The temperatures were measured using the Hakko 192
soldering tester.
This product is protected against electrostatic discharge.
Specifications and design are subject to change without notice.
Nozzle remover
650 - 840°F (350 - 450°C)
< 2 mV
< 2
Ω
7.09 in. (180 mm)
0.14 lb. (65 g)
4 ft. (1.2 m)
1
Page 3
3. WARNINGS, CAUTIONS AND NOTES
WARNING
In this instruction manual, “WARNING” and “CAUTION” are defined as follows.
WARNING: Misuse may potentially cause death of, or serious injury to the
user.
CAUTION : Misuse may potentially cause injury to the user or physical
damage to the objects involved.
For your safety, be sure to comply with these precautions.
Failure to do so may result in serious problems.
CAUTION
When the power is on, the nozzle temperature is between 650°F/350°C and 840°F/450°C.
Since mishandling may lead to burns or fire, be sure to comply with the following
precautions.
Do not touch the metal parts near the nozzle, nearby plastic parts, or the spring iron
●
holder.
Do not use the product near flammable items.
●
Advise other people in the work area that the unit can reach a very high temperature
●
and should be considered potentially dangerous.
Turn the power off while taking breaks and when finished using the unit.
●
Before replacing parts or storing the unit, turn the power off and allow the unit to cool to
●
room temperature.
To prevent damage to the unit and ensure a safe working environment, be sure to comply
with the following precautions.
Use only filtered air. Adjust the pressure to 490 to 686 kPa (5.0 to 7.0 kgf/cm2) while
allowing air to flow by pulling the trigger.
Do not use the unit for applications other than desoldering.
●
Do not rap the desoldering tool against the work bench to shake off residual solder, or
●
otherwise subject the iron to severe shocks.
Do not modify the unit.
●
Use only genuine HAKKO replacement parts.
●
Do not wet the unit or use the unit when your hands are wet.
●
When desoldering, ensure good ventilation for smoke.
●
While using the unit, don’t do anything which may cause bodily harm or physical dam-
●
age.
2
Page 4
4. PART NAMES
DESOLDER CONTROL BOX
FM-2024
24V-70W
(Refer to p.17~18 for part nos.)
DCB
<Front>
Power lamp
Illuminated when the power
switch is turned ON.
<Back>
Receptacle
Connect the FM-2024 to
this receptacle.
Filter case cover
The ceramic paper filter is
located inside.
Fuse holderPower switchUnion
External air inlet.
Power code
MODEL FM-2024
Remove the nozzle from the
grip while pressing this button.
Filter pipe assembly
Replace as a cartridge.
Front holder
Back holder bushingNozzle unlock button
Trigger
Suction start switch
(when gun style handle
is used).
Back holder
Connecting cord
Connect to FM-202 or
FP-102.
Filter pipe lock button
The filter pipe assembly will be locked
until this button is presssed.
Push button
Suction start switch (when straight grip is used).
Slide button
To remove the gun handle, slide
the button up to unlock it.
3
Page 5
FM-202
4
24V
-70W
FM-2024
24V
-70W
FM-202
4
24V
-70W
5. OPERATION
Assembling, connection and
operation
1. Iron holder
2. Connecting and replacing
the filter pipe
Pull the back holder (A) until it
locks, then insert the filter pipe
assembly with the opening to the
nozzle side. Ensure that the outer
surface of the filter pipe assembly
is even with the handle support.
If the filter pipe assembly is tilted,
a leak may occur.
To r e p la c e t he f i l te r p i pe
assem b l y, press back holder
unlock button, pull th e ba c k
holder to lock it, change the filter
pipe assembly, then lock the filter
pipe assembly.
Replace the filter pipe assembly
in the cartridge.
Iron holder
assembly
Iron holder
(B)
(A)
CAUTION
The surface of the filter pipe
assembly may be very hot.
Attaching
3. Attaching and replacing
the nozzle
Inser t the gr ip fully in to th e
no z zle cartr idge as sh own in
the illustration. Once the nozzle
cartridge is inserted, it is locked
automatically.
To replace the nozzle cartridge,
insert the nozzle remover into the
flange of the nozzle cartridge and
pull.
Replacing
Push
②
①
Nozzle remover
CAUTION
The nozzle can be very hot. To attach or
remove the nozzle cartridge, be sure to
use the nozzle remover to preclude the
possibility of breaking the grip or cartridge.
4
Page 6
5. OPERATION
F
M
-
2
0
2
4
2
4
V
-
7
0
W
FM-2024
24V-70W
7.5
6.5
8.07.0
MODEL
FP-102
FM-2024
24V-70W
7.
5
6.
5
8.
0
7.
0
M
O
D
E
L
F
P
-
1
0
2
DESOLDER CONTROL BOX
Press the nozzle unlock button (A)
and remove the nozzle cartridge.
CAUTION
The nozzle may be very hot.
The noz z l e re mo v er may be
left mounted on the end of the
straight grip when not in use to
prevent it from being misplaced.
Connections
1. C o nn e ct t he pl ug f r om t h e
FM-2024 to the receptacle on the
DCB, then connect the DCB to
the soldering station as shown in
the drawing.
③
A
Not sensitive to
vertical orientation
CAUTION
The FP-102 is currently
sold in the U.S. market.
ReceptacleFully insert
until the plug is
clicked.
2. Put the FM-2024 into the iron
holder
To mount the FP-102 atop the
DC B, att ach tw o rubber feet,
which come with the FP-102, to
the bottom rear of the FP-102 to
prevent the FP-102 from falling
off.
3. C o nn ect t h e hos e fr o m t h e
FM-2024 to the filter case cover
on the DCB.
5
Insert the plug until it stops,
and then pull it without
pressing the lock pin.
If this does not disconnect
the plug from the receptacle,
the plug is inserted properly.
Fully insert.
Page 7
4. 4. Connect the DCB to the shop
air supply/compressor.
Use only filtered air to eliminate
the probability of dust, water,
and oil content from fouling the
mechanism.
Adjust the pressure to 490 kPa
2
(5.0 kgf/cm
) with the regulator
while allowing air to flow by
pressing the button (or pulling the
trigger) on the handpiece.
CAUTION
If you attempt to adjust the pressure
without allowing air to flow, or if the
tube size is not as specified, the
suction capability will decrease.
Ensure that the regulator shows less
than 882 kPa (9.0 kgf/cm2) when the
trigger is turned OFF. If pressure equal
to or higher than this value is applied,
damage may result.
Typical
interconnections
DCB
Joint
Threaded portion
outside diameter
ø0.24 in. (ø6 mm)
Tube
Use a tube with inner diameter of 0.16
in. (4 mm) minimum.
Use length of 9.8 ft. (3 m) maximum.
Regulator
Adjust to 490 kPa
(5.0 kgf/cm2)
Air filter
Removes foreign
matter, dust, oil
content, and water
content
CAUTION
Be sure to use an air filter. Foreign matter in the piping
or the air supply can jam the solenoid valve, causing a
failure.
Compressor
5. Turn ON the power
Ensure that the power switch is
OFF before inserting the AC plug.
CAUTION
Be sure to ground this product as it is
ESD safe by design.
Turn the power switches ON as
follows: First, the DCB; second,
the so l dering statio n . Unless
the DCB is turned on first, an
error message will appear since
the desold e r i n g iron remains
disconnected.
6
Page 8
5. OPERATION
FM-2024
24V-70W
FM-2024
24V-70W
FM-2024
24V-70W
1
2
Using the desoldering iron in
the gun configuration.
To use the desoldering iron in
the gun configuration, attach the
handle to the straight grip.
To remove the handle, slide down
the button located on the rear of
the handle to unlock it, then slide
the handle toward the back of the
FM-2024.
Align the parts and slide the handle
toward the front.
The handle will be locked
automatically.
7
Page 9
Operation
1. When the FM-2024 is used with
the FM-202, turning the power
switch ON will display the nozzle
ID .
All the st an d a rd no zzl e s fo r
FM-2024 share the same ID .
Use the standard nozzle as it is.
If a differe nt ID was entered,
change to . Refer to the
FM-202 instruction manual for
inst r u c tio n s in chan g i ng the
nozzle ID.
2. Set the temperature.
Refer to the instruction manuals
for the soldering station being
used.
3. Reaching the set
temperature
After the soldering station has
reached the set tempera ture,
there will be an idle period of 15 seconds before the 'ready' alarm
sou n ds. This tim e is used to
ensure more efficient suction.
For the FM-202, pressing the
push button (or pulling the trigger)
before the alarm sounds will cause
the displayed temperature to start
blinking. Neither model should
be used until after the alarm has
sounded. However, if the nozzle
temperature is 482°F/250°C or
higher when the power is turned
ON, the idling time will be omitted.
CAUTION
In case of long shape nozzle, the nozzle temperature will be lower
than the normal one. In order to set very precise temperature,
enter the nozzle ID number of .
Removing solder
Clean the nozzle end.
Be sure the nozzle tip is tinned
with clean, fresh solder.
8
Page 10
FM-2024
24V-70W
5. OPERATION
If the nozzle tip is coated with
oxidized film or the like, its thermal
conductivity deteriorates. In contrast,
if the nozzle end is wetted with a
small amount of clean solder, its
thermal conductivity increases.
Nozzle
1. Melt the solder.
Position the nozzle above the
lead to be desoldered as shown
in the illustration and melt the
solder.
CAUTION
Never allow the nozzle to touch the
board itself.
Confirm that the solder is melted.
CAUTION
To confirm that all solder is melted,
observe the inside of the hole and
the backside of the P.W.B. If this
is difficult to do, try slowly moving
the lead with the nozzle. If the lead
moves, the solder is melted. Never
move the lead by force. If it doesn’t
move easily, the solder isn’t yet fully
melted.
2. Extract the solder.
After confirming that the solder
is completely melted, extract the
solder by pressing the button (or
squeezing the trigger)
CAUTION
Never leave any solder remaining
inside the hole in the P.W.B.
P.W.B.
Solder
Lead
Slowly move
the lead with
the nozzle.
Extract the solder by slowly
moving the lead back and forth
with the tip of the nozzle.
3. Problems during
desoldering.
If solder remains, resolder the
c o mp o ne n t a n d re p ea t th e
desoldering process.
9
Page 11
6. MAINTENANCE
Properly maintained, the FM-2024 desoldering tool should provide years of good service.
Efficient desoldering depends upon the temperature, and the quality and quantity of the solder and
flux. Perform the following service procedures as dictated by the conditions of the gun’s usage.
WARNING:
Since the desoldering tool can reach a very high temperature,
please work carefully.
Except when cleaning the nozzle and heating element, ALWAYS
turn the power switch OFF and disconnect the power plug before
performing any maintenance procedure.
Maintenance of nozzle
CAUTION
The desoldering tool may be
extremely hot. During maintenance,
please work carefully.
Inspect and clean the nozzle.
Plug in the power cord, turn the
●
po wer swi tch ON and let the
nozzle heat up.
CAUTION
The cleaning pin will not pass through
the nozzle until the solder inside the
nozzle is completely melted.
Clean out the hole of the nozzle
●
with th e nozzle cle a n i n g pin
(not included as a standard accessories).
If the cleaning pin does not pass
●
through the hole in the nozzle,
clean with the clea n i n g dr i l l .
(not included as a standard accessories).
Check the condition of the solder
●
plating on the nozzle tip.
Check visually if the nozzle was
●
eroded.
CAUTION
The inside hole and the surface of the
nozzle is plated with a special alloy.
Should this alloy become eroded by hightemperature solder, the nozzle will not be
able to maintain the proper temperature.
If the nozzle is still in a good
●
condition, put some fresh solder on
the nozzle tip to protect solder plated
area from oxidation.
Cleaning with the nozzle cleaning pin
The cleaning pin passes completely
through the hole.
Cleaning with the cleaning drill
• Before cleaning
• After cleaning
Insert the bit while turning it clockwise.
Pull the drill bit out straight without turn
ing it.
CAUTION
If the cleaning drill is forced into the nozzle, the
drill bit could break or be damaged.
Please use the proper size cleaning pin or cleaning
drill for the nozzle diameter.
• If the cleaning pin and cleaning drill
does not pass through the hole in
Solder plating
the nozzle, replace the nozzle.
• If the solder plating on the nozzle tip
is worn, replace the nozzle.
• If the inside hole of the nozzle is
eroded, replace the nozzle.
CAUTION
Unfortunately, it is often difficult to
observe this condition. Therefore, if
desoldering efficiency goes down
Hole is damaged
by erosion.
and all other parts appear to be
OK, the nozzle is probably eroded
and should be replaced.
-
10
Page 12
FM-2
024
2
4V
-7
0
W
FM-2
02
4
2
4V
-7
0
W
FM
-20
2
4
2
4
V-
70
W
FM-2024
24V
-70W
F
M
2
0
2
4
2
4
V
7
0
W
6. MAINTENANCE
Cleaning the inside of
suction pipe
Mo v e the nozz le cartri dge to
the cleaning position indicated
in figure at ri ght. Chan ge the
position of the nozzle cartridge
before turning the power ON, to
prevent accidents.
To clean the inside of the suction
pipe, ensure th a t th e so l d e r
remaining in the pipe has been
completely melted.
For the cleaning of the suction
pipe, set the nozzle temperature
t o 7 5 0° F/ 40 0° C o r h i g h er.
Start this cleaning after the set
temperature has been reached.
To clean the inside of the suction
pipe, insert the cleaning drill fully
into the suction pipe while turning
it clockwise. Then remove the
accumulated debris.
Check and clean the front
and back holder bushings
If foreign matter gets stuck on
the contact surface between the
front holder and the filter pipe
assembly, or between the back
hol d e r bu shing and the filter
pipe assembly, air will be sucked
into the tool, preventing normal
desoldering. Remove the solder
and flux adhering to the surface
of front ho l der (A ) and ba ck
holder (B) then connect the filter
pipe assembly.
or
Caution
If you insert the drill without
turning it or if you try to insert the
drill at an angle, the nozzle cartridge may
be broken.
Caution
Remove the cleaning drill on
axis with the nozzle. If it is difficult to
remove the drill, turn it slightly whilst
withdrawing it. If you forcibly remove the
drill, the cartridge may be broken.
(A)
(B)
11
Page 13
1
4
7
2
8
5
6
3
Check the nozzle (heater/
sensor) and connecting cable.
Checking the cord assembly
Plug
Switch circuit board
Socket
BlueLED circuit board
White
Green
2
3
Black
1
Brown
Red
Thermistor
White
WARNING
Unless otherwise specified, perform the following steps after
turning the power switch OFF and disconnecting the AC plug.
Checking the electrical continuity of the
cord assembly
1. Remove the plug of the cord assembly from the
station.
2. If the handle (for gun configuration) is attached,
remove it.
3. Remove the nozzle cartridge. For this removal, see
“Attaching and replacing the nozzle cartridge.”
4. Remove the screws for the grip and measure the
resistance between the socket terminal and the plug
pin as shown below (refer to the wiring diagram).
If the resistance is larger than 0
replace the cord assembly.
Red (socket) 3
Green (socket) 1
Black (socket) 2
Brown (LED circuit board)
White (thermistor)
Blue (switch circuit board)
or ∞ in any location,
Ω
Checking the grounding line
1. Measure the resistance between plug pin 2 and the
nozzle end.
2. If the resi s ta n c e valu e ex ce e d s 2Ω (a t ro o m
temperature), perform the maintenance for the nozzle,
which is described in page 12 of the instruction
manual for the FM-202. If this does not decrease
the value, check the electrical continuity of the cord
assembly.
Checking the heater/sensor
Checking for electrical continuity of heater/
sensor
Measure the resistance between this
point and the heater/sensor.
Measure the resistance at room temperature (59 to 77°F ; 15
to 25°C). The normal range is 7.5Ω ± 10%. If the resistance
is outside this range, replace the nozzle assembly.
12
Page 14
1
2
1
2
6. MAINTENANCE
Checking and replacing the
ceramic paper filter (DCB)
1. Turn the filter case cover on the DCB clockwise to
unlock it, then remove the cover by pulling it straight
out.
DCB
The filter is clogged with
hardened flux.
Fit the filter case cover in
place.
Replace the ceramic paper filter (DCB).
After replacing the ceramic paper filter (DCB), press
the filter case cover with its tabs inserted into the
corresponding slots in the filter case then turn clockwise
to lock it.
13
Page 15
7. TROUBLE SHOOTING GUIDE
WARNING :
To check inside or replace parts, be sure to turn the power switch OFF
●
and remove the AC plug to avoid electric shock.
No operation occurs
●
when the power switch is
turned ON.
CHECK
ACTION : Properly connect the power cable.
CHECK
ACTION : After identifying the cause (e.g., short-circuit
: Is the power cord connected properly
(Soldering station and/or DCB)?
: Is the fuse blown out?
in the desoldering iron), replace the fuse.
When the power switch is
●
turned ON. Soldering iron
error is displayed.
• FM-202 shows .
• The indicator lamp of FP-102
blinks.
The nozzle is not heated.
●
Sensor error is displayed.
• FM-202 shows .
• The indicator lamp of FP-102
blinks.
The nozzle tip does not
●
extract solder.
CHECK
ACTION : Connect the FM-2024.
CHECK
ACTION : Connect again while referring to “Preparation
CHECK
ACTION : Refer to “Checking for electrical discontinuity
CHECK
ACTION : Fully insert the nozzle cartridge.
CHECK
ACTION : Refer to “Checking for electrical continuity of
CHECK
ACTION : S et th e n o z z le te mp er at u re at th e
CHECK
ACTION : Remove the oxide by cleaning the nozzle tip
CHECK
ACTION : Replace the nozzle.
: Is the FM-2024 connected?
: Is the cord assembly connected properly?
- Assembling and Connections.”
: Is the cord assembly broken?
of the cord assembly” in Maintenance.
: Is the nozzle cartridge fully inserted?
: Is the cord assembly broken?
Is the heater/sensor disconnected?
cord assembly” and “Checking for electrical
continuity of heater/sensor” in Maintenance.
: Is the set temperature for the nozzle too high?
appropriate level.
: Is the nozzle tip plugged or coated with
oxide?
with Hakko 599B Tip cleaner.
: Has the nozzle tip deteri orate d due to
corrosion?
14
Page 16
7. TROUBLE SHOOTING GUIDE
The nozzle temperature is
●
too high.
The nozzle temperature is
●
too low.
Error indicating low
●
temperature alarm setting
occurs frequently.
CHECK
ACTION : Refer to “Checking for electrical continuity
CHECK
ACTION : The Nozzle ID for the standard nozzle is 00.
CHECK
ACTION : Remove the oxide by cleaning the nozzle
CHECK
ACTION : Replace the nozzle.
CHECK
ACTION : The Nozzle ID for the standard nozzle is 00.
CHECK
ACTION : Increase the setting.
: Is the cord assembly broken?
of connecting cable” in Maitenance.
: Did you enter a wrong Nozzle ID?
Enter it.
: Is any oxide adhered to the nozzle tip?
end with Hakko 599B Tip cleaner.
: Has the nozzle tip deteri orate d due to
corrosion?
: Did you enter a wrong Nozzle ID?
Enter it correctly.
: Is the setting for the low temperature alarm
too low?
is displayed
●
indicating heater terminal
short-circuit error.
T he s ol der can no t be
●
removed.
CHECK
ACTION : Turn the power switch OFF, press-fit the
CHECK
ACTION : In cases where the piece to be desoldered is
CHECK
ACTION : Refer to “Maintenance of nozzle”.
: Is the nozzle cartridge for use with the
FM-2024?
nozzle for the FM-2024, then turn the power
switch ON.
: Is the heating value insufficient?
large, Hakko recommends the use of a preheater to preclude the possibility of damage
to the board or components that might
occur as a result of excessively high nozzle
temperatures.
: Is it difficult to get solder on the nozzle?
15
Page 17
The suctio n power has
●
decreased.
CHECK
ACTION : Refer to “Main t e n a nce of nozzle” and
CHECK
ACTION : If the filter pipe is 70 - 80% full of solder,
CHECK
ACTION : Refer to “Checking and cleaning front and
CHECK
ACTION : The ceramic paper filter (DCB) is full of flux,
: Is the inside of the nozzle or suction pipe
clogged?
“Cleaning the inside of suction pipe.”
: Is the filter pipe full of extracted solder?
replace the filter pipe. If the ceramic paper
filter is stiff with absorbed flux, replace the
filter.
: Is solder residue stuck on the contac t
surface between the front holder or the back
holder bushing and the filter pipe assembly?
back holder bushings.”
: H a s th e ce r am ic pap er f i lt e r ( D CB )
deteriorated?
causing a loss of suction. Refer to “Checking
and replacing the ceramic paper filter (DCB).”
16
Page 18
D
ESO
LDER CO
NTRO
L
B
O
X
8. PARTS LIST
F
M
-
2
0
2
4
2
4
V
-
7
0
W
Desolder control box
Item No.
①
②
③
④
Part No.Part NameSpecifications
C1492Desolder control boxFor 120V
A1514Ceramic paper filterSet of 10
B2880Vacuum outlet capW/o-ring
B2068Power cord, 3 wired
cord & American plug
Desoldering tool
Item No.
①
②
③
④
⑤
⑥
⑦
⑧
⑨
⑩
*Packing list for conversion kit: 1 pc each of the desoldering tool,
Handle, desolder control box, filter pipe assembly, cleaning drill, nozzle
remover and iron holder.
Part No.Part NameSpecifications
FM2024-01Conversion kitSee*
FM2024-02Desoldering tool24V, 70W
A1511Filter pipe assemblySet of 10
A1512Front holder
A1513Back holder bushing
B2872HandleFor gun
configuration
B2873Cleaning drillFor heating element
B2874Cleaning pin
For ø0.02 in.
(ø0.6 mm) nozzle
B2875Cleaning pin
For ø0.08, 0.10 in.
(ø2.0, 2.3 mm) nozzle
B2876Nozzle remover
B2877Hose
B2878Back holder
B2879Flange
①
③
②
⑤
⑥
⑦
⑨
③
①
⑧
②
④
⑩
17
Page 19
Iron holder
Item No.
①〜⑤
Iron holder parts
Item No.
①
②
③
④
⑤
Nozzle
Part No.
N1-06 Nozzle, 0.02 in. (0.6 mm) 0.02 in. (0.6 mm) 0.07 in. (1.9 mm)
N1-08 Nozzle, 0.03 in. (0.8 mm) 0.03 in. (0.8 mm) 0.08 in. (2.0 mm)
N1-10 Nozzle, 0.04 in. (1.0 mm) 0.04 in. (1.0 mm) 0.09 in. (2.2 mm)
N1-13 Nozzle, 0.05 in. (1.3 mm) 0.05 in. (1.3 mm) 0.10 in. (2.6 mm)
N1-16 Nozzle, 0.06 in. (1.6 mm) 0.06 in. (1.6 mm) 0.12 in. (3.0 mm)
N1-20 Nozzle, 0.08 in. (2.0 mm) 0.08 in. (2.0 mm) 0.13 in. (3.4 mm)
N1-23 Nozzle, 0.10 in. (2.3 mm) 0.10 in. (2.3 mm) 0.15 in. (3.8 mm)
Part No.Part Name
634-07Iron holder
Part No.Part Name
599B-02Tip cleaner
599-029Cleaning wire
B2786Holder for iron receptacle
B2792Iron holder baseWith rubber
B2881Iron holder assemblyWith screws
Part NameøAøB
Specifications
Specifications
foot
④
⑤
øB
①
②
③
øA
Part No.
N1-L10
Part NameøAøB
Long nozzle, 0.04 in. (1.0 mm)
0.04 in. (1.0 mm) 0.09 in. (2.3 mm)
øB
øA
0.43 in.
(11 mm)
18
Page 20
9. WIRING DIAGRAM
HEAD OFFICE
4-5, SHIOKUSA 2-CHOME, NANIWA-KU, OSAKA, 556-0024 JAPAN
TEL:+81-6-6561-3225 FAX:+81-6-6561-8466
http://www.hakko.com
AMERICAN HAKKO PRODUCTS, INC.
28920 N. AVENUE WILLIAMS VALENCIA CA 91355, U.S.A.
TEL: (661) 294-0090 FAX: (661) 294-0096
Toll Free (800)88-HAKKO www.hakkousa.com
4 2 5 5 6
DCB
●
P.W.B.
Solenoid valve
Fuse holder
Vinyl tube
Cord assembly
Transformer
Power switch
Cord assembly
MODEL FM-2024
●
Switch circuit board
Socket
Green
2
3
Blue
White
Black
Thermistor
1
Red
LED circuit board
Brown
White
19
2004. 6
MA01301JU040610
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