Hanna Instruments mV 602 User Manual

pH 502 & mV 602 Series

Panel-mounted,
Microprocessor-based
pH and ORP Controllers

Instruction Manual

Dear Customer,
Thank you for choosing a Hanna Product.
Please read this instruction manual carefully before using the

instrument. It will provide you with the necessary information
for the correct use of the instrument, as well as a precise idea
of its versatility.

If you need additional technical information, do not hesitate
to e-mail us at [e-mail]

These instruments are in compliance with the

directives.

TABLE OF CONTENTS

PRELIMINARY EXAMINATION . . . . . . . . . . . . . . . . . . 4

GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . 4

FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . 6

MECHANICAL DIMENSIONS . . . . . . . . . . . . . . . . . . 7

SPECIFICATIONS pH 502 & mV 602 . . . . . . . . . . . . . 8

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

MODEL IDENTIFICATION

The models pH502 XYZ-
els mV602 XYZ-

αα

α are pH controllers, while the mod-

αα

αα

α are ORP controllers.

αα

The meaning of the last letters is according to the following
codifications:

SETUP MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

CONTROL MODE . . . . . . . . . . . . . . . . . . . . . . . . . 17

IDLE MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

ANALOG OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . 26

RS 485 COMMUNICATION . . . . . . . . . . . . . . . . . . 28

CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

LAST CALIBRATION DATA . . . . . . . . . . . . . . . . . . . . 48

STARTUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

FAULT CONDITIONS AND SELFTEST PROCEDURES . . 52

pH VALUES AT VARIOUS TEMPERATURES . . . . . . . . . 56

ELECTRODE CONDITIONING AND MAINTENANCE . . 57

TAKING REDOX MEASUREMENTS. . . . . . . . . . . . . . 61

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

CE DECLARATION OF CONFORMITY. . . . . . . . . . . 70

© 1999 Hanna Instruments

All rights are reserved. Reproduction in whole or in part is prohibited without the written
consent of the copyright owner.

32

PRELIMINARY EXAMINATION

Remove the instrument from the packing material and exam­ine it carefully to make sure that no damage has occurred
during shipping. If there is any noticeable damage, notify
your Dealer or the nearest Hanna Customer Service Center
immediately.

Note Save all packing materials until you are sure that the instru-

ment functions correctly. Any damaged or defective items must
be returned in their original packing materials together with
the supplied accessories.

GENERAL DESCRIPTION

The product is a real time microprocessor-based pH or ORP
controller. It provides accurate measurements, flexible
ON/OFF or PID control capabilities and dual alarm sig­nals.

The system is composed of a case inside which the signal
conversion circuitry, the microprocessor circuitry and the
output power drivers are contained.

MAIN FEATURES OF DIFFERENT MODELS

• Display: large LCD with 4 ½ 17 mm digits and 3 ½
10 mm digits.

• LEDs: three (mV 602) or four (pH 502) LEDs are pro-
vided for signaling the energizing of relay 1 (a yellow LED),
relay 2 (a yellow LED in pH 502 series only) and alarm
relays (a green and a red LED).

• Relays: 1 or 2 output relays for acid or base dosage.
The models with electromechanical relay(s) have COM,

NO and NC contacts. The models with solid state relay(s)
have COM and NO contacts.

1 output relay for alarm condition (COM, NO and NC
contacts).

• RS485 isolated communication link (optional).

• Calibration and Setup procedures allowed only through
an unlock password.

• Calibration: for pH 502 series at 1, 2 or 3 points with pH

4.01, 7.01 and 10.01buffers; for mV 602 series at 1 or 2
points at 0, 350 and 1900 mV.

• Temperature compensation of the HANNA standard buff­ers (for pH 502 series only).

• Temperature compensation of the pH reading (for pH 502
series only).

• Manual temperature setting when the temperature probe is
not inserted or temperature exceeds the upper range.

• Last calibration data internally recorded (non-volatile EE­PROM memory): calibration date and time, pH offset, pH
slopes, number of calibration points and correspondent
pH values (for pH 502 series only) or calibration date and
time and the mV calibration points used (for mV 602 se­ries only).

• Input:pH electrode with BNC connector.

• ±5 Vdc output for amplified electrodes.

• Output:

- isolated 0-1 mA, 10 K maximum load (optional);

- isolated 0-20 mA, 750  maximum load (optional);

- isolated 4-20 mA, 750  maximum load (optional);

- isolated 0-5 Vdc, 1 K minimum load (optional);

- isolated 1-5 Vdc, 1 K minimum load (optional);

- isolated 0-10 Vdc, 1 K minimum load (optional).

• Real time clock.

54

FUNCTIONAL DESCRIPTION

FRONT PANEL

1. Liquid Crystal Display

2. LCD key exits from setup and calibration modes and reverts back to
normal mode (in idle or control phases with the measure­ment on the display). In pH 502 series, during pH
calibration, alternately displays pH buffer value or current
temperature

3. SETUP key enters setup mode

4. CAL DATA key last calibration data viewing (enters and exits)

5. CAL key initiates and exits calibration mode

6.  key increases the blinking digit/letter by one when selecting a
parameter. Advances forward while in last calibration data
viewing mode. Increases the temperature setting when
temperature probe is not inserted

7.  key decreases the blinking digit/letter by one when selecting a
parameter. Reverts backward while in last calibration data
viewing mode. Decreases the temperature setting when
temperature probe is not inserted

8.  key moves to the next digit/letter (circular buffer) when select­ing a parameter. Same as  key during last calibration
data viewing mode

9. CFM key confirms current choice (and skips to the next item)

10. LEDs

REAR PANEL

Models with 3-contact

electromechanical output relay(s)

1. 6-pin RS485 terminal (not for pH502XY1 and mV602XY1)

2. Analog output (not for pH502XY2 and mV602XY2)

3. Power supply input

4. Alarm terminal

5. Relay 2 - second dosing terminal (pH5022XY and pH5024XY models only)

6. Relay 1 - first dosing terminal

7. Connections for Pt 100 temperature sensor

8. Connection for electrode reference

9. Connection for Potential Matching Pin

10. BNC Socket for pH or ORP electrode

11. ±5V power supply output

Unplug the meter before starting any electrical connections.

Models with 2-contact
solid state output relay(s)

MECHANICAL DIMENSIONS

FRONT VIEW SIDE VIEW

76

SPECIFICATIONS pH 502 & mV 602

INSTALLATION

Range 0.00-14.00 pH (pH 502 series only)

±2000 mV (mV 602 series only)

-9.9 to 120.0 °C

Resolution 0.01 pH (pH 502 series) / 1 mV (mV 602 series)

0.1 °C

Accuracy ±0.02 pH (pH 502 series) / ±2 mV (mV 602 series)

(@20°C/68°F) ±0.5 °C

Typical EMC Deviation ±0.2 pH (pH 502 series) / ±10 mV (mV 602 series)

±0.5 °C

Calibration pH: automatic, 1, 2 or 3 point, at pH 4.01, 7.01, 10.01

ORP: automatic, 2 point, at 0 and 350 or 1900 mV

Temperature Compensation (pH 502 series only)

automatic (with Pt100 probe) or manual, -9.9 to 120°C

Outputs digital: RS485 bi-directional, optoisolated; or

analog, galvanically isolated: 0-1 mA, 0-20 mA and
4-20 mA, 0-5 Vdc, 1-5 Vdc and 0-10 Vdc

Setpoint Relay 1 or 2 contact outputs SPDT, 5A-250 Vac, 5A-30 Vdc

(resistive load), fuse protected (5A, 250V fuse), or
1 or 2 Solid State Relays (SSR), 1A-250 Vac (resistive
and inductive load), fuse protected (2A, 250V fast fuse)

Alarm Relay 1 contact output SPDT, 5A-250 Vac, 5A-30 Vdc

(resistive load), fuse protected (5A, 250V fuse)

Installation Category II

Power Supply 230 ±10% VAC or 115 ±10% VAC, 50/60 Hz

Power Consumption 15 VA

Over Current Protection 400 mA 250V fast fuse

Environment 0 to 50°C (32 to 122°F); RH max 95%

Enclosure single case ½ DIN

Dimensions panel cutout: 140 x 140 mm

instrument: 144 x 144 x 170 mm

Weight approximately 1.6 kg. (3.5 lb.)

pH 502 and mV 602
offer a multitude of
possibilities, from single
and dual setpoints to
ON/OFF or PID dos­age, isolated outputs
with user-selectable
zoom, bi-directional
RS485, recorder out­puts in mAmps and
Volts.

In addition, pH 502
and mV 602 are both
equipped with the ex­clusive differential
input.

In a system with poor
grounding, it is possible
to have a ground cur­rent flowing through
the reference junction.
This can cause a rapid
degradation of the elec­trode. The Hanna
differential input re­duces the likelihood of
ground loops.

See the diagram for a
recommended installa­tion.

98

• Power Supply: Connect a 3-wire power cable
to the terminal strip, while paying attention
to the correct line (L), earth (PE) and neu­tral (N) terminal connections.

Power: 115 Vac - 100 mA / 230 Vac - 50 mA.

Line Contact: fused inside 400mA.

PE must be connected to ground; leakage current 1mA.

• Electrode: Connect the pH or ORP electrode to the BNC
socket (#10 at page 7).
To benefit from the differential input, connect the proper
electrode wire (if available) or a cable with a potential
matching pin (grounding
bar) to the relevant termi­nal (#9 at page 7).

Note When it is not possible to immerse the Potential Matching Pin

together with the pH electrode in the solution, disable the
differential input by connecting the Connection for Potential
Matching Pin (#9 page 7) with the Connection for Electrode
Reference (#8 on page

7) with a jumper wire.

• Pt 100 Terminals: these contacts (#7 at page 7) connect
the Pt 100 temperature sensor for automatic temperature
compensation of pH measurement. In the case of shielded
wire, connect the shield to pin 4.

In the case of a 2-wire sensor con­nect the Pt 100 to pins 1 and 3,
and short pins 2 and 3 with a
jumper wire.

If the Pt 100 has more than 2
wires, connect the two wires of one
end to pins 2 and 3 (pin 2 is an
auxiliary input to compensate for
the cable resistance) and one wire
from the other end to pin 1. Leave
the fourth wire unconnected, if present.

• Power Supply Output: these terminals
provide +5 Vdc and -5 Vdc signals to
supply power to amplified electrodes.

Note All cables connected to rear panel should end with cable lugs.

SETUP MODE

pH 502 and mV 602 offer a multitude of possibilities from
ON/OFF or PID dosage to analog recorder output and from
alarm to selftest features.

The Setup Mode allows the user to set all needed character­istics of the meter.

The setup mode is entered by pressing SETUP
and entering the password when the device
is in idle or control mode.

Generally speaking, if the password is not inserted the user
can only view the setup parameters (except for password)
without modifying them (and the device remains in control
mode). An exception is certain setup items, or flags, which
can activate special tasks when set and confirmed.

Each setup parameter (or setup item) is assigned a two­digit setup code which is entered and displayed on the
secondary LCD.

The setup codes can be selected after password and CFM
are pressed. When CFM is pressed, the current setup item is
saved on EEPROM and the following item is displayed.
Whenever LCD is pressed, the de­vice reverts back to control mode.
The same is true when CFM is
pressed on the last setup item.

The possible transitions in setup mode are the following:

ENTERING THE PASSWORD

• Press SETUP to enter the setup mode. The LCD will display
“0000” on the upper part and “PAS” on the lower. The first
digit of the upper part of the LCD will blink.

• Enter the first value of the pass­word by the  or  keys.

1110

• Then confirm the displayed digit with
 and move to the next one.

• After confirmation, the selected param­eter is displayed. The user can scroll
through the parameters by pressing CFM.

• When the whole password has been
inserted, press CFM to confirm it.

Note The default password is set at “0000”.

• The LCD will display “SET” on the
upper part and “c.00” on the lower,
allowing the user to edit setup pa­rameters (see table below).

• Enter the code of the parameter you want to set, using the
arrow keys as per the password procedure above (e.g. 41).

• Confirm the code by pressing CFM and the default or the
previously memorized value will be displayed with the first
digit blinking.

Note When the password is not inserted or a wrong password is

confirmed, the display will only show the previously memo­rized value, without blinking (read only mode). In this case,
the value cannot be set. Press LCD and start again.

In order to directly set another param­eter, press SETUP again and enter the
code or scroll to it by pressing CFM.

The following table lists the setup codes along with the descrip­tion of the specific setup items, their valid values and whether
password is required to view that item (“PW” column):

Code Valid Values Default PW

00 Factory ID 0 to 9999 0000 no

01 Process ID 0 to 9999 (models w/o RS48 5) 0000 no

0 to 99 (models with RS48 5) 00 no

02 Control enable/disable 0: C.M. disabled 0 no

1: C.M. enabled

11 Relay 1 mode 0: disabled 0 no

(M1) 1: ON-OFF high setpoint

2: ON-OFF low setpoint
3: PID, high setpoint
4: PID, low setpoint

for pH 5025YZ and mV 6025YZ only:

0: disabled
1: PID, high setpoint
2: PID, low setpoint

• Enter the desired value using the arrow keys and then press
CFM.

12 Relay 1 setpoint 0.00 to 14.00 pH 8.00 pH no

(S1) -2000 to 2000 mV 500 mV

13 Relay 1 hysteresis 0.00 to 14.00 pH 1 pH no

(H1) 0 to 4000 mV 50 mV

14 Relay 1 deviation 0.50 to 14.00 pH 1 pH no

(D1) 25 to 4000 mV 50 mV

15 Relay 1 reset time 0.1 to 999.9 minutes 999.9 mins no

16 Relay 1 rate time 0.0 to 999.9 minutes 0.0 mins no

21* Relay 2 mode (M2) same as relay 1 0 no

* Available only in models with two relays

1312

Code Valid Values Default PW

Code Valid Values Default PW

22* Relay 2 setpoint (S2) 0.00 to 14.00 pH 6.00 pH no

-2000 to 2000 mV -500 mV

23* Relay 2 hysteresis (H2) 0.00 to 14.00 pH 1 pH no

0 to 4000 mV 50 mV

24* Relay 2 deviation (D2) 0.50 to 14.00 pH 1 pH no

25 to 4000 mV 50 mV

25* Relay 2 reset time 0.1 to 999.9 minutes 999.9 mins no

26* Relay 2 rate time 0.0 to 999.9 minutes 0.0 mins no

30 Relay 3 high alarm (HA) 0.00 to 14.00 pH 9.00 pH no

-2000 to 2000 mV 600 mV
HA>LA, HA>S1 or HA>S2

31 Relay 3 low alarm (LA) 0.00 to 14.00 pH 5.00 pH no

-2000 to 2000 mV -600 mV
LA<HA, LA<S1 or LA<S2

32 Proportional control 1 to 30 min (models w/o SSR) 5 min no

mode period 5 s to 30 min (models with SSR) 30 s no

33 Maximum relay ON time 1 to 60 min 60 no

(after which an alarm mode is entered)

34 Alarm mask time 00:00 to 30:00 (mm:ss) 00:00 no

40 Analog output selection 0: 0-1mA 2 no

1: 0-20 mA
2: 4-20 mA
3: 0-5 VDC
4: 1-5 VDC
5: 0-10 VDC

41 Analog output 0.00 to 13.00 pH 0.00 pH no

lower limit -2000 to 2000 mV -2000 mV
(O_VARMIN) (O_VARMIN < O_VARMAX-(1.00pH or 50mV))

42 Analog output 1.00 to 14.00 pH 14.00 pH no

upper limit -2000 to 2000 mV 2000 mV
(O_VARMAX) (O_VARMIN < O_VARMAX- (1.00pH or 50mV))

60 Current day 01 to 31 from RTC no

61 Current month 01 to 12 from RTC no

62 Current year 1997 to 9999 from RTC no

63 Current time 00:00 to 23:59 from RTC no

71 Baud rate 1200, 2400, 4800, 9600 9600 (RS485) no

90 Display selftest 0: off 0 yes

1: on

91 Keyboard selftest 0: off 0 yes

1: on

92 EEPROM selftest 0: off 0 yes

1: on

93 Relays and LEDs selftest 0: off 0 yes

1: on

94 Watchdog selftest 0: off 0 yes

1: on

99 Unlock password 0000 to 9999 0000 yes

Note The process controller automatically checks to ensure that

the entered data matches other related variables. If a wrong
configuration is entered, “WRONG” blinks on the LCD to
prompt the user. The correct configurations are the following:

If M1=/ 0 then S1
If M2=/ 0 then S2

For models other than pH5025YZ and mV6025YZ:
If M1= 1 then S1-H1

If M1= 2 then S1+H1
If M1= 3 then S1+D1
If M1= 4 then S1-D1
If M2= 1 then S2-H2
If M2= 2 then S2+H2
If M2= 3 then S2+D2
If M2= 4 then S2-D2
If M1= 1 and M2 = 2
then S1-H1
If M1 = 2 and M2 = 1
then S2-H2

<HA, S1>LA;
<HA, S2>LA;

>LA;

<HA;

<HA;
>LA;
>LA;

<HA;

<HA;
>LA;

>S2+H2, S2>LA, HA>S1;

>S1+H1, S1>LA, HA>S2;

1514

If M1 = 3 and M2 = 2
then S1

>S2+H2, S2>LA, HA>S1+D1;
If M1 = 2 and M2 = 3
then S1+H1
If M1 = 4 and M2 = 1
then S1
If M1 = 1 and M2 = 4
then S1–H1
If M1 = 3 and M2 = 4
then S1
If M1 = 4 and M2 = 3
then S2

For pH5025YZ and mV6025YZ only:
If M1 = 1 then S1+D1

If M1 = 2 then S1–D1>LA;
where the minimum deviation (D1 or D2) is 0.5 pH (for pH502)

or 25 mV (for mV602).

<S2, S1>LA, HA>S2+D2;

<S2–H2, S1–D1>LA, HA>S2;

>S2, S2–D2>LA, HA>S1;

>S2, S2–D2>LA, HA>S1+D1;

>S1, S1–D1>LA, HA>S2+D2;

<HA;

Note The password cannot be viewed when SETUP is pressed with-

out entering the original password first. The default password
is set at “0000”. In the event that the user forgets the pass­word, this can be reset to “0000” by pressing and holding
CFM and then pressing LCD and CAL DATA at the same time
when the pH controller is in normal operating mode (idle or
control with measurement displaying).

CONTROL MODE

The control mode is the normal operational mode for these
meters. During control mode pH 502 and mV 602 fulfill the
following main tasks:

• convert information from pH/ORP and temperature inputs

• control relays and generate the analog outputs as deter-

• RS485 management (if the feature is included).
In addition, pH 502 and mV 602 can log working data

through RS485 connection. This data includes:

• pH, mV and

• last calibration data;

• setup configuration (also from PC).
The status of the meter is shown by the LED’s on the right

to digital values;

mined by the setup configuration, display alarm condition;

o

C measured values;

STATUS LEDs

Control Alarm Alarm LED (green) Relay LED (yellow) Red LED

OF F ---- O N OFF ON

ON OFF ON ON or OFF OFF

Note When a wrong setup value is con-

firmed, the pH controller does not skip
to the next setup item but remains in
the current item displaying a flashing
“WRONG” indicator until the param­eter value is changed by the user (the
same is also true for the setup code selection). In some cir­cumstances, the user cannot succeed in setting a parameter
to a desired value if the related parameters are not changed
beforehand; e.g. to set a pH high setpoint to 10.00 the high
alarm must be set to a value greater than pH 10.00 first.

Note For code numbers 40, 41, 42, the output is related to pH or mV units

depending on the model (pH process meters or mV process meters).
Items 41 and 42 are not available in pH5025YZ and mV6025YZ .

ON ON OFF ON or OFF Blinking

Meter exits control mode by pressing SETUP or CAL and con­firming the password. Note that this command generates a
temporary exit. To deactivate the con­trol mode definitively, set CONTROL
ENABLE to “0” (item # 02).

RELAY MODES

Once enabled, the relays 1 and 2 can be used in four differ­ent modes):

1) ON/OFF, high setpoint (acid dosage) (not for pH5025YZ

and mV6025YZ);

2) ON/OFF, low setpoint (base dosage) (not for pH5025YZ

and mV6025YZ);

3) PID, low setpoint (base dosage, if available);

4) PID, high setpoint (acid dosage, if available).

1716

An upper boundary is imposed for acid/base dosage time
when relays are energized continuously, i.e. when relay works
in ON/OFF mode or in PID mode but in the latter case only
if the relay is always ON. This parameter can be set through
setup procedure. When the maximum boundary is reached,
an alarm is generated; device stays in alarm condition until
relay is de-energized.

ON/OFF CONTROL MODE

Either for mode 1 or 2 (base or acid dosage) the user has to
define the following values through setup:

• relay setpoint (pH/mV value);

• relay hysteresis (pH/mV value).
Connect your device to the COM and

NO (Normally Open) or NC (Normally
Closed) terminals.

Note The NC contact is available with electromechanical relays only.

The ON relay state occurs when relay is energized (NO and
COM connected, NC and COM disconnected).

The OFF relay state occurs when relay is de-energized (NO
and COM disconnected, NC and COM connected).

The following graphs show relay states along with pH mea­sured value (similar graph can be derived for mV control).

As shown below, a high setpoint relay is activated when the
measured pH exceeds the setpoint and is deactivated when it
is below the setpoint value minus hysteresis.

Such a behavior is suitable to control an acid dosing pump.
A low setpoint relay as can be seen from the following graphs
is energized when the pH value is below the setpoint and is
de-energized when the pH value is above the sum of setpoint
and the hysteresis. The low setpoint relay may be used to
control an alkaline dosing pump.

ON

OFF

Setpoint –
Hysteresis

Setpoint

14

P.I.D. CONTROL MODE

ON

OFF

Setpoint

Setpoint +
Hysteresis

14

PID control is designed to eliminate the cycling associated
with ON/OFF control in a rapid and steady way by means of
the combination of the proportional, integral and derivative
control methods.

With the proportional function, the duration of the activated
control is proportional to the error value (Duty Cycle Control
Mode): as the measurement approaches setpoint, the ON
period diminishes.

The following graph describes the pH process controller be­havior. Similar graph may apply to the mV controller.

t

0

t0+T

t0+2T

c

t0+3T

c

c

During proportional control the process controller calculates
the relay activation time at certain moments t

, t0+Tc, t0+2T

0

etc. The ON interval (the shaded areas) is then dependent to
the error amplitude.

With the integral function (reset), the controller will reach a
more stable output around the setpoint providing a more
accurate control than with the ON/OFF or proportional ac­tion only.

The derivative function (rate action) compensates for rapid
changes in the system reducing undershoot and overshoot of
the pH value.

During PID control, the ON interval is dependent not only to
the error amplitude but even to the previous measurements.

Definitely PID control provides more accurate and stable con­trol than ON/OFF controllers and it is best suitable in system
with a fast response, quickly reacting to changes due to ad­dition of acid or base solution.

c

1918

An example of how the response overshoot can be improved with
a proper rate action setting is depicted in the following graphic.

pH

RATE ACTION COMPENSATES FOR RAPID CHANGES t

In pH502 and mV602 the proportional action is set directly
as “Deviation” in pH and mV units respectively. Relation be­tween Deviation (D) and PB is:

D = Range * PB/100
Each setpoint has a selectable proportional band: PB1 for

setpoint1 and PB2 for setpoint2. Two further parameters must
be provided for both setpoints:

Ti = Kp/Ki, reset time, measured in minutes
Td = Kd/Kp, rate time, measured in minutes.

Ti1 and Td1 will be the reset time and rate time for setpoint1,
while Ti2 and Td2 will be the reset time and the rate time for
setpoint2.

PID TRANSFER FUNCTION

The transfer function of a PID control is as follows:

with Ti = Kp/Ki, Td = Kd/Kp,
where the first term represents the proportional action, the

second is the integrative action and the third is the derivative
action.

Proportional action can be set by means of the Proportional
Band (PB). Proportional Band is expressed in percentage of the
input range and is related to Kp according to the following:

Kp = 100/PB.

Kp + Ki/s + s Kd = Kp(1 + 1/(s Ti) +s Td)

100%

Controller

output

0

Proportional Band

Error

TUNING A PID CONTROLLER

The proportional, integrative, derivative terms must be tuned,
i.e. adjusted to a particular process. Since usually the pro­cess variables are not completely known, a “trial and error”
tuning procedure must be applied to get the best possible
control for the particular process. The target is to achieve a
fast response time and a small overshoot.

Many tuning procedures are available and can be applied
to pH502 and mV602. A simple and profitable procedure is
reported in this manual and can be used in almost all appli­cations.

The user can vary five different parameters, i.e. the setpoint
(S1 or S2), the deviation (D1 or D2), the reset time, the rate
time and the proportional control mode period T
30 minutes for models with electromechanical relays and from
5 seconds to 30 minutes for models with SSR).

Note User can disable the derivative and/or integrative action (for

P or PI controllers) by setting Td = 0 and/or Ti = MAX (Ti)
respectively through the setup procedure.

SIMPLE TUNING PROCEDURE

The following procedure uses a graphical technique of ana­lyzing a process response curve to a step input.

Note Connecting an external device (chart recorder or PC) to the

controller, the procedure is easier and doesn’t need the use
of hand plotting the process variable (pH or mV).

(from 1 to

c

2120

1. Starting from a solution with a pH or mV value different

from the dosed liquid (at least a 3 pH or 150mV difference)
turn on the dosing device at its maximum capacity without
the controller in the loop (open loop process). Note the
starting time.

2. After some delay the pH or mV starts to vary. After more

delay, the pH or mV will reach a maximum rate of change
(slope). Note the time that this maximum slope occurs and
the pH or mV value at which it occurs. Note the maximum
slope in pH or mV per minute. Turn the system power off.

3. On the chart draw a tangent to the maximum slope point until

intersection with the horizontal line corresponding to the initial
pH or mV value. Read the system time delay Tx on the time axis.

4. The deviation, Ti and Td can be calculated from the following:

• Deviation = Tx * max. slope (pH or mV)

• Ti = Tx / 0.4 (minutes)

• Td = Tx * 0.4 (minutes).

5. Set the above parameters and restart the system with the

controller in the loop. If the response has too much over­shoot or is oscillating, then the system can be fine-tuned
slightly increasing or decreasing the PID parameters one
at a time.

Example:

the chart recording in the figure
aside was obtained continuously
dosing an alkaline solution to a
weak acid solution in a tank. The
initial settings will be:

Max. slope = 3 pH/5 mins = 0.6

pH/min

Time delay = Tx = approx. 7 mins

Deviation = Tx * 0.6 = 4.2 pH
Ti = Tx / 0.4 = 17.5 mins
Td = Tx * 0.4 = 2.8 mins

ALARM RELAY

The alarm relay functions in the following manner:

FS•C = NO (Normally Open)

Energized Relay

COM

FS•O = NC (Normally Closed)

De-energized Relay

During alarm condition, the relay is de-energized. When not
in alarm condition, the relay is energized.

Example: High alarm set at 10 pH

Low alarm set at 4 pH

An hysteresis will eliminate the possibility of continuous sequences
‘energizing/de-energizing’ of the alarm relay when the mea­sured value is close to the alarm setpoint. The hysteresis amplitude
is 0.2 pH in pH502 and 30 mV in mV602.
Moreover the alarm signal is generated only after a user select­able time period (alarm mask) has elapsed since the controlled
value has overtaken one alarm threshold. This additional fea­ture will avoid fake or temporary alarm conditions.

Note If the power supply is interrupted, the relay is de-energized as

if in alarm condition to alert the operator.
In addition to the user-selectable alarm relays, all pH 502

and mV 602 models are equipped with the Fail Safe alarm
feature.

The Fail Safe feature protects the process against critical
errors arising from power interruptions, surges and human
errors. This sophisticated yet easy-to-use system resolves these
predicaments on two fronts: hardware and software. To elimi­nate problems of blackout and line failure, the alarm function
operates in a “Normally Closed” state and hence alarm is
triggered if the wires are tripped, or when the power is down.

2322

This is an important feature since with most meters the alarm
terminals close only when an abnormal situation arises, how­ever, due to line interruption, no alarm
is sounded, causing extensive damage.
On the other hand, software is em­ployed to set off the alarm in abnormal
circumstances, for example, if the dos­ing terminals are closed for too long a
period. In both cases, the red LED’s will
also provide a visual warning signal.

The Fail Safe mode is accomplished by connecting the exter­nal alarm circuit between the FS•C (Normally Open) and
the COM terminals. This way, an alarm will warn the user
when pH goes over the alarm thresholds, the power breaks
down and in case of a broken wire between the process meter
and the external alarm circuit.

Note In order to have the Fail Safe feature activated, an external

power supply has to be connected to the alarm device.

IDLE MODE

During idle mode the device performs the same tasks as
when it is in control mode except for the relays. The alarm
relay is activated (no alarm condition), the acid and base
relays are not activated while the analog output remains
activated.

When the instrument is in idle mode the red and green
status LEDs are on.

Idle mode is useful to disable control actions when the
external devices are not installed or when the user detects
unusual circumstances.

Control actions are stopped as soon
as the user presses SETUP and en­ters the password.

In order to reactivate the control mode, use code 02 of
setup (see “Setup” section). Otherwise, the meter remains
in idle mode.

CONTROL THROUGH ANALOG OUTPUT

Models pH5025YZ and mV6025YZ have a proportional out­put signal (selectable among 0-1 mA, 0-20 mA, 4-20 mA,
0-5 Vdc, 1-5 Vdc and 0-10 Vdc) at the analog output termi­nals. With this output, the actual output level amplitude is
varied, rather than the proportion of ON and OFF times
(duty cycle control). A device with analog input (e.g. a pump
with a 4-20 mA input) can be connected to these terminals.

Note Models with this feature don’t have the output relay for a duty

cycle control.

2524

ANALOG OUTPUT

All models pH 502XY1,pH 502XY3, mV 602XY1 and mV
602XY3 are provided with the analog output feature.

The output is isolated and can be a voltage or a current.
With the recorder, simply connect the common port to the

ground output and the second port to
the current output or voltage output
(depending on which parameter is be­ing used) as depicted aside.

The type (voltage or current) and the
range of the output analog signal is selectable through the
jumpers on the power board.

Configurations of the switch are as follows:

Output Switch 1 Switch 2 Switch 3 Switch 4

0-5 Vdc, 1-5 Vdc OFF ON – – – –

0-10 Vdc ON OFF – – – –

0-20 mA, 4-20 mA – – – – ON – –

0-1 mA – – – – OFF – –

To change the default values, the setup mode must be en­tered. Setup codes for changing the analog output minimum
and maximum are 41 or 42, respectively. For the exact
procedure, refer to the setup mode section in the manual.

Note The difference between maximum and minimum values for

the analog output must be at least 1.00 pH or 50 mV.

Note The analog output is factory calibrated through software. The

user may also perform these calibration procedures following
the procedure at page 47. It is recommended to perform the
output calibration at least once a year.

Choice between different ranges with the same configuration
(for example 0-20 mA and 4-20 mA) is achieved via soft­ware by entering the setup mode and selecting code 40 (see
Setup Mode section for exact procedure).

Factory default is switches 1 and 3 closed (ON) and switches
2 and 4 open (OFF), i.e. 0-20 mA, 4-20 mA and 0-10 Vdc.

In any case, contact the nearest Hanna Customer Service
Center for changing of the default configuration.

By default the minimum and maximum values of analog output
correspond to the minimum and maximum of the range of the
meter. For example, for the pH 502 series with a selected ana­log output of 4-20 mA, the default values are 0.00 and 14.00
pH corresponding to 4 and 20 mA, respectively.

These values can be changed by the user to have the analog
output matching a different pH range, for example, 4 mA =

3.00 pH and 20 mA = 5.00 pH.

2726

RS 485 COMMUNICATION

pH502XY2, pH502XY3, mV602XY2 and mV602XY3 are pro­vided with an RS485 port.

RS485 standard is a digital transmission method that allows
long lines connections. Its current-loop system makes this
standard suitable for data transmission in noisy environments.

Data transmission from the instrument to the PC is possible
with the HI 92500 Windows
ware offered by Hanna Instruments.

The user-friendly HI 92500 offers a variety of features such
as logging selected variables or plotting the recorded data. It
also has an on-line help feature to support you throughout
the operation.

HI 92500 makes it possible for you to use the powerful means
of the most diffused spreadsheet programs (Excel
1-2-3© etc.). Simply run your favorite spread sheet and open
the file downloaded by HI 92500. It is then possible to elabo­rate the data with your software (e.g. graphics, statistical
analysis).

To install HI 92500 you need a 3.5" drive and few minutes
to follow the instructions conveniently printed on the disk’s
label.

Contact your Hanna Dealer to request a copy.

®

compatible application soft-

©

, Lotus

CONNECTIONS

The connections for the 6-pin RS485 terminal provided (#1
on page 7) are as follows:

There is an internal short between the two A pins and be­tween the two B pins.

The instrument has no internal line termination. To terminate
the line, an external resistor equal to the characteristic line
impedance (typically 120Ω) must be added at both ends of
the line.

SPECIFICATIONS

The RS485 standard is implemented in pH502/mV602 with
the following characteristics:

Data rate: up to 9600 bps
Communication: Bi-directional Half-Duplex
Line length: up to 1.2 Km typ. with 24AWG cable
Loads: up to 32 typ.
Internal termination: none

Excel© Copyright of “Microsoft Co.”

©

Lotus 1-2-3

Copyright of “Lotus Co.”

®

registered Trademark of “Microsoft Co.”

Windows

Up to 32 units can be connected to the same RS485 line,
with a total line length of up to 1.2 Km using 24AWG cable.

To minimize electromagnetic interferences, use shielded or
twisted pair cable to connect the units.

Each pH502/mV602 unit is identified by its process ID num­ber (setup item “01”).

The pH502/mV602 controller acts as a “slave” device: it
only answers to commands received from a “master” device
(e.g. an industrial PC) connected to the line.

2928

As additional feature, the controller is also
provided with two pins (5V and 0V) in or­der to apply the Fail Safe Open Line
protection method. To avoid erroneous
readings in Open-Line conditions, pull­up and pull-down resistors should be
connected as shown.

Command Parameter Description

CAR null Request calibration data

GET NN Request setup item NN

K01 null Same as CFM+ +CAL keys

K02 null Same as LCD+CAL+SETUP keys

RS485 PROTOCOL

The Fail-Safe resistors are connected only to one unit in the
line, and their value depends on the application and char­acteristic impedance of the connection cable.

The RS485 port is optoisolated from measuring circuit and
power line. If both analog output and RS485 port are present,
they have the same ground.

The commands sent to the controller must have the following
format:

• 2-digit process ID number

• 3-character command name

• Parameters (variable length, may be null)

• End of command (always the CR character, Hex 0D)

A maximum time interval of 20 ms is allowed between two
consecutive characters of a command.

It is possible to send commands to change the controller
settings or to simply ask information on the controller status.

Following is the complete list of commands available:

KCD null Same as CAL DATA key

KCF null Same as CFM key

KCL null Same as CAL key

KDS null Same as LCD key

KDW null Same as  key

KRG null Same as  key

KST null Same as SETUP key

KUP null Same as  key

MDR null Request firmware code

MVR null Request mV reading

(mV602 only; available in
control or idle mode only)

PHR null Request pH reading

(pH502 only; available in
control or idle mode only)

PWD NNNN Send the 4-digit password

SET NNPC1C2C3C4C

Set setup item NN to the

5

PC1C2C3C4C

P=+ if value is greater than 0
P=

-

if value is less than 0

C

can be 0 or 1 only

1

C2C3C4C

(the command is not available if
the controller is in setup mode)

value

5

can be 0÷9 or blank

5

TMR null Request temperature reading

3130

Note If the controller is not in control or idle mode and the tem-

perature reading is requested through the TMR command,
the controller answers with the last acquired reading when it
was in control or idle mode.

Note After a recognized PWD command is received, the controller

allows a maximum of 1 minute without receiving data, after
which it locks again and a new PWD command is needed to
perform password protected operations.

Following are examples of commands for setup items:

-

1) “03 SET 12

This command sets the setup item 12 (relay 1 setpoint) of
a mV controller, identified by the process ID number 03,
to the -1200 mV value.

2) “01 SET 33+015

This command sets the setup item 33 (max. relay ON
time) of a controller, identified by the process ID number
01, to 15 minutes. The

Once the controller has received a command, it answers
with its 2-digit process ID number followed by:

• ACK (Hex 06)
If the controller recognizes the received command

and performs the requested task;

• STX (Hex 02) , Data , ETX (Hex 03)
If the received command is a request of data;

• NAK (Hex 15)
If the received command is not recognized (e.g. the

syntax is wrong);

• CAN (Hex 18)
If the controller cannot answer the request (e.g. the

password was not sent, the controller is in setup
mode, the setup item is not available in that model,
etc.)

01200<CR>”

◊◊<CR>”

“◊” character means blank.

Note The controller answers to the GET command with the same

data format explained in the SET command.

Following are examples of answers:

-

1) “03<STX>
The controller with process ID number 03 says that its

current setpoint is -1200mV.

2) “01<STX>UP50232320<ETX>”
The controller with process ID number 01 says that it is a

pH502323 model with firmware release 2.0.

The time-out for the first character of the controller answer is
2 seconds (except answers to PHR, MVR and TMR as ex­plained below).

The minum delay between the last received character and
first character of the answer is 15 ms.

The time-out for the complete controller answer to the PHR,
MVR and TMR commands is:

30 ms at 9600 bps
40 ms at 4800 bps
60 ms at 2400 bps
90 ms at 1200 bps

When the controller answers to the PHR, MVR and TMR com­mands, the reading is sent as ASCII string followed by a
character indicating the control and alarm status of the con­troller. This character can assume the following values:

• “A”, control and alarm are ON;

• “C”, control is ON and alarm is OFF;

• “N”, control and alarm are OFF;

For example, a possible answer to the TMR command is:

meaning that the current temperature reading is 10.7°C, the
control action is active and no alarm condition is present.

01200<ETX>”

“03<STX>10.7C<ETX>”

3332

Note The “r485” message can appear on the LCD while the con-

SETTING THE BAUD RATE

If asking for last calibration data and the controller was never
calibrated, it answers with “0”; e.g. “01<STX>0<ETX>”.

If the controller was calibrated, it answers with “1” followed
by the calibration data. The Data field of the answer has the
following format:

pH 502:
1<Date><Time><Offset><Slope1><Slope2><Buf1><Buf2><Buf3>

• Date: DDMMYY (e.g. “170400” for April 17,2000)

• Time: HHMM (e.g. “1623” for 4:23 pm)

-

• Offset: ASCII string (e.g. “

0.2”)

• Slope 1: ASCII string (e.g. “62.5”)

• Slope 2: ASCII string (e.g. “60.4”)

• Buf 1: ASCII string (e.g. “7.01”)

• Buf 2: ASCII string (e.g. “4.01”)

• Buf 3: ASCII string (e.g. “10.01”)

mV 602: 1<Date><Time><Buf1><Buf2>

• Date: DDMMYY (e.g. “170400” for April 17,2000)

• Time: HHMM (e.g. “1623” for 4:23 pm)

• Buf 1: ASCII string (e.g. “7.01”)

• Buf 2: ASCII string (e.g. “4.01”)

The items in the Data field are separated by blanks.
If an item is not available (e.g. Buf 3 if only a two points

calibration was performed) it is replaced by the “N” charac­ter.

troller is receiving or answering commands.

The transmission speed (baud rate) of the meter and external
device must be th same.

The meter is factory set to 9600 bps. To change this value,
use setup item 71.

CALIBRATION

The controller is factory calibrated for mV and temperature
inputs as well as for the analog outputs.

The user should periodically calibrate the instrument. For great­est accuracy, it is recommended that the instrument is calibrated
frequently.

It is possible to standardize the electrode with only one buffer,
preferably close to the expected sample value (one-point cali­bration), but it is always good practice to calibrate in at least
2 points.

pH CALIBRATION (for pH 502 Series only)

The pH controller can be calibrated through a one-point,
two-point or three-point calibration. You do not need to en­ter the method chosen, simply exit the
calibration mode, by pressing CAL,
when the desired number of points has
been calibrated.

The calibration points for pH 502 are
pH 4.01, pH 7.01 and pH 10.01 (at
25°C). The sequence proposed by the
controller is pH 7.01, pH 4.01, pH

10.01. However, the user can change

this sequence by means of the  and
 keys.

The electrode must be kept hydrated at all times and defi­nitely prior to calibration. The temperature probe should also
be connected to the process meter. The meters are equipped
with a stability indicator. The user is also guided with indica­tions on the display during the calibration procedure.

Initial Preparation

Pour small quantities of pH 7.01 (HI 7007) and pH 4.01
(HI 7004) and/or pH 10.01 (HI 7010) solutions into indi­vidual beakers. If possible, use plastic beakers to minimize
any EMC interference.

HI 7004

HI 7004

HI 7007

3534

For accurate calibration, use two beakers for each buffer
solution, the first one for rinsing the electrode, the second
one for calibration. By doing this, contamination between
the buffers is minimized.

To obtain accurate readings, use pH 7.01 and pH 4.01 if
you measure acidic samples, or pH 7.01 and pH 10.01 for
alkaline measurements or perform a 3-point calibration for
the entire range.

One Point Calibration (Offset)

• To perform the pH calibration enter
the calibration mode, by pressing
CAL and entering the password.

• After the correct password is entered,
the control actions stop and the pri­mary LCD will display the pH value
using the current offset and slope,

with the "CAL" and "
and the probe indicator "

ing. The value displayed on the
secondary LCD is the buffer value
at the actual temperature.

Note The actual pH value varies with temperature, thus the cali-

bration value displayed on the secondary LCD will vary around
pH 4.01, 7.01 and 10.01 with temperature changes: for ex­ample at 25 oC the display shows 4.01 - 7.01 - 10.01, at 20

o

C it shows 4.00 - 7.03 - 10.06 (see page 57 for other val-

ues).

• pH 7.01 is the default value for
the 1
ferent value is needed, select it
on the secondary display by
pressing  or  .

Note If the wrong password is entered the system reverts back and

restarts displaying the pH value.

RINSE

HI 7007

1

BUF

" indicators lit

st

calibration buffer. If a dif-

CALIBRATION

" blink-

HI 7007

• Remove the protective cap from the
pH electrode and immerse it into the
selected buffer solution (e.g. pH 7.01)
with the Potential Matching Pin and
temperature probe, then stir gently.

Note The electrode should be submerged ap-

proximately 4 cm (1½") in the solution.
The temperature probe should be located
as close as possible to the pH electrode.

Note When it is not possible to immerse the Potential Matching Pin

together with the pH electrode in the solution, disable the
differential input by connecting the Connection for Potential
Matching Pin (#9 page 7) with the Connection for Electrode
Reference (#8 on page 7) with a jumper wire.

• Only when the reading is stable the
probe indicator "

(after about 30 seconds) and the
"CFM" indicator will start blinking.

• Press CFM to confirm the calibration; if the reading is close to
the selected buffer (±1.5 pH), the meter stores the reading
and the secondary LCD will display the expected second buffer
value. Offset and slope calculation is made at the end by
pressing CAL to exit.

If the reading is not close to the selected
buffer, "WRONG

• If CAL is pressed, the calibration pro­cess ends by memorizing a new offset
value. The new offset value is stored
and a default value of 57.5 mV per
pH unit at 25°C is assigned as the
new slope value.

For best accuracy however, it is recommended that a two­point calibration is performed.

" will stop flashing

BUF

" will blink.

3736

Two-point Calibration

Note The meter will automatically skip the buffer that was used for

Note If you are not going to perform a three-point calibration, it is

Note The electrode should be submerged ap-

• Proceed as described above for one-point cali­bration, using pH 7.01 as the first point, but do

not quit calibration by pressing CAL at the end.

the first calibration to prevent errors.

• After the first calibration point is con­firmed, immerse the pH electrode with
the Potential Matching Pin into the sec­ond buffer (e.g. pH 4.01) and stir gently

recommendable to use pH 4.01 buffer if you are going to mea­sure acid samples, or use pH 10.01 buffer for alkaline samples.

proximately 4 cm (1½") in the solution.
The temperature probe should be located
as close as possible to the pH electrode.

• Select the 2

nd

buffer value on
the secondary display by press­ing  or  (e.g.pH 4.01).

• Only when the reading is stable
the probe indicator "

" will stop
flashing (after about 30 seconds) and
the "CFM" indicator will blink.

• Press CFM to confirm the calibration; if the reading is close
to the selected buffer, the meter stores the reading, adjust­ing the slope point and the secondary LCD will display
the expected third buffer value.

Three-point Calibration

Note The meter will automatically skip the two buffers that were

Note The electrode should be submerged

• Proceed as described above but do
not quit calibration by pressing CAL.

used to prevent errors.

• After the second calibration point
is confirmed, immerse the pH elec­trode and the Potential Matching Pin
into the third buffer solution (e.g.
pH 10.01) and stir gently.

approximately 4 cm (1½") in the so­lution. The temperature probe should
be located as close as possible to the
pH electrode.

• Only when the reading is stable the
probe indicator "

" will stop flash­ing (after about 30 seconds) and the
"CFM" indicator will start blinking.

• Press CFM to confirm the calibration; if the reading is close
to the selected buffer, the meter stores the reading, adjust-

nd

ing the 2

slope point and the calibration process is ended
with the offset and the 1st and 2nd slope of the meter cali­brated.

If the reading is not close to the se-

BUF

lected buffer, "WRONG

" will

blink.

If the reading is not close to the se-

BUF

lected buffer, "WRONG

" will

blink.

• Press CAL and the calibration pro­cess is ended with the offset and the

st

1

slope of the meter calibrated.

Note During calibration, the secondary LCD displays the selected

buffer value. By pressing LCD the temperature can be dis­played. This will allow you to check the buffer temperature
during calibration.

3938

CALIBRATION WITH MANUAL TEMPERATURE COMPENSATION

• Enter the calibration procedure and press LCD to display
the temperature on the secondary LCD.

• Unplug any temperature probe that may
be attached to the meter. The "°C" sym­bol will flash.

• Note the temperature of the buffer solutions with a
ChecktempC or an accurate thermometer with a resolution
of 0.1°C.

• Use  or  to manually adjust the display reading to the
value of the reference thermometer (e.g. 20°C).

• Follow the calibration procedure above.

Note To toggle between the pH buffer and

the temperature press LCD.

PH BUFFER SELECTION

A one point pH calibration at a value different from standard
buffer is possible by directly entering the desired calibration
value.

• Pour a small quantity of the calibra­tion solution in a beaker and then
press CAL to enter the calibration
mode.

• After the correct password is entered,
the control action stops and the pri­mary LCD will display the pH value
using the current offset and slope,

with the "CAL" and "
lit and the probe indicator "

1

BUF

" indicators

" blink-

ing.

• Press SETUP and the pH value on
the secondary LCD will start blink­ing.

• By the  ,  and  keys select the pH calibration value
of the buffer.

When a one-point calibration is carried out only the pH off­set is computed and stored, while the pH slope is fixed
according to the theoretical values.

With a two-point calibration, offset and slope are computed
to fit the two calibration points. With a three-point calibra­tion the offset and first slope values refers to pH 4.01 and

7.01 buffers, while the second slope refers to pH 7.01 and

10.01 buffers.

Note If the process meter has never been cali-

brated or an EEPROM reset has occurred,
the meter continues to perform measure­ment. However, the user is informed of a pH calibration
requirement by a blinking “CAL” (see “Startup” section).

The device must be calibrated within the temperature range
of 0-95°C. Outside this range, the buffer pH values are not
reliable.

• Immerse the electrodes in the buffer solution.

• When the reading is stable press CFM to confirm the cali­bration.

Note During calibration with pH buffer solutions different from stan-

dard, the stability check function is not active. No “CAL” or

1

BUF

"

" indicators will blink, hence wait for the reading to stabi­lize after having immersed the electrode in the calibration
solution.

Note If the wrong password is entered the system reverts back and

restarts displaying the pH value.

Note Calibration can be aborted by pressing SETUP before CFM .

Calibration is restarted with no changes to calibration data.

4140

OFFSET AND SLOPE DIRECT SELECTION

Whenever the pH electrode offset and slope parameters are
known, it is possible to directly calibrate the meter entering
the electrode parameters.

• Press the “CAL DATA” and then “SETUP”. The LCD will
show the default offset of -5.0 mV.

• Using the  ,  and  enter the electrode offset param-
eter (the value must be between -100 and +100 mV).

• Confirm the value by pressing CFM.
If offset is invalid the “WRONG”
indicator will blink on the LCD.

• The LCD will then show the default
slope for Hanna electrodes: 57.5
mV/pH.

Note If CAL DATA or LCD are pressed before CFM, calibration is

aborted without changing the data of previous calibration.

• Using the  ,  and  enter the electrode slope param-
eter (the value must be between +40 and +80 mV/pH).

• Confirm the value by pressing CFM. If
slope is invalid the “WRONG” indi­cator will blink on the LCD.

Note Press LCD or CAL DATA to exit cali-

bration. The slope will be set to the
default value (57.5 mV/pH).

mV INPUT CALIBRATION

The pH/mV controller is factory calibrated for the mV and
temperature inputs. However, the user may also perform a
mV calibration.

• Short the Connection for Potential Matching Pin (#9 on
page 7) and the Connection for the Electrode Reference
(#8 on page 7) with a jumper wire.

• Attach a HI 931001 (pH 502) or HI 8427 (mV 602) simu­lator to the BNC socket.

• Press and hold first CFM and then
CAL to enter the mV Input Cali­bration mode.

• Execute the password procedure.

• With pH 502, the meter will ask for the calibration proce­dure code number. The following table lists the possible
values of the input code and calibration points:

INPUT CODE POINTS CAL.VALUES INPUT RANGE

mV 0 2 0 & 350 or 0 & 1900* ±2000

Temp. 1 2 0 & 25 or 0 & 50 -9.9 to 120.0 °C

* One of the points must be 0. 1900 mV calibration point is available

on mV 602 models only.

When calibrating the mV of mV 602 models, enter the
calibration mode by pressing CAL and confirming the pass­word (as for pH calibration of pH 502). No code selection
is required.

• Use  or  to select code 0 for mV calibration and press
CFM to enter.

Note Calibration data can be viewed pressing CAL DATA while in

normal mode but no pH buffer values will be displayed dur­ing the data scrolling on LCD.

• CAL will blink on the LCD until the
meter confirms a steady reading.

4342

• When the reading has stabilized at
a point near the first calibration
point, CAL will stop blinking and an
intermittent CFM icon will prompt the
user to confirm the first calibration.

• If the display stabilizes at a value
significantly different from the first
setpoint, an intermittent WRONG
icon will prompt the user to check
and adjust the simulator and start
again.

• After pressing CFM the unit will switch to the second cali­bration point at 350 mV.

• With mV 602 it is possible to select 1900 mV by pressing
 or  . After that, proceed as described above.

Note A measure is considered stable when it varies little within a

sequence of acquisitions. The number of acquisitions is fixed
so that the waiting time for blinking “CFM” is about 20 sec­onds.

Calibration procedure may be interrupted by
pressing CAL. If the calibration procedure is in­terrupted this way, or if the controller is switched
off before the last step, no calibration data is
stored to EEPROM.

TEMPERATURE CALIBRATION

The pH/mV controller is factory calibrated for the mV and
temperature inputs. However, the user may also perform a
temperature calibration.

• Prepare a beaker containing ice
and water at 0°C/32°F and an­other one with hot water at 25°C/
77°F or 50°C/122°F.

0 °C

(32 °F)

• Use a Checktemp or a calibrated thermometer with a reso­lution of 0.1° as a reference thermometer.

• Immerse the temperature probe in

°C

the beaker with ice and water as near
to the Checktemp as possible.

0 °C

(32 °F)

• Press and hold first CFM and then
CAL to enter the temperature cali­bration mode.

• Execute the password procedure.

• With pH 502, the meter will ask for the calibration proce­dure code number. Use  or  to select code 1 for the
temperature calibration and press CFM to enter.

• CAL will blink on the LCD until the
meter confirms a steady reading.

• When the reading has stabilized at
a point near the first calibration
point, CAL will stop blinking and an
intermittent CFM will prompt the user
to confirm the first calibration.

• If the reading stabilizes at a reading
significantly variant from the first
setpoint, an intermittent WRONG
will prompt the user to check the
beaker or baths.

• After pressing CFM the unit will switch to the second cali­bration point.

°C

°C

• Select 25 or 50°C by pressing  or  .

50 ºC

(122 ºF)

4544

• Immerse the temperature probe in
the second beaker as near to the
Checktemp as possible and repeat
the above procedure.

Calibration procedure may be interrupted by pressing CAL
again at any time. If the calibration procedure is stopped this
way, or if the controller is switched off before the last step, no
calibration data is stored in non-volatile memory (EEPROM).

ANALOG OUTPUT CALIBRATION

In the meters where the analog output is available, this fea­ture is factory calibrated through software. The user may also
perform these calibration procedures.

IMPORTANT It is recommended to perform the output calibration at least

once a year. Calibration should only be performed after 10
minutes from power up.

• With a multimeter or an HI 931002
connect the common port to the
ground output and the second port to
the current or voltage output (depend­ing on which parameter is being
calibrated).

• Press and hold in sequence CFM first, then  and then
CAL to enter the Analog Output Calibration mode.

• Execute the password procedure.

• The primary display will show the current selected param­eter blinking. Use the  to select the code (0-5 see next
chart) for the desired parameter displayed on the second­ary display (e.g. 4-20 mA).

50 °C

(122 °F)

°C

• Press CFM to confirm the parameter that stops blinking on
the primary display.The secondary display shows the multi­meter or HI931002 input value as the interval lower limit.

• Use  or  to make the
HI931002 or multimeter output
correspond with the value shown
on the secondary display (e.g. 4).

• Wait until the calibrator reading is stable (approx. 30 sec.).

• Press CFM to enter. The meter will switch to the second
calibration point. Repeat the above procedure.

• After the desired readings are obtained, press CFM and
the meter will skip back to normal operating mode.

Note When adjusting values using the  or  it is important to

allow for sufficient response time (up to 30 seconds)
The table below lists the values of output codes along with

the calibration values (which are the analog output mini­mum and maximum) as indicated on the display.
The secondary display indicates the current calibration value,
while primary display indicates the current calibration type.

OUTPUT CALIBRATION CALIBRATION CALIBRATION

TYPE CODE POINT 1 POINT 2

0-1 mA 0 0 mA 1 mA
0-20 mA 1 0 mA 20 mA
4-20 mA 2 4 mA 20 mA

0-5 Vdc 3 0 Vdc 5 Vdc

1-5 Vdc 4 1 Vdc 5 Vdc

0-10 Vdc 5 0 Vdc 10 Vdc

4746

LAST CALIBRATION DATA

The meter stores the following information about last calibration in
the EEPROM:

• Date

• Time

• Offset in mV (for pH 502 only)

• Up to two slopes (for pH 502 only)

• Up to three buffers

While displaying this data, the pH controller remains in con­trol mode.

The procedure below indicates the flow for a three-point cali­bration. The sequence will vary if fewer calibration points are
used (e.g. for a one-point calibration the following data will
be displayed: date, time, offset, first slope, buffer 1 value).
For the mV 602, last calibration data includes date and time
of calibration and the values of the 2 calibration points. Dis­playing of these items follows the above sequence.

• To begin the cycle press CAL DATA. The last calibration
date will appear on the main LCD display as DD.MM for­mat, while the secondary display will show the year.

Note In any moment, by pressing LCD or CAL DATA the meter will

return to the regular operating display.

• Press  or  to view the time of last calibration. The sec­ondary display will show "HOU" to indicate hours.

• Press  or  again to view the offset in mV at the time of
last calibration. The secondary display will show "OFF" to
indicate offset.

• Press  or  again to view the first slope in mV at the time
of last calibration. The secondary display will show "SL1" to
indicate first slope.

If the meter has never calibrated or an EEPROM reset has
occurred, no calibration data is shown when CAL DATA is
pressed. The “no CAL” message will blink for a few sec­onds, then the meter skips back to normal mode.

• Pressing  will cycle through the fol­lowing steps in reverse order, i.e. last
buffer.

• Press  or  again to view the second slope in mV at the
time of last calibration. The secondary display will show
"SL2" to indicate second slope.

• Press  or  again to view the first memorized buffer at
the time of last calibration. The secondary display will show
"BUF1" to indicate first buffer.

4948

• Press  or  again to view the second memorized buffer
at the time of last calibration. The secondary display will
show "BUF2" to indicate second buffer.

• Press  or  again to view the third memorized buffer at
the time of last calibration. The secondary display will show
"BUF3" to indicate third buffer.

• Press  or  again to return to the first CAL DATA display
(date) at the time of last calibration.

STARTUP

At startup the firmware release code scrolls through the LCD;
it is possible to escape from code scrolling pressing any key.

During the automatic startup the Real Time Clock (RTC) is
checked to see if a reset occurred since last software ini­tialization. In this case, the RTC is initialized with the default
date and time 01/01/1997 - 00:00. An EEPROM reset
does not affect the RTC settings.

The EEPROM is also checked to see if it is new. If this is the
case, the default values are copied from ROM and then
the device enters normal mode. Otherwise an EEPROM
checksum test is performed (the same is performed during
EEPROM selftest procedure).

If checksum is correct, normal mode is entered, otherwise
user is asked whether the EEPROM should be reset.

If EEPROM reset is requested, default values from ROM
are stored into EEPROM as would happen with a new
EEPROM.

Note that EEPROM data is composed of setup data and
calibration data. As for the setup data, the calibration data is
assigned default values when an EEPROM reset occurs. An
un-calibrated meter can perform mea­surement, though user is informed that
pH calibration (pH models) or mV cali­bration (mV models) is needed by
means a blinking “CAL” icon.

When the last calibration data is re­quired, the “no CAL” message is
displayed if no calibration procedure
was performed.

Unlike pH and mV calibration, user has no information on
calibration need for other magnitudes, other than the aware­ness that EEPROM was reset.

After an EEPROM reset, all calibrations (input and output)
have to be performed in order to obtain correct measure­ments.

5150

FAULT CONDITIONS AND SELFTEST PROCEDURES

The fault conditions below may be detected by the software:

• EEPROM data error;

• I2C internal bus failure;

• code dead loop.

EEPROM data error can be detected through EEPROM test
procedure at startup or when explicitly requested using setup
menu.

When an EEPROM error is detected, user is given the option
to perform a reset of EEPROM. Thus the reset can be per­formed whenever needed. It may be useful to provide a means
to reset EEPROM directly (without a previous EEPROM error
detection). This is done by pressing CFM first and then SETUP,
 and CAL DATA simultaneously.

The error detection for dead loops is performed by watchdog
(see below).

You can use special setup codes, perform selftest procedures
for LCD, keyboard, EEPROM, relays and LEDs, watchdog.
The operation of these functions is outlined in the setup sec­tion. The selftest procedures are described in detail in the
following subsections.

DISPLAY SELFTEST

The display selftest procedure consists of lighting up all of the
display segments together. The Display test is announced by a
scrolling "Display test" message.

The segments are lit for a few seconds and
then switched off before exiting the selftest
procedure.

KEYBOARD SELFTEST

The keyboard selftest procedure begins with the message “But­ton test, press LCD, CAL and SETUP together to escape”. The
LCD will then show only a colon.

Note When an EEPROM reset has been per-

formed calibration data are reset to
default. An intermittent CAL will blink
on the display to advise the user of
this status.

A I2C failure is detected when the I2C transmission is not
acknowledged or a bus fault occurs for more than a certain
number of attempts (this can be due, for example, to dam­age sustained by one of the ICs connected to I2C bus).

If so, the controller stops any tasks and displays a perpetual
sliding message “Serial bus error” (i.e. this is a fatal error).

As soon as one or more keys are pressed, the appropriate
segments out of 88:88 corresponding to the pressed keys,
will light up on the screen.

For example, if SETUP and  are pressed together the LCD will
look like this:

5352

The colon is a useful indicator for the correct position of
squares.

Note A maximum of two keys may be pressed simultaneously to be

properly recognized.

To exit the keyboard test procedure press LCD, CAL and SETUP
simultaneously.

RELAYS AND LEDS

Relays and LEDs selftests are executed as follows:
First all of the relays and LEDs are switched off, then they are

switched on one at a time for a few seconds and cyclically.
User can interrupt the otherwise endless cycle, as indicated
by the scrolling message, by pressing a key.

EEPROM SELFTEST

The EEPROM selftest procedure involves verifying the stored
EEPROM checksum. If the checksum is correct the “Stored
data good” message will be shown for a few seconds before
exiting selftest procedure.

If not, the message “Stored data error - Press  to reset
stored data or  to ignore”.

If  is pressed the EEPROM selftest procedure terminates
with no other action. Otherwise, EEPROM is reset with de­fault values from ROM as when a device with a virgin
EEPROM is switched on.

During EEPROM reset a blinking mes­sage “Set MEM” is shown on the LCD.

At the end of this operation all the pa­rameters are reset to their default
values. Calibration data is also reset.
For this reason the "CAL" flag blinks
until the pH calibration is performed.

Note Relays and LEDs test has to be carried out with the relay

contacts disconnected from external plant devices.

WATCHDOG

When a dead loop condition is detected a reset is automati­cally invoked.

The effectiveness of watchdog capability can be tested through
one of the special setup items. This test consists of executing
a dummy dead loop that causes watchdog reset signal to be
generated.

5554

pH VALUES AT VARIOUS TEMPERATURES

Temperature has a significant effect on pH. The calibration
buffer solutions are effected by temperature changes to a lesser
degree than normal solutions.

For manual temperature calibration please refer to the fol­lowing chart:

TEMP pH VALUES

°C °F 4.01 7.01 10.01

0 32 4.01 7.13 10.32

5 41 4.00 7.10 10.24

10 50 4.00 7.07 10.18

15 59 4.00 7.04 10.12

20 68 4.00 7.03 10.06

25 77 4.01 7.01 10.01

30 86 4.02 7.00 9.96

35 95 4.03 6.99 9.92

40 104 4.04 6.98 9.88

ELECTRODE CONDITIONING AND MAINTENANCE

45 113 4.05 6.98 9.85

50 122 4.06 6.98 9.82

55 131 4.07 6.98 9.79

60 140 4.09 6.98 9.77

65 149 4.11 6.99 9.76

70 158 4.12 6.99 9.75

For instance, if the buffer temperature is 25°C, the display
should show pH 4.01, 7.01 or 10.01 at pH 4, 7 or 10
buffers, respectively.

At 20°C, the display should show pH 4.00, 7.03 or 10.06.
The meter reading at 50°C will then be 4.06, 6.98 or 9.82.

PREPARATION

* Only available with refillable electrodes. For industrial applications, gel-filled electrodes are preferable

due to lesser maintenance requirements.

Remove the protective cap.
DO NOT BE ALARMED IF ANY SALT DEPOSITS ARE

PRESENT.
This is normal with electrodes and they will disappear when

rinsed with water.
During transport tiny bubbles of air may have formed inside

the glass bulb. The electrode cannot function properly under
these conditions. These bubbles can be removed by "shaking
down" the electrode as you would do with a glass thermom­eter.

5756

If the bulb and/or junction are dry, soak the electrode in
HI70300 storage solution for at least one hour.

For refillable electrodes**: If the refill solution (electrolyte) is more than 2½ cm (1")

below the fill hole, add HI 7082 3.5M KCl electrolyte solu­tion for double junction or HI 7071 3.5M KCl+AgCl
electrolyte solution for single junction electrodes.

®

For AmpHel

electrodes: If the electrode does not respond to pH changes, the battery

is run down and the electrode should be replaced.

TEST MEASUREMENT

Rinse the electrode tip with distilled water.
Immerse the tip (bottom 4 cm / 1½") in the sample and stir

gently for approximately 30 seconds.
For a faster response and to avoid cross contamination of

the samples, rinse the electrode tip with the solution to be
tested, before taking your measurements.

STORAGE

To minimize clogging and assure a quick response time, the
glass bulb and the junction should be kept moist and not
allowed to dry out. This can be achieved by installing the
electrode in such a way that it is constantly in a well filled with
the sample (stream or tank).

When not in use, replace the solution in the protective cap
with a few drops of HI 70300 storage solution or, in its
absence, HI 7007 pH 7.01 buffer solution.

Follow the Preparation Procedure above before taking mea­surements.

Note NEVER STORE THE ELECTRODE IN DISTILLED OR DEION-

IZED WATER.

PERIODIC MAINTENANCE

Inspect the electrode and the cable. The cable used for the
connection to the controller must be intact and there must
be no points of broken insulation on the cable or cracks on
the electrode stem or bulb.

Connectors must be perfectly clean and dry. If any scratches
or cracks are present, replace the electrode. Rinse off any salt
deposits with water.

For refillable electrodes**: Refill the electrode with fresh electrolyte (HI 7071 for single

junction or HI 7082 for double junction electrodes). Allow
the electrode to stand upright for 1 hour. Follow the Stor­age Procedure above.

CLEANING PROCEDURE

General Soak in Hanna HI 7061 general cleaning

solution for approximately 30 minutes.
Removal of films, dirt or deposits on the membrane/junction:
Protein Soak in Hanna HI 7073 protein cleaning so-

lution for 15 minutes.
Inorganic Soak in Hanna HI 7074 inorganic cleaning

solution for 15 minutes.
Oil/grease Rinse with Hanna HI 7077 Oil & Fat cleaning

solution.

IMPORTANT After performing any of the cleaning procedures rinse the

electrode thoroughly with distilled water, drain and refill the
reference chamber with fresh electrolyte, (not necessary for
gel-filled electrodes) and soak the electrode in HI 70300
storage solution for at least 1 hour before reinstalling it.

TROUBLESHOOTING

Evaluate your electrode performance based on the following.

• Noise (Readings fluctuate up and down) could be due to:

- Clogged/Dirty Junction: refer to the Cleaning Procedure
above.

- Loss of shielding due to low electrolyte level (in refillable
electrodes only): refill with HI 7071 for single junction
or HI 7082 for double junction electrodes.

• Dry Membrane/Junction: soak in HI 70300 storage solu­tion for at least 1 hour. Check to make sure the installation
is such as to create a well for the electrode bulb to con­stantly remain moist.

• Drifting: soak the electrode tip in warm HI 7082 solution
for one hour and rinse tip with distilled water (refill with
fresh HI 7071 for single junction electrodes and HI 7082
for double junction electrodes if necessary).

• Low Slope: refer to the cleaning procedure above.

5958

• No Slope:

- Check the electrode for cracks in glass stem or bulb
(replace the electrode if cracks are found).

- Make sure cable and connections are not damaged nor
lying in a pool of water or solution.

• Slow Response/Excessive Drift: soak the tip in HI 7061
solution for 30 minutes, rinse thoroughly in distilled water
and then follow the Cleaning Procedure above.

• For ORP electrodes: polish the metal tip with a lightly abra­sive paper (paying attention not to scratch the surface)
and wash thoroughly with water.

Note With industrial applications, it is always recommended to

keep at least one spare electrode handy. When anomalies
are not resolved with a simple maintenance, change the
electrode (and recalibrate the controller) to see if the problem
is alleviated.

TAKING REDOX MEASUREMENTS

Redox measurements allow the quantification of the oxidizing
or reducing power of a solution, and are commonly expressed
in mV.

Oxidation may be defined as the process during which a
molecule (or an ion) loses electrons and reduction as the
process by which electrons are gained.

Oxidation is always coupled together with reduction so that
as one element gets oxidized, the other is automatically re­duced, therefore the term oxidation-reduction is frequently
used.

Redox potentials are measured by an electrode capable of ab­sorbing or releasing electrons without causing a chemical
reaction with the elements with which it comes into contact.

The electrodes most usually available for this purpose have
gold or platinum surfaces; gold possesses a higher resis­tance than platinum in conditions of strong oxidation such
as cyanide, while platinum is preferred for the measurements
of oxidizing solutions containing halides and for general use.

When a platinum electrode is immersed in an oxidizing solu­tion a monomolecular layer of oxygen is developed on its
surface. This layer does not prevent the electrode from func­tioning, but it increases the response time. The opposite effect
is obtained when the platinum surface absorbs hydrogen in
the presence of reducing mediums. This phenomenon is rough
on the electrode.

To make correct redox measurements the following condi-

tions must prevail:
– The surface of the electrode must be cleaned and smooth.
– The surface of the electrode must undergo a pretreatment

in order to respond quickly.

Because the Pt/PtO system depends on the pH, the pretreat-

ment of the electrode may be determined by the pH and the

redox potential values of the solution to be measured.

As a general rule, if the ORP mV reading corresponding to

the pH value of the solution is higher than the values in the

table below, an oxidizing pretreatment is necessary; other-

wise a reducing pretreatment is necessary:

6160

pH mV pH mV pH mV pH mV pH mV

ACCESSORIES

0 990 1 920 2 860 3 800 4 740

5 680 6 640 7 580 8 520 9 460

10 400 11 340 12 280 13 220 14 160

Reducing pretreatment: immerse the electrode for a few min­utes in HI 7091.

Oxidizing pretreatment: immerse the electrode for a few min­utes in HI 7092.

If the pretreatment is not performed, the electrode will take
significantly longer to respond.

As with pH electrodes, gel-filled redox electrodes are more
suitable for industrial applications due to lesser mainte­nance requirements. However, if working with refillable
electrodes, the electrolyte level should not fall more than
2½ cm (1") below the fill hole and topped up if necessary.
Use HI 7071 refill solution for single junction and HI 7082
for double junction electrodes.

In the event that measurements are performed with solutions
containing sulfides or proteins, the cleaning of the diaphragm
of the reference electrode must be performed more often to
maintain the proper functioning of the ORP electrode. There­fore, immerse it into HI 7020 and measure the response; the
obtained value should be within 200 and 275 mV.

After this functional test, it is suggested to wash the electrode
thoroughly with water and proceed to the oxidizing or reduc­ing pretreatment before taking measurements.

When not in use, the electrode tip should be kept moist and
far from any type of mechanical stress which might cause
damage. This can be achieved by installing the electrode in
such a way that it is constantly in a well filled with the sample
(stream or tank). When not in use, store the electrode with a
few drops of HI 70300 storage solution in the protective
cap.

Note With industrial applications, it is always recommended to

keep at least one spare electrode handy. When anomalies
are not resolved with a simple maintenance, change the elec­trode to see if the problem is alleviated.

pH CALIBRATION SOLUTIONS

HI 7004M pH 4.01 buffer solution, 230 mL bottle
HI 7004L pH 4.01 buffer solution, 500 mL bottle
HI 7004/L pH 4.01 buffer solution, 1 L bottle
HI 7007M pH 7.01 buffer solution, 230 mL bottle
HI 7007L pH 7.01 buffer solution, 500 mL bottle
HI 7007/L pH 7.01 buffer solution, 1 L bottle
HI 7010M pH 10.01 buffer solution, 230 mL bottle
HI 7010L pH 10.01 buffer solution, 500 mL bottle
HI 7010/L pH 10.01 buffer solution, 1 L bottle

ORP SOLUTIONS

HI 7020M ORP test solution at 200-275 mV, 230 mL bottle
HI 7020L ORP test solution at 200-275, 500 mL bottle
HI 7091M Reducing pretreatment solution, 230 mL bottle
HI 7091L Reducing pretreatment solution, 500 mL bottle
HI 7092M Oxidizing pretreatment solution, 230 mL bottle
HI 7092L Oxidizing pretreatment solution, 500 mL bottle

ELECTRODE MAINTENANCE SOLUTIONS

HI 70300M Storage solution, 230 mL bottle
HI 70300L Storage solution, 500 mL bottle
HI 7061M General cleaning solution, 230 mL bottle
HI 7061L General cleaning solution, 500 mL bottle
HI 7073M Protein cleaning solution, 230 mL bottle
HI 7073L Protein cleaning solution, 500 mL bottle
HI 7074M Inorganic cleaning solution, 230 mL bottle
HI 7074L Inorganic cleaning solution, 500 mL bottle
HI 7077M Oil & Fat cleaning solution, 230 mL bottle
HI 7077L Oil & Fat cleaning solution, 500 mL bottle
HI 7071 3.5M KCl+AgCl electrolyte solution, 4x50 mL bottle, for single

junction electrodes

HI 7072 1M KNO
HI 7082 3.5M KCl electrolyte solution, 4x50 mL bottle, for double junc-

tion electrodes

electrolyte solution, 4x50 mL bottle

3

6362

RECOMMENDED pH ELECTRODES (all electrodes are gel-filled and with ce­ramic junction unless otherwise indicated).

HI 1090T Screw connector, external PG13.5 thread, double junction,

glass body, polymer filled

PLATINUM ORP ELECTRODES

HI 3090T Screw connector, external PG13.5 thread, double junction,

Pt, glass body, polymer filled

HI 1210T Screw connector, external PG13.5 thread, double junction,
HI 1211T plastic body; cloth junction (HI 1210T); PVDF junction, poly-

mer-filled (HI 1211T)

HI 2910B/5 BNC connector, 5 m (16.5') cable, double junction, plastic
HI 2911B/5 body with built-in amplifier and external thread; cloth junction

(HI 2910B/5); PVDF junction, polymer-filled (HI 2911B/5)

HI 1090B/5 BNC connector, 5 m (16.5') cable, double junction, glass

body, polymer-filled

HI 1210B/5 BNC connector, 5 m (16.5') cable, double junction, plastic

body, PVDF junction, polymer-filled

HI 3210T Screw connector, external PG13.5 thread, double junction,

Pt, plastic body, cloth junction

HI 3211T Screw connector, external PG13.5 thread, double junction,

Pt, plastic body, PVDF junction, polymer-filled

HI 2930B/5 BNC connector, 5 m (16.5') cable, double junction, Pt, plas-

tic body with built-in amplifier and external thread, cloth

junction

HI 2931B/5 BNC connector, 5 m (16.5') cable, double junction, Pt, plas-

tic body with built-in amplifier and external thread, PVDF

junction, polymer-filled

HI 3090B/5 BNC connector, 5 m (16.5') cable, double junction, Pt, glass

body, polymer-filled

6564

HI 3210B/5 BNC connector, 5 m (16.5') cable, double junction, Pt, plas-

tic body, PVDF junction, polymer-filled

GOLD ORP ELECTRODES

HI 4932B/5 BNC connector, 5 m (16.5') cable, double junction, Au, plastic

body with built-in amplifier and external thread

ORP ELECTRODES

½‘’ thread, double PVDF junction, polymer filled, max operating pressure of 6 bar (87
psi)

PLATINUM ELECTRODES

Part Code Matching Pin Amplifier Connector Cable

HI 2002/3 NO NO BNC 3 m (10’)
HI 2002/5 NO NO BNC 5 m (16.5’)
HI 2003/3 YES NO BNC* 3 m (10’)
HI 2003/5 YES NO BNC* 5 m (16.5’)
HI 2004/5 YES YES spade lugs* 5 m (16.5’)

ELECTRODES FOR HIGH PRESSURE APPLICATIONS

pH ELECTRODES

½‘’ thread, double PVDF junction, polymer filled, max operating pressure of 6 bar (87
psi)

Part Code Matching Pin Amplifier Connector Cable

HI 1002/3 NO NO BNC 3 m (10’)
HI 1002/5 NO NO BNC 5 m (16.5’)
HI 1003/3 YES NO BNC* 3 m (10’)
HI 1003/5 YES NO BNC* 5 m (16.5’)
HI 1004/5 YES YES spade lugs* 5 m (16.5’)
* In addition to the electrode connector, there is also a spade lug connection for the

matching pin

GOLD ELECTRODES

Part Code Matching Pin Amplifier Connector Cable

HI 2012/3 NO NO BNC 3 m (10’)
HI 2012/5 NO NO BNC 5 m (16.5’)
HI 2013/3 YES NO BNC* 3 m (10’)
HI 2013/5 YES NO BNC* 5 m (16.5’)
HI 2005/5 YES YES spade lugs* 5 m (16.5’)

* In addition to the electrode connector, there is also a spade lug connection for the
matching pin

6766

OTHER ACCESSORIES

BL PUMPS Dosing pumps with flow rate from 1.5 to 20 lph
HI 98501 ChecktempC Electronic thermometer (range -50.0 to 150.0°C)
HI 98502 ChecktempF Electronic thermometer (range -58.0 to 302°F)
HI 6050 & HI 6051 Submersible electrode holders
HI 6054 & HI 6057 Electrode holders for in-line applications
HI 778P Screened coaxial cable with screw connectors
HI 7871 & HI 7873 Level controllers
HI 8427 pH/ORP electrode simulator
HI 8614 pH transmitter
HI 8614L pH transmitter with LCD
HI 8615 ORP transmitter
HI 8615L ORP transmitter with LCD

®

HI 92500 Windows

compatible software
HI 931001 pH/ORP electrode simulator with LCD
HI 931002 4-20 mA simulator

WARRANTY

All Hanna Instruments meters are guaranteed for two
years against defects in workmanship and materials when

used for their intended purpose and maintained accord­ing to instructions. The electrodes and the probes are
guaranteed for a period of six months. This warranty is
limited to repair or replacement free of charge.

Damage due to accident, misuse, tampering or lack of
prescribed maintenance are not covered.

If service is required, contact the dealer from whom you
purchased the instrument. If under warranty, report the
model number, date of purchase, serial number and the
nature of the failure. If the repair is not covered by the
warranty, you will be notified of the charges incurred. If the
instrument is to be returned to Hanna Instruments, first ob­tain a Returned Goods Authorization number from the
Customer Service department and then send it with ship­ping costs prepaid. When shipping any instrument, make
sure it is properly packaged for complete protection.

Hanna Instruments reserves the right to modify the design,
construction and appearance of its products without ad­vance notice.

6968

CE DECLARATION OF CONFORMITY

HANNA LITERATURE

Hanna publishes a wide range of catalogs and handbooks
for an equally wide range of applications. The reference lit­erature currently covers areas such as:

• Water Treatment

• Process

• Swimming Pools

• Agriculture

• Food

• Laboratory

• Thermometry

and many others. New reference material is constantly being
added to the library.

For these and others catalogs, handbooks and leaflets, con­tact your dealer or the nearest Hanna Customer Service Center.

To find the Hanna Office in your vicinity, check our home
page at www.hannainst.com

70

Recommendations for Users

Before using these products, make sure that they are entirely suitable for
the environment in which they are used.

Operation of these instruments in residential areas could cause unaccept­able interferences to radio and TV equipment.

To maintain the EMC performance of equipment, the recommended
cables noted in the user's manual must be used.

Any variation introduced by the user to the supplied equipment may
degrade the instruments' EMC performance.

To avoid electrical shock, do not use these instruments when voltage at the
measurement surface exceed 24 Vac or 60 Vdc.

To avoid damage or burns, do not perform any measurement in
microwave ovens.

Unplug the instruments from power supply before the replacement of the
fuse.

External cables to be connected to the rear panel should be terminated with
cable lugs.

TECHNICAL SERVICE CONTACTS

Australia: Tel. [phone] • Fax [phone]

China: Tel. [phone] • Fax [phone]

Egypt: Tel. & Fax [phone]

Germany: Tel. [phone] • Fax [phone]

Greece: Tel. [phone] • Fax [phone]

Indonesia: Tel. [phone] • Fax [phone]

Japan: Tel. [phone] • Fax [phone]

Korea: Tel. [phone] • Fax [phone]

Malaysia: Tel. [phone] • Fax [phone]

Singapore: Tel. [phone] • Fax [phone]

South Africa: Tel. [phone] • Fax [phone]

Taiwan: Tel. [phone] • Fax [phone]

Thailand: Tel. [phone] • Fax [phone]

United Kingdom: Tel. [phone] • Fax [phone]

USA: Tel. [phone] • Fax [phone]

For additional Technical Support in your local language,

see www.hannainst.com

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