Haier HSU-07HEA03-R2, 10516146, HSU-09HEA103-R2 User Manual

Installation Manual of Room Air Conditioner

Read this manual before installation Explain sufficiently the operating means to the user according to this manual.

Necessary Tools for Installation

1.Driver

2.Hacksaw

3.Hole core drill

4.Spanner(17,19 and 26mm)

Accessory parts

No. Accessory parts

Remote controller

R-03 dry battery

Mounting plate

Drain hose

Steel nail, cement

4X25

Screw

Plastic cap

Cover

Cushion

Pipe supporting plate

4X50

Number of articles

5.Torque wrench(17mm,22mm,26mm)

6.Pipe cutter

7.Flaring tool

8.Knife

9.Nipper 12.Reamer

10.Gas leakage detector or soap-and-

water solution

11.Measuring tape

Drawing for the installation of indoor and outdoor units

mc5nahterom

mc01nahterom

Optional parts for piping

Mark

Parts name

Non-adhesive tape

Adhesive tape

Saddle(L.S) with screws

Connecting electric cable

for indoor and outdoor

Drain hose

Heating insulating material

Piping hole cover

Arrangement of piping directions

Left

Rear left

Bel

Rear right

Right

Attention must be paid to the rising up of drain hose

mc01nahterom

mc0

nahterom

Drain-elbow

The marks from to in the figure are the parts numbers.

The distance between the indoor unit and the floor should be more than 2m.

No.0010516146

mc06

hterom

1nahterom

mc5

140

500 140

Floor fixing dimensions of the outdoor unit (Unit:mm)

256

115

580

Floor fixing dimensions of the outdoor unit (Unit:mm)

115

5.913

HSU-07HEA03/R2 HSU-09HEA03/R2 HSU-09HEA103 HSU-12HEA03/R2

HSU-18HEA03/R2

Fixing of outdoor unit

/R2

Fix the unit to concrete or block with bolts( 10mm) and nuts firmly and horizontally.

When fitting the unit to wall surface, roof or rooftop, fix a supporter surely with nails or wires in consideration of earthquake and strong wind.

If vibration may affect the house, fix the unit by attaching a vibration-proof mat.

Indoor Unit

Place, robust not causing vibration, where the body can be supported sufficiently. Place, not affected by heat or steam generated in the vicinity, where inlet and outlet of the unit are not disturbed. Place, possible to drain easily, where piping can be connected with the outdoor unit. Place, where cold air can be spread in a room entirely. Place, nearby a power receptacle, with enough space around. (Refer to drawings). Place where the distance of more than lm from televisions, radios, wireless apparatuses and fluorescent lamps can be left. In the case of fixing the remote controller on a wall, place where the indoor unit can receive signals when the fluorescent lamps in the room are lightened.

Selection of Installation Place

HSU-22HEA03/R2

Outdoor Unit

Place, which is less affected by rain or direct sunlight and is sufficiently ventilated. Place, possible to bear the unit, where vibration and noise are not increased. Place, where discharged wind and noise do not cause a nuisance to the neighbors. Place, where a distance marked is available as illustrated in the above figure.

Power Source

Before inserting power plug into receptacle, check the voltage without fail. The power source is the same as the corresponding name plate.

Install an exclusive branch circuit of the power.

A receptacle shall be set up in a distance where the power cable can be reached. Do not extend the cable by cutting it.

Selection of pipe

To this unit, both liquid and gas pipes shall be insulated

as they become Iow temperature in operation.

Use optional parts for piping set or pipes covered with

equivalent insulation material.

Liquid pipe ( )

Gas pipe ( ) 9.52mm(3/8")



For 07 09 12

6.35mm(1/4")

For 18 22

6.35mm(1/4")

12.7mm(1/2")

Indoor unit

1.Fitting of the Mounting Plate and Positioning of the wall Hole

When the mounting plate is first fixed

1.Carry out, based on the neighboring pillars or lintels, a proper leveling for the plate to be fixed against the wall, then temporarily fasten the plate with one steel nail.

2. Make sure once more the proper level of the plate, by hanging a thread with a weight from the central top of the plate, then fasten securely the plate with the attachment steel nail.

3. Find the wall hole location A using a measuring tape

B= 60mm

A=145mm

30mm

When the mounting plate is fixed side bar and lintel

Fix to side bar and lintel a mounting bar, Which is separately sold, and then fasten

the plate to the fixed mounting bar.

Refer to the previous article, " When the mounting plate is first fixed ", for the position of wall hole.

2.Making a Hole on the Wall and Fitting the Piping Hole Cover

Make a hole of 60 mm in diameter, slightly descending to outside the wall. Install piping hole cover and seal it off with putty after installation

Indoor side

Wall hole

60mm

(Section of wall hole)

Piping hole pipe

Outdoor side

Thickness of wall

3.Installation of the Indoor Unit

Drawing of pipe

[ Rear piping ]

Draw pipes and the drain hose, then fasten them with the adhesive tape

[ Left Left-rear piping ]

In case of left side piping, cut away, with a nipper, the lid for left piping. In case of left-rear piping, bend the pipes according to the piping direction to the mark of hole for left-rear piping which is marked on heat insulation materials.

Indoor unit

1. Insert the drain hose into the dent of heat insulation materials of indoor unit.

2. Insert the indoor/outdoor electric cable from backside of indoor unit, and pull it out on the front side, then connect them.

3. Coat the flaring seal face with refrigerant oil and connect pipes. Cover the connection part with heat insulation materials closely, and make sure fixing with adhesive tape

Heat insulation material

Lid for right piping

Lid for under piping

Fix with adhesive tape

Indoor/outdoor electric cable and drain hose must be bound with refrigerant piping by protecting tape.

Lid for left piping

Drain hose

Piping

Indoor/outdoor electric cable

[Other direction piping]

Cut away, with a nipper, the lid for piping according to the piping direction and then bend the pipe according to the position of wall hole. When bending, be careful not to crash pipes. Connect beforehand the indoor/outdoor electric cable, and then pull out the connected to the heat insulation of connecting part specially.

Fixing the indoor unit body

Hang surely the unit body onto the upper notches of the mounting plate. Move the body from side to side to verify its secure fixing. In order to fix the body onto the mounting plate,hold up the body aslant from the underside and then put it down perpendicularly.

mounting plate

Unloading of indoor unit body

When you unload the indoor unit,please use your hand to arise

the body to leave agraffe,then lift the bottom of the body outward

slightly and lift the unit aslant until it leaves the mounting plate.

Easily-demount cleaning of indoor unit

Inlet grille can be taken down

Open the inlet grille,press the button of unlock in the left,then push it out of the socket and take out the inlet grille.

mounting plate

agraffe

Indoor unit

Connecting the indoor/outdoor Electric Cable

Removing the wiring cover

Remove terminal cover at right bottom corner of indoor unit, then take off wiring cover by removing its screws.

When connecting the cable after installing the indoor unit

1. Insert from outside the room cable into left side of the wall hole, in which the pipe has already existed.

2. Pull out the cable on the front side, and connect the cable making a loop.

When connecting the cable before installing the indoor unit

Insert the cable from the back side of the unit, then pull it out on the front side. Loosen the screws and insert the cable ends fully into terminal block, then tighten the screws. Pull the cable slightly to make sure the cables have been properly inserted and tightened. After the cable connection, never fail to fasten the connected cable with the wiring cover.

Note: When connecting the cable, confirm the terminal number of indoor and outdoor units carefully. If wiring

is not correct, proper operation can not be carried out and will cause defect.

1. If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similar qualified person. The type of connecting wire is H05/07RN-F or 245IEC57(YZW).

2. If the fuse on PC board is broken please change it with the type of T. 3.15A/250V.

3. The wiring method should be in line with the local wiring standard.

4. After installation, the power plug should be easily reached.

5. A breaker should be incorporated into fixed wiring. The breaker should be all-pole switch and the distance between its two contacts should be not less than 3mm.

Indoor unit

HSU-07HEA03/R2 HSU-09HEA03/R2 HSU-09HEA103/R2 HSU-12HEA03/R2 HSU-18HEA03/R2

HSU-22HEA03/R2

Outdoor unit

POWER

Power cable:

-mod 07-09-12:

- mod 18:

-mod 22:

connecting wiring:

-mod 07-09-12:

-mod 18:

3G1.0mm

3G2.5mm

LǃNǃ :

3ǃ4: LǃNǃ 3ǃ4:

-mod 22:

3G1.0mm 2X0.75mm

3G2.5mm 2X0.75mm

6G0.75mm

Outdoor unit

1.Installation of Outdoor Unit

Install according to

Drawing for the installation of indoor and outdoor units

2.Connection of pipes

To bend a pipe, give the roundness as large as possible not to crush the pipe ,and the bending radius should be 30 to 40 mm or longer. Connecting the pipe of gas side first makes working easier. The connection pipe is specialized for R410A.

Half union

Flare nut

Spanner

Torque wrench

Be careful that matters, such as wastes of sands, etc. shall not enter the pipe. The standard pipe length is 5m. If it is over 7m, the function of the unit will be affected. If the pipe has to be lengthened, the refrigerant should be charged, according to 20 g/m. But the charge of refrigerant must be conducted by professional air conditioner engineer. Before adding additional refrigerant, perform air purging from the refrigerant pipes and indoor unit using a vacuum pump,then charge additional refrigerant.

Forced fastening without careful centering may damage the threads and cause a leakage of gas.

Pipe Diameter

Liquid side 6.35mm(1/4")

Gas side 9.52mm(3/8")

Gas side 12.7mm(1/2")

Fastening torque

18N.m

42N.m

55N.m

Outdoor unit

Indoor unit

Outdoor unit

CAUTION

Max.Elevation:

max max

1=10m 2=15m

(07k 09k 12k) (18k 22k)

In case the elevation A is more than 5m, oil trap shoud be installed every 5~7m

3.Connection

Use the same method on indoor unit. Loosen the screws on terminal block and insert the plugs fully into terminal block, then tighten the screws. Insert the cable according to terminal number in the same manner as the indoor unit.

4.Attaching Drain-Elbow

Outdoor unit

Indoor unit

In case A is more than 5m

Max. Length:

In case the

max

1=15m

max

2=25m

pipe length B is more than 7m,

(07k 09k 12k) (18k 22k)

the refrigerant should be charged, according to 20 g/m.

If wiring is not correct, proper operation can not be carried out and controller may be damaged. Fix the cable with a clamp.

Oil trap

Indoor unit

If the drain-elbow is used, please attach it as figure.

Note: Only for heat pump unit.

Drain hose

Drain elbow

Outdoor unit

5.Purging Method:To use vacuum pump

Detach the service port's cap of 3-way valve, the

valve rod's cap for 2-way valve and 3-way's, connect

the service port into the projection of charge hose

(low) for gaugemanifold.Then connect the projection

of charge hose (center) for gaugemanifold into

vacuum pump.

Open the handle at low in gaugemanifold, operate

vacuum pump. If the scale-moves of gause (low)

reach vacuum condition in a moment, check again.

Vacuumize for over 15min. And check the level gauge

which should read -0.1 MPa (-76 cm Hg) at low

pressure side. After the completion of vacuumizing,

close the handle 'Lo' in gaugemanifold and stop the

operation of the vacuum pump.

Check the condition of the scale and hold it for 1-2min.

If the scale-moves back in spite of tightening, make

flaring work again, the return to the beginning of .

Open the valve rod for the 2-way valve to an angle of

anticlockwise 90 degrees.

After 6 seconds, close the 2-way valve and make

the inspection of gas leakage.

In case of gas leakage, tighten

No gas leakage?

parts of pipe connection. If

leakage stops, then proceed

steps.

2-way valve

Open

2-way valve

If it does not stop gas leakage, discharge whole refrigerants from the service port. After flaring work again and vacuumize, fill up prescribed refrigerant from the gas cylinder

Liquid Side

6.35mm(1/4")

Tube(for R410A)

Open

Gas Side

9.52mm(3/8")

12.7mm(1/2")

3-way valve

Gaugemanifold(for R410A)

Vacuum pump(for R410A)

3-way valve

Service port

90ofor 6 sec.

Anti countercurrent joint

Liquid Side

6.35mm(1/4")

2-way valve

HSU-07HEA03/R2 HSU-09HEA03/R2 HSU-09HEA103/R2 HSU-12HEA03/R2 HSU-18HEA03/R2

Liquid Side

6.35mm(1/4")

Gas Side

9.52mm(3/8")

12.7mm(1/2")

3-way valve

Gas Side

12.7mm(1/2")

Detach the charge hose from the service port, open

2-way valve and 3-way. Turn the valve rod anticlockwise

until hitting lightly.

To prevent the gas leakage, turn the service port's

cap, the valve rod's cap for 2-way valve and 3-way's

a little more than the point where the torque increases

suddenly.

After attaching the each caps, check the gas leakage

around the caps.

CAUTION:

1.If the refrigerant of the air conditioner leaks, it is necessary to discharge all the refrigerant. Vacuumize first, then charge the liquid refrigerant into air conditioner according to the amount marked on the name plate.

2-way valve

3-way valve

2-way valve

3-way valve

HSU-22HEA03/R2

2-way valve

Service port cap

2.Please do not let other cooling medium, except specified one (R410A), or air enter into the cooling circulation system. Otherwise, there will be abnormal high pressure in the system to make it crack and lead to personal injuries.

3-way valve

Valve rod cap

1.Power Source Installation

The power source must be exclusively used for air conditioner. (Over I0A) In the case of installing an air conditioner in a moist place, please install an earth leakage breaker. For installation in other places, use a circuit breaker as far as possible.

2.Cutting and Flaring Work of Piping

Pipe cutting is carried out with a pipe cutter and burs must be removed. After inserting the flare nut, flaring work is carried out.

1.Cut pipe

Flare tooling die

2.Remove burs

Flare tool for R410A

Clutch-type

0~0.5mm 1.0~1.5mm 1.5~2.0mm

clutch-type(Rigid-type)

Conventional flare tool

3.Insert the flare nut

Correct

Incorrect

4.Flare pipe

Lean Damage of flare Crack Partial Too outside

3.On Drainage

Please install the drain hose so as to be downward slope without fail. Please don't do the drainage as shown below.

Wing-nut type (Imperial-type)

Less than 5cm

It becomes high midway.

The end is immersed in water.

It waves. The gap with the ground

is too small

There is the bad smell from a ditch

Please pour water in the drain pan of the indoor unit, and confirm that drainage is carried out surely to outdoor. In case that the attached drain hose is in a room, please apply heat insulation to it without fail.

Check for Installation and Test Run

Please kindly explain to our customers how to operate through the instruction manual.

Check Items for Test Run

Gas leak from pipe connecting? Heat insulation of pipe connecting? Are the connecting wirings of indoor and outdoor firmly inserted to the terminal block? Is the connecting wiring of indoor and outdoor firmly fixed?

Put check mark in boxes

Is drainage securely carried out? Is the earth line securely connected? Is the indoor unit securely fixed? Is power source voltage abided by the code? Is there any noise?

Is the lamp normally lighting? Are cooling and heating (when in heat pump) performed normally? Is the operation of room temperature regulator normal?

Manual de instalación de aparato de aire acondicionado

Lea este manual antes de la instalación Explique el uso del aparato al usuario siguiendo las instrucciones de este manual.

Herramientas necesarias para realizar la instalación

1. Destornillador 5. Llave dinamométrica (17 mm, 22 mm, 26 mm) 9. Alicate 12. Avellanador

2. Sierra para metales 6. Cortador de tubo

3. Taladro 7. Llave para tuercas cónicas

4. Llave (17, 19 y 26 mm) 8. Cuchilla 11. Metro

Diagrama para la instalación de aparatos interiores y exteriors

10. Detector de fugas de gas o solución de agua jabonosa

Accesorios

Nº

ø 4X50

Clavo de acero, cemento

Tapón de plástico

Placa de soporte del tubo

Accesorio

Control remoto

Batería seca R-03

Placa de montaje

Manguera de drenaje

Tornillo ø4X25

Cubierta

Acolchado

Número

artículos

Componentes opcionales para la instalación de los tubos

Marca

࿆ ࿇ ࿈

࿉

࿊

࿋

࿌

Organización de la dirección de los tubos

Izquierda

Nombre del

componente

Cinta no adhesiva

Cinta adhesiva

Soporte (L.S) con tornillos

Conexión de cable eléctrico para interior y exterior Manguera de drenaje Material aislante de calor Cubierta de orificio de entubación

Izquierda trasera

Izquierda derecha

Derecha

Inferior

más de 10 cm

más de 5 cm

más de 10 cm

Il faut faire attention à la remontée du tuyau de drainage

más de 10 cm

Codo de drenaje

Las marcas de la a la que se muestran

࿆

࿌

en la figura representan los componentes.

La distancia entre la unidad interior y el suelo debe ser superior a 2 m.

más de

60 cm

más de 15 cm

652

140

500 140

Dimensiones de fijación al suelo de la unidad exterior (Unidades: mm)

HSU-07HEA03/R2 HSU-09HEA03/R2 HSU-09HEA103/R2 HSU-12HEA03/R2

HSU-18HEA03/R2

Fijación de la unidad exterior

319.5

115

580

115

Dimensiones de fijación al suelo de la unidad exterior (Unidades: mm)

HSU-22HEA03/R2

Fije la unidad a un bloque de cemento con pernos (ø10 mm) y tuercas firme y horizontalmente. Si instala la unidad sobre una pared, techo o tejado, instale un soporte con clavos o cables considerando la posibilidad de terremotos o viento fuerte. Si la vibración afectase a la casa, fije la unidad instalando una alfombra de absorción de vibraciones.

Unidad interior

Coloque la unidad sobre una superficie que pueda soportarla correctamente y no provoque vibraciones. Asegúrese de que el lugar no se ve afectado por calor o vapor

o en las cercanías y donde la unidad pueda funcionar sin

generad perturbaciones. Asegúrese de que el lugar permita un drenaje sencillo y en el que puedan conec Asegúrese de que el aire frío pueda distribuirse uniformemente por la

sala Coloque la unidad interior cerca de una toma de suministro eléctrico con es Coloque la unidad interior de modo se encuentre a más de 1 m de te

levisiones, radios, a En el caso de fijar el control remoto a una pared, colóquelo donde la unidad lám

paras fluorescentes de la sala.

tarse los tubos a la unidad exterior.

pacio suficiente alrededor. (Consulte los diagramas).

paratos inalámbricos y lámparas fluorescentes.

interior pueda recibir su señal mientras estén encendidas las

Selección del lugar de instalación

Seleccione el lugar menos afectado por la lluvia o la luz solar directa y suficientemente ventilado. Elija un lugar que permita soportar el peso de la unidad y que no amplifique el ruido y las vibraciones. Seleccione un lugar en el que los residuos y el viento ge

nerado por la unidad no cause una molestia a los vecinos. Coloque la unidad en un lugar en el que pueda dis

ponerse de la distancia de separación marcada

el símbolo

con

en la figura anterior.

Unidad exterior

Fuente de alimentación

Antes de insertar el enchufe de alimentación en la toma, compruebe que el voltaje no falla. La fuente de alimentación es la que figura en la placa de datos nominales.

stale el aparato en un circuito dedicado de alimentación.In

Debe existir una toma al alcance del cable de alimentación. No prolongue el cable cortándolo.

Selección de tubo

En esta unidad los tubos de líquido y gas deben aislarse debido a su baja temperatura de funcionamiento. Utilice componentes opcionales para conjuntos de entubación o tubos cubiertos con material de aislamiento equivalente.

Tubo de líquido Tubo de gas (ø)

(ø)

Para 07 09 12 Para 18 22

mm (1/4")

6,35

mm (3/8") 12,7 mm (1/2")

9,52

6,35

Unidad interior

1. Instalar la placa de montaje y ubicar el orificio en la pared

Al fijar por primera vez la placa de montaje

1. Nivele correctamente la placa a fijar contra la pared basándose en pilares o dinteles cercanos y fije temporalmente la placa con un clavo de acero.

2. Asegúrese de nuevo de que la placa se encuentre bien nivelada colgando una plomada desde el punto superior central de la placa. Una vez comprobado, fije la placa con el clavo de acero de fijación.

3. Busque la ubicación del orificio de pared A utilizando un metro.

B= 60mm

A=145mm

30mm

Al montar la placa de montaje fijándola a una barra lateral y un dintel

y Fije una barra de montaje (se vende por separado) a la barra lateral y el dintel, y asegure la placa a la barra de

montaje fijada.

y Consulte la sección anterior " Al fijar por primera vez la placa de montaje " para más información

acerca del orificio de la pared.

2.Practicar un orificio en la pared e instalar la cubierta del orificio de entubación

pendiente ligeramente descendiente hacia el exterior de la pared.

séllela con masilla después de la instalación.

3. Instalación de la unidad interior

Extracción de los tubos



z Practique un orificio de 60 mm de diámetro con

Cara interior Cara exterior

Orificio de pared de Grosor de la pared z Instale la cubierta del orificio de entubación y

60mm

(Sección del orificio de pared) ࿌ Orificio de entubación



[ Entubación trasera ]

z Extraiga los tubos y la manguera de drenaje y fíjelos con cinta adhesiva

[ Izquierda y Entubación trasera izquierda ]

z En caso de realizar la entubación por el lado izquierdo, corte con una cuchilla la cubierta de la entubación

izquierda.

z En caso de realizar la entubación a través de la parte trasera izquierda, doble los tubos de acuerdo con la

dirección de entubación que figura en la marca del orificio de entubación trasera izquierda, ubicada sobre los materiales aislantes.

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