection, maintenance and cleaning procedures, parts list and assembly diagram. Keep your invoice with this manual. Write the invoice number on the in­side of the front cover. Write the product’s serial number in the back of the manual near the assembly diagram, or write month and year of purchase if product has no serial number. Keep this manual and invoice in a safe and dry place for future reference.
(4) Holes - Adjustable for Bricks of various size.
Save This Manual
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SAFETY PRECAUTIONS
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in
serious injury.
SAVE THESE INSTRUCTIONS
Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
Dress safely. Always wear ANSI-approved safety goggles, a dust mask/respirator, hard toed shoes, work gloves, long sleeve shirt and long pants when working with, or servicing this Brick Splitter. Keep long hair tied up and well clear of Brick Splitter.
Be aware of rough or sharp edges on the Brick Splitter.
Keep bystanders, children, and visitors away. Provide barriers or shields as
needed.
For technical questions, please call 1-800-444-3353.
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5.
Stay alert. Watch what you are doing, and use common sense when operat­ing this Brick Splitter. Do not use while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating may result in
serious personal injury.
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Keep one hand free and out of the way at all times when applying the brick splitting action.
This Brick Splitter is meant for operation by only one person at a time.
Do not cut close to the edge of the brick. This could result in cracking, crumbling
or an inaccurate finish to the split.
Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the Brick Splitter in unexpected situations.
Do not force the tool and do not use the Brick Splitter for a purpose for which it is not intended.
Store the Brick Splitter out of reach of children and other untrained persons.
Tools are dangerous in the hands of untrained users. Never allow children to come in contact with this product.
Maintain tools with care. Tag damaged tools “Do not use” until repaired.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the Brick Splitter’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly main-
tained tools.
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Service or repair on this Brick Splitter must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel
could result in a risk of injury.
When servicing this Brick Splitter, use only identical replacement parts. Fol­low instructions in the “Inspection, Maintenance, And Cleaning” section of this manual. Use of unauthorized parts or failure to follow maintenance instructions
may create a risk of injury.
Maintain labels and nameplates on the tool. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
Maintain a safe working environment. Make sure there is adequate surrounding workspace.
WARNING: This product contains or, when used, produces a chemical known to the State of California to cause cancer and birth defects or other reproduc­tive harm. (California Health & Safety Code § 25249.5, et seq.)
For technical questions, please call 1-800-444-3353.
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UNPACKING
When unpacking, check to make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible.
ASSEMBLY INSTRUCTIONS
NOTE: The Brick Splitter comes completely assembled, but for additional informa­tion regarding the parts listed in the following pages, refer to the Assembly Diagram on page 7 of this manual.
OPERATION INSTRUCTIONS
NOTE: Be sure the Brick Splitter is set on a flat level surface that is capable of supporting weight of the Brick Splitter and the bricks being split before adjusting or using.
See the Assembly Diagram on page 5 as a reference when completing the steps below.
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Set the blade (13), which is attached to the Blade Guard (9) at the correct height for the brick you will be splitting. This is done by first, measuring the brick, then adjusting the Blade (13) so it is as close to the top of the brick as possible without touching the brick surface. You want to be able to smoothly move bricks in and out of the the Brick Splitter opening. The correct way to adjust the Brick Splitter is
with the Handle (1) in the full down position.
Figure 1
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1
The Blade (13) is adjusted in the front by twisting the Thread Rod (5) either clockwise
into the Support Frame (4) which will lower the front section, or counterclockwise which will raise the front section. See Figure 1.
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For technical questions, please call 1-800-444-3353.
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Figure 2
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The rear section of the Blade is adjusted as follows: Hold the handle of the Blade
Guard (9) firmly while you remove the Adjusting Pin (8). Then, raise or lower the Blade Guard (9) using one of the four adjusting holes and re-insert the Adjusting Pin (8) at the height you need. See Figure 2.
NOTE: To remove the Adjusting Pin (8) you will first need to remove the Pin Safety Hook (10). Be sure to replace the Pin Safety Hook (10) after adjusting the height of the Blade Guard (9). See Figure 2.
Figure 3
16
Next adjust the Depth Gauge (16) by loosening the Adjusting Knob (15) at the rear of the Base (14). Slide the Depth Gauge (16) in or out and re-tighten the Adjusting Knob (15). Now each brick will set identically on the Brick Splitter. See Figure 3.
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Raise the Handle (1) to it’s full height, slide the brick to be split into the opening under the Blade (13). Be sure the brick is resting flatly on the Foam Pads (17) and is against the Depth Gauge (16).
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NOTE: After loading the brick onto the Brick Splitter the task becomes a one handed operation. Keep your other hand off the Brick Splitter and completely free of the operation until the brick is split and the Handle (1) is raised again to it’s full height.
For technical questions, please call 1-800-444-3353.
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Using one hand, grip the Handle (1) firmly and lower the Blade (13) as if to push the Blade (13) through the brick.
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Remove both pieces of the brick.
NOTE: If there are small pieces of brick left on the Foam Pads (17), brush them off before setting the next brick for splitting.
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If you need to split bricks of another size, follow steps 1 through 3 of this section.
INSPECTION, MAINTENANCE, AND CLEANING
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Inspect tool for damage (see #1, above)
Wipe off with clean, moist cloth
BEFORE EACH USE, inspect the general condition of the tool. Check for loose screws, misalignment or binding of moving parts, cracked or broken welds or parts, and any other condition that may affect its safe operation. Do not use damaged
equipment.
Maintenance Type
MAINTENANCE CHART
Before
Use
After
Use
Weekly Monthly
X
X
Every 6 Months
Yearly
TROUBLESHOOTING
Problem Possible Causes Probable Solutions
1. Handle (1) does not raise or lower smoothly.
2. Brick does not set level on Foam Pads (17)
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESEN­TATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANU­FACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Check for small pieces of brick
1. residue possibly caught in Stretch Spring (3) or between Handle (1) and Blade Guard (9).
Possibly small pieces of brick on
2. the Foam Pads (17)
Blow out, or dust off the Stretch
1. Spring (3). Blow out or dust off the Handle (1) where it joins the Blade Guard (9).
Dust off the Foam Pads (17) and all
2. areas of the Base (14).
For technical questions, please call 1-800-444-3353.
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PARTS LIST
Part Description Q’ty
1 Handle 1
2 Hex Bolt 5/8” X 2-3/4” L 1
3 Stretch Spring 1
4 Support Frame 1
5 Thread Rod 1
6 Hex Bolt 5/16” X 1-3/4” L 1
7 Hex Bolt 5/8” X 2” L 2
8 Adjusting Pin 1
9 Blade Guard 1
ASSEMBLY DIAGRAM
Part Description Q’ty
10 Pin Safety Hook 1
11 Hex Nut 5/8” 2
12 Hex Locking Nut 5/16” 1
13 Blade 2
14 Base 1
15 Adjusting Knob 5/16” X 1-3/8” L 1
16 Depth Gauge 1
17 Foam Pads 2
18 Hex Locking Nut 5/16” 1
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts.
For technical questions, please call 1-800-444-3353.
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