Harbor Freight Tools 40211 User Manual

COMPRESSED AIR
DRYER
Model 40211
ASSEMBLY and OPERATING
INSTRUCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at http://www.harborfreight.com
Copyright© 2002 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.
For technical questions and replacement parts, please call 1-800-444-3353
Specifications
Power Source 110/120 Volts, 60 Hz Horsepower 1/4 HP Max. Operating Pressure 140 PSI Recommended Operating Pressure 100 PSI Air Inlet / Outlet 1/2” Steel Pipe -14 NPT Flow Capacity 21.6 C.F.M. Pressure/Temperative Range 32 - 39 PSI (2-80C) For R-134A Refrigerant
Note: This Compressed Air Dryer uses R-134A Refrigerant. Note: Not for medical use. Do not use for hyperbaric chambers.
Save This Manual
You will need the manual for the safety warnings and precautions, assembly instructions, operating and maintenance procedures, parts list and diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Keep the manual and invoice in a safe and dry place for future reference.
Safety Warnings and Precautions
WARNING: When using tool, basic safety precautions should always be followed to re­duce the risk of personal injury and damage to equipment.
Read all instructions before using this tool!
1. Keep work area clean. Cluttered areas invite injuries.
2. Observe work area conditions. Do not use machines or power tools in damp or wet locations. Don’t expose to rain. Keep work area well lighted. Do not use electrically powered tools in the presence of flammable gases or liquids.
3. Keep children away. Children must never be allowed in the work area. Do not let them handle machines, tools, extension cords, or air hoses.
4. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit rust. Always lock up tools and keep out of reach of children.
5. Use the right tool for the job. Do not attempt to force a small tool or attachment to do the work of a larger industrial tool. There are certain applications for which this tool was designed. It will do the job better and more safely at the rate for which it was intended. Do not modify this tool and do not use this tool for a purpose for which it was not intended .
6. Dress properly. Do not wear loose clothing or jewelry as they can be caught in moving parts. Protective, electrically non-conductive clothes and non-skid footwear are recommended when working. Wear restrictive hair covering to contain long hair.
7. Use eye and ear protection. Always wear ANSI approved impact safety goggles. Wear a full face shield if you are producing metal filings or wood chips. Wear an ANSI approved dust mask or respirator when working around metal, wood, and chemical dusts and mists.
REV 07/03; 08/03; 01/05; REV 11/05; REV 09/06
For technical questions, please call 1-800-444-3353. Page 2SKU 40211
8. Do not overreach. Keep proper footing and balance at all times. Do not reach over or across running machines or air hoses.
9. Maintain tools with care. Keep tools clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords and air hoses periodically and, if damaged, have them repaired by an authorized technician. The handles must be kept clean, dry, and free from oil and grease at all times.
10. Remove adjusting keys and wrenches. Check that keys and adjusting wrenches are removed from the tool or machine work surface before plugging it in.
11. Avoid unintentional starting. Be sure the switch is in the Off position when not in use and before plugging in.
12. Stay alert. Watch what you are doing, use common sense. Do not operate any tool when you are tired.
13. Check for damaged parts. Before using any tool, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment and binding of moving parts; any broken parts or mounting fixtures; and any other condition that may affect proper operation. Any part that is damaged should be properly repaired or replaced by a qualified technician. Do not use the tool if any switch does not turn On and Off properly.
14. Guard against electric shock. Prevent body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerator enclosures.
15. Replacement parts and accessories. When servicing, use only identical replacement parts. Use of any other parts will void the warranty. Only use accessories intended for use with this tool. Approved accessories are available from Harbor Freight Tools.
16. Do not operate tool if under the influence of alcohol or drugs. Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs. If there is any doubt, do not operate the tool.
17. Use proper size and type extension cord. If an extension cord is required, it must be of the proper size and type to supply the correct current to the tool without heating up. Otherwise, the extension cord could melt and catch fire, or cause electrical damage to the tool. Check your compressor’s manual for the appropriate size cord.
18. Maintenance. For your safety, maintenance should be performed regularly by a qualified technician.
19. Compressed air only. Never use combustible gases as a power source.
Note: Performance of the compressor (if powered by line voltage) may vary depending
on variations in local line voltage. Extension cord usage may also affect tool perfor­mance.
For technical questions, please call 1-800-444-3353. Page 3SKU 40211
Warning: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be under­stood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
Unpacking
When unpacking, check to make sure the parts listed on page 9 are included. If any parts are missing or broken, please call Harbor Freight Tools at the number on the cover of this manual as soon as possible.
Tool
Air Dryer
Compressor
For best service you should incorporate an oiler, regulator, and inline filter, as shown in the diagram above. Hoses, couplers, oilers, regulators, and filters are all available at Harbor Freight Tools.
Note: You will need to prepare valves and couplers (not included) from the compressor to the Air Dryer (1/2” Steel Pipe-14 NPT) and from the Air Dryer (1/2” Steel Pipe-14 NPT) to the tool. Use pipe thread seal tape or pipe dope in all of the connections. If you are not using an automatic oiler system, before operation, add a few drops of Pneumatic Tool Oil to the airline connection. Add a few drops more after each hour of continual use. Check the air connection for leaks before use.
Installation
1. Install the Air Dryer at least 2 feet from the wall on all four sides. This will give the unit proper ventilation and allow space for maintenance and repair.
2. Make sure the floor is level.
3. Do not expose the unit to rain or any moisture.
4. Install the unit out of direct sunlight and away from any heat sources. Otherwise, the cooling function of the unit will continually run, eventually overheating the Air Dryer.
5. Position a small bucket to capture foul water from the drain hose at the bottom of the unit. Condensation water can be piped to a floor drain, if available; be sure to follow local plumbing codes.
Note: Electrical installation and installation of a recommended bypass valve (not included) are covered on page 5.
For technical questions, please call 1-800-444-3353. Page 4SKU 40211
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