Harbor Freight Tools 61858 Product manual

Table of Contents
Safety ......................................................... 3
Specifications ............................................. 4
Setup .......................................................... 4
SAFETY OPERATION MAINTENANCESETUP
Operation .................................................... 7
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Maintenance ............................................... 8
Parts Lists and Diagrams .......................... 10
Warranty .................................................... 12
WARNING SYMBOLS AND DEFINITIONS
Obey all safety messages that follow this symbol to avoid possible injury or death.
will result in death or serious injury.
could result in death or serious injury.
could result in minor or moderate injury.
Addresses practices not related to personal injury.
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IMPORTANT SAFETY INFORMATION
Read all safety warnings and instructions.
Failure to follow the warnings and instructions may result in serious injury.
Save all warnings and instructions for future reference.
1. Study, understand, and follow all instructions before operating this device.
2. Do not exceed rated capacity.
3. Use only on hard, level surfaces.
4. Before moving, lower the load to the lowest possible point.
5. Use only sling or chains with a rated capacity greater than the weight of the load being lifted.
6. Do not allow load to swing or drop violently while lowering or moving.
7. No alterations shall be made to this product. Do not adjust safety valve.
8. Properly extend leg extensions and secure boom in proper setting before use.
9. Follow capacities marked on boom; capacity decreases as boom lengthens.
10. Wear ANSI-approved safety goggles and heavy-duty work gloves during use.
14. Keep your work area clean and well lit. Cluttered work areas invite accidents.
15. Keep bystanders, children, and visitors away while operating Engine Crane. Distractions can cause you to lose control.
16. Stay alert. Watch what you are doing, and use common sense when operating a ram. Do not use a ram while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating rams may result in serious personal injury.
17. Follow instructions in the “Inspection, Maintenance, And Cleaning” section of this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of injury and may void any applicable warranty.
18. Maintain labels and nameplates on the Engine Crane. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
19. Before use, read manufacturer’s instruction manual for the object you will lift.
SAFETYOPERATIONMAINTENANCE SETUP
11. Verify replacement ram has same rating, mounting points and maximum length.
12. Do not use for aircraft purposes.
13. Inspect before every use; do not use if parts loose or damaged.
SAVE THESE INSTRUCTIONS.
20. Industrial applications must follow OSHA requirements.
21. The warnings, precautions, and instructions discussed in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that common sense and caution are factors, which cannot be built into this product, but must be supplied by the operator.
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Specifications
Ram Capacity 3 Ton
SAFETY OPERATION MAINTENANCESETUP
1 Ton 69-5/8" 3/4 Ton 73-3/4" 1/2 Ton 77-7/8" 1/4 Ton 82"
Boom Positions
Meets 2005 ANSI/ASME PALD standards.
Assembly
Bolt Shaft Identification Chart
Chain
Bolt
Part #20
14 x 80 mm
Frame
Bolt
Part #9
14 x 100 mm
Top Ram
Bolt
Part #16
16 x 80 mm
Box A
Part Description Qty
29 Leg 2 26 Support 2 25 Support Post 1 24 Boom 1 23 Boom Extension 1 27 Ram 1 31 Handle 1
Bottom
Hinge
Ram Bolt
Part #10
16 x 90 mm
Part #14
18 x 110 mm
Package Contents
Bolt
Box B
Part Description Qty
28 Base 1
Assembly Hardware and Casters
Large
Caster Bolt
Part #1A
8 x 20 mm
Caster Bolt
Part #1B
8 x 14 mm
Lot
Small
Note: Match shaft of bolt
with shapes to determine bolt part number and function.
TO PREVENT SERIOUS INJURY AND DEATH: The correct bolts must be used during assembly. Carefully compare bolts to Bolt Identification illustration above and the measurements shown in the parts list and assembly diagrams near the end of this manual to make sure that the correct bolts are used in the correct place.
For safety and ease of assembly, use two people to assemble the Shop Crane.
CAUTION: DO NOT TIGHTEN ANY BOLTS UNTIL YOU ARE FULLY FINISHED WITH ASSEMBLY. OTHERWISE PARTS WILL NOT LINE UP PROPERLY.
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