Harbor Freight Tools 95838 User Manual

Table of Contents

Safety ......................................................... 2

Specifications ............................................. 8

Setup .......................................................... 8

SAFETY OPERATION MAINTENANCESETUP

Operation ................................................... 11

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

Maintenance .............................................. 13

Parts List and Diagram .............................. 14

Warranty .................................................... 16

WARNING SYMBOLS AND DEFINITIONS

Obey all safety messages that follow this symbol to avoid possible injury or death.

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Addresses practices not related to personal injury.

IMPORTANT SAFETY INFORMATION

General Power Tool Safety Warnings

Read all safety warnings and instructions.

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term ″power tool″ in the warnings refers to your mains-operated (corded) power tool.

Work area safety

1. Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

2. Do not operate power tools in explosive

atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools

create sparks which may ignite the dust or fumes.

3. Keep children and bystanders
away while operating a power tool.

Distractions can cause you to lose control.

Page 2 For technical questions, please call 1-800-444-3353. Item 95838

Electrical safety

1. Power tool plugs must match the outlet.

Never modify the plug in any way.
Do not use any adapter plugs with grounded
power tools. Unmodified plugs and matching

outlets will reduce risk of electric shock.

2. Avoid body contact with grounded surfaces

such as pipes, radiators, ranges and
refrigerators. There is an increased risk of

electric shock if your body is grounded.

3. Do not expose power tools to rain or wet

conditions. Water entering a power tool

will increase the risk of electric shock.

Personal safety

1. Stay alert, watch what you are doing and use

common sense when operating a power tool.
Do not use a power tool while you are tired
or under the influence of drugs, alcohol or
medication. A moment of inattention while operating

power tools may result in serious personal injury.

2. Use personal protective equipment. Always wear
eye protection. Safety equipment such as

dust mask, non-skid safety shoes, hard hat,

or hearing protection used for appropriate
conditions will reduce personal injuries.

3. Prevent unintentional starting. Ensure the Trigger
is in the off-position before connecting to
power source, picking up or carrying the tool.

Carrying power tools with your finger on
the Trigger or energizing power tools that

have the Trigger on invites accidents.

4. Remove any adjusting key or wrench
before turning the power tool on.

A wrench or a key left attached to a rotating part
of the power tool may result in personal injury.

4. Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled

cords increase the risk of electric shock.

5. When operating a power tool outdoors,

use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor

use reduces the risk of electric shock.

6. If operating a power tool in a damp location

is unavoidable, use a Ground Fault Circuit
Interrupter (GFCI) protected supply.

Use of a GFCI reduces the risk of electric shock.

5. Do not overreach. Keep proper footing and

balance at all times. This enables better control

of the power tool in unexpected situations.

6. Dress properly. Do not wear loose clothing or

jewelry. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewelry

or long hair can be caught in moving parts.

7. If devices are provided for the connection of

dust extraction and collection facilities, ensure
these are connected and properly used. Use of

these devices can reduce dust-related hazards.

8. Only use safety equipment that has been

approved by an appropriate standards agency.

Unapproved safety equipment may not provide
adequate protection. Eye protection must be
ANSI-approved and breathing protection
must be NIOSH-approved for the
specific hazards in the work area.

SAFETYOPERATIONMAINTENANCE SETUP

Page 3For technical questions, please call 1-800-444-3353.Item 95838

Power tool use and care

1. Do not force the power tool. Use the
correct power tool for your application.

The correct power tool will do the job better and

SAFETY OPERATION MAINTENANCESETUP

safer at the rate for which it was designed.

2. Do not use the power tool if the Trigger
does not turn it on and off.

Any power tool that cannot be controlled with the
Trigger is dangerous and must be repaired.

3. Disconnect the plug from the power source
before making any adjustments, changing
accessories, or storing power tools.

Such preventive safety measures reduce the
risk of starting the power tool accidentally.

4. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions
to operate the power tool. Power tools are

dangerous in the hands of untrained users.

5. Maintain power tools. Check for misalignment

or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents

are caused by poorly maintained power tools.

6. Keep cutting tools sharp and clean. Properly

maintained cutting tools with sharp cutting edges

are less likely to bind and are easier to control.

7. Use the power tool, accessories and tool bits

etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the

power tool for operations different from those

intended could result in a hazardous situation.

Service

Have your power tool serviced by a qualified repair person using only identical replacement parts.

This will ensure that the safety of the power tool is maintained.

Planer Safety Warnings

1. Wait for the cutter to stop before setting
the tool down. An exposed rotating cutter

may engage the surface leading to possible

loss of control and serious injury.

2. Hold the power tool by insulated gripping
surfaces only, because the cutter may contact
its own cord. Cutting a “live” wire may make

exposed metal parts of the power tool “live” and
could give the operator an electric shock.

3. Use clamps or another practical way to secure
and support the workpiece to a stable platform.

Holding the work by hand or against your body
leaves it unstable and may lead to loss of control.

4. Maintain labels and nameplates on the tool.
These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.

5. Avoid unintentional starting.
Prepare to begin work before turning on the tool.

6. Do not lay the tool down until it has come to
a complete stop. Moving parts can grab the
surface and pull the tool out of your control.

7. When using a handheld power tool,
maintain a firm grip on the tool with both
hands to resist starting torque.

8. Do not leave the tool unattended when it is plugged
into an electrical outlet. Turn off the tool, and
unplug it from its electrical outlet before leaving.

9. Remove all foreign objects, such as nails or metal
fragments, from the workpiece before planing.
Do not use to plane non-wood materials.

10. Knives are very sharp and are double-edged!
Wear heavy-duty leather work gloves at all
times when working on or near a knife.

11. Never try to clear dust chute with item
plugged in or moving. Do not try to use
your finger to clear the chute.

12. Confirm that dust chute is directed towards bag or
dust collection system (not included) before use. Do
not use without a dust bag or dust collection system.

13. Verify that knife retaining screws are securely
pressed against the knife drum, holding the
knife firmly in place before use. Also, confirm
that the knives are properly aligned.

14. Start tool off of workpiece. Allow tool to reach full
speed. Observe for vibration or noise indicating
unbalanced knives. If noted, remedy before use.

15. Change both knives at once. Changing knives
individually could result in imbalance.

Page 4 For technical questions, please call 1-800-444-3353. Item 95838

16. This product is not a toy.
Keep it out of reach of children.

17. People with pacemakers should consult their
physician(s) before use. Electromagnetic fields in
close proximity to heart pacemaker could cause
pacemaker interference or pacemaker failure.
In addition, people with pacemakers should:

• Avoid operating alone.

• Do not use with Trigger locked on.

• Properly maintain and inspect to avoid

electrical shock.

• Properly ground power cord. Ground Fault Circuit

Interrupter (GFCI) should also be implemented
– it prevents sustained electrical shock.

18. WARNING: Some dust created by power sanding,
sawing, grinding, drilling, and other construction
activities, contains chemicals known [to the State
of California] to cause cancer, birth defects or
other reproductive harm. Some examples of
these chemicals are:

• Lead from lead-based paints

• Crystalline silica from bricks and cement or

other masonry products

• Arsenic and chromium from

chemically treated lumber
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to
filter out microscopic particles.
(California Health & Safety Code § 25249.5, et seq.)

19. WARNING: Handling the cord on this product will
expose you to lead, a chemical known to the State of
California to cause cancer, and birth defects or other
reproductive harm. Wash hands after handling.
(California Health & Safety Code § 25249.5, et seq.)

20. The warnings, precautions, and instructions
discussed in this instruction manual cannot cover all
possible conditions and situations that may occur.
It must be understood by the operator that
common sense and caution are factors
which cannot be built into this product,
but must be supplied by the operator.

SAFETYOPERATIONMAINTENANCE SETUP

Vibration Safety

This tool vibrates during use.
Repeated or long-term exposure to vibration may
cause temporary or permanent physical injury,
particularly to the hands, arms and shoulders.
To reduce the risk of vibration-related injury:

1. Anyone using vibrating tools regularly or for an
extended period should first be examined by a
doctor and then have regular medical check-ups to
ensure medical problems are not being caused or
worsened from use. Pregnant women or people who
have impaired blood circulation to the hand, past
hand injuries, nervous system disorders, diabetes,
or Raynaud’s Disease should not use this tool.
If you feel any symptoms related to vibration (such
as tingling, numbness, and white or blue fingers),
seek medical advice as soon as possible.

SAVE THESE INSTRUCTIONS.

2. Do not smoke during use. Nicotine reduces
the blood supply to the hands and fingers,
increasing the risk of vibration-related injury.

3. Wear suitable gloves to reduce the
vibration effects on the user.

4. Use tools with the lowest vibration
when there is a choice.

5. Include vibration-free periods each day of work.

6. Grip tool as lightly as possible (while still keeping
safe control of it). Let the tool do the work.

7. To reduce vibration, maintain the tool as
explained in this manual. If any abnormal
vibration occurs, stop use immediately.

Page 5For technical questions, please call 1-800-444-3353.Item 95838

Grounding

SAFETY OPERATION MAINTENANCESETUP

the plug. Do not use the tool if the power cord or plug is damaged. If damaged, have it repaired by a service
facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.

TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING
WIRE CONNECTION:
Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded.
Do not modify the power cord plug provided with the tool. Never remove the grounding prong from

Grounded Tools: Tools with Three Prong Plugs

2. The grounding prong in the plug is connected through
the green wire inside the cord to the grounding
system in the tool. The green wire in the cord must
be the only wire connected to the tool’s grounding
system and must never be attached to an electrically

“live” terminal. (See 3-Prong Plug and Outlet.)

3. The tool must be plugged into an appropriate outlet,
properly installed and grounded in accordance with
all codes and ordinances. The plug and outlet should

3-Prong Plug and Outlet

1. Tools marked with “Grounding Required” have a three
wire cord and three prong grounding plug. The plug
must be connected to a properly grounded outlet.
If the tool should electrically malfunction or break
down, grounding provides a low resistance path to
carry electricity away from the user, reducing the risk
of electric shock. (See 3-Prong Plug and Outlet.)

look like those in the preceding illustration.

(See 3-Prong Plug and Outlet.)

Double Insulated Tools: Tools with Two Prong Plugs

1. Tools marked “Double Insulated” do not
require grounding. They have a special
double insulation system which satisfies
OSHA requirements and complies with
the applicable standards of Underwriters
Laboratories, Inc., the Canadian Standard
Association, and the National Electrical Code.

2. Double insulated tools may be used in either of the
120 volt outlets shown in the preceding illustration.

Outlets for 2-Prong Plug

(See Outlets for 2-Prong Plug.)

Page 6 For technical questions, please call 1-800-444-3353. Item 95838

Extension Cords

1. Grounded tools require a three wire extension cord.
Double Insulated tools can use either

a two or three wire extension cord.

2. As the distance from the supply outlet increases,
you must use a heavier gauge extension cord.
Using extension cords with inadequately sized wire
causes a serious drop in voltage, resulting in loss of
power and possible tool damage. (See Table A.)

3. The smaller the gauge number of the wire, the
greater the capacity of the cord. For example,
a 14 gauge cord can carry a higher current
than a 16 gauge cord. (See Table A.)

4. When using more than one extension cord to make
up the total length, make sure each cord contains at
least the minimum wire size required. (See Table A.)

5. If you are using one extension cord for more
than one tool, add the nameplate amperes
and use the sum to determine the required
minimum cord size. (See Table A.)

6. If you are using an extension cord outdoors, make

sure it is marked with the suffix “W-A” (“W” in

Canada) to indicate it is acceptable for outdoor use.

7. Make sure the extension cord is properly wired
and in good electrical condition. Always replace
a damaged extension cord or have it repaired
by a qualified electrician before using it.

8. Protect the extension cords from sharp objects,
excessive heat, and damp or wet areas.

TABLE A: RECOMMENDED MINIMUM WIRE

GAUGE FOR EXTENSION CORDS* (120/240 VOLT)

NAMEPLATE

AMPERES

(at full load)

0 – 2.0 18 18 18 18 16

2.1 – 3.4 18 18 18 16 14

3.5 – 5.0 18 18 16 14 12

5.1 – 7.0 18 16 14 12 12

7.1 – 12.0 18 14 12 10 -

12.1 – 16.0 14 12 10 - -

16.1 – 20.0 12 10 - - -

* Based on limiting the line voltage drop to five volts at

150% of the rated amperes.

EXTENSION CORD

LENGTH

25´ 50´ 75´ 100´ 150´

SAFETYOPERATIONMAINTENANCE SETUP

Symbology

Double Insulated

Canadian Standards Association

Underwriters Laboratories, Inc.

V

~

A

Volts

Alternating Current

Amperes

n0 xxxx/min.

No Load Revolutions per Minute (RPM)

WARNING marking concerning Risk

of Eye Injury. Wear ANSI-approved
safety goggles with side shields.

Read the manual before
set-up and/or use.

WARNING marking

concerning Risk of Fire.
Do not cover ventilation ducts.
Keep flammable objects away.

WARNING marking concerning

Risk of Electric Shock.
Properly connect power cord
to appropriate outlet.

Page 7For technical questions, please call 1-800-444-3353.Item 95838

Specifications

Electrical Requirements 120 V~ / 60 Hz / 6 A

Drum Speed 16,000 RPM

SAFETY OPERATION MAINTENANCESETUP

Cutting Speed 32,000 CPM (2 knife drum)

Planing Capacity 0″ – 5/64″ (single pass)

Maximum Rabbet Depth

5

/16″

E194601

Setup - Before Use:

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this

manual including all text under subheadings therein before set up or use of this product.

Note: For additional information regarding the parts listed in the following pages,

refer to Parts List and Diagram on page 14.

Knife Installation and Adjustment

WARNING! Before working on the knives:

• Wear ANSI-approved safety goggles and heavy-duty leather work gloves.

• Unplug planer and allow knives to cool completely if used recently.

Note: This planer can only use the standard straight knives. Never try to install any other knives on this planer.

1. Wearing heavy-duty leather work gloves, rotate
Knife Drum (8a) until Knife (8c) and Holder (8b)
are accessible through the gap between the
Base Plates (36, 43) - see illustration below.

Knife

(8c)

Knife

Holder (8b)

2. Using provided Wrench (49) turn the Knife
Holder Bolts (8d) in the direction shown in the
picture below to loosen the Knife Holder (8b)
from the Drum. The Bolts thread into the Knife
Holder, thus releasing pressure on the drum
and allowing the knife holder to be removed.

8a
8d

49

Turn

this way

to loosen

knife holder

Page 8 For technical questions, please call 1-800-444-3353. Item 95838

3. After all Bolts have been threaded into the Knife
Holder completely, remove the Knife Holder.
Be careful to not move either of the two set screws
on the Knife Holder, they keep the knife in alignment.

4. Clean the exposed slot in the Drum.

5. Slide the old Knife (8c) carefully out of the Knife
holder.
CAUTION! The Knife has two sharp
edges. Heavy-duty leather work gloves
are required when handling the Knife.

6. Clean the Knife Holder. Carefully examine
the Knife Holder for loose parts or signs
of damage. Replace if damaged.

7. Install new Knife (8c). If the old knife is in good
condition, the Knife can be flipped and the second
edge can be used instead. The groove in the knife
should face away from the Knife Holder Bolts (8d).

8. Insert Knife Holder all the way into the slot
in the Drum. Make sure that it is installed
in the same orientation as earlier and the
same orientation as the other knife.

10. Set the Depth Adjustment Knob (24) to 0 (shown
on illustration on next page). Have an assistant
hold a straightedge (sold separately) against the
bottom of the Rear Base Plate (43). Adjust one Knife
Adjustment Set Screw (8e) until the knife just touches
the straightedge on that side - see illustration below.
Adjust the other Knife Adjustment Set Screw until the
Knife just touches the straightedge on that side also.

Knife

(8c)

Straightedge

(sold separately)

11. Turn the three Knife Holder Bolts firmly
in the direction shown to the upper left
to secure the knife holder in place.

Rear Base

Plate (43)

SAFETYOPERATIONMAINTENANCE SETUP

9. Turn the three Knife Holder Bolts in the direction
shown in the picture below to secure the knife
holder in place. Only snug the Bolts for now.

8a
8d

49

Turn

this way

to secure

knife holder

12. Rotate the Drum 180° and change and
adjust the other knife at the same time
according to the steps above.

13. IMPORTANT! Carefully double check that
the Knives and Knife Holders are secure
and that the Knives are level before use.

Note: If a knife is adjusted to cut farther than
the Rear Base Plate (43) then it may create
burned spots on the wood. If a knife is adjusted
to not cut deeply enough, then the planer will not
be able to travel smoothly across the wood.

Page 9For technical questions, please call 1-800-444-3353.Item 95838

Functions

SAFETY OPERATION MAINTENANCESETUP

Dust

Bag (46)

Rabbet Depth

Guide (17)

(Hidden from view)

Depth

Adjustment

Knob (24)

Safety Switch (51)

Exhaust Direction

Lever (55)

Trigger (48)

Wrench

Handle (47)

Fence (37)

1. Trigger and Safety Switch:
As a safety feature, the Safety Switch (51)
must be pushed to one side to allow
the Trigger (48) to operate.

2. Wrench Handle storage:
The Left Housing (3) has a slot to allow storage
of the Wrench Handle (47) and Wrench (49).

3. Fence:
The Fence (37) can be adjusted to control the width
of the cut from the edge of the workpiece. The Fence
can only be installed on the Left Housing. It is held in
place by the Locking Knob (18).
To adjust: Loosen the Wing Nut (38), slide the Fence
(37) to the desired setting. Retighten the Wing Nut
after adjustment.
Note: The Bolt (40) needs to be inserted through
the Fence from the top down with the Washer (39)
underneath the fence, otherwise the flats on the Bolt
will not properly engage the Fence Bracket (41).
The markings on the Fence are intended
as general guidelines only. For accurate
measurements, verify the position of the Fence
using a measuring tool after tightening.

4. Dust Bag and Exhaust Direction Lever:
The Exhaust Direction Lever (55) controls the
dust port that the dust blows out of. Turn it to
the right to direct the exhaust right, and left to
direct the exhaust left. Do not position the Lever
between settings, the dust will come out of both
ports. Connect either the Dust Bag (46) or a
different dust collection system (not included) to
the dust port that the exhaust is being directed to.

5. Rabbet Depth Guide:
This is used to set the final cut depth when cutting
a rabbet. Set the depth gauge to the desired depth,
and then use the Fence to determine the desired
width. You may wish to double-check the gauge’s
accuracy with a ruler (sold separately). The Rabbet

Depth Guide (17) should only be attached to the
Right Housing (16). The Rabbet Depth Guide

rests on the unplaned surface of the wood and
helps to maintain an even, consistent depth.

6. Depth Adjustment Knob and Depth Knob Scale:
The Depth Adjustment Knob (24) is used to control
the amount of material that is removed in one
pass. Turn the Knob so that the triangle on the
Front Cover (29) lines up with the desired setting on
the Depth Knob Scale (25). The scale has metric
measurements on top (from 0 - 2 mm) and SAE

measurements on the bottom (from 0 - 5/64″). The

knob should be turned back past the 0 marking to
the P (park) after the planer is used. This will push
the knife slightly away from the surface the planer
is resting on and will help prevent the planer from
lurching forward if it is accidentally turned on.

Page 10 For technical questions, please call 1-800-444-3353. Item 95838

Operating Instructions

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this

manual including all text under subheadings therein before set up or use of this product.

Tool Set Up

TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Make sure that the Trigger is in the off-position and unplug the tool from its
electrical outlet before performing any procedure in this section.

Adjust the planer’s Depth Adjustment Knob (24)
and Fence (37) to the desired settings.

Workpiece and Work Area Set Up

1. Designate a work area that is clean and well-lit.
The work area must not allow access by children
or pets to prevent distraction and injury.

2. Route the power cord along a safe route to reach
the work area without creating a tripping hazard or
exposing the power cord to possible damage. The
power cord must reach the work area with enough
extra length to allow free movement while working.

3. Secure loose workpieces using a vise or clamps
(not included) to prevent movement while working.

4. There must not be objects, such as utility lines,
nearby that will present a hazard while working.

General Operating Instructions

1. Make sure that the Trigger is in the
off-position, then plug in the tool.

7. If necessary, repeat Step #6, using progressively
deeper cuts until you near the desired depth.

SAFETYOPERATIONMAINTENANCE SETUP

2. Only use the following cutting head types:
standard straight knives (as included)

3. Follow instructions listed in the following

sections for specific procedures.

4. While standing to the side of workpiece,
hold Planer firmly with one hand on rear
handle, molded in the Housing (3, 16), and
with other hand on Front Handle (26).

5. Set the Adjustable Base Plate (36) of the Planer
on the front edge of the wood stock. Then,
depress the Safety Switch (51) and squeeze
the Trigger to start the Planer. IMPORTANT:
Do not start to move planer across workpiece
until Knives are spinning at full speed.

6. While placing pressure on the Adjustable Base
Plate (36) to control the depth of cut, and , if used,
pressing the Fence (37) against the workpiece
to control the width of cut, feed the Planer
slowly until the Rear Base Plate (43) contacts
the wood stock. Then, transfer pressure to the
Rear Base Plate, and continue planing slowly
to the end of the cut. Do not pull the Planer

backwards over the surface already cut.

8. Adjust the Depth Adjustment Knob (24) to
make a light cut for the final pass to help
the workpiece to have a cleaner finish.

9. NOTE: The Planer’s Motor may stall if the tool is
improperly used (pressed forward too quickly at
too deep a planing depth). If the Motor begins to
stall, reduce the speed at which you are making
the cut and/or reduce the depth of the cut.

10. When finished planing, carefully lift the planer
from the workpiece and release the Trigger.
Wait until Planer knife comes to a complete
stop. Then unplug the Planer and turn the Depth
Adjustment Knob (24) to the P (park) setting.

11. To prevent accidents, turn off the tool and
unplug it after use. Clean, then store the
tool indoors out of children’s reach.

Page 11For technical questions, please call 1-800-444-3353.Item 95838

Rabbeting

1. Rabbeting is creating a step on the edge of
a workpiece. Rabbeting is typically used in
door and window jambs. When rabbeting,

SAFETY OPERATION MAINTENANCESETUP

the Rabbet Depth Gauge (17) will contact the

unplaned portion of the workpiece and help
you avoid planing deeper than needed.

2. The Rabbet Depth Gauge needs to be carefully
set to the depth of the rabbet you wish to cut.

3. Using a straightedge (sold separately) adjust the

Rabbet Depth Gauge to the desired level from the

level of the Rear Base Plate (43) - see diagram above
and to the right. Maximum rabbet distance is 5/16”

4. Set the Fence (37) to determine the
width of the rabbet you will cut.

5. Follow the instructions under thickness planing,

Chamfering Edges

Note: This technique takes requires experience to accomplish properly.

Practice on a piece of scrap wood before attempting to chamfer a workpiece.

with the Rabbet Depth Gauge positioned over the

unplaned portion of the board. Plane the board

using multiple passes, if needed. The Rabbet Gauge

presses against the unplaned portion of the board
and helps the planer cut only to the specified depth.

Rear Base

Plate (43)

Rabbet Depth

Gauge (17)

Straightedge

(sold separately)

Rabbet

Distance

1. This planer has a groove in the Adjustable
Base Plate (36) for cutting a 45° angle
along a corner, called a chamfer.

2. Place the groove on the corner edge that you wish to
cut a chamfer. The planer should be held at 45° and
the corner should be seated securely into the groove.

3. Follow the instructions under thickness planing.
Keep the corner securely seated in the groove
from the beginning all the way through the cut.

Page 12 For technical questions, please call 1-800-444-3353. Item 95838

Maintenance and Servicing

Procedures not specifically explained in this manual must

be performed only by a qualified technician.

TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Make sure that the Trigger is in the off-position and unplug the tool from its
electrical outlet before performing any procedure in this section.

TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:
Do not use damaged equipment. If abnormal noise or vibration
occurs, have the problem corrected before further use.

Cleaning, Maintenance, and Lubrication

SAFETYOPERATIONMAINTENANCE SETUP

1. BEFORE EACH USE, inspect the general
condition of the tool. Check for:

• loose hardware,

• misalignment or binding of moving parts,

2. AFTER USE, wipe external surfaces
of the tool with clean cloth.

3. For blade changing instructions see Knife Installation
and Adjustment on page 8.

• damaged cord/electrical wiring,

• cracked or broken parts, and

• any other condition that may

affect its safe operation.

4. WARNING! If the supply cord of this

power tool is damaged, it must be replaced
only by a qualified service technician.

Troubleshooting

Problem Possible Causes Likely Solutions

Tool will not start. 1. Cord not connected.

2. No power at outlet.

3. Tool’s thermal reset breaker
tripped (if equipped).

4. Internal damage or wear. (Carbon
brushes or Trigger, for example.)

Tool operates slowly. 1. Forcing tool to work too fast.

2. Extension cord too long or cord
diameter too small.

Performance
decreases over time.

Excessive noise
or rattling.

Overheating. 1. Forcing tool to work too fast.

1. Carbon brushes worn or damaged.

2. Blade dull or damaged.

Internal damage or wear. (Carbon
brushes or bearings, for example.)

2. Blade dull or damaged.

3. Blocked motor housing vents.

4. Motor being strained by long or
small diameter extension cord.

1. Check that cord is plugged in.

2. Check power at outlet. If outlet is unpowered,
turn off tool and check circuit breaker.
If breaker is tripped, make sure circuit is right
capacity for tool and circuit has no other loads.

3. Turn off tool and allow to cool. Press reset button on tool.

4. Have technician service tool.

1. Allow tool to work at its own rate.

2. Eliminate use of extension cord. If an extension
cord is needed, use one with the proper diameter
for its length and load. See Extension Cords
in Grounding section on page 6.

1. Have qualified technician replace brushes.

2. Keep blades sharp. Replace as needed.

Have technician service tool.

1. Allow tool to work at its own rate.

2. Keep blades sharp. Replace as needed.

3. Wear ANSI-approved safety goggles and
NIOSH-approved dust mask/respirator while
blowing dust out of motor using compressed air.

4. Eliminate use of extension cord. If an extension
cord is needed, use one with the proper diameter
for its length and load. See Extension Cords
in Grounding section on page 6.

Follow all safety precautions whenever diagnosing or servicing the tool.

Disconnect power supply before service.

Page 13For technical questions, please call 1-800-444-3353.Item 95838

Parts List and Diagram

PLEASE READ THE FOLLOWING CAREFULLY

SAFETY OPERATION MAINTENANCESETUP

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM

IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY

ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Parts List

Part Description Qty

1 Label 1
2 Left Side Belt Cover 1
3 Left Housing 1
4 Nut M6 1
5 Ribbed Belt 1
6 Knife Pulley 1
7 Ball Bearing 6200 1

8 Knife Assembly 1
8a Knife Drum 1
8b Knife Holder 2
8c Knife 2
8d Knife Holding Bolts 6
8e Knife Adjustment Set Screw 4

9 Ball Bearing 628 1
10 Motor Pulley 1
11 Ball Bearing 608 2
12 Air Baffle 1
13 Rotor 1
14 Screw ST 4 x 55 2
15 Stator 1
16 Right Housing 1
17 Rabbet Depth Guide 1
18 Locking Knob 2
19 Right Side Cover 1
20 Label 1
21 Screw ST 4 x 16 17
22 Screw ST 4 x 20 2
23 Screw ST 4 x 10 6
24 Depth Adjustment Knob 1
25 Depth Knob Scale 1
26 Front Handle 1
27 Spring Ø5 x 20mm 1
28 Steel Ball Ø5 1
29 Front Cover 1

Part Description Qty

30 Washer M4 1
31 Screw M4 x 16 2
32 Plastic Nut 1
33 Screw M4 x 30 2
34 Adjustment Bracket 1
35 Spring 1
36 Adjustable Base Plate 1
37 Fence 1
38 Wing Nut 1
39 Washer M6 1
40 Bolt M6 x 12 1
41 Fence Bracket 1
42 Plastic Insert 2
43 Rear Base Plate 1
44 Dust Bag Support 1
45 Dust Bag Strap 1
46 Dust Bag 1
47 Wrench Handle 1
48 Trigger 1
49 Wrench 1
51 Safety Switch 1
52 Spring Ø5.5 x 26 1
53 Exhaust Deflector 1
54 Spring Holder 1
55 Exhaust Direction Lever 1
56 Steel Ball Ø4 1
57 Spring Ø4 x 20 1
58 Cord Protector 1
59 Power Cord 1
60 Nylon Tie 1
61 Cord Retainer 1
62 Carbon Brush 2
63 Brush Holder 2
64 Brush Pressing Pad 2

Record Product’s Serial Number Here:

Note: If product has no serial number, record

month and year of purchase instead.

Page 14 For technical questions, please call 1-800-444-3353. Item 95838

Note: Some parts are listed and shown for
illustration purposes only, and are not available
individually as replacement parts.

Assembly Diagram

SAFETYOPERATIONMAINTENANCE SETUP

Knife Assembly Diagram

8d

8e

8b

8c

Note: Knife Drum (8a) not shown. One of two assemblies shown.

Page 15For technical questions, please call 1-800-444-3353.Item 95838

Limited 90 Day Warranty

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • [phone]