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PORTABLE GARAGE
®
CAR CANOPY
40544
ASSEMBLY INSTRUCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
Copyright© 1999 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions and replacement parts, please call 1-800-444-3353.
Cover Page Rev 12/04
Page 2
Save This Manual
You will need the manual for the safety warnings and precautions, assembly
instructions, operating and maintenance procedures, parts list and diagram. Keep
your invoice with this manual. Write the invoice number on the inside of the front
cover. Keep the manual and invoice in a safe and dry place for future reference.
Safety Warnings and Precautions
WARNING: When using product, basic safety precautions should always be fol-
lowed to reduce the risk of personal injury and damage to equipment.
Read all instructions before assembly!
1. Watch weather conditions. If using the Car Canop y in windy areas be sure to
anchor the legs with cement blocks, sand bags, or other means . This will keep
the canopy from being carried awa y . Do not let snow accumulate on the canop y
or it could collapse.
2. Avoid working alone. If an accident happens, an assistant can bring help.
3. Keep work area clean. Cluttered areas invite injuries.
4. Keep children away. Children must never be allowed in the work area. Do
not allow them to play on or around the canopy.
5. Store idle equipment. When not in use, tools m ust be stored in a dry location
to inhibit rust. Always lock up tools and keep out of reach of children.
6. Dress properly. Do not wear loose clothing or jewelry as they can be caught
in moving parts. Protective, electrically nonconductive clothes and nonskid
footwear are recommended when working. Wear restrictive hair covering to
contain long hair.
7. Use eye and ear protection. Always wear ANSI approved impact safety
goggles.
8. Do not overreach. K eep proper footing and balance at all times . Do not reach
over or across electrical cables or frames.
9. Stay alert. Watch what you are doing, use common sense . Do not attempt to
assemble when you are tired.
10. Check for damaged parts. Before using any tool, any part that appears
damaged should be carefully checked to determine that it will operate properly
and perform its intended function. Check for any broken parts or mounting
fixtures; and any other condition that ma y affect proper oper ation. Any part that
is damaged should be properly repaired or replaced by a qualified technician.
SKU 40544 For technical questions, please call 1-800-444-3353. Page 2
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11. Replacement parts. When servicing, use only identical replacement parts.
Use of any other parts will void the warranty.
12. Do not assemble if under the influence of alcohol or drugs. Read warning
labels on prescriptions to determine if your judgment or reflexes are impaired
while taking drugs. If there is any doubt, do not assemble the product.
13. Heavy, wet snow or extremely windy conditions could damage the Car
Canopy. It is recommended that the Tarp be removed under these conditions
to prevent damage to the Car Canopy or nearby property.
Warning: The warnings, cautions, and instructions discussed in this instruction
manual cannot cover all possible conditions and situations that may occur. It must
be understood by the operator that common sense and caution are factors which
cannot be built into this product, but must be supplied by the operator.
Unpacking
When unpacking, check to make sure that all parts are included. Refer to parts
list on the last page of this manual. If any parts are missing or broken, please call
Harbor Freight Tools at the number on the cover of this manual.
Assembly
1. Place 17 Steel Tubes (1) on the ground as illustrated below.
Caution: Be alert to possible wind damage; prolonged exposure to wind can cause
fasteners and hardware to loosen as the frame flexes. The Portable Garage Car
Canopy’s frame strength will be compromised if fasteners and hardware are not
tight. P eriodically check and mak e sure all fasteners and hardw are are tight. Tubes,
stakes, tie downs and rope should also be periodically checked to make sure the
unit is always structurally rigid.
SKU 40544 For technical questions, please call 1-800-444-3353. Page 3
REV 04/02;02/04
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2. Connect 3-way and 4-way Tube Fittings (2 and 3) as shown below. At each
junction, there is a hole through the side of the Fitting that lines up with the hole
in the side of the Tube. Line up these holes on the inside of the structure and
insert Self-tapping Screws (8), but tighten them only slightly at this time.
3. Drape Tar p (7) over assembled frame and secure the corners (first) onto the
frame using the Ball Tie Downs (4) as shown in 4A, B, and C, below.
4. Once the corners are fastened, place the Ball Tie Downs through the balance
of the metal eyelets as shown in the previous illustration, 4D.
5. Lift one side of the roof and slide in four
Steel Tubes (1). Line up the holes in the
Tubes with the holes in the Fittings and
insert Self-tapping Screws (8), but tighten
them only slightly at this time. When
complete, do the same to the other side.
See illustration to the right.
REV 02/05
SKU 40544 For technical questions, please call 1-800-444-3353. Page 4
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PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFA CTURER AND/OR DISTRIBUT OR HAS PRO VIDED THE PARTS DIA GRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER
NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND
TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE
PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE
PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
ST ATES THAT ALL REP AIRS AND PAR TS REPLACEMENTS SHOULD BE UNDER T AKEN
BY CERTIFIED AND LICENSED TECHNICIANS AND NO T BY THE BUYER. THE BUYER
ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS T O THE
ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF
HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
6. Insert the Metal Base (5) onto each ver tical leg.
7. Secure each Metal Base to the ground using the T-Stakes (6). Tighten all
Self-tapping Screws (8) securely.
Maintenance
1. Periodically clean Tarp using mild soap and water.
2. Periodically disassemble and apply a light oil to the Steel Tubes to prevent
rusting.
Parts List
#metInoitpircseDytQ
1sepiPleetS52
2gnittiFepiPyaw-36
3gnittiFepiPyaw-46
4nwoDeiTllaB84
5esaBlateM8
6sekats-T61
7praT1
8wercSgnippat-fleS24
SKU 40544 For technical questions, please call 1-800-444-3353. Page 5
REV 02/05
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