CABINET TYPE AIR CONDITIONER
Operation & Installation Manual
HPU-42CH03
HPU-48CJ03
HPU-48HJ03
HPU-42HH03
HPU-42HI03
HPU-48HK03
HPU-48CK03
No.0150509772
B
Please read this operation manual before using the air conditioner.
Please keep this manual carefully and safely.
Content
Operation
Cautions
Parts
Operation hints
Energy saving
Maintenance
Trouble shooting
When problems occur
Indoor & outdoor unit connection
Tools necessary
Installation procedures
Others
1-2
3
4
5
6-7
8
9-10
11
12
13-18
19
Cautions
Disposal of the old air conditioner
Before disposing an old air conditioner
that goes out of use, please make sure
it's inoperative and safe. Unplug the air
conditioner in order to avoid the risk of
child entrapment.
It must be noticed that air conditioner
system contains refrigerants, which
require specialized waste disposal. The
valuable materials contained in a air
conditioner can be recycled. Contact
your local waste disposal center for
proper disposal of an old air conditioner
and contact your local authority or your
dealer if you have any question. Please
ensure that the pipework of your air
All these valuable materials may be taken
to a waste collecting center and used again
after adequate recycling.
Consult your local authorities for the name
and address of the waste materials
collecting centers and waste paper
disposal services nearest to your house.
Safety Instructions and Warnings
Before starting the air conditioner, read
the information given in the User's Guide
carefully. The User's Guide contains very
important observations relating to the
assembly, operation and maintenance of
the air conditioner.
conditioner does not get damaged prior
to being picked up by the relevant
waste disposal center, and contribute
to environmental awareness by
insisting on an appropriate, antipollution method of disposal.
Disposal of the packaging of your
new air conditioner
All the packaging materials employed
in the package of your new air
conditioner may be disposed without
any danger to the environment.
The cardboard box may be broken or
cut into smaller pieces and given to a
The manufacturer does not accept
responsibility for any damages that may
arise due to non-observation of the
following instruction.
Damaged air conditioners are not to
be put into operation. In case of doubt,
consult your supplier.
Use of the air conditioner is to be
carried out in strict compliance with the
relative instructions set forth in the User's
Guide.
Installation shall be done by professional
people, don't install unit by yourself.
waste paper disposal service. The
wrapping bag made of polyethylene
and the polyethylene foam pads
contain no fluorochloric hydrocarbon.
1
Cautions
For the purpose of safety, the air
conditioner must be properly grounded
in accordance with specifications.
Always remember to unplug the air
conditioner before opening inlet grill.
Never unplug your air conditioner by
pulling on the power cord. Always grip
plug firmly and pull straight out from
the outlet.
All electrical repairs must be carried
out by qualified electricians.
Inadequate repairs may result in a
major source of danger for the user of
the air conditoiner.
Specifications
The refrigerating circuit is leak-proof.
The machine is adaptive in following
situation
Applicable ambient temperature range:
Rated Maximum Minimum
27 32 18
19 23 14
35 43 10
24 26 6
20 27 15
14.5 -- - 7 24 -7
6 18 --
Cooling
Heating
Indoor
outdoor
Indoor
outdoor
DB C
WB C
DB C
WB C
DB C
WB C
DB C
WB C
Do not damage any parts of the air
conditioner that carry refrigerant by
piercing or perforating the air
conditioner's tubes with sharp or
pointed items, crushing or twisting any
tubes, or scraping the coatings off the
surfaces. If the refrigerant spurts out
and gets into eyes, it may result in
serious eye injuries.
Do not obstruct or cover the
ventilation grille of the air conditioner.
Do not put fingers or any other things
into the inlet/outlet and swing louver.
Do not allow children to play with the
air conditioner. In no case should
children be allowed to sit on the
outdoor unit.
2
Parts
1
POWER
ON/OFF
POWER
RUN
HEATER
TIMER
2
RUN
TIMER
ON/OFF
HEATER
Note:For cooling only unit,the "HEATER" light is
invalid;
ON/OFF: If pressing this button,the unit will enter
Auto Run mode according to the room temperature.
1
Inlet grill
2
Outlet grill
3
4
Outdoor unit
Indoor unit
1
Outlet grill
2
Operation panel
3
Inlet grill
4
Air filter [inside the unit]
Remote controller
1
2
HPU-42CH03 HPU-48CJ03
HPU-42HH03 HPU-48HJ03
B
A
A
U
T
O
OFF
MD
1
2
HPU-42HI03
HPU-48HK03
TEMP
ON
OFF
FAN
SWING
SLEEP
MODE
FRESH
HEALTH
CLOCK
SET
HIGH/SO
TIMER
HEAT
FILTER
LOCK
LIGHT
RESET
CODE
HPU-48CK03
3
Operation hints
Unit operation
Protection devices inside the unit will activate to stop unit operation, when ambient
temp. is extremely low or high.
When unit is running under high humidity in cooling or dehumidifying mode, condensate
might appear at outlet grill.
3-min delay protection
Unit will not restart until 3 min have elapsed for the protection of the unit.
Fan speed changes
When Fan speed is set at Auto in cooling mode, it will be automatically reduced as
room temp. is approaching temp. setting.
In dry mode, fan speed will change automatically.
Cold draft prevention
In heating mode, indoor fan will not run for the first 2-5 min. due to cold draft prevention.
Defrosting
When frost accumulates on heat exchanger in heating mode, unit will start defrosting
automatically.
During defrosting, both indoor and outdoor fan stop.
After defrosting, unit resumes running.
Use objectively
Heat pump works by means of absorbing outside heat to warm room air, so outdoor
temp. degree will affect unit's heating efficiency.
4
Energy saving
Keep proper room temp.
Too cold or too warm is no good
to your health, and power
consumption will be increased as
well.
Air filter should be periodically cleaned
If air filter is clogged:
It will cause poor cooling and
heating efficiency, higher power
consumption and even problem
may occur. In cooling operation,
water will flow out.
Use Timer effectively
You may use Timer mode to keep
a comfortable room temp.when
Proper temp.
ON
AM
8:00
OFF
PM
5:00
you wake up or come home from
outside.
Avoid direct sunlight
and air flow
Adjust air flow
properly
5
Maintenance
Disconnect power supply Don't touch it with wet
hand
Don't splash water directly on indoor
unit.
This could be
very dangerous
Don't spray any paint or insecticide
on the unit.
This will cause damage or even fire accident.
Don't wash with hot water
or solvent to clean the unit
Air filter cleaning
Pull it out from top as shown in Fig.
Use water or vacuum cleaner to clean it.
If it is extremely dirty, wash it with neutral
detergent or soap water.
Wash it with clean water and install it after
complete dry.
Caution:
Don't use hot water over 40 C, as this may cause damage to air filter.
Wipe air filter carefully.
6
Maintenance
Indoor and outdoor cleaning
Clean it with warm and wet cloth or with neutral detergent, then wipe it dry with
clean and soft cloth.
If air conditioner is very dirty, clean it with cloth soaked in neutral detergent,then
wipe off the detergent with clean water.
Don't use water higher than 40 C , which will cause discoloring and deformation.
Don't use insecticide or other chemical detergents.
After season maintenance
Let the unit run in Fan mode for half a day in a
fine weather to dry completely the unit inside.
Turn off the unit and pull out power plug.
There might be certain power consumption even
if unit is stopped.
Clean air filter and indoor unit, cover outdoor
unit after cleaning.
Before season maintenance
Check if there are obstacles at inlet and outlet of indoor and outdoor unit,
whick will reduce unit efficiency.
Don't fail to attach air filter after making sure it
is cleaned.
Dust will enter into unit causing damages or
faults if it is running without air filter.
To protect compressor at start, please connect external power supply to
the unit 12 hrs prior to starting. Also please keep the power supply switch
ON during the whole season.
7
Trouble shooting
Followings are not problems
Sound of water flowings are not
problems.
Sound of cracking is heard.
Smells are generated.
During operation, white fog or steam
comes out of indoor unit.
In cooling operation, unit switches to fan
operation.
During unit start and operation or at stop, a swishing or
gurgling noise may be heard. This noise is generated by
refrigerant flowing in the system.
During unit operation, a cracking noise may be heard.
This noise is generated by the casing expanding or
shrinking because of temperatuer changes.
This is because the system circulates smells from the
interior air such as the smell of cigarettes or the painting
on the unit.
When unit is running at places like restaurant where dense
edible oil fumeis always exist, this will happen.
To prevent frost from accumulating on indoor heat
exchanger, unit will switch to fan operation for a while
then resume cooling operation.
Unit will not restart after stop.
Won't start?
No outlet air or fan speed can't be changed in
dry mode.
In heating operation, water or
steam are blown out of indoor
unit.
In heating operation, indoor fan won't stop even
if unit is stopped.
Though ON/OFF button is set to
ON, unit won't resume cooling,dry
or heating operation in 3 min after
it is stopped, this is because of 3min-delay protection circuit.
Please wait 3 minutes
Unit will reduce fan speed repeatedly and automatically
if room temp. is too low in dry operation.
This occurs when frost
accumulated on the outdoor unit
is removed.
(during defrosting operation)
After unit stops, indoor fan will go on running until indoor
unit cools down.
8
When problems occur
Before asking services, please firstly check your unit according to following.
Air conditioner won't start.
Is power supply switch
turned on?
Power supply
switch is not set
at ON.
Are operation controlls
adjusted correctly
as specified?
Proper
temp
Are horizontal louvers
at up position (in
heating mode)?
Is city power supply normal?
Power
failure?
Poor cooling or heating
Is air filter too dirty?
Any doors or windows left
open?
Is leakage current breaker
activated?
This is very dangerous, please
disconnect power supply
immediately and contact your
dealer.
Are there any obstacles at inlet
or outlet grill?
Poor cooling
Is there any direct sunlight
in the room?
If there are unexpected heat
sources in the room?
If your unit still can't work properly after above mentioned checks, or following problems occur,
please stop it immediately and contact your dealer.
Fuses or circuit breakers often blow out.
Water comes out in cooling/dry operation.
Operation is abnormal or sound is heard.
If the fuse on PC board is broken please change it with the type of T6.3A/250VAC.
Too many people in the room?
9
When problems occur
Power supply
The parameter of power cord is over 5G 2.5mm2.
2
The parameter of connect cord is 4G 0.75mm
Air conditioner must use an exclusive line (over 30A)
When installation air conditioner in a wet place, try to use a circuit breaker against
current leakage.
For installation in other places, use circuit breaker as far as possible.
The breaker of the air conditioner should be all-pole switch ; and the distance between
its two contacts should be no less than 3 mm.
Such means for disconnection must be incorporation in the fixed wiring
.
10
Indoor & outdoor unit connection
Over 10cm
Over 10cm
Over 10cm
Over 100cm
power cable length
Approx
1.5m
pipe direction
Left
Bottom
Approx
2m
Rear
Right
Over 10cm
Over 10cm
Over 15cm
Over 60cm
Take HPU-42CH03
11
For Example
Tools necessary
Tools necessary
1. Screw driver
2. Hacksaw
3. 70mm dia. hole core drill
4. Spanner (dia. 17, 27mm)
5. Spanner (14, 17, 27mm)
6. Pipe cutter
7. Flaring tool
8. Knife
9. Nipper
10. Gas leakage detector or soap
water
11. Measuring tape
12. Reamer
13. Refrigerant oil
Standard accessories
Following parts shall be field
supplied
Mark
A
B
C
Parts name
Adhesive tape
Pipe clip
Drain hose
12
Installation procedures
Display of whole unit
Try to bring the packed unit to the installation place.
When it is inevitable to unpack the unit, be careful not to damage the unit. Wrap it with
nylon etc.
After unpacking, be sure to put it with the front side of the unit facing up.
Delivery
Note: When delivering, don't hold plastic
parts like inlet and outlet grill etc.
Installation of outdoor unit
Selection of installation place
Place strong enough to support the unit and will
not cause vibration and noise.
Place where discharged wind and noise doesn't
cause a nuisance to the neighbors.
Place where is less affected by rain or direct
sunlight and is sufficiently ventilated, or to install
a shield.
Place with enough space for smooth air flow.
over 10cm
Facing up
over 30cm
over 10cm
over 15cm
over 60cm
Fixing of the unit
Fix outdoor unit using M10 bolt to concrete floor horizontally.
If installed on the wall or on top of a roof, bracket should be fixed securely to
resist earthquake or storms.
Use rubber pad during installation against unit vibration.
410
1008
HPU-42CH03 HPU-48CJ03 HPU-42HI03
HPU-42HH03 HPU-48HJ03
447
40
3
HPU-48CK03
580
948
HPU-48HK03
180
Installation dimension of outdoor unit (mm)
13
380
Installation procedures
Installation of indoor unit
Selection of installation place
Place where it is easy to route drainage pipe and outdoor piping.
Place away from heat source and with less direct sunlight.
Place where cool and warm air could be delivered evenly to every corner of the room.
Place near power supply socket. Leave enough space around the unit (refer to installation
drawings).
Fixing of the unit
Position of the wall hole
1.
Wall hole should be decided according to installtion place and piping direction. (refer
to installation drawings)
Making a wall hole
2.
Drill a hole of 70mm dia. with a little slope towards outside.
Install piping hole cover and seal it with putty after installation.
INDOOR SIDE
wall hole
70mm
OUTDOOR SIDE
wall thickness
( Cross section of wall hole )
Fixing of indoor unit
To prevent it from fall off, please fix the unit with fall-prevention fitting at wall and
L-shaped metal at floor.
Self-tapping
screw
all-prevention fitting metal
Wood screw
Please install the whole unit
horizontally,with a slop of 1 degree at
front and rear,left and right.
L-shaped metal
14
Installation procedures
Installation of fall-prevention fitting metal:
Fix the fitting metal to the wall by screws so that there is no clearance between them.
With the unit set up vertically, fix the fitting metal to the unit with screws while making an
adjustment at the long portion of the hole so that there is no clearance between the upper
surface and the fitting metal.
Installation of L-shaped metal
Fix to the unit by screws so that there is no clearance between the fitting metal and
the unit.
After confirming that the unit has been set up vertically to the floor, fix it to the floor by
bolt.
Piping connection
Connecting method
1.
Apply refrigerant oil at half union and flare nut.
To bend a pipe, give the roundness as large as possible not to crash the pipe.
When connecting pipe, hold the pipe centre to centre then screw nut on by hand,refer
to Fig.
Be careful not to let sundries, such as sands enter the pipe.
Forced fastening without centering may
damage the threads and cause a gas leakage.
Pipe dia Fastening torque
Liquid pipe 9.52mm(3/8")
Gas pipe 19.05mm(3/4")
15
29.4N.m
117.7N.m
Installation procedures
2. Piping connection of indoor unit
Arrangement of piping and drainage pipe
After opening inlet grill, you will see a control
box as shown in the Fig.
Remove the cover before wiring work.
Cut away, with a hammer or a saw, the lid for piping according to piping direction.
Insulation material
Drain hose
Copper tube
Connecting electric cable
for indoor and outdoor unit
According to the piping method, connect the piping on indoor unit with union of connecting
pipe.
Arrange the piping as per the wall hole and bind drain hose connecting electric cable and
piping together with polyethylene tape.
Insert the bound piping connecting electric cable and drain hose through wall hole to connect
with outdoor unit.
Arrangement of drain hose
Drain hose shall be placed in under place.
There should be a slope when arrange drain hose. Avoid up and down waves in drain hose.
Indoor unit
Up
Slope
Good
Down
Bad
If humidity is high, drain pipe( especially in room and indoor unit ) must be covered
with insulation material.
16
Installation procedures
3. Piping connection of outdoor unit.
Connect the connecting pipe and inlet and outlet liquid pipe according to the piping
method.
4.Purging method
Discharge the air out of the indoor unit and the refrigerant pipe by vacuumizing
(1) Fasten all the nuts of the indoor and outdoor pipes to make these parts out of leakage.
(2) Under the condition of the complete close of the indoor and outdoor valve center (both
liquid and gas side),dismount the repair valve cap.Vacuumizing through the charge
mouth of the repair valve.
(3) After vacuumizing fasten the repair valve,and dismount the cap of the big and small
stop valve,then loosen the stop valve center completely and fasten the big and small
stop valve.
5.Extra charging amount of the refrigerant
When piping is longer than 5 m, charge additional refrigerant specified in this list.
Pipe length
Refrigerant charge (g)
5m 10m 15m 20m
650 975325
25m
1300
30m
1625
17
Installation procedures
Electric wiring
Note:
Electric wiring must be done by qualified person.
Use copper wire only, the parameter of connecting cable is H07RN-F 4G 0.75mm
The power cable should be over 5G2.5mm2, the power cable and connecting cable
are self-provided.
The power supply connects from the outdoor unit.
Wiring of indoor unit
Insert the cable from outside the wall hole where piping already exist.
Pull it out from front.
Loosen terminal screws and insert cable end fully into terminal block, then tighten it.
2
.
Pull the cable gently to make sure it is tight.
Replace cover after wiring.
OK NO
terminal block
Wiring of outdoor unit
Insert the cable from inside the wall hole
table clamp
where piping already exists.
Pull it out from front.
Loose terminal screw and insert cable end fully
into terminal block, then tighten it.
Pull the cable gently to make sure it is tight.
Replace cover after wiring.
HPU-42CH03 HPU-48CJ03 HPU-48HJ03 HPU-42HH03 HPU-42HI03 HPU-48HK03
INDOOR UNIT TERMINAL BLOCK
1
2
3
Y/G
N 1 2 3R S T
Y/G
OUTDOOR UNIT
TERMINAL BLOCK
POWER SUPPLY
Note:
When connecting indoor and outdoor wire, check the number on indoor and outdoor
terminal blocks.Incorrect wiring may damage air conditioner's controller or cause
operation failure.
18
Others
1. Pipe cutting and flaring
Be sure to carry out deburring after pipe cutting with a pipe cutter.
Insert flaring tool to make a flare.
Correct
Liquid pipe
Gas pipe
Incorrect
Lean Damaged flare Crack Partial Too outside
Pipe dia. Dimension A(mm)
9.52mm (3/8")
19.05mm (3/4")
1.0 ~ 1.8
1.4 ~ 2.2
A
Flaring tool
2.Installation inspection and test run:
Please operate unit according to this Manual.
Items to be checked during test run. Please made a " "in " "
Are there any gas leakage?
How is insulation at piping connection carried out?
Are electric wires of indoor and outdoor unit firmly inserted into terminal block?
Is electric wiring of indoor and outdoor securely fixed?
Is draminage securely carried out?
Is earth line ( grounding ) securely connected?
Is power supply voltage abided by the code?
Is there any noise?
Is control display normal?
Is cooling operation normal?
Is room temp. regulator normal?
19
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