Harbor Freight Tools 62201 Product manual

Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
REV 15a
Using an engine indoors CAN KILL YOU IN MINUTES.
Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
Only use OUTSIDE and far away from windows, doors, and vents.
Visit our website at: http://www.harborfreight.com
Email our technical support at: productsupport@harborfreight.com
Email our engine support at: predator@harborfreight.com
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright© 2014 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL.
Table of Contents
Specifications ............................................. 2
Safety ......................................................... 3
Setup .......................................................... 7
Operation ................................................... 12
Specifications
Pressure Washer Specifications
Pump Axial Drive Direct Maximum Pressure 2500 PSI Flow Rate 2.4 GPM Hose Length 20' Wand Length 21"
Nozzles
Maintenance .............................................. 16
Troubleshooting ......................................... 20
Parts Lists and Diagrams .......................... 24
Warranties ................................................. 30
Quick Connect 0°, 15°, 25°, 40° + Soap Nozzle
Engine Specifications
Displacement 160 cc
Engine Type
Cooling System Forced air cooled
Fuel
Engine Oil
Bore x Stroke 65 mm x 48 mm Compression Ratio 8.4:1 Rotation viewed from PTO
(power takeoff - the output shaft)
Spark Plug
Valve Clearance
The emissions control system for this Engine is warranted for standards set by the U.S. Environmental Protection Agency and by the California Air Resources Board (also known as CARB). For warranty information, refer to the last pages of this manual.
Type
Capacity 0.34 Gallon (1.3 Liter)
Type SAE
Capacity 0.5 Quart (0.5 Liter)
Type Torch® F5RTC Gap 0.6 – 0.8 mm Intake 0.10 – 0.15 mm Exhaust 0.15 – 0.20 mm
Vertical Single Cylinder 4-stroke OHV
87+ octane stabilizer treated unleaded gasoline
10W-30 above 32° F 5W-30 at 32° F or below
Counterclockwise
Page 2 For technical questions, please call 1-888-866-5797. ITEM 62201
Symbol Definitions
WARNING SYMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
SAFETYSETUPOPERATIONMAINTENANCE
Symbol Property or Statement
RPM
HP
Revolutions Per Minute
Horsepower
WARNING marking concerning Risk of Eye Injury. Wear ANSI-approved safety goggles with side shields.
Read the manual before set-up and/or use.
WARNING marking concerning Risk of Hearing Loss. Wear hearing protection.
Symbol Property or Statement
WARNING marking concerning Risk of Respiratory Injury. Operate engine OUTSIDE and far away from windows, doors, and vents.
WARNING marking concerning Risk of Fire while handling fuel. Do not smoke while handling fuel.
WARNING marking concerning Risk of Fire. Do not refuel while operating. Keep flammable objects away from engine. WARNING marking concerning Risk of Injection. Do not direct water stream/nozzle at body.
IMPORTANT SAFETY INSTRUCTIONS
WARNING! Read all instructions.
Failure to follow all instructions listed below may result in fire, serious injury and/or DEATH.
The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS
Page 3For technical questions, please call 1-888-866-5797.ITEM 62201
Set Up Precautions
1. Gasoline fuel and fumes are flammable, and potentially explosive. Use proper fuel storage and handling procedures. Do not store fuel
SAFETY SETUP OPERATION MAINTENANCE
or other flammable materials nearby.
2. Have multiple ABC class fire extinguishers nearby.
3. Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
4. Set up and use only on a flat, level, well-ventilated surface.
5. The work area should have adequate drainage to reduce the possibility of a fall due to slippery surfaces.
6. Wear ANSI-approved safety goggles, heavy-duty work gloves, and dust mask/respirator during set up.
Operating Precautions
1. CARBON MONOXIDE HAZARD
Using an engine indoors CAN KILL YOU IN MINUTES.
Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
Only use OUTSIDE and far away from windows, doors, and vents.
2. Keep children away from the equipment, especially while it is operating.
3. Parts of the Pressure Washer, especially exhaust system components, get very hot during use. Stay clear of hot parts.
4. Injection Hazard! The high pressure
water jet produced by this tool can cut skin or cause injury to hands or eyes.
Do not allow spray to strike you and do not spray toward people or animals. Do not spray the tool itself or any electrical wiring/receptacle.
7. Use only lubricants and fuel recommended in the Specifications chart of this manual.
8. Only use cold water or pressure washer detergent in this tool. Do not use caustic materials, solvents, flammable materials, or detergents not designed for pressure washers. Use of any such material can cause injury, or damage this tool or personal property.
9. Do not dry run this product. Dry running will cause serious damage to the seals. Make sure the water supply used for the Pressure Washer is not dirty or sandy.
10. Prior to starting the Pressure Washer in cold weather, check all of the parts of the unit to make sure ice has not formed. Do not store the unit anywhere that the temperature will fall below 32° F (0° C).
5. Do not carry the spray handle with your finger on the trigger, whether engine is operating or not.
6. In case of an emergency during use, immediately release the trigger on the spray handle, turn the engine off and then shut off gas supply to the engine. Do not set the spray handle down without turning off the engine.
7. This Pressure Washer is intended for outdoor residential use only.
8. The high pressure water flow can damage the work surface if not used properly. Always test the spray in an open area first.
9. When dispensing detergent, apply the detergent to the cleaning area at low pressure only. Detergent dispensing only works when the spray wand is in the low-pressure position.
10. Keep all spectators at least six feet from the Engine during operation.
11. Fire Hazard! Do not fill fuel tank while engine is running. Do not operate if gasoline has been spilled. Clean spilled gasoline before starting engine. Do not operate near pilot light or open flame.
12. Do not touch engine during use. Let engine cool down after use.
13. Do not leave the equipment unattended when it is running. Turn off the equipment (and remove safety keys, if available) before leaving the work area.
14. The equipment can produce high noise levels. Prolonged exposure to noise levels above 85 dBA is hazardous to hearing. Wear ear protection when operating the equipment or when working nearby while it is operating.
15. Wear ANSI-approved safety glasses and hearing protection during use.
Page 4 For technical questions, please call 1-888-866-5797. ITEM 62201
Operating Precautions (continued)
16. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure. Caution is necessary when near the engine’s magneto or recoil starter.
17. Use only accessories that are recommended by Harbor Freight Tools for your model. Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment.
18. Do not operate in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Gasoline-powered engines may ignite the dust or fumes.
19. Stay alert, watch what you are doing and use common sense when operating this piece of equipment. Do not use while tired or under the influence of drugs, alcohol or medication.
20. Do not overreach. Keep proper footing and balance at all times. This enables better control of the equipment in unexpected situations.
21. Use this equipment with both hands only. Using equipment with only one hand can easily result in loss of control.
22. Dress properly. Do not wear loose clothing or jewelry. Keep hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
23. Do not cover the engine or equipment during operation.
24. Keep the equipment, engine, and surrounding area clean at all times.
25. Use the equipment, accessories, etc., in accordance with these instructions and in the manner intended for the particular type of equipment, taking into account the working conditions and the work to be performed. Use of the equipment for operations different from those intended could result in a hazardous situation.
26. Do not operate the equipment with known leaks in the engine’s fuel system.
27. WARNING: This product contains or, when used, produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. (California Health & Safety Code § 25249.5, et seq.)
28. WARNING: The brass components of this product contain lead, a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. (California Health & Safety Code § 25249.5, et seq.)
29. When spills of fuel or oil occur, they must be cleaned up immediately. Dispose of fluids and cleaning materials as per any local, state, or federal codes and regulations. Store oil rags in a bottom-ventilated, covered, metal container.
30. Keep hands and feet away from moving parts. Do not reach over or across equipment while operating.
31. Before use, check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the equipment’s operation.
If damaged, have the equipment serviced before using. Many accidents are caused
by poorly maintained equipment.
32. Use the correct equipment for the application. Do not modify the equipment and do not use the equipment for a purpose for which it is not intended.
SAFETYSETUPOPERATIONMAINTENANCE
Vibration Precautions
This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check­ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue fingers), seek medical advice as soon as possible.
2. Do not smoke during use. Nicotine reduces the blood supply to the hands and fingers, increasing the risk of vibration-related injury.
3. Wear suitable gloves to reduce the vibration effects on the user.
4. Use tools with the lowest vibration when there is a choice between different processes.
5. Include vibration-free periods each day of work.
6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work.
7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
Page 5For technical questions, please call 1-888-866-5797.ITEM 62201
Service Precautions
1. Before service, maintenance, or cleaning:
a. Turn the engine switch to its “OFF” position.
SAFETY SETUP OPERATION MAINTENANCE
b. Allow the engine to completely cool.
c. Then, remove the spark plug cap
from the spark plug.
2. Keep all safety guards in place and in proper working order. Safety guards include muffler, air cleaner, mechanical guards, and heat shields, among other guards.
3. Do not alter or adjust any part of the
equipment or its engine that is sealed by the manufacturer or distributor. Only a qualified service technician may adjust parts that may increase or decrease governed engine speed.
4. Wear ANSI-approved safety goggles, heavy-duty work gloves, and dust mask/respirator during service.
5. Keep the high pressure hose connected to the pressure washer and spray gun while the system is pressurized. Disconnecting the pressure hose while the unit is pressurized is dangerous, and may cause injury.
6. Do not allow the high pressure hose to come in contact with any hot part of the unit. The hose might be damaged, possibly causing it to burst or leak under high pressure.
7. Maintain labels and nameplates on the equipment. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
8. If water is leaking out of the Pressure Washer immediately turn off the unit. Unplug the Pressure Washer, and discharge all pressure before tightening fittings or having repair work done by a qualified technician.
9. When the engine is running, do not allow the Pressure Washer to remain idle for more than two minutes. If allowed to remain idle, the water in the unit will heat up, possibly causing damage to the Pressure Washer.
10. Have the equipment serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the equipment is maintained. Do not attempt any service or maintenance procedures not explained in this manual or any procedures that you are uncertain about your ability to perform safely or correctly.
11. Store equipment out of the reach of children.
12. Follow scheduled engine and equipment maintenance.
Refueling:
1. Do not smoke, or allow sparks, flames, or other sources of ignition around the equipment, especially when refuelling.
2. Do not refill the fuel tank while the engine is running or hot.
3. Do not fill fuel tank to the top. Leave a little room for the fuel to expand as needed.
TO PREVENT FUEL LEAKAGE AND FIRE HAZARD, do not fill fuel above the bottom of fuel strainer.
Max Fuel DO NOT OVERFILL!
4. Refuel in a well-ventilated area only.
5. Wipe up any spilled fuel and allow excess to evaporate before starting engine.
To prevent FIRE, do not start the engine while the smell of fuel hangs in the air.
SAVE THESE INSTRUCTIONS.
Page 6 For technical questions, please call 1-888-866-5797. ITEM 62201
Set Up
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
TO PREVENT SERIOUS INJURY: Operate only with proper spark arrestor installed.
Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL STARTING: Turn the Power Switch of the equipment to its “OFF” position, wait for the engine to cool, and unplug the spark plug wire(s) before assembling or making any adjustments to the equipment.
Note: For additional information regarding the parts listed in the following pages,
refer to the Assembly Diagrams near the end of this manual.
Assembly
Handle
Spray Gun
Holder
SAFETYSETUPOPERATIONMAINTENANCE
1. Attach the Handle (5) onto the Frame (13) with the Handle Knobs (12).
2. Attach the Spray Gun Holder (3) to the Handle with a Knob (4).
3. Attach the Hose Hanger (7) to the Handle with a Knob (4).
4. Attach the two Wand Holders (14) to the Frame using Bolts (20).
Hose Hanger
Knob
Handle Knob
Frame
Wand Holder
Bolt
Wand Holder
Bolt
Figure A
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Assembly (continued)
SAFETY SETUP OPERATION MAINTENANCE
5. Connect the Pressure Hose (15) to the outlet fitting on the Pump (32) and firmly hand-tighten the nut. See Figure B.
6. Connect the Pressure Hose to the handle of the Spray Gun (2) and firmly hand­tighten the nut. See Figure C.
Figure B
Figure C
7. Remove the protective cap on the Wand (1) inlet. Insert the Wand into the Spray Gun tip and firmly hand-tighten the nut. See Figure D.
8. Attach the Nozzle (8) to the Wand by pulling back the quick connect collar and pushing the Nozzle onto the end of the Wand. Make sure the quick connect collar locks the Nozzle in place. See Figure E.
Wand
Spray
Gun Tip
Figure D
Nozzle
Quick Connect
Collar
Wand
Figure E
9. Connect the water supply hose to the water inlet connection on the Pump (32) and hand-tighten the Inlet Fitting. See Figure F. The water source must be able to provide a minimum of five gallons of clean, cold water per minute at 20 PSI. Only use a 5/8" inner diameter (or larger) hose that is rated to meet this capacity.
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Water
Supply
Hose
Figure F
Inlet
Fitting
Components and Controls
Spray Gun
Handle
Trigger
SAFETYSETUPOPERATIONMAINTENANCE
Handle
Engine
Detergent
Tank Lid
Trigger
Lock
Wand
Spray Gun
Nozzles
Pressure
Hose
Frame
Detergent
Tank
Pump
Pump Outlet
Fitting
Thermal Relief
Valve
Water
Inlet Fitting
Page 9For technical questions, please call 1-888-866-5797.ITEM 62201
Engine Controls
SAFETY SETUP OPERATION MAINTENANCE
Oil Cap/Dipstick
Fuel Cap
Starter Handle
Muffler
Oil Drain Plug
Air Filter
Choke
Engine Switch
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