Harbor Freight Tools 42528 User Manual

®

18 Gauge

Air Brad Nailer

Model 42528

ASSEMBLY AND OPERATION INSTRUCTIONS

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our Web site at http://www .harborfreight.com

TO PREVENT SERIOUS INJURY,

READ AND UNDERSTAND ALL WARNINGS

AND INSTRUCTIONS BEFORE USE.

Copyright© 2000, 2004 by Harbor F reight Tools®. All rights reserved. No
portion of this manual or any ar twork contained herein may be reproduced in
any shape or form without the e xpress written consent of Harbor F reight Tools.

For technical questions and replacement parts, please call 1-800-444-3353

SPECIFICATIONS #42528 AIR BRAD NAILER

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FEATURES OF THIS AIR BRAD NAILER

1. This lightweight yet powerful air nailer will mak e short work of most nailing jobs.

2.

3. Safety trigger will not discharge unless the nailer is in contact with a surface.

4. 100 brad magazine capacity reduces down time for reloading.

5. Wide range of brad sizes makes this the right nailer for most jobs.

6. Sturdy die-cast aluminum and steel construction assures long service life.

1

/4” NPT air inlet size accepts most often used shop size air hose adapters.

Save This Manual

You will need the manual for the safety warnings and precautions, assembly instr uc-

tions, operating and maintenance procedures, parts list and diagram. Keep your invoice with
this manual. Write the invoice number on the inside of the front cover. Keep the manual and
invoice in a safe and dry place for future reference.

Safety Warnings and Precautions

WARNING: When using tool, basic safety precautions should always be
followed to reduce the risk of personal injury and damage to equipment.

Read all instructions before using this tool!

1. Keep work area clean. Cluttered areas invite injuries.

2. Observe work area conditions. Do not use machines or power tools in damp or wet
locations. Do not expose to rain. K eep work area well lit. Do not use electrically powered
tools in the presence of flammable gases or liquids.

3. Keep children away . Children must ne ver be allow ed in the work area. Do not let them
handle machines, tools, extension cords, or air hoses.

4. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit
rust. Always lock up tools and keep out of reach of children.

5. Use the right tool for the job. Do not attempt to f orce a small tool or attachment to do
the work of a larger industrial tool. There are certain applications for which this tool was
designed. It will do the job better and more safely at the rate for which it was intended.
Do not modify this tool and do not use this tool for a purpose for which it was not intended.

6. Dress properly. Do not wear loose clothing or jewelry as they can be caught in moving
parts. Protective, electrically non-conductive clothes and non-skid footwear are
recommended when working. Wear restrictive hair covering to contain long hair.

SKU 42528 Page 2For technical questions, please call 1-800-444-3353.

7. Do not overreach. Keep proper footing and balance at all times. Do not reach over or
across running machines or air hoses.

8. Use eye and ear protection. Always wear ANSI approved impact safety goggles

and appropriate hearing protection. W ear a full f ace shield if y ou are producing
metal filings or wood chips. Wear an ANSI approved dust mask or respirator
when working around metal, wood, and chemical dusts and mists. Other people
in the work area must also wear ANSI approved impact safety goggles.

9. Maintain tools with care. Keep tools clean for better and safer performance. Follow
instructions for lubricating and changing accessories. Inspect tool cords and air hoses
periodically and, if damaged, have them repaired by an authorized technician. The handle
must be kept clean, dry , and free from oil and grease at all times . Do not operate a tool if
any portion of the tool’s operating controls are inoperable, disconnected, altered or not
working properly .

10. Disconnect Air Hose and release any built-up air pressure. Nev er service the Nailer,
clear jams, or disassemble with the air hose attached. Always release any built-up air
even after disconnecting hose. Disconnect the Nailer when not in use.

11. Remove adjusting keys and wrenches. Check that keys and adjusting wrenches are
removed from the tool or machine work surface before attaching to an air source.

12. Av oid unintentional starting. Be sure the trigger is in the Off position when not in use
and before plugging in. Do not carry any tool with your finger on the trigger, whether it is
attached to an air source or not. Do not point the tool towards yourself or anyone whether
it contains fasteners or not.

13. Stay alert. Watch what y ou are doing, use common sense. Do not operate any tool when
you are tired.

14. Check for damaged parts. Before using any tool, any part that appears damaged should
be carefully checked to determine that it will operate properly and perform its intended
function. Chec k for alignment and binding of mo ving parts; any broken parts or mounting
fixtures; and an y other condition that may affect proper operation. Any part that is damaged
should be properly repaired or replaced by a qualified technician. Do not use the tool if
the trigger does not operate properly .

15. Guard against electric shock. Prevent body contact with grounded surfaces such as
pipes, radiators, ranges, and refrigerator enclosures.

16. Replacement parts and accessories. This product is to be repaired and serviced only
by a qualified technician. When this product is serviced, only identical replacement parts
should be used. Use of any other par ts will void the warranty. Only use accessories
intended for use with this tool. Approved accessories are available from Harbor Freight
Tools.

17. Do not operate tool if under the influence of alcohol or drugs. Read warning labels
if taking prescription medicine to determine if your judgement or reflexes are impaired
while taking drugs. If there is any doubt, do not operate the tool.

18. Use proper size and type extension cord. If an extension cord is required, it must be of
the proper size and type to supply the correct current to the compressor without heating

SKU 42528 Page 3For technical questions, please call 1-800-444-3353.

up. Otherwise, the extension cord could melt and catch fire, or cause electrical damage
to the tool. Check your air compressor’s manual for the appropriate size cord. It is also
possible that the use of an extension cord may cause your circuit breaker to trip or your
panel fuse to break. If this happens, either use the compressor without an extension
cord or find a larger amperage circuit to use.

19. Maintenance. The maintenance outlined in the maintenance section should be performed
regularly . F or your safety, this product should be serviced or repaired regularly only by a
qualified technician.

20. Compressed air only. Never use combustible gas as a power source.

21. Do not load nails with the trigger or safety depressed. Unintentional firing

may occur . Do not load nails when the air hose is connected to the tool. Alw ays
assume that the tool contains fasteners.

22. Disconnect air supply before loading Nailer. Before reloading (or making any
adjustments to) the Nailer make sure that the compressed air is disconnected.

23. Fire fasteners into an appropriate work surface onl y. Do not attempt to fire fasteners
into surfaces too hard to penetrate. Do not drive fasteners on top of other fasteners, or at
too steep of an angle. Fasteners can ricochet causing personal injury. Never fire the
Nailer into the air, or point it toward yourself or another person. Always wear ANSI
approved safety goggles during use, maintenance, and reloading.

24. Do not fire fasteners too close to the edge of a workpiece. They may split the
workpiece and fly free, causing personal injury.

25. Take caution as some woods contain preservatives such as copper chromium
arsenate (CCA) which can be toxic. When stapling or nailing these materials extra
care should be taken to avoid inhalation and minimize skin contact.

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other

construction activities, contain chemicals known [to the State of California] to
cause cancer , birth defects or other reproductive harm.

Some examples of these chemicals are:

• Lead from lead-based paints

• Crystalline silica from bricks and cement or other masonry products

• Arsenic and chromium from chemically treated lumber

(California Health & Safety Code 25249.5,

26. Stay within air pressure capacity. Nev er operate the Nailer abov e 95 PSI.

27. Hold tool away fr om head and body. During operation the Nailer may kick back causing
injury.

28. Transport Nailer safely. Always disconnect air supply when moving the tool in the
workplace. Carry the tool by the handle and avoid contact with the trigger.

et seq.

)

Note: Performance of the compressor (if powered by line voltage) may vary depending on

variations in local line voltage. Extension cord usage may also affect tool performance.

SKU 42528 Page 4For technical questions, please call 1-800-444-3353.

Warning: The warnings, cautions, and instructions discussed in this instruction manual
cannot cover all possible conditions and situations that may occur . It must be understood
by the operator that common sense and caution are factors which cannot be built into
this product, b ut m ust be supplied b y the operator.

Unpacking

When unpacking, check to make sure the parts listed on page 9 are
included. If an y parts are missing or broken, please call Harbor F reight Tools at
the number on the cover of this manual as soon as possible.

INCLUDED ACCESSORIES

3mm Hex Wrench Tool Oil
4mm Hex Wrench Assorted O-rings*

*NOTE: Although spare assorted O-r ings are included,

these parts are for installation by a qualified technician

only.

Operation

For best service, you should incorporate an oiler, regulator , and inline filter , as shown in

the diagram below. Hoses, couplers, oilers, regulators, and filters are all available at Harbor
Freight Tools.

Nailer

Note: To connect this tool, we recommend a quick coupler/adapter (not included). Coupler/

adapters are availab le at Harbor Freight Tools. For smoother oper ation, put 3-5 drops of
pneumatic tool oil in the Air Plug (A-04) before each use.

T esting the Contact Safety T rip Mechanism

Warning: Even though the nailer should be empty during this procedure, AL WAYS point

the nailer at a piece of scrap wood when testing.

1. Mak e sure the tool is disconnected from the po w er supply.

2. Completely empty the magazine of nails.

3. The Nailer should not fire if the nose is not depressed against the workpiece.

4. Check that the Trigger (A-26) and the Nose Piece (3-11) move freely, without sticking ­see

Figure 1

, next page.

5. Connect the air supply to the tool at the Air Plug (A-04) set at the recommended 55-95
PSI, and not to go over the maximum 95 PSI.

SKU 42528 Page 5For technical questions, please call 1-800-444-3353.

6. Test the tool by depressing the Nose
Piece (3-11) against the workpiece
without pulling the Trigger (A-26). The
tool must not cycle (fire). If it cycles
(fires), stop immediately and have the tool
repaired by a qualified service technician.

Air Plug (A-04)

Magazine

Latch (3-8)

7. Hold the tool away or off of the workpiece.
The Nose Piece (3-11) of the tool should
return to its original position. Squeeze the
Trigger (A-26). The tool m ust not cyc le
(fire). If it cycles (fires), stop immediately
and have the tool repaired by a qualified
service technician.

8. Depress the Nose Piece (3-11) against
the workpiece and squeeze the Trigger (A-

26). The tool must cycle (fire) once only.
Release the trigger and squeeze it again.
The tool must cycle (fire) again once.
With the Trigger held, carefully lift the
nailer and press it against the workpiece again. The tool m ust cycle (fire) a gain once.
If it fails to cycle (fire) or fires repeatedly , ha ve it repaired by a qualified service technician.

Figure 1 - Air Nailer Components

Nose Piece* (3-11)

*Also referred to as the

“S” Connecting Plate.

Trigger

(A-26)

Magazine Side

Cover (3-1)

Loading Brad Nails

ALWAYS WEAR ANSI APPROVED IMPACT SAFETY GOGGLES WHEN
RELOADING OR DOING ANY OTHER MAINTENANCE ON THIS TOOL. Other

people in the work area must also wear ANSI approved impact safety goggles.

Warning! Make sure the Nailer is not attached to the air hose whene ver loading the tool.

1. Press the Magazine Latch (3-8) up and slide the Magazine Side Cover (3-1) back.

2. Holding the nailer with the nose pointing slightly down, inser t the brad nails into the
Magazine Side Cover (3-1), letting the pointed end ride on the rail of the Magazine Side
Cover (3-1).

3. After the Nails reach the nose of the tool, close the Magazine Side Cover (3-1) making
sure the Magazine Latch (3-8) clicks shut. See

Figure 1

.

Operating the Nailer

1. Attach the Nailer to the air supply at the Air Plug (A-04). Start your compressor and
check the pressure making sure it is set at the recommended 55-95 PSI and not to go
over the maximum 95 PSI.

2. To fire, place the nose of the Nailer on the workpiece. The Nailer should not fire if the
nose is not depressed. Once depressed, gently and br iefly squeeze the Trigger (A-26)
once. Do not fire repeatedly . Nails could bounce off of one another , damaging the work
piece or causing PERSONAL INJURY.

3. If the brads are being driven too f ar or not far enough, adjust y our air pressure regulator .
Continue to adjust the air pressure until the br ad s are driv en properly.

SKU 42528 Page 6For technical questions, please call 1-800-444-3353.

Anytime

any

maintenance or repairs are done (including clearing jams), FIRST:

1. Disconnect the Nailer from the air hose.

2. Empty the Magazine Unit (3-2) completely.

3. Attempt to fire the Nailer into a piece of scrap wood to ensure that it is disconnected
and is incapable of firing any brads.

4. Always leave the Magazine Side Cover (3-1) open during maintenance. The

Magazine is spring-loaded and may cause parts or a nail to fly out of the Nailer .

Clearing Jams

1. Disconnect tool from air hose, empty the Magazine
Unit (3-2) of nails, release any built-up air pressure,
and leave the magazine open, as explained above.

2. While doing this step and the next, hold the Nailer
pointed away from you and any other people or
fragile objects - see

Figure 2

. Loosen both Screws
(3-15) on the Driver Guide Cover A (3-10) 3/4 of a
turn each - see

Figure 3

.

3. Slide the Driver Guide Cover A (3-10) toward the
nose of the Nailer slightly until the holes in the Driver
Guide Cover A (3-10) line up with the heads of both Screws (3-15).

4. Carefully remove the Driver Guide Cover A (3-10) and
remove the jammed nail. Pliers may be necessary to
remove a stuck nail.

5. Inspect the Driver Blade (3-18) for bends or breakage.
If it is damaged, do not use the tool until it is repaired by
a qualified technician.

6. Lightly oil the Driver Blade (3-18) and replace the Driver
Guide Cover A (3-10). Slide the Driver Guide Cover A
(3-10) away from the nose of the Nailer until the shafts
of the Screws (3-15) fit into the slots in the cover . Tighten
all Screws (3-15) securely.

FIGURE 2

FIGURE 3

Driver Guide

Cover A

(3-10)

Screw

(3-15)

7. Reload the Nailer.

8. Reconnect the Nailer to the air hose.

9. Press the Nose Piece (3-11) of the Nailer against an
appropriate piece of scrap wood.

FIGURE 4

10. Test fire the Nailer several times, chec king for proper
operation.

11. Disconnect the Nailer, remove the nails and store
Nailer in a location out of children’s reach.

SKU 42528 Page 7For technical questions, please call 1-800-444-3353.

Driver Blade

(3-18)

Anytime

any

maintenance or repairs are done, FIRST:

1. Disconnect the Nailer from the air hose.

2. Empty the Magazine Unit (3-2) completely.

3. Attempt to fire the Nailer into a piece of scrap wood to ensure that it is disconnected
and is incapable of firing any brads.

4. Always leave the Magazine Side Cover (3-1) open during maintenance. The

Magazine is spring-loaded and may cause parts or a nail to fly out of the Nailer .

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SKU 42528 Page 8For technical questions, please call 1-800-444-3353.

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Parts List

Part # Description

A-01 Body
A-02 O-Ring
A-03 Bottom Cap
A-04 Air Plug
A-05 Bumper
A-06 Cylinder
A-07 O-Ring
A-07-1 O-Ring
A-08 Collar
A-09 Valve
A-09-1 Stopper
A-09-2 O-Ring
A-09-3 O-Ring
A-10 O-Ring
A-11 Cylinder Cap
A-12 Seal
A-13 Spring
A-14 Cap
A-14-1 Screw
A-17 O-Ring
A-18 Seal
A-19 Seal
A-20 Trigger Valv e
A-21 V alve Stem
A-22 O-Ring
A-23 V alv e Guide
A-24 O-Ring
A-25 Spring

Part # Description

A-26 Trigger
A-27 Pin
A-28 E-Ring
A-29 Nozzle Cap
A-30 Pin
A31 Connecting Plate

3-1 Magazine Side Cover
3-2 Magazine Unit
3-3 Cover
3-4 Spring
3-5 Pusher Guide
3-6 Pusher
3-7 Support
3-8 Magazine Latch
3-9 Driver Guide
3-10 Driver Guide Cover A
3-11 “S” Connecting Plate*
3-12 Fore Stopper
3-13 Screw
3-14 Screw
3-15 Screw
3-16 Screw
3-17 Screw
3-18 Driver Blade
3-19 Safety Rod
3-20 Snap Ring
3-21 Spring

*Referred to as the Nose Piece throughout this manual.

Maintenance

Warning! Always disconnect the tool from the air compressor and then empty the magazine

of nails before attempting to inspect or perform maintenance to the Nailer .

1. Inspect all of the nuts and screws and make sure they are securely fastened.

2. Periodically lubricate the dr iving mechanism and magazine with a light oil. Wipe down
with a clean cloth. Never use gasoline or flammable solvents to clean the tool.

3. Inspect your air compressor according to manufacturer’ s instructions.

SKU 42528 Page 9For technical questions, please call 1-800-444-3353.

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM AND
TROUBLESHOOTING GUIDE IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE
MANUF ACTURER NOR DISTRIBUT OR MAKES ANY REPRESENT A TION OR W ARRANTY OF ANY KIND TO
THE BUYER THA T HE OR SHE IS QU ALIFIED T O MAKE ANY REP AIRS T O THE PRODUCT OR THA T HE OR
SHE IS QU ALIFIED T O REPLACE ANY PARTS OF THE PRODUCT . IN F ACT , THE MANUF A CTURER AND/
OR DISTRIBUTOR EXPRESSLY STA TES THAT ALL REPAIRS AND PARTS REPLA CEMENTS SHOULD BE
UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER
ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REP AIRS TO THE ORIGINAL PR ODUCT
OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF

REPLACEMENT P AR TS THERETO .

Assembly Diagram

SKU 42528 Page 10For technical questions, please call 1-800-444-3353.

NOTE: Some parts are listed and shown for illustration purposes only and are not av ailable indi-

vidually as replacement parts.