Harbor Freight Tools 95668 Product manual

Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,

operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.

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Email our technical support at: [e-mail]

REV 14l

When unpacking, make sure that the product is intact

and undamaged. If any parts are missing or broken,

please call 1-888-866-5797 as soon as possible.

Copyright© 2007 by Harbor Freight Tools®. All rights reserved.

No portion of this manual or any artwork contained herein may be reproduced in

any shape or form without the express written consent of Harbor Freight Tools.

Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein.

Tools required for assembly and service may not be included.

Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.

Table of Contents

Safety ......................................................... 2

Specifications ............................................. 7

Setup .......................................................... 7

SAFETY OPERATION MAINTENANCESETUP

Operation ................................................... 15

Maintenance .............................................. 19

Parts List and Diagrams ............................ 21

Warranty .................................................... 24

WARNING SYMBOLS AND DEFINITIONS

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that

follow this symbol to avoid possible injury or death.

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Addresses practices not related to personal injury.

IMPORTANT SAFETY INFORMATION

General Tool Safety Warnings

Read all safety warnings and instructions.

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

1. KEEP GUARDS IN PLACE and in working order.

2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning it on.

3. KEEP WORK AREA CLEAN.
Cluttered areas and benches invite accidents.

4. DON’T USE IN DANGEROUS ENVIRONMENT.
Don’t use power tools in damp or wet locations,
or expose them to rain. Keep work area well lighted.

5. KEEP CHILDREN AWAY. All visitors should
be kept safe distance from work area.

6. MAKE WORKSHOP KID PROOF with padlocks,
master switches, or by removing starter keys.

7. DON’T FORCE TOOL. It will do the job better
and safer at the rate for which it was designed.

8. USE RIGHT TOOL. Don’t force tool or attachment
to do a job for which it was not designed.

Page 2 For technical questions, please call 1-888-866-5797. Item 95668

Table A: RECOMMENDED MINIMUM WIRE GAUGE

FOR EXTENSION CORDS

(120 VOLT)

NAMEPLATE

AMPERES

(at full load)

0 – 6 18 16 16 14

6.1 – 10 18 16 14 12

10.1 – 12 16 16 14 12

12.1 – 16 14 12 Do not use.

9. USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using
an extension cord, be sure to use one heavy
enough to carry the current your product will draw.
An undersized cord will cause a drop in line voltage
resulting in loss of power and overheating.
Table A shows the correct size to use depending
on cord length and nameplate ampere rating.
If in doubt, use the next heavier gauge.
The smaller the gauge number, the heavier the cord.

10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings, bracelets,
or other jewelry which may get caught in moving
parts. Nonslip footwear is recommended.
Wear protective hair covering to contain long hair.

11. ALWAYS USE SAFETY GLASSES. Also use
face or dust mask if cutting operation is dusty.
Everyday eyeglasses only have impact resistant
lenses, they are NOT safety glasses.

12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than using your
hand and it frees both hands to operate tool.

EXTENSION CORD

LENGTH

25′ 50′ 100′ 150′

13. DON’T OVERREACH.
Keep proper footing and balance at all times.

14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for
lubricating and changing accessories.

15. DISCONNECT TOOLS before servicing;
when changing accessories, such as
blades, bits, cutters, and the like.

SAFETYOPERATIONMAINTENANCE SETUP

16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in
off position before plugging in.

17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended
accessories. The use of improper accessories
may cause risk of injury to persons.

18. NEVER STAND ON TOOL.
Serious injury could occur if the tool is tipped or
if the cutting tool is unintentionally contacted.

19. CHECK DAMAGED PARTS. Before further use
of the tool, a guard or other part that is damaged
should be carefully checked to determine that
it will operate properly and perform its intended
function – check for alignment of moving parts,
binding of moving parts, breakage of parts,
mounting, and any other conditions that may
affect its operation. A guard or other part that is
damaged should be properly repaired or replaced.

20. DIRECTION OF FEED.
Feed work into a blade or cutter against the
direction of rotation of the blade or cutter only.

21. NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Don’t leave tool
until it comes to a complete stop.

Page 3For technical questions, please call 1-888-866-5797.Item 95668

Grounding Instructions

SAFETY OPERATION MAINTENANCESETUP

TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT
GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS:

110-120 VAC Grounded Tools: Tools with Three Prong Plugs

1. In the event of a malfunction or breakdown,
grounding provides a path of least resistance for
electric current to reduce the risk of electric shock.
This tool is equipped with an electric cord having an
equipment-grounding conductor and a grounding
plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in
accordance with all local codes and ordinances.

2. Do not modify the plug provided – if it will
not fit the outlet, have the proper outlet
installed by a qualified electrician.

3. Improper connection of the equipment-grounding
conductor can result in a risk of electric shock.
The conductor with insulation having an outer
surface that is green with or without yellow
stripes is the equipment-grounding conductor.
If repair or replacement of the electric cord or
plug is necessary, do not connect the equipment­grounding conductor to a live terminal.

4. Check with a qualified electrician or service
personnel if the grounding instructions are
not completely understood, or if in doubt as
to whether the tool is properly grounded.

5. Use only 3-wire extension cords that
have 3-prong grounding plugs and 3-pole
receptacles that accept the tool’s plug.

6. Repair or replace damaged or
worn cord immediately.

Grounding

Pin

125 VAC 3-Prong Plug and Outlet

(for up to 125 VAC and up to 15 A)

7. This tool is intended for use on a circuit that has
an outlet that looks like the one illustrated above in
125 VAC 3-Prong Plug and Outlet. The tool has
a grounding plug that looks like the plug illustrated
above in 125 VAC 3-Prong Plug and Outlet.

8. The outlet must be properly installed and grounded
in accordance with all codes and ordinances.

9. Do not use an adapter to connect
this tool to a different outlet.

Shaper Router Safety Warnings

For Your Own Safety Read Instruction

Manual Before Operating Shaper Router

1. Wear eye protection.

2. Be sure keyed washer is directly under
spindle nut and spindle nut is tight.

3. Feed workpiece against rotation of cutter.

Page 4 For technical questions, please call 1-888-866-5797. Item 95668

4. Do not use awkward hand positions.

5. Keep fingers away from revolving cutter
– use fixtures when necessary.

6. Use overhead guard when adjustable
fence is not in place.

7. Construct an appropriate Push Stick out of wood
according to the guidelines on the following page.

Handle Notch

• Must be far
enough down
the stick to allow
a comfortable
and firm grip.

• Must be deep
enough to prevent
hand from slipping
down the stick.

• Do not cut more than
halfway into the stick
to prevent weakening.

• Corners may
be rounded to
increase comfort.

Essential Straight Push-stick

Features and Functions

Note: Straight style (traditional) stick shown. A different stick

design may be used if it properly protects against all hazards.

Diagram not to scale.

• Push sticks must be made from sturdy, defect-free,
plywood or normal wood to prevent unexpected

breakage. Material must be at least 1/4″ thick,

but no thicker than the finished wood.

• Inspect push stick before use and do not use
a damaged or deteriorated push stick.

• Push stick dimensions will vary depending
on the application and user.

NOT TO SCALE.

SAFETYOPERATIONMAINTENANCE SETUP

Stick Length

• Must be long enough
to keep hand
clear of blade.

• At least 6″ from end
of handle to closest
part of notch.

Notch

• Must be right (90°) angle, cut at 30°-40° from the angle
of the stick to keep hands out of the line of the blade.

• The lower lip of the notch must be no
longer than the workpiece is thick.

At Least 6″

30°-40°

90°

Less than

workpiece

thickness

Page 5For technical questions, please call 1-888-866-5797.Item 95668

8. DO NOT OPERATE WITH ANY GUARD

DISABLED, DAMAGED, OR REMOVED. Moving
guards must move freely and close instantly.

9. The use of accessories or attachments not
recommended by the manufacturer may

SAFETY OPERATION MAINTENANCESETUP

result in a risk of injury to persons.

10. When servicing use only identical replacement parts.

11. Only use safety equipment that has been approved
by an appropriate standards agency. Unapproved
safety equipment may not provide adequate
protection. Eye protection must be ANSI-approved
and breathing protection must be NIOSH-approved
for the specific hazards in the work area.

12. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication.
A moment of inattention while operating power
tools may result in serious personal injury.

13. Industrial applications must follow OSHA guidelines.

14. Maintain labels and nameplates on the tool.
These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.

15. Avoid unintentional starting.
Prepare to begin work before turning on the tool.

16. People with pacemakers should consult their
physician(s) before use. Electromagnetic fields in
close proximity to heart pacemaker could cause
pacemaker interference or pacemaker failure.

17. WARNING: Some dust created by power sanding,
sawing, grinding, drilling, and other construction
activities, contains chemicals known to the State
of California to cause cancer and birth defects or
other reproductive harm. Some examples of these
chemicals are:

• Lead from lead-based paints

• Crystalline silica from bricks and cement or other
masonry products

• Arsenic and chromium from chemically treated
lumber
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to filter out microscopic particles.
(California Health & Safety Code § 25249.5, et seq.)

18. WARNING: The cord of this product contains
lead and/or di (2-ethylhexyl) phthalate (DEHP),
chemicals known to the State of California
to cause cancer, and birth defects or other
reproductive harm. Wash hands after handling.
(California Health & Safety Code § 25249.5, et seq.)

19. The warnings, precautions, and instructions
discussed in this instruction manual cannot cover all
possible conditions and situations that may occur.
It must be understood by the operator that
common sense and caution are factors
which cannot be built into this product,
but must be supplied by the operator.

Vibration Safety

This tool vibrates during use. Repeated or
long-term exposure to vibration may cause
temporary or permanent physical injury,
particularly to the hands, arms and shoulders.
To reduce the risk of vibration-related injury:

1. Anyone using vibrating tools regularly or for an
extended period should first be examined by a
doctor and then have regular medical check-ups
to ensure medical problems are not being caused
or worsened from use. Pregnant women or
people who have impaired blood circulation to
the hand, past hand injuries, nervous system
disorders, diabetes, or Raynaud’s Disease should
not use this tool. If you feel any medical or
physical symptoms related to vibration (such as
tingling, numbness, and white or blue fingers),
seek medical advice as soon as possible.

SAVE THESE INSTRUCTIONS.

2. Do not smoke during use. Nicotine reduces
the blood supply to the hands and fingers,
increasing the risk of vibration-related injury.

3. Use tools with the lowest vibration when there
is a choice between different processes.

4. Include vibration-free periods each day of work.

5. Grip workpiece as lightly as possible (while still
keeping safe control of it). Let the tool do the work.

6. To reduce vibration, maintain the tool as
explained in this manual. If any abnormal
vibration occurs, stop use immediately.

Page 6 For technical questions, please call 1-888-866-5797. Item 95668

Specifications

Electrical Requirements 110 VAC / 60 Hz / 10.54 Amps (With Load)

Spindle Diameter
Spindle Thread 12mm x 1.5 pitch, fine thread
Spindle Travel
Router Collets ¼″ and ½″ (included)
Maximum Cutting Diameter 2-7/8″

Table Size
Footprint 18-7/8″ Wide x 16-5/8″ Deep
Miter Guide 0 ~ 60° Left to Right
Fence Dimensions

Overall Dimensions
Gross Weight 187.5 Lb.

Setup - Before Use:

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this

manual including all text under subheadings therein before set up or use of this product.

Motor Size: 1 HP / Single Phase
Motor RPM: 3450
Spindle Speed: 11,000

Power Cord Length: 70″

Power Cord Specifications: SJT 16 AWG x 3C
Plug Type: 3 Prong / Grounded

1/2″

7/8″

24″ Wide x 19″ Deep

9/16″ Long x 11-3/4″ Wide x 2-3/4″ High (Qty. 2)
26-1/8″ Long x 27-1/2″ Wide x 36-1/2″ High

SAFETYOPERATIONMAINTENANCE SETUP

TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Turn the Power Switch of the tool off and unplug the tool from its electrical outlet
before performing any procedure in this section.

Note: For additional information regarding the parts listed in the following pages,

refer to the Assembly Diagram near the end of this manual.

Assembly/Mounting

Stand Assembly

1. Lay one Side Panel (1) on the floor and attach
the Tie Bars (2) with the Carriage Bolts (9),

3/8″ Flat Washers (10), and Nuts (11). Do not

fully tighten the Bolts and Nuts at this time.

CARRIAGE BOLTS (9)

3/8″ FLAT WASHERS (10)

NUTS (11)

TIE BAR

(2)

TIE BAR

(2)

SIDE PANEL

(1)

SIDE PANEL

(1)

RUBBER FEET

(3)

Figure A

Figure B

2. Attach the second Side Panel (1) to the assembly.

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SAFETY OPERATION MAINTENANCESETUP

Figure C

STAND ASSEMBLY

(28)

(28)

(28)

WORK TABLE

(52)

3. Attach the four Rubber Feet (3) to the
bottom of the Side Panels (1).

4. Place the Wood Shaper’s Work Table (52) upside

down on two sturdy blocks that are at least 3-1/2″

off the floor. Make sure the Spindle (105)
DOES NOT touch the floor or the weight of
the Wood Shaper may damage the Spindle.

Optional Table Spacer Installation

1. Your shaper comes with a Table Spacer Installation
Kit that will enable you to make shallow cuts and
utilize the upper blade area of most router bits
with standard-length shanks. This is an optional
feature that is not required for most applications.

2. Unplug the shaper power cord. Remove the
four table corner Bolts (66), then remove
the three Spindle Housing Bolts (95). Lift
the Table (52) off of the stand assembly.

Figure D

5. Place the Stand assembly on the Wood
Shaper and attach it with the Carriage

Bolts (9), 3/8″ Flat Washers (10), and Nuts

(11). Then have an assistant help you
turn the Wood Shaper unit upright.

6. Level the Wood Shaper with a carpenter’s level. If
necessary, move the Stand slightly until it is level.
Then, tighten all Bolts and Nuts on the Stand.

3. Locate the package, (included with your shaper),
that contains all the hardware for installing the
spacers. There should be five M12 Long Bolts
(151), two M12 Short Bolts (152) and seven

1/2″ Spacers (150). Position one spacer over

each of the four corner bolt holes and one over
each of the three spindle housing bolt holes.

4. Carefully place the Table (52) over the Table Legs
(28). Secure the Table (52) using two Short Bolts
(152) and washers (65) in the front of the shaper,
and five Long Bolts (151) and Washer (65) for
the rear corners and for the spindle housing.

Installing The Fences

Using the Cross Head Screws (12) and Washers
(13), install each Fence (60) to the Right and Left
Fence Bodies (57, 59). Make sure the Screwheads

FENCE

(60)

are countersunk completely below the surface
of the Right and Left Fence Bodies (57, 59).

CROSS HEAD SCREWS (12)
WASHERS (13)

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RIGHT FENCE BODY

(not Shown)

(57)

Figure E

LEFT FENCE BODY

(59)