Hakko DPF-300 Instruction Manual
DPF-300
INSTRUCTION MANUAL
PATENTED
INSTRUCTION MANUAL
DPF-300
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DPF-300
TABLE OF CONTENTS
INSTRUCTION MANUAL
This manual contains the following information: |
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INTRODUCTION .......................................................................................................................................... |
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1. SAFETY RULES....................................................................................................................................... |
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1.1 |
MEANING OF THE SYMBOLS USED IN THIS MANUAL................................................................ |
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1.2 |
GENERAL REQUIREMENTS .............................................................................................................. |
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1.3 |
IDENTIFICATION PLATES ON THE MACHINE............................................................................... |
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1.4 |
MEANING OF THE WARNING PLATES AFFIXED TO THE MACHINE ........................................ |
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2. MACHINE DESCRIPTION........................................................................................................................ |
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3. TRANSPORT AND STORAGE .............................................................................................................. |
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3.1 |
TRANSPORTING THE MACHINE .................................................................................................... |
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3.2 |
STORAGE CONDITIONS ................................................................................................................... |
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4. MACHINE INSTALLATION.................................................................................................................... |
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4.1 |
SPACE NEEDED FOR MACHINE OPERATION .............................................................................. |
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4.2 |
CONDITIONS OF USE OF THE MACHINE ...................................................................................... |
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4.3 |
INSTALLATION PROCEDURE ......................................................................................................... |
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5. INSTALLING/REPLACING THE GUIDE AND THE BIT ....................................................................... |
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6. USING THE MACHINE .......................................................................................................................... |
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6.1 |
OPERATIONAL PHASES ................................................................................................................... |
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6.2 |
PCB ORIENTATION ........................................................................................................................... |
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7. ENVIROMENTAL IMPACT .................................................................................................................... |
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8. WIRING DIAGRAM ................................................................................................................................ |
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9. MACHINE MAINTENANCE.................................................................................................................... |
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9.1 |
ROUTINE MAINTENANCE ............................................................................................................... |
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9.2 |
DUST FILTER CLEANING................................................................................................................. |
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9.3 |
MOTOR SPINDLE MAINTENANCE ................................................................................................. |
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10. TECHNICAL SPECIFICATIONS.......................................................................................................... |
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10.1 |
GENERAL CHARACTERISTICS................................................................................................... |
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10.2 CHARACTERISTICS OF THE PCBS TO BE SEPARATED .......................................................... |
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11. WARRANTY CONDITIONS ................................................................................................................. |
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12. TECHNICAL SUPPORT....................................................................................................................... |
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DPF-300 DECLARATION OF CONFORMITY ........................................................................................... |
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WARNING
The information contained in this document is subject to change at the discretion of the company without prior notice.
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DPF-300
INTRODUCTION
INSTRUCTION MANUAL
CHP DPF-300 is a manual depaneling system designed to solve
depaneling needs for small and medium production volumes, where a simple hand tool would entail excessive labor, but the production volume does not justify the cost of an automated depaneling system.
Among the features of the DPF-300 is the possibility to change the milling cutter and the INTERCHANGEABLE GUIDE (patented) quickly.
The INTERCHANGEABLE GUIDE assists the operator throughout the PCB positioning and dragging phase and speeds up the process leading up to isthmus (tab) cutting.
The special design of the INTERCHANGEABLE GUIDE avoids damage to the assembly in case of incorrect insertion. Thanks to its special shape, the assembly will be completely protected against accidents, in full compliance with the current safety standards.
The CHP DPF-300 is designed to mitigate any stress, break-off and tearing of PCB fibers. Such phenomena often occur when using blades or hand tools to separate the panels. As the complexity and miniaturisation of the printed circuit boards increases, these types of tools are less and less tolerated.
The CHP DPF-300 cuts the isthmus with the precision of an automatic machine at a much lower cost.
The electric extraction system of the DPF-300, placed directly on the INTERCHANGEABLE GUIDE, removes all the dust produced by the cutter, keeping the work area clean in accordance with the regulations.
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DPF-300
1. SAFETY RULES
INSTRUCTION MANUAL
1.1MEANING OF THE SYMBOLS USED IN THIS MANUAL
An exclamation mark in an equilateral triangle indicates that there are work or maintenance instructions to be observed or situations that are or may become particularly dangerous.
The type of risk to which the operator is subject to and the level of skill required is also indicated.
1.2GENERAL REQUIREMENTS
Before performing any maintenance or adjustment work, make sure that the power supply system is disconnected.
ATTENTION: American HAKKO Products, Inc. declines any liability for damages caused by the removal or modification, without authorization, of parts of the machine; it is also prohibited to carry out maintenance or adjustment during use of the machine.
The machine must be used exclusively for depaneling of FR4 or ALUMINIUM circuit board. Any other use is therefore prohibited and results in the immediate termination of the warranty on the product.
Comply with the instruction and warning labels on the machine.
The machine is built according to the safety criteria dictated by current regulations, indicated in the declaration of conformity attached to this manual.
1.3IDENTIFICATION PLATES ON THE MACHINE
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Mod. |
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DPF-300 |
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S/N |
0000 |
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73 kg |
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115 V |
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60 Hz |
17 A |
1 kW |
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DPF-300 MACHINE DATA PLATE
It is the identification plate of the machine, bearing its main specifications and its Serial Number. Located at the back of the machine.
Fig. 1
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DPF-300
INSTRUCTION MANUAL
1.4MEANING OF THE WARNING PLATES AFFIXED TO THE MACHINE
This symbol on the head baseplate indicates "DO NOT TOUCH" the cutter while it is running.
This symbol on the workbench indicates that the machine complies with standard CEI EN 61340-5-1 regarding the protection of electronic devices against electrostatic phenomena.
This symbol on the workbench indicates that eye and ear protection must be worn at all times while using the machine.
This symbol on the workbench indicates that protective gloves must be worn at all times while using the machine.
This symbol on the electric motor of the extraction system indicates that its surface may reach high temperatures. Do not touch this part during operation and wait for it to cool down after stopping the machine.
The lightning bolt symbol in an equilateral triangle alerts the user of the presence of “dangerous electricity” inside the product. This may constitute a risk of electrical discharges for the person who comes into contact with it.
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DPF-300
INSTRUCTION MANUAL
ATTENTION
Check the clogging of the suction filter constantly.
This plate, located on the front side of the machine, above the workbench, prompts the operator to check the clogging of the suction filter, constantly.
This plate, located on the front of the machine, precisely on the electrical panel, indicates that working on live electrical equipment is forbidden.
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DPF-300
2. MACHINE DESCRIPTION
INSTRUCTION MANUAL
The machine (Fig.2) consists of steel frame with an ESD safe workbench on top, on which the milling head (cutter) is installed.
The frame is supported by two steel feet and two ESD safe swivel casters with brakes for practical positioning; the front side features an ESD connection port for the operator, thus rendering the machine compliant with standard IEC-61340-5-1.
A removable casing containing the electrical panel and the protective insulating casing of the motor spindle is fixed with screws to the bottom of the workbench. Control devices such as the disconnect switch, power indicator light, machine on/off switch and emergency button are located in front of the machine.
ESD
WORKBENCH
MACHINE ON/OFF SIWTCH
MILLING HEAD
POWER
INDICATOR
LIGHT
DISCONNECT
SWITCH
ESD
CONNECTION
PORT
STEEL FRAME
EMERGENCY
BUTTON
ESD SWIVEL
WHEEL
ELECTRICAL
PANEL
PROTECTIVE
CASING
Fig. 2
STEEL FOOT
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DPF-300
INSTRUCTION MANUAL
The protective casing fixed with 4 screws on the back of the machine can be removed when carrying out maintenance work on the motor and the extraction system (Fig.3).
Under the frame bedplate is a dust filter that features a special built-in filter cartridge, in accordance with EN 60335-269 and can easily be opened using the side clips.
SCREW
REMOVABLE
CASING
MACHINE
DATA PLATE
DUST FILTER
Fig. 3
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