Harbor Freight Tools 61964 Product manual
Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
ITEM 61964
4000 LB. CAPACITY
CABLE
WINCH PULLER
Visit our website at: http://www.harborfreight.com
Email our technical support at: productsupport@harborfreight.com
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright© 2013 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Table of Contents
Safety ......................................................... 3
Specifications ............................................. 4
Setup .......................................................... 4
SAFETY OPERATION INSPECTIONSETUP
Operation .................................................... 5
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Inspection ................................................... 8
Parts List and Diagram .............................. 11
Warranty .................................................... 12
WARNING SYMBOLS AND DEFINITIONS
Obey all safety messages that follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
Page 2 For technical questions, please call 1-888-866-5797. Item 61964
IMPORTANT SAFETY INFORMATION
TO PREVENT SERIOUS INJURY AND DEATH:
Basic Safety Information
1. Do not pull more than rated load. Be aware of
dynamic loading! Sudden load movement may
briefly create excess load causing product failure.
2. Do not operate while puller restricted from
forming a straight line with loading direction.
3. Do not operate puller with twisted, kinked, or
damaged wire rope.
Inspect wire rope carefully before every use.
4. Do not operate a damaged or malfunctioning
puller. Inspect puller carefully and
test operation before every use.
5. Do not use for vertical lifting.
Do not lift people or lift loads over people.
Falling loads can injure or kill people.
Setup Specific Safety Information
1. The supporting structure the puller is mounted
to must be designed to withstand the loads and
forces imposed by the puller for the rated load.
6. Do not operate puller with a lever extension.
7. Do not operate with rope not
centered in its groove.
8. Do not remove or cover warning labels and/
or tags. These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
9. The warnings, precautions, and instructions
discussed in this instruction manual cannot
cover all possible conditions and situations
that may occur. It must be understood by the
operator that common sense and caution are
factors which cannot be built into this product,
but must be supplied by the operator.
2. Install in location that allows the operator
to move and stay clear of the load.
3. Inspect the puller as explained in Frequent Inspection
on page 8 after setup but before use.
SAFETYOPERATIONINSPECTION SETUP
Inspection, Testing, and Maintenance Specific Safety Information
1. Perform a “Frequent Inspection”
at least monthly, see page 8.
2. Perform a “Periodic (Thorough) Inspection”
at least yearly, see page 9.
3. More frequent inspections are needed
for pullers that are used heavily.
4. Raise test loads only to the minimum extent needed
and stay well clear of load at all times during testing.
Operation Specific Safety Information
1. Wear ANSI-approved safety goggles,
ANSI-approved hard hat, and
steel-toed work boots during setup and use.
2. This product is not a toy.
Do not allow children to play with or near this item.
3. Use as intended only.
• Do not use to handle molten material.
• Do not use for aircraft purposes.
• Do not use to link towed vehicles.
4. Keep hands clear of moving parts.
SAVE THESE INSTRUCTIONS.
Page 3For technical questions, please call 1-888-866-5797.Item 61964
Specifications
Rated Capacity 4,000 lb.
SAFETY OPERATION INSPECTIONSETUP
Maximum Extension 6.75′
Setup Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
Note: For additional information regarding the parts listed in the following pages,
refer to Parts List and Diagram on page 11.
1. The supporting structure the puller is mounted to
(including trolley, monorail, or crane)
must be designed to withstand the loads and
forces imposed by the puller for the rated load.
Figure A: Correct and incorrect
anchor hook attachment
2. Properly seat the anchor hook on the supporting
structure at its intended load bearing point
(see the left side diagram of Figure A).
Do not allow the hook hitch
to support any part of the load.
Do not apply the load to the point of the hook
(shown in Figure A on the right side diagram).
Page 4 For technical questions, please call 1-888-866-5797. Item 61964
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