Haier HUM07HA03/R2(DB), HUM12HB03, HUM09HA03/R2(DB), HUM12HA03/R2(DB), HUM09HB03/R2(DB) Installation Manual

...
Drawingfor theinstallationofindoorandoutdoorunits
Necessary Tools for Installation
Driverƽ
Torque wrench
ƽ
(17mm,2 2mm, 26mm)
Nipperƽ
Reamerƽ
Hacksawƽ Pipe cutterƽ
Gas leakage detector orƽ soap-and-water solution
Hole core drillƽ Flaring toolƽ Spanner(17,19 and 26mm)ƽ Knifeƽ
Measuring tapeƽ
Indoor Unit
Place,robustnotcausingvibration,wherethebodycanbesupportedsufficiently.ƽ Place, not affected by heat or steam generated in the vicinity, where inlet and outlet of the unit are not disturbed.
ƽ
Place, possible to drain easily, where piping can be connected with the outdoor unit.ƽ Place,wherecoldaircanbespreadin a roomentirely.ƽ Place, nearby a power receptacle, with enough space around. (Refer to drawings).ƽ Place where the distance of more than lm from televisions, radios, wireless apparatuses and fluorescent lamps can be left.
ƽ
In the case of fixing the remote controller on a wall, place where the indoor unit can receive signals when the fluorescent
ƽ
lampsintheroomarelightened.
Outdoor Unit
Place, which is less affected by rain or direct sunlight and is sufficiently ventilated.ƽ Place, possible to bear the unit, where vibration and noise are not increased.ƽ Place, where discharged wind and noise do not cause a nuisance to the neighbors.ƽ Place, where a distance markedƽ
is available as illustrated in the above figure.
Before inserting power plug into receptacle, check the voltage without fail. The power
sourceisthesameasthe
ƽ
corresponding name plate.
Install an exclusive branch circuit of the power.
ƽ
A receptacle shall be set up in a distance where the power cable can be reached.
Donotextendthecablebycuttingit.
ƽ
Selection of Installation Place
Power Source
Preparation
Please be subject to the actual product purchased , the above picture is just for your reference.
Read this manual before installation Expla in sufficiently the operating means to the user according to this ma nual
NO.0010531115
Installation Manual of Room Air Conditioner
F
A
C
E
D
Optional parts for piping
Non-adhesive tape Adhesive tape Saddle (L.S) with screws Connecting electric cable
for indoor and outdoor
Drain hose
Heating insulating material
Piping hole cover
Floor fixing dimensions of the
outdoor unit (Unit:mm)
Fixing of outdoor unit
Fix the unit to concrete or blockƽ with bolts (10mm) and nuts firmly and horizontally. When fitting the unit to wall
ƽ
surface, roof or rooftop, fix asupportersurelywithnails or wires in consideration of earthquakeandstrongwind. If vibration may affect the
ƽ
house, fix the unit by attaching a vibration-proof mat.
The marks from to
in the figure are the parts numbers. Thedistancebetween the indoor unit and the floor should be more than 2m.
ThemodelsadoptHFCfreerefrigerantR410A
more than 10cm
more than 5cm
more than 10cm
more than 10cm
more than 10cm
more than15cm
more than
60cm
A
G
ƽ
ƽ
A
F
C
E
D
G
B
Arrangement of piping directions
Rear left
Left
Rear right
Right
Below
G
Attention must be paid to
the rising up of drain hose
Indoor unit
Fixtosidebarandlintel a mountingbar,Whichisseparatelysold,andthen
ƽ
fasten the plate to the fixed mounting bar.
Refer to the previous article, “ When the mounting plate is
ƽ
position of wall hole.
Make a hole of 60 mm in diameter, slightly descending to outside the wall.
ƽ
Installpipingholecoverandsealit offwithputty afterinstallation
ƽ
When the mounting plate is first fixed
1. Carry out, based on the neighboring pillars or lintels, a to be fixed against the wall, then
temporarily fasten the plate with one steel nail.
2. Make sure once more the proper level of the plate, by
hanging a thread with a weight from the central top of the plate, then fasten securely the plate with the attachment steel nail.
3. Find the wall hole location A using a measuring tape
When the mounting plate is fixed side bar and lintel
Fitting of the Mounting Plate and
Positioning of the wall Hole
Lid for right piping
Lid for under piping pipe
Fix with adhesive tape
Lid for left piping
Indoor/outdoorelectriccableanddrainhosemustbeboundwithrefrigerant
ƽ
piping by protecting tape.
[ Other direction piping ]
Cut away, with a nipper, the lid for piping according to the piping direction and
ƽ
then bend the pipe according to theposition of wall hole. When bending, be careful not to crash
pipes.
Connect beforehand the indoor/outdoor electric cable,
ƽ
andthenpulloutthe
connected to the heat insulation of connecting part specially.
proper leveling for the plate
first fixed “, for the
Making a Hole on the Wall and Fitting the Piping Hole Cover
Drawing of pipe
Installation of the Indoor Unit
[ Rear piping ]
Drawpipesandthedrainhose,thenfastenthemwiththeadhesivetape
ƽ
[Left・Left-rear piping ]
In case of left side piping, cut away, with a nipper, the lid for left piping.
ƽ
Incase of left-rearpiping,bendthepipesaccordingtothepipingdirectionto
ƽ
the mark of hole for left-rear piping which is marked on heat insulation materials.
1. Insert the drain hose into the dent of heat insulation
materials of indoor unit.
2. Insert the indoor/outdoor electric cable from backside of
indoor unit, and pull it
outonthefrontside,thenconnect them.
3.Coattheflaringsealfacewithrefrigerantoilandconnect
pipes.
Cover the connection part with heat insulation materials closely, and make sure
fixingwithadhesivetape
Fixing the indoor unit body
Hang surely the unit body onto the upper notches of the
ƽ
mounting plate. Move the body from side to side to verify its secure fixing.
Inordertofixthebodyontothemountingplate,holdup
ƽ
thebodyaslantfromtheundersideandthenputitdown perpendicularly.
Connecting the indoor/outdoor Electric Cable
Removingthewiringcover
Remove terminal cover at right bottom corner of indoor unit, then takeƽ
offwiringcoverbyremovingitsscrews.
1.Insertfromoutsidetheroomcableintoleftside of thewall hole,inwhichthepipehasalreadyexisted.
2.Pulloutthecableonthefrontside,andconnectthecable
making a loop.
Note
When connecting the cable, confirm the terminal number of indoor and outdoor units carefully. If wiring is not correct, proper operation can not
becarriedoutandwillcausedefect.
Insertthecablefromthebackƽ
side of the unit, then pull it out
on the front side.
Loosen the screws and insert
ƽ
the cable ends fully into
terminal block, then
tighten the screws.
Pull the cable slightly to
ƽ
make sure the cables have
been properly inserted and
tightened.
After the cable connection,
ƽ
neverfailtofastentheconnectedcablewiththe
wiring cover.
mounting plate
When connecting the cable after installing the indoor unit
When connecting the cable before installing the indoor unit
When you unload the indoor unit,please use
then lift the bottom of the body outward slightly and lift the unit aslant until it leaves the mounting plate.
agraffe
mounting plate
Unloading of indoor unit body
ƽ
your hand to arise the body to leave agraffe,
Remote controller (1)
R-03 dry battery (2)
Mounting plate (1)
Drainhose(1)
Ø4X25 Screw
(4)
Plastic cap (4)
Drain-elbow (1)
Cushion (4)
Pipe supporting plate (1)
Accessory parts
Liquid pipe (Ø) 6.35mm(1/4”)
Gas pipe (Ø) 9.52mm(3/8”)
NOTE˖The thickness of the pipe must be 0.8mm at least.
Selection of pipe
2
A=145mm
30mm
A=145mm
B=
60mm
Ø
30mm
B=
60mm
Ø
Heat insulation material
Drain hose
Piping
Pipe supporting plate
Indoor/outdoor electric cable
Indoor side
Outdoor side
Ø60mm
Wall hole
Thickness of wall
(Section of wall hole)
Piping hole pipe
G
3
Indoor unit
Outdoor unit
Power cable:
HSU-07HVA103/R2(DB) HSU-09HVA103/R2(DB) HSU-12HVA103/R2(DB)
4G1.5mm
2
HSU-09HA103/R2(DB) HSU-12HA103/R2(DB)
Indoor unit
Outdoor unit
power
1(N)
L
N
2(L)
3(C)
HFU-09HA03/R2(DB)
Indoor unit
4G0.75mm
2
)C
(3
)
N
(1
)L(
2
)
C
(3
)
N
(1)L(2
^
POWER
Power cable: 3G1.5mm
2
HFU-12HA03/R2(DB)
Power cable: 3G1.5mm
2
4
Outdoor unit
Indoor unit
HSU-09HEA03/R2(DB)-I HSU-12HEA03/R2(DB)-I
Outdoor unit
Indoor unit
A
B
Outdoor unit
Indoor unit
A
B
A
B
Outdoor unit
Indoor unit
Oil trap
Outdoor unit
Install according to Drawing for the installation of indoor and
outdoor units
Tobend a pipe,givetheroundnessaslargeaspossiblenottocrushthepipe,
ƽ
andthebendingradiusshouldbe30to40
mm or longer.
Connectingthepipe of gassidefirstmakes workingeasier.
ƽ
TheconnectionpipeisspecializedforR410A.ƽ
Use the same method on indoor unit. Loosen the screws onƽ
terminal block and
insert the plugs fully into terminal block, then tighten the screws.
Insert the cable accordin
gto terminalnumberinthesamemannerastheindoor
unit.
ƽ
Ifwiringisnotcorrect,properoperationcannotbecarriedoutandcontroller maybedamaged.
ƽ
Fix the cable with a clamp.ƽ
Installation of Outdoor Unit
Half union
Flare nut
Torque wrench
CAUTION
Becarefulthatmatters,suchaswastesofsands,etc.shallnotenterthepipe. Thestandardpipelengthis5m.Ifitisover7m,thefunctionoftheunitwillbe affected.Ifthepipehas tobelengthened,therefrigeran
tshouldbecharge
d,
according to 20 g/m. But the charge of refrigerant must
beconductedbyprofes­sionalairconditionerengineer.Beforeaddingadditionalrefrigerant,performair purgingfromtherefrigerantpipesandindoorunitusing a vacuumpump,then
Spanner
Forced fastening without careful centering may damage the threads and cause a leakage of gas.
Max.Elevation: Amax=10m
In case the elevation A is more than 5m, oil trap shoud be installed every 5~7m Max. Length: Bmax=15m
Incasethepipelength B is more than 7m, the refrigerant should be charged, according to 20 g/m.
Connection of pipes
charge additional refrigerant.
Connection
Pipe Diameter( ) Fastening torque
Liquid side6.35mm(1/4") 18N.m
Liquid/Gas side9.52mm(3/8") 42 N.m
Gasside12.7mm(1/2") 55N.m
Gasside15.88mm(5/8") 60N.m
Φ
Outdoor unit
HUM07HA03/R2(DB) HUM09HA03/R2(DB) HUM12HA03/R2(DB)
1.Ifthesupplycordisdamaged,itmustbereplacedbythemanufacturerorits
service agent or a similar qualified person. The type of connecting wire is
H05RN-F
or H07RN-F.
2.IfthefuseonPCboardisbrokenpleasechangeitwiththe
type of
3.Thewiringmethodshouldbeinlinewiththelocalwiringstandard.
4. After installation, the power plug should be easily reached.
5. A breakershouldbeincorporatedintofixedwiring.Thebreakershouldbe all-pole
switchandthedistancebetweenitstwocontactsshouldbenotless
than 3mm.
T.3.15A/250VAC (Indoor), T.25A/250VAC (Outdoor).
HUM09HB03/R2(DB) HUM12HB03/R2(DB)
HUM12HC03/R2(DB)
HUM09HC03/R2(DB)
HSU-09HEA03/R2(DB) HSU-12HEA03/R2(DB)
If the drain-elbow is used,ƽ please attach it as figure. (Note: Only for heat pump unit.)
Detach the service port’s cap of
1.
3-wayvalve,thevalverod’scapfor2-wayvalve
and3-way’s,connecttheserviceportintothe
projection of charge hose (Iow)
for gaugemanifold.
Then connect
the projection of charge hose (center) for gau-
gemanifold
into vacuum pump.
Open the handle at Iow in
2.
gaugemanifold, operate
vacuum pump. If the scale-
moves of gause (Iow) reach vacuum condition in a moment, check 1. again.
Vacuumize for over 15min.And check the level gauge which should read -0.1MPa
3.
(76 cm Hg) at Iow
pressure side. After the
completion of vacuumizing, close the
handle ‘Lo’ in gaugemanifold and stop the operation of the vacuum pump. Check
condition of the scale and hold it for 1-2min. If the scale-moves back in spite of
tightening, make flaring work again, the return to the beginning of 3 .
Attaching Drain-Elbow
Purging Method:To use vacuum pump
Open
Openthevalverodforthe2-wayvalvetoanangle of4.
anticlockwise90degrees.
After 6 seconds, close the
2-wayvalveandmakethe
inspection of gas leakage.
No gas leakage?
5.
Detach the charge hose6.
from the service port,
open2-wayvalveand3-way.Turn
the valve rod anticlockwise until hitting lightly.
In case of gas leakage, tighten parts of pipe connection. If
leakage stops, then proceed 6. steps
If it does not stop gas leakage, discharge whole refrigerants
from the service
port.Afterflaring workagainandvacuumize,fillupprescribed
refrigerantfromthegascylinder.
Anti countercurrent joint
Gaugemanifold(for
R410A)
2-way valve Liquid Side
3-way valve Gas Side
Vacuum pump(for R410A)
Tube(for R410A)
Close
2-way valve
3-way valve
Open 90
O
2-way valve 3-way valve
2-way valve
3-way valve
2-way valve
3-way valve
Valve rod c ap
Valve rod c ap
Service port cap
To p rev ent t he g as
leakage, turn the service
port’s cap, the valve
rod’scapfor2-wa
valve and 3-way’s a little more
than the point where the torque increases suddenly
After attaching the each
caps, check the gas
leakagearoundthecaps.
7.
8.
Step 1.
Step 2.
Step 3.
Step 7.
Step 6.
Step 4.
The power source must be exclusively used for air
ƽ
conditioner. (Over I0A)
In the case of installing an air conditioner in a moist place,
ƽ
pleaseinstallanea-
For installation in other places, use a circuit breaker as far
ƽ
as possible.
Pipe cutting is carried out with a pipe cutter and burs must
ƽ
be removed.
Afterinsertingtheflarenut,flaring workiscarriedout.
ƽ
If the refrigerant of the air conditioner leaks, it is necessary to discharge all the
ƽ
refrigerant. Vacuumize first, then
chargetheliquidrefrigerantintoairconditio-
neraccordingtotheamountmarkedonthenameplate.
Please do not let other cooling medium, except specified one (R410A), or air
ƽ
enter into the cooling circulation system. Otherwise, there will be abnormal
highpressureinthesystemtomakeitcrackandleadtopersonalinjuries.
Power Source Installation
Cutting and Flaring Work of Piping
Flare tooling die
1.Cut p ipe
2.Remove burs
3.Insert the flare nut
CAUTION
FlaretoolforR410A Conventionalflaretool
Clutch-type clutch-type(Rigid-type) Wing-nut type (Imperial-type)
A 0~0.5mm 1.0~1.5mm 1.5~2 .0mm
rth leakage breaker.
4.Flare pipe
Lean
Damage of flare Partial Too outside
Correct Incorrect
On Drainage
It becomes
high midway.
The gap with the
ground is too small.
There is the bad smell from a ditch
It waves.
The end is imm­ersedinwater.
Pleaseinstallthedrainhosesoastobedownwardslopewithoutfail. Please don’t do the drainage as shown below.
ƽ
ƽ
Please pour water in the drain pan of the indoor unit, and
ƽ
is carried out surely to outdoor.
In case that the attached drain hose is in a room, please
ƽ
apply heat insulation
to
Less than
5cm
confirm that drainage
it without fail.
4
CheckItemsforTestRun
Gasleakfrompipeconnecting? Heat insulation of pipe connecting? Are the connecting wirings of indoor and outdoor firmly
Is the connecting wiring of indoor and outdoor firmly fixed? Is drainage securely carried out? Is the earth line securely connected? Istheindoorunitsecurelyfixed? Is power source voltage abided by the code? Is there any noise?
Isthelampnormallylighting? Arecoolingandheating(wheninheatpump)performednormally? Is the operation of room temperature regulator normal?
Please kindly explain to our customers how to operate throughtheinstructionmanual.
Check for Installation and Test Run
Ƶ
inserted to the terminal block?
Ƶ
1
1+2=
kg
R410A
2
kg
2=
1=
B
C
D
FE
kg
A
This product contains fluorinated greenhouse gases covered by the Kyoto Protocol. Do not vent into the atmosphere. Refrigerant type:R410A GWP* value:1975 GWP=global warming potential Please fill in with indelible ink,
• 1 the factory refrigerant charge of the product
• 2 the additional refrigerant amount charged in the field and
• 1+2 the total refrigerant charge on the refrigerant charge label supplied with the product. The filled out label must be adhered in the proximity of the product charging port (e.g. onto the inside of the stop value cover). A contains fluorinated greenhouse gases covered by the Kyoto Protocol B factory refrigerant charge of the product: see unit name plate C additional refrigerant amount charged in the field D total refrigerant charge E outdoor unit F refrigerant cylinder and manifold for charging
Contains fluorinated greenhouse gases covered by the Kyoto Protocol
Refrigerant charge labelƵ
Put check mark
in boxes
Crack
F
A
C
E
D
G
Manual de instalación de aparato de aire acondicionado
Preparación
Destornillador
Llave dinamométrica
(17 mm, 22 mm, 26 mm)
Alicate
Sierra para metales
Sierra de tubos
Broca de tubo
Herramienta de conicidad
Llave (17, 19 y 26 mm)
Cuchilla
Detector de fugas de gas o agua jabonosa
Metro
Avellanador
Antes de insertar el enchufe de alimentación en la toma, compruebe que el voltaje no falla. La fuente de alimentación es la que figura en la placa de datos nominales.
Instale el aparato en un circuito dedicado de alimentación.
Debe existir una toma al alcance del cable de alimentación. No trate de prolongar el cable cortándolo.
Unidad interior
● Coloque la unidad sobre una superficie que pueda soportarla correctamente y no provoque vibraciones.
● Asegúrese de que el lugar no se ve afectado por calor o vapor generado en las cercanías y donde la unidad pueda funcionar sin perturbaciones.
● Asegúrese de que el lugar permita un drenaje sencillo y en el que puedan conectarse los tubos a la unidad exterior.
● Asegúrese de que el aire frío pueda distribuirse uniformemente por la sala.
● Coloque la unidad interior cerca de una toma de suministro eléctrico con espacio suficiente alrededor. (Consulte los diagramas).
● Coloque la unidad interior de modo que se encuentre a más de 1m de televisiones, radios, aparatos inalámbricos y lámparas fluorescentes.
● En el caso de fijar el control remoto a una pared, colóquelo donde la unidad interior pueda recibir su señal mientras estén encendidas las lámparas fluorescentes de la sala.
Unidad exterior
● Seleccione el lugar menos afectado por la lluvia o la luz solar directa y
suficientemente ventilado.
● Elija un lugar que permita soportar el peso de la unidad y que no amplifique el ruido
y las vibraciones.
● Seleccione un lugar en el que los residuos y el viento generado por la unidad no
cause una molestia a los vecinos.
● Coloque la unidad en un lugar en el que pueda disponerse de la distancia de
separación marcada en la figura anterior.
Herramientas necesarias para realizar la instalación
Fuente de alimentación
Selección del lugar de instalación
Diagrama para la instalación de aparatos interiores y exteriores
Los modelos cumplen la norma R410A sobre refrigerantes libres de HFC
más de 5cm
más de 10cm
Debe prestarse atención a la pendiente de la manguera de drenaje
más de 10cm
más de 10cm
más de 10cm
más de 60cm
más de 15cm
Organización de la dirección de los tubos
Izquierda
Izquierda trasera
Derecha trasera
Derecha
Inferior
Las marcas de
a
que se muestran en la figura representan los componentes.
La distancia entre la unidad interior y el suelo debe ser superior a 2m.
Componentes opcionales para la instalación de los tubos
Cinta no adhesiva
Cinta adhesiva
Soporte (L.S) con tornillos Conexión de cable eléctrico para interior
y exterior
Manguera de drenaje Material aislante de calor
Cubierta de orificio de entubación
Dimensiones de fijación al suelo de la unidad exterior (Unidad :mm)
Fijación de la unidad exterior
● Fije la unidad a un bloque de cemento con pernos (10mm) y tuercas firme y horizontalmente.
● Si instala la unidad sobre una pared, techo o tejado, instale un soporte con clavos o cables considerando la posibilidad de terremotos o viento fuerte.
● Si la vibración afectase a la casa, fije la unidad instalando una alfombra de absorción de vibraciones.
Recuerde que la ilustración anterior podría no reflejar fielmente el producto adquirido y debe utilizarse únicamente como referencia. Lea este manual antes de la instalación Explique el uso del aparato al usuario siguiendo las instrucciones de este manual.
5
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