Page 1
INDUSTRIAL
SHAPER/ROUTER
Model
SET UP AND OPERATING INSTRUCTIONS
95668
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright© 2007 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of Harbor
Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improve-
ments, actual product may differ slightly from the product described herein. Tools required for assembly
and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Revised Manual 10d
Page 2
PRODUCT SPECIFICATIONS
Electrical Requirements 110 VAC / 60 Hz / 10.54 Amps (With Load)
Motor Size: 1 HP / Single Phase
Motor RPM: 3450
Spindle Speed: 11,000
Power Cord Length: 70”
Power Cord Specications: SJT 16 AWG x 3C
Plug Type: 3 Prong / Grounded
Spindle Diameter
Spindle Thread 12mm x 1.5 pitch, ne thread
Spindle Travel
Router Collets ¼” and ½” (included)
Maximum Cutting Diameter 2-7/8”
Table Size
Footprint 18-7/8” Wide x 16-5/8” Deep
Miter Guide 0 ~ 60° Left to Right
Fence Dimensions
Overall Dimensions
Gross Weight 187.5 Lb.
1/2”
7/8”
24” Wide x 19” Deep
9/16” Long x 11-3/4” Wide x 2-3/4” High (Qty. 2)
26-1/8” Long x 27-1/2” Wide x 36-1/2” High
SAVE THIS MANUAL
You will need this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures, parts list and assembly
diagram. Keep your invoice with this manual. Write the invoice number on the
inside of the front cover. Keep this manual and invoice in a safe and dry place for
future reference.
GENERAL SAFETY RULES
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in
electricshock,re,and/orseriousinjury.
SAVE THESE INSTRUCTIONS
WORK AREA
1. Keep your work area clean and well lit. Cluttered benches and dark areas
invite accidents.
2. Do not operate the Wood Shaper in explosive atmospheres, such as in the
presenceofammableliquids,gases,ordust.Power equipment creates
sparks which may ignite the dust or fumes.
3. Keep bystanders, children, and visitors away while operating power
equipment. Distractions can cause you to lose control. Protect others in the work
REV 10d
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area from debris such as chips and sparks. Provide barriers or shields as
needed. Children and visitors should never be in the work area.
ELECTRICAL SAFETY
1. Grounded tools must be plugged into an outlet properly installed and
grounded in accordance with all codes and ordinances. Never remove the
grounding prong or modify the plug in any way. Do not use any adapter
plugs.Checkwithaqualiedelectricianifyouareindoubtastowhether
the outlet is properly grounded. If the tools should electrically malfunction or
break down, grounding provides a low resistance path to carry electricity away
from the user.
2. Avoid body contact with grounded surfaces such as pipes, radiators,
ranges, and refrigerators. There is an increased risk of electric shock if your
body is grounded.
3. Do not expose power tools to rain or wet conditions. Water entering power
equipment will increase the risk of electric shock.
4. Do not abuse the Power Cord. Never use the Power Cord to pull the Plug
from an outlet. Keep the Power Cord away from heat, oil, sharp edges, or
moving parts. Replace damaged Power Cords immediately. Damaged
Power Cords increase the risk of electric shock.
PERSONAL SAFETY
1. Stay alert. Watch what you are doing, and use common sense when
operating the Wood Shaper. Do not use the tool while tired or under the
inuenceofdrugs,alcohol,ormedication. A moment of inattention while
operating power tools may result in serious personal injury.
2. Dress properly. Do not wear loose clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves away from moving parts. Loose
clothes, jewelry, or long hair can be caught in moving parts.
3. Use the right product for the job. Do not attempt to force small equipment to
do the work of larger industrial equipment. There are certain applications for
which this product was designed. It will do the job better and safer at the rate
and capacity for which it was designed. Do not modify this product, and do not
use this product for a purpose for which it was not designed.
4. Avoid accidental starting. Be sure the Power Switch is off before plugging
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in. Plugging in power equipment with the Power Switch on, invites accidents.
5. Remove adjusting keys or wrenches before turning the power tool on. A
wrench or a key that is left attached to a rotating part of the Wood Shaper may
result in personal injury.
6. Do not overreach. Keep proper footing and balance at all times. Proper
footing and balance enables better control of the Wood Shaper in unexpected
situations.
7. Use safety equipment. Always wear ANSI-approved safety impact
eye goggles. Dust mask or respirator, and hearing protection must be
used for appropriate conditions.
TOOL USE AND CARE
1. Do not force the Wood Shaper. Use the correct tool for your application.
The correct tool will do the job better and safer at the rate for which it is designed.
2. Do not use the Wood Shaper if the Power Switch does not turn it on or off.
Any tool that cannot be controlled with the Power Switch is dangerous and must
be replaced.
3. Disconnect the Power Cord Plug from the power source before making any
adjustments, changing accessories, or storing the Wood Shaper. Such
preventive safety measures reduce the risk of starting the tool accidentally.
4. Store idle tools and equipment out of reach of children and other untrained
persons. Tools and equipment are dangerous in the hands of untrained users.
5. Maintain this product with care. Keep the Wood Shaper and its Table clean
and in proper working order. Properly maintained tools and equipment are
easier to control. Do not use damaged tools and equipment. Tag damaged tools
and equipment “Do not use” until repaired.
6. Check for misalignment or binding of moving parts, breakage of parts,
and any other condition that may affect the Wood Shaper’s operation. If
damaged, have the tool serviced before using. Many accidents are caused
by poorly maintained tools.
7. Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one product may become
hazardous when used on another product.
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SERVICE
1. Toolservicemustbeperformedonlybyqualiedrepairpersonnel.Service
or maintenance performed by unqualied personnel could result in a risk of injury.
2. When servicing a tool, use only identical replacement parts. Follow
instructions in the “Inspection, Maintenance, And Cleaning” section of this
manual. Use of unauthorized parts or failure to follow maintenance instructions
may create a risk of electric shock or injury.
SPECIFIC SAFETY RULES
1. Maintain labels and nameplates on the Wood Shaper. These carry important
information. If unreadable or missing, contact Harbor Freight Tools for a
replacement.
2. Avoid unintentional starting. Make sure you are prepared to begin work
before turning on the Wood Shaper.
3. Do not force the Wood Shaper. This tool will do the work better and safer at
the speed and capacity for which it was designed.
4. WARNING!Keephandsandngersawayfromthecuttingarea.Use a
“push stick” (not included) when necessary.
5. Never leave the Wood Shaper unattended when it is plugged into an
electrical outlet. Always unplug the unit from its electrical outlet before leaving.
6. Industrial applications must follow OSHA guidelines.
7. Never stand on the Wood Shaper. Serious injury could result if the unit is
tipped.
8. Always unplug the Wood Shaper from its power supply source before
performing any inspection, maintenance, or cleaning procedures.
9. Keep all guards in place and in proper working order.
10. Never place your hands within 12 inches of the Cutters. Never pass your
hands directly over or in front of the Cutter. As one hand approaches the 12 inch
radius point, move it in an arc motion away from the Cutter to the outfeed side
and reposition that hand more than 12 inches beyond the Cutter.
11. Donotshapestockshorterthan12incheswithoutspecialxturesorjigs
(not included). Where practical, shape longer stock and cut to size.
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12. Keep the Cutters on the underside of the workpiece whenever possible.
This provides a distance guard for the operator.
13. Unplug the Wood Shaper, and always rotate the Spindle by hand to test any
new setup to ensure proper Cutter clearance before starting the Wood
Shaper.
14. When shaping contoured work and using a Rub Collar, never start shaping
at a corner. See the “Rub Collar” section further on in this manual. The danger
of kickback is increased when the stock has knots, holes, or foreign objects in it.
15. Always run warped stock through a jointer before you run it through the
Wood Shaper.
16. Keep any unused portion of the Cutter below the Table surface.
17. Never attempt to remove too much material in one pass. Several light
passes are safer and give a cleaner nish.
18. In most applications, it is recommended to use a “push stick” (not included)
as a safety device. In other situations, using a push stick can be dangerous.
If the push stick comes in contact with the Cutter on the end grain it can be
violently propelled from your hand, potentially causing serious injury. It is
recommended to use some type of xture, jig, or hold-down device as a safer
alternative.
19. Always make sure the Cutter is positioned in the correct direction before
starting the Wood Shaper, and always feed against the rotation of the
Cutter.
20. Always use the Overhead Guard when the Fence is not in place.
21. Never operate the Wood Shaper without the second Lock Nut in place over
the Spindle Nut.
22. Turn off the Wood Shaper and allow the unit to stop on its own if the
workpiece is to be backed out of an uncompleted cut.
23. Never attempt to remove material stuck in the moving parts of the Wood
Shaper while it is plugged in and running.
24. Make sure the Table is clear with the exception of the workpiece to be
shaped.
25. The Wood Shaper is designed for shaping wood workpieces only. Do not
attempt to use the Wood Shaper to cut metal or other nonwood materials.
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26. Use the right tool for the job. Do not attempt to force a small tool or
attachment to do the work of a larger industrial tool. There are certain
applications for which this tool was designed. It will do the job better and more
safely at the rate for which it was intended. Do not modify this tool, and do not
use this tool for a purpose for which it was not intended.
27. WARNING! Some dust created by power sanding, sawing, grinding, drilling,
and other construction activities, contain chemicals known (to the State of
California) to cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are: lead from lead-based paints, crystalline silica
from bricks and cement or other masonry products, arsenic and chromium from
chemically treated lumber. Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your exposure to these chemicals:
work in a well ventilated area, and work with approved safety equipment, such as
those dust masks that are specially designed to lter out microscopic particles.
(California Health & Safety Code 25249.5, et seq.)
28. WARNING! People with pacemakers should consult their physician(s)
before using this product. Operation of electrical equipment in close proximity to
a heart pacemaker could cause interference or failure of the pacemaker.
29. WARNING! The warnings, precautions, and instructions discussed in this
manual cannot cover all possible conditions and situations that may occur. The
operator must understand that common sense and caution are factors which cannot
be built into this product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS
GROUNDING
WARNING
Improperly connecting the grounding wire can result in
electric shock.
Checkwithaqualiedelectricianifyouareindoubtasto
whether the outlet is properly grounded. Do not modify
the power cord plug provided with the tool. Never remove
the grounding prong from the plug. Do not use the tool if
the power cord or plug is damaged. If damaged, have it
repaired by a service facility before use. If the plug will not
ttheoutlet,haveaproperoutletinstalledbyaqualied
electrician.
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Grounded Tools: Tools with Three Prong Plugs
Tools marked with “Grounding Required” have a three wire cord and three prong 1.
grounding plug. The plug must be connected to a properly grounded outlet. If
the tool should electrically malfunction or break down, grounding provides a low
resistance path to carry electricity away from the user, reducing the risk of electric
shock. (See 3-Prong Plug and Outlet.)
The grounding prong in the plug is connected through the green wire inside the 2.
cord to the grounding system in the tool. The green wire in the cord must be the
only wire connected to the tool’s grounding system and must never be attached
to an electrically “live” terminal. (See 3-Prong Plug and Outlet.)
The tool must be plugged into an appropriate outlet, properly installed and 3.
grounded in accordance with all codes and ordinances. The plug and outlet
should look like those in the following illustration.
(See 3-Prong Plug and Outlet.)
THIS PRODUCT
USES A
3-PRONG PLUG
3-Prong Plug and Outlet
Outlets for 2-Prong Plug
Double Insulated Tools: Tools with Two Prong Plugs
Tools marked “Double Insulated” do not require grounding. They have a special 1.
double insulation system which satises OSHA requirements and complies
with the applicable standards of Underwriters Laboratories, Inc., the Canadian
Standard Association, and the National Electrical Code.
(See Outlets for 2-Prong Plug.)
Double insulated tools may be used in either of the 120 volt outlets shown in the 2.
preceding illustration. (See Outlets for 2-Prong Plug.)
Symbology
Double Insulated
Canadian Standards Association
Underwriters Laboratories, Inc.
V~
A
n0 xxxx/min.
Volts Alternating Current
Amperes
No Load Revolutions per Minute
(RPM)
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Page 9
UNPACKING
When unpacking, check to make sure all the parts shown on the Parts Lists on pages 27
and 28 are included. If any parts are missing or broken, please call Harbor Freight Tools
at the number shown on the cover of this manual as soon as possible.
ASSEMBLY INSTRUCTIONS
1. CAUTION! Always make sure the Power Switch (5) of the Wood Shaper is
in its “OFF” position and the unit is unplugged from its electrical outlet prior to
performing any assembly procedures.
Stand Assembly:
2. Lay one Side Panel (1) on the oor and attach the Tie Bars (2) with the Carriage
Bolts (9), 3/8” Flat Washers (10), and Hex Nuts (11). Do not fully tighten the
Bolts and Nuts at this time. (See Figures D, and E.)
3. Attach the second Side Panel (1) to the assembly. (See Figures D and E.)
FIGURE D
SIDE PANEL
(1)
CARRIAGE BOLTS (9)
3/8” FLAT WASHERS (10)
HEX NUTS (11)
SIDE PANEL
(1)
TIE BAR
(2)
TIE BAR
(2)
RUBBER FEET
(3)
4. Attach the four Rubber Feet (3) to the bottom of the Side Panels (1).
(See Figure F.)
FIGURE E
FIGURE F
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5. Place the Wood Shaper’s Work Table (52) upside down on two sturdy blocks
that are at least 3-1/2” off the oor. Make sure the Spindle (105) DOES NOT
touch the oor or the weight of the Wood Shaper may damage the Spindle.
(See Figure G.)
6. Place the Stand assembly on the Wood Shaper and attach it with the Carriage
Bolts (9), 3/8” Flat Washers (10), and Hex Nuts (11). Then have an assistant
help you turn the Wood Shaper unit upright. (See Figure G.)
7. Level the Wood Shaper with a carpenter’s level. If necessary, move the Stand
slightly until it is level. Then, tighten all Bolts and Nuts on the Stand.
FIGURE G
STAND ASSEMBLY
(28)
(66)
Optional Table Spacer Installation:
Your shaper comes with a Table Spacer Installation Kit that will enable you 1.
to make shallow cuts and utilize the upper blade area of most router bits with
shanderd-length shanks. This is an optional feature that is not required for most
applications.
Unplug the shaper power cord. Remove the four table corner Hex Bolts (66), 2.
then remove the three Spindle Housing Hex Bolts (95). Lift the Table (52) off of
the stand assembly. (See Figure G above and the assembly diagram on page
29.)
Locate the package, (included with your shaper), that contains all the hardware 3.
for installing the spacers. There should be ve M12 Long Bolts (151), two M12
Short Bolts (152) and seven 1/2” Spacers (150). Position one spacer over each
of the four corner bolt holes and one over each of the three spindle housing bolt
holes.
(28)
(66)
(28)
WORK TABLE
(52)
REV 07j
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Carefully place the Table (52) over the Table Legs (28). Secure the Table (52) 3.
using two Short Bolts (152) and washers (65) in the front of the shaper, and ve
Long Hex Bolts (151) and Washer (65) for the rear corners and for the spindle
housing. (See Figure G above and the assembly diagram on page 29.)
Installing The Fences:
1. Using the Philips Head Screws (12) and Washers (13), install each Fence (60)
to the Right and Left Fence Bodies (57, 59). Make sure the Screwheads are
countersunk completely below the surface of the Right and Left Fence Bodies
(57, 59). (See Figure H.)
Installing The Safety Guard:
1. Connect the Hold Down Bar (77) to the Hex Post (79) with two Hex Bolts (75)
and two Flat Washers (76). (See Figure I.)
2. Connect the Hold Down Bar (77) to the Ring Guard (85) with two Philips Head
Screws (78) and two Hex Nuts (84) (See Figure I.)
3. Position the Hold Down Bar (77) and Ring Guard (85) on the Housing Bracket
(87) and install the Hex Post (79) on the Mounting Bracket (82). (See Figure I.)
FIGURE H
RIGHT FENCE BODY
(not Shown)
(57)
LEFT FENCE BODY
(59)
RING GUARD
(85)
FIGURE I
HOLD DOWN BAR
(77)
PHILIPS HEAD SCREWS (78)
HEX NUTS (84)
HOUSING
BRACKET
(87)
MOUNTING BRACKET
(82)
FENCE
(60)
PHILIPS HEAD SCREWS (12)
WASHERS (13)
Installing The Spindle:
Prior to installation, make sure to remove any oil, grease, dirt and debris from 1.
the Spindle (105), Draw Bar (121), and Spindle Housing (110) surfaces before
installing the Spindle. (See Figures J and K.)
REV 07j
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2. Thread one end of the Draw Bar (121) into the bottom end of the Spindle (105)
approximately 10 to 15 turns until tight. (See Figure J.)
3. Insert the Spindle/Draw Bar assembly into the Spindle Housing (110) from the
top side of the Work Table (52). (See Figure K.)
4. Thread the tapered Draw Bar Hex Nut (122) onto the end of the Draw Bar (121)
under the Work Table (52), making sure the tapered side of the Hex Nut is
facing upward. (See Figure L.)
5. Place a wrench (not included) on the top end of the Spindle (105).
6. Using an open-end wrench (not included), tighten the Draw Bar Hex Nut (122)
while holding the Spindle (105) securely. DO NOT over-tighten the Draw Bar
Hex Nut. (See Figure M.)
SPINDLE
(105)
FIGURE J
DRAW BAR
(121)
FIGURE L
SPINDLE (105)
FIGURE K
FIGURE M
SPINDLE HOUSING
(110)
DRAW BAR HEX NUT
(122)
DRAW BAR HEX NUT
(122)
REV 07j
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Router Bit Assembly:
1. Prior to installation, make sure to remove any oil, grease, dirt and debris from
the Collet (103, 104), Draw Bar (121), and Spindle Housing (110) surfaces
before installing a Router Bit.
2. Remove the Spindle (105) as shown on page 12 of this manual.
(See Figures K, L, and M.)
3. Insert the Collet (103, 104) into the Spindle Housing (110). (See Figure N.)
4. Install the Router Bit (not included).
5. Hold the at edge on the Spindle Housing (110), and tighten the Collet Nut (102).
(See Figure O.)
6. Rotate the assembly by hand, making sure the Collet (103, 104) and bit rotate
freely on center.
7. WARNING! When using a Router Bit (103, 104), operate the Wood Shaper
only in a counterclockwise direction. Router Bits are designed to cut in the
counterclockwise direction only. DO NOT operate the Wood Shaper in the clock-
wise direction. If this warning is ignored, the workpiece can kickback. The Collet
Nut (102) can loosen and throw the Router Bit, causing severe injury.
SPINDLE HOUSING (110)
COLLET (103, 104)
COLLET (103, 104)
ROUTER BIT
(not included)
COLLET NUT
(102)
SPINDLE HOUSING
FLAT EDGE
FIGURE N FIGURE O
ADJUSTMENTS INSTRUCTIONS
1. CAUTION! Always make sure the Power Switch (5) of the Wood Shaper is
in its “OFF” position and the unit is unplugged from its electrical outlet prior to
performing any adjustment procedures.
Fence Positioning:
1. The two Fences (60) are independently adjustable to allow for different
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Page 14
shaping tasks. The Fences (60) can be set at different positions to remove
material from the entire edge of the wood stock or set at the same position to
shape part of the edge.
2. Loosen the Lock Handle (61). (See Figure P.)
3. Adjust the position of the Fence (60) by turning the Knob (64). (See Figure P.)
4. Once the Fence (60) is in the desired position, re-tighten the Lock Handle (61).
(See Figure P.)
FIGURE P
FENCE
(60)
LOCK HANDLE
(61)
KNOB
(64)
FENCE
(60)
Fence Alignment:
1. To align the Fences (60) so they are parallel with each other, use a straight
edge that is long enough to span the entire length of the two Fences (60). (See
Figure Q.)
2. If the Fences (60) are not parallel, place shims (not included) between
the back of the Fence and the face of the Right or Left Fence Body
(57, 59). (See Figure Q.)
FENCE (60)
FENCE
(60)
STRAIGHT EDGE
(NOT INCLUDED)
FIGURE Q
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Page 15
Table Inserts:
1. Table Inserts (53, 53A) are used to reduce wood chips falling into the machine
which could cause ying debris. Using the smallest Table Insert also covers any
unused portion of the bit below the surface of the Work Table (52).
(See Figure R.)
2. Position, and snap in the Table Insert (53, 53A) you wish to use. (See Figure R.)
3. Make sure the Table Insert (53, 53A) is seated and ush with the Work Table (52)
surface. (See Figure R.)
FIGURE R
TABLE INSERT
(53, 53A)
WORK TABLE
(52)
Belt Adjustment:
1. The Wood Shaper uses a Belt (123) on two Pulleys (113, 127) to compensate
for different Belt positions as the Spindle (105) height is adjusted. To adjust the
V-Belt:
Loosen the two Hex Head Screws (134). Slide the Motor (129) position to
increase or decrease V-Belt (123) tension, so that the Belt is snug with about 1/4”
deection when pressed lightly with your nger. Then, retighten the Hex Head
Screws. (See Figure S.)
FIGURE S
V-BELT (123)
HEX HEAD SCREW
(134)
MOTOR (129)
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Page 16
Cutter Direction:
1. The Wood Shaper is capable of operating in two directions by the use of the
Forward/Reverse Switch (144). It is very important that the workpiece be fed
against the direction of the Cutter rotation. (Cutter not included)
(See Figure T.)
2. When the Forward/Reverse Switch (144) is pointing to the FWD position, the
Spindle (105) and Cutter rotate counterclockwise. (See Figure T.)
3. When the Forward/Reverse Switch (144) is pointing to the REV position, the
Spindle (105) and Cutter rotate clockwise. (See Figure T.)
4. Always try to operate the Wood Shaper so the wood is cut from the underside.
Underside cutting is much safer for the operator because when the wood is cut
on the top side, the Cutter can lift and grab the wood and cause possible injury
to the operator.
FORWARD/REVERSE SWITCH
(144)
FIGURE T
Cutter Installation:
1. Slide the Cutter (not included) onto the Spindle (105), making sure the rotation is
correct for the specic application.
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Page 17
2. Place the required spacers, also called Rub Collars (98, 99, 100), onto the
Spindle (105). (See Figure V.)
SPINDLE (105)
RUB COLLARS
(98, 99, 100)
CUTTER
(NOT INCLUDED)
FIGURE V
3. Install the Safety Washer (97) and Upper Spindle Nut (96) securely. Tighten the
Upper Spindle Nut with an open-end wrench while holding the Spindle (105) at
the top with the provided Arbor Wrench (146). (See Figures W and X.)
4. Check to make sure the Cutter (not included) will rotate in the correct direction.
FIGURE W
SAFETY WASHER (97)
FIGURE X
UPPER
SPINDLE NUT
(96)
ARBOR WRENCH
(146)
UPPER
SPINDLE NUT
(96)
Setting Spindle Height:
1. Correct Spindle (105) height is crucial to most shaping applications. Make sure
to use a piece of scrap wood to conrm the correct Spindle height before cutting
expensive lumber.
2. Loosen the Spindle Hand Knob (92) located on the side of the Wood Shaper.
(See Figure Y, next page.)
3. Move the Spindle Height Knob (120) to the right to raise the Spindle (105) or to
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Page 18
the left to lower the Spindle (105). (See Figure Z.)
4. Retighten the Spindle Hand Knob (92) on the side of the Wood Shaper. DO NOT
overtighten the Knob. Only a small amount of tension is needed to keep the
Spindle (105) from moving during operation. (See Figure Y.)
FIGURE Y FIGURE Z
SPINDLE
HAND KNOB
(92)
SPINDLE
HEIGHT KNOB
(120)
Rub Collars:
1. When shaping workpieces that have irregular shapes, Rub Collars (98, 99, 100)
are a necessity. Some examples of when you would use a Rub Collar are raising
arched or tombstone door panels, round table tops, or any other cut that needs
to have its depth of cut limited.
2. There are three set-up positions for Rub Collars (98, 99, 100):
A. Above the Cutter: This set-up is the safest and produces a most consistent
result. The only drawback is that the cut is on the underside of the
workpiece, out of view of the operator. However, if the workpiece lifts off the
Work Table (52) you simply run it through a second time to nish the cut.
(See Figure AA.)
RUB COLLAR
(98, 99, 100)
ABOVE
CUTTER
FIGURE AA
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B. Between two Cutters: This set-up has the advantage of making two prole
cuts in a single pass. Although there is a Rub Collar (98, 99, 100) beneath a
Cutter, this set-up is safer than the previous set-up. Any lifting of the
workpiece will still cause the Cutter to make an uneven cut. A second pass
will correct the prole on the bottom edge, but the top prole will still have the
gouge from lifting the workpiece into the Cutter. (See Figure BB.)
CUTTER
RUB COLLAR
(98, 99, 100)
BETWEEN
CUTTER
FIGURE BB
C. Below the Cutter: This set-up allows the cut to be viewed by the operator.
However, it is also the most dangerous. Any slight lifting of the workpiece will
cause the Cutter to make too deep of a cut. There is also increased risk of
kickback. It is NOT recommended to shape with a Rub Collar below the
Cutter. (See Figure CC.)
NOT RECOMMENDED
RUB COLLAR
(98, 99, 100)
CUTTER
BELOW
FIGURE CC
OPERATING INSTRUCTIONS
1. Use safety equipment. Always wear ANSI-approved safety impact
eye goggles. Dust mask or respirator, and hearing protection must be
used for appropriate conditions.
SKU 95668 For technical questions, please call 1-800-444-3353 PAGE 19
Page 20
Start Up:
1. Once assembly is complete and all adjustments have been made, the Wood
Shaper is ready for start up. Always pay attention to any unusual noises and
vibrations on every start up, as well as making sure the Wood Shaper operates
as intended.
2. Make sure the Fences (60), any accessories, jigs, Spindle Cutter, or Router Bit
Collet Nut (102) being used are tight and no loose items are on the Work Table
(52).
3. Make sure the Forward/Reverse Switch (144) is set to the correct direction for
the Cutter installed.
4. Plug the Wood Shaper’s Power Cord (22) into the nearest 110 volt, grounded,
electrical outlet. Then, start the Wood Shaper by ipping the Power Switch (5) to
the “ON” position.
5. Once the machine is running, listen for any unusual noises. The Wood Shaper
should run smoothly with little or no vibrations.
WARNING! If there is an unusual noise or vibration, shut off the machine
immediately. DO NOT use the Wood Shaper any further until the problem(s) is
corrected. If the problem(s) continues and cannot be easily identied, have a
qualied service technician check out the machine.
To Set Up The Wooden Fences For Straight Shaping:
1. Because the Wood Shaper’s Fences (60) are independently adjustable, you can
set up the machine to cut part or all of the workpiece edge.
2. WARNING! DO NOT use the Miter Gauge (45) in conjunction with the
Fences (60). The Fences may not be parallel to the miter slot, and binding of the
workpiece could result.
3. To set up the Fences (60) for cutting material from the whole edge of the
workpiece, follow the steps below.
4. Loosen the Lock Handle (61). (See Figure DD, next page.)
5. Turn the Hand Knob (68) and adjust the infeed Fence (60) until the workpiece
contacts the Cutter at the desired location.
(See Figure DD, next page.)
SKU 95668 For technical questions, please call 1-800-444-3353 PAGE 20
Page 21
6. Tighten the Lock Handle (61) to lock the infeed Fence (60) in position.
(See Figure DD.)
FENCE
FENCE
(60)
INFEED SIDE
(60)
OUTFEED SIDE
FIGURE DD
LOCK HANDLE
(61)
HAND KNOB
(68)
7. Adjust the outfeed Fence (60) so that it is located as far back from the
front of the Work Table (52) as possible. (See Figure DD.)
8. Turn on the Wood Shaper.
9. Using a piece of scrap wood, advance the workpiece 8” into the Cutter and turn
off the machine. DO NOT remove the workpiece from the infeed Fence (60).
(See Figure DD.)
10. Once the Cutter has come to a complete stop, adjust the outfeed Fence (60)
so that it just touches the newly cut edge of the workpiece. Always follow the
direction of feed as shown below. (See Figure EE.)
(GUARD NOT SHOWN FOR CLARITY)
INPUT FEED
OUTPUT FEED
DIRECTION OF FEED
FIGURE EE
11. Check to make sure all Aluminum Fence Lock Handles (61) are tight before
proceeding to nish the cut. (See Figure DD.)
SKU 95668 For technical questions, please call 1-800-444-3353 PAGE 21
Page 22
To Set Up The Aluminum Fences For Partial Edge Removal:
1. WARNING! ALWAYS use the aid of a jig (not included) when shaping small
or narrow workpieces. A jig will reduce the chance of your hands coming into
contact with the Cutter.
2. Loosen the Lock Handle (61). (See Figure DD.)
3. Turn the Hand Knob (68) and adjust the infeed Fence (60) until the workpiece
contacts the Cutter at the desired location. (See Figure DD.)
4. Retighten the Lock Handle (61) to lock the infeed Fence (60) in
position. (See Figure DD.)
5. Adjust the outfeed Fence (60) so that it comes into alignment with the
infeed Aluminum Fence (60). (See Figure FF.)
6. Place a straight edge against the infeed and outfeed Aluminum Fences (60) to
check alignment. Once they are both in alignment, make sure the Lock Handle
(61) is tightened.
7. Always feed the wood against the rotation of the Cutter. Also, examine the grain
on the side edge of the board. Whenever possible, run the board so the Cutter is
cutting with the grain. (See Figure GG.)
GUARD NOT SHOWN FOR CLARITY
OUTPUT
FEED
DIRECTION OF FEED
INPUT
FEED
GUARD NOT SHOWN FOR CLARITY
DIRECTION OF FEED
FIGURE FF FIGURE GG
Freehand Shaping:
1. Freehand shaping is shaping without the aid of the Miter Gauge (45) or Aluminum
Fences (60). The most dangerous part of shaping freehand is beginning the cut,
where the Cutter rst contacts the workpiece. Often, the workpiece will tend to
jerk or kickback, catching the operator off guard.
SKU 95668 For technical questions, please call 1-800-444-3353 PAGE 22
Page 23
2. To reduce this tendency, use a Taper Pin (56). The Taper Pin allows you to
anchor and slowly pivot the workpiece into the Cutter as the cut is started. Thus,
shaping freehand is more stable and safer. (See Figures HH).
WARNING! ALWAYS use an auxiliary jig (not included) and extreme care
when shaping with the Fences (60) removed. Freehand shaping often requires
you to remove the Fences, resulting in reduced protection from the Cutter.
3. To set up the Wood Shaper for freehand shaping, remove the Fences (60) from
the machine.
4. Insert the Taper Pin (56) in the best suited hole on the Work Table (52) so you
can feed the workpiece into and against the rotation of the Cutter.
(See Figures HH).
5. Install the Cutter so it will cut in the correct direction. Then, adjust the Spindle
(105) height.
6. Install the Ring Guard (85). DO NOT use the Wood Shaper without the Ring
Guard installed.
7. Use a supplemental hold-down jig (not included), or you can use rubberized-
handle push blocks (not included) to support or guide the workpiece and protect
your hands.
8. Place the workpiece against the Taper Pin (56). (See Figures HH).
9. Slowly pivot and feed the workpiece into the Cutter. Avoid starting the cut on the
corner of the workpiece as kickback could occur. Once the cut is started, the
workpiece should be pulled away from the Taper Pin (56).
(See Figures HH).
FIGURE HH
TAPER PIN
(56)
SWING
RUB COLLAR
(98, 99, 100)
ROTATION
WORKPIECE
FEED
SKU 95668 For technical questions, please call 1-800-444-3353 PAGE 23
Page 24
Pattern Shaping:
1. Sometimes the location of the Taper Pin (56) holes on the Work Table (52) will
not always be in the safest position. You can clamp a piece of scrap wood to the
Work Table so the edge of the scrap wood can be used as the starting support.
(See Figure JJ.)
2. The use of patterns (templates) allows identical parts to be cut with speed and
accuracy. Shaping with a pattern begins by attaching a prefabricated template to
the rough workpiece. The edge of the template rides against a Rub Collar (98,
99, 100) on the Spindle (105) as the Cutter cuts the matching prole on the
workpiece edge. Also, you can incorporate extra features into the template
assembly (such as toggle clamps - not included) to hold the workpiece or you
can use custom guards for safety and protection. (See Figure KK.)
CAUTION! Make sure to design jigs and xtures so screws and clamps DO
NOT contact the Cutter and the workpiece is held securely to the jig. The jig
must be stable on the Work Table (52).
3. To make a template, design the assembly so that cutting will occur underneath
the workpiece. Make sure screws or clamps will not come into contact with the
Cutter.
4. Make handles for safety and control.
5. Use materials that will move easily across the Work Table (52) surface and Rub
Collar (98, 99, 100).
6. Remember to consider the Cutter and Rub Collar (98, 99, 100) diameter when
making the pattern.
7. Install hold-down clamps (not included) at three sides of the pattern assembly, or
screw the pattern assembly to the back side of the workpiece.
PUSH BLOCK
(NOT INCLUDED)
SCRAP WOOD
TEMPLATE
RUB COLLAR (98, 99, 100)
FIGURE JJ FIGURE KK
SKU 95668 For technical questions, please call 1-800-444-3353 PAGE 24
Page 25
INSPECTION, MAINTENANCE, AND CLEANING
1. CAUTION! Always make sure the Power Switch (5) of the Wood Shaper is
in its “OFF” position and the unit is unplugged from its electrical outlet prior to
performing any inspection, maintenance, or cleaning procedures.
2. Before each use, inspect the general condition of the Wood Shaper. Check
for misalignment or binding of moving parts, cracked or broken parts, damaged
electrical wiring, and any other condition that may affect the safe operation of
the machine. If abnormal noise or vibration occurs, have the problem corrected
before further use. Do not use damaged equipment.
3. To clean, use compressed air to blow off any wood shavings, dirt, and debris.
Use a clean cloth and mild detergent to wipe off exterior of machine. Do not use
solvents. Do not introduce liquids to any electrical part of the unit.
4. To store, keep the machine in a clean, dry, safe location out of reach of children
and other unauthorized people.
5. CAUTION! All maintenance, service, or repairs not mentioned in this
manualmustonlybeperformedbyaqualiedservicetechnician.
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE
OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER
AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS
SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER.
THE BUYER ASSUMES ALL RISKS AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE
ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER
INSTALLATION OF REPLACEMENT PARTS THERETO.
REV 07j
SKU 95668 For technical questions, please call 1-800-444-3353 PAGE 25
Page 26
Problem Possible Reason Possible Solution
The Wood Shaper does
not start
or the circuit breaker
trips.
The Wood Shaper runs
slow.
TROUBLESHOOTING
1. Electrical supply
circuit has low
voltage or high
resistance.
1. Electrical supply
circuit has low
voltage or high
resistance.
1. Make sure machine is
plugged into
a working, 110 volt,
grounded,
electrical outlet.
1. Make sure machine is
plugged into
a working, 110 volt,
grounded,
electrical outlet.
The Wood Shaper
vibrates. The
Spindle is loose. Or the
Cutter
“chatters”.
The Forward/Reverse
Switch does
not operate properly.
The Power Switch does
not turn off
Machine.
2. The V-Belt is
slipping.
1. The Stand of the
Wood Shaper
is unstable and
wobbles.
2. The Spindle or
Cutter is loose or
out of alignment.
3. The Wood Shaper
has a loose
Motor or Spindle
Cartridge.
1. Defective Forward/
Reverse
Switch.
1. Defective Power
Switch.
2. Adjust V-Belt tighter, or
replace Belt.
1. Stabilize the Stand on the
oor.
2. Reinstall the Spindle and/or
Cutter.
3. Have a qualied service
technician
check Motor and/or Spindle
Cartridge.
1. Immediately turn off
machine and unplug it
from its electrical outlet.
Do not operate
machine until a qualied
service
technician repairs or
replaces
Forward/Reverse Switch.
1. Immediately unplug
machine from its
electrical outlet. Do not
operate machine
until a qualied service
technician repairs
or replaces Power Switch.
SKU 95668 For technical questions, please call 1-800-444-3353 PAGE 26
Page 27
PARTS LIST
Part # Description Part # Description
1 Side Panel 59 Fence Body (Left)
2 Tie Bar 60 Fence
3 Rubber Foot 61 Lock Handle
4 Philips Head Screw (M4-0.7x25) 62 Flat Washer (1/2”)
5 Power Switch 63 Flat Washer (3/8”)
6 Switch Lamella 64 Knob (M8-1.25)
7 Flat Washer (5mm) 65 Lock Washer (1/2”)
8 Hex Nut (M4-0.7) 66 Hex Bolt (M12-1.75 x 20)
9 Carriage Bolt (M8-1.25 x 12) 67 Adjusting Screw Stud
10 Flat Washer (3/8”) 68 Hand Knob
11 Hex Nut (M8-1.25) 69 Roll Pin (3 x 20)
12 Philips Head Screw (M5-0.8 x 12) 70 Philips Head Screw (M6-1 x 12)
13 Exterior Tooth Washer (5mm) 71 Half Collar
14 Hex Nut (M5-0.8) 72 Adjusting Shaft
15 Shelf 73 Flat Washer (1/2”)
16 Electricity Label 74 Hex Nut (M12-1.75)
18 Hex Nut (M8-1.25) 76 Flat Washer (3/8”)
19 Flat Washer (3/8”) 77 Hold Down Bar
20 Strain Relief 78 Philips Head Screw (M4-0.7 x 10)
21 Spindle Pulley Guard 79 Hex Post
22 Power Cord 80 Hex Nut (M8-1.25)
23 Wire Cord 81 Flat Washer (3/8”)
26 Flat Washer (3/8”) 84 Hex Nut (M4-0.7)
27 Hex Bolt (M8-1.25 x 12) 85 Ring Guard
28 Table Leg 86 Hex Bolt (M8-1.25 x 30)
30 Hex Bolt (M8-1.25 x 25) 88 Clamp Sleeve (Left)
31 Hex Bolt (M12-1.75 x 30) 89 Stuff Ring
32 Lock Washer (12mm) 90 Roll Pin (3 x 20mm)
33 Table Support 91 Lock Bar
34 Miter Block 92 Hand Knob
35 Flat Washer (1/4”) 93 Roll Pin (3 x 20mm)
36 Philips Head Screw (M4-0.7 x 6) 94 Lock Nut
37 Self Tapping Screw (3.5 x 12mm) 95 Hex Bolt (M12-1.75 x 30)
38 Flat Washer (3/8”) 96 Upper Spindle Nut
39 Support Pole 97 Safety Washer
40 Stud Bolt 98 Rub Collar (1/2” x 1-3/16” x 3/16”)
41 Anti-Kickback Pin 99 Rub Collar (1/2” x 1-3/16” x 1/4”)
42 Miter Bar 100 Rub Collar (1/2” x 1-3/16” x 3/8”)
43 Aluminum Alloy Fence 101 Cutter Spindle
44 Right Fence Lid 102 Collet Nut
44A Left Fence Lid 103 Collet
45 Miter Gauge Body 104 Collet
46 Plastic Handle 105 Spindle
47 Pointer 106 Key (4 x 4 x 20mm)
48 Self Tapping Screw (M3 x 15) 107 Interior Retaining Ring (47mm)
49 Tension Pin (2 x 16mm) 108 Wave Washer (45mm)
50 Carriage Bolt (M6-1 x 35) 109 Ball Bearing
51 Knob (M6-1.0) 110 Spindle Housing
52 Work Table 111 Ball Bearing Sleeve
53 Table Insert (1-3/8” Hole) 112 Ball Bearing
53A Table Insert (1-3/4” Hole) 113 Spindle Pulley
54 Carriage Bolt (M6-1 x 35) 114 Lower Spindle Nut
55 Knob (M6-1.0) 115 Bearing Cone
56 Taper Pin (8 x 75mm) 116 Coil Spring
57 Fence Body (Right) 117 Set Screw (M8-1.25 x 8)
58 Clamp Stud 118 Spring Collar
75 Hex Bolt (M8-1.25 x 12)
82 Mounting Bracket
83 Hand Knob
87 Housing Bracket
Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
NOTE:
SKU 95668 For technical questions, please call 1-800-444-3353 PAGE 27
Page 28
PARTS LIST (CONT.)
Part # Description Part # Description
119 Stud 134 Hex Head Screw (M12-1.75 x 35)
120 Knob 135 Flat Washer (1/2”)
121 Draw Bar (M8-1.0) 136 Motor Mount Plate
122 Draw Bar Hex Nut (M8-1.0) 137 Flat Washer (3/8”)
123 Belt (690 x 10mm) 138 Hex Nut (M8-1.25)
124 Hex Bolt (M8-1.25 x 12) 139 Lock Washer (12mm)
125 Flat Washer (3/8”) 140 Lock Washer (8mm)
126 Belt Guard 141 Flat Washer (1/4”)
127 Motor Pulley 142 Shim
128 Set Screw (M6-1 x 10) 143 Philips Head Screw (M6-1 x 12)
129 Motor 144 Forward/Reverse Switch
129-1 Start Capacitor 145 Switch Bracket
129-2 Capacitor Cover 146 Arbor Wrench
129-3 Wiring Box 147 Tap Screw (M3.5 x 12)
129-4 Motor Fan 148 Right Fence Lid
129-5 Motor Fan Cover 149 Left Fence Lid
130 Key (5 x 5 x 22mm) 150 1/2” Spacer
131 Carriage Bolt (M8-1.25 x 40) 151 Long Hex Bolt M12 x 1.75 x 40
132 Lock Washer (8mm) 152 Short Hex Bolts M12 x 1.75 x 30
133 Flat Washer (3/8”)
WIRING DIAGRAM
CAPACITOR
MOTOR
GREEN
BLACK WHITE
WHITE BLACK
BLACK
WHITE
RED
FWD/REV SWITCH
Disconnect power from machine
before performing any electrical service. Failure to do this
will result in a shock hazard
leading to injury.
REAR VIEW
OF SWITCH
GREEN
BLACK WHITE
BLACK
WHITE
POWER
SWITCH
REAR VIEW
OF SWITCH
REV 07j
SKU 95668 For technical questions, please call 1-800-444-3353 PAGE 28
Page 29
ASSEMBLY DIAGRAM
Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
NOTE:
SKU 95668 For technical questions, please call 1-800-444-3353 PAGE 29
Page 30
LIMITED 1 YEAR / 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high
quality and durability standards, and warrants to the original purchaser that for a period
of ninety days from date of purchase that the engine/motor, the belts (if so equipped),
and the blades (if so equipped) are free of defects in materials and workmanship. Harbor
Freight Tools also warrants to the original purchaser, for a period of one year from date
of purchase, that all other parts and components of the product are free from defects in
materials and workmanship (90 days if used by a professional contractor or if used as rental
equipment). This warranty does not apply to damage due directly or indirectly, to misuse,
abuse, negligence or accidents, repairs or alterations outside our facilities, normal wear and
tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons
or property, or for incidental, contingent, special or consequential damages arising from
the use of our product. Some states do not allow the exclusion or limitation of incidental or
consequential damages, so the above limitation of exclusion may not apply to you. THIS
WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the complaint
must accompany the merchandise. If our inspection veries the defect, we will either
repair or replace the product at our election or we may elect to refund the purchase price
if we cannot readily and quickly provide you with a replacement. We will return repaired
products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning
the product.
This warranty gives you specic legal rights and you may also have other rights
which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
REV 07j
SKU 95668 For technical questions, please call 1-800-444-3353 PAGE 30
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