Haier AB12SC2VHA, AB18SC2VHA, AD12SL2VHA, AD12SL2VHB, AD18SL2VHA Installation Guide

...
Installation Manual
Ductless Split Air Conditioner
Indoor Outdoor
AW12LC2VH* AW18LC2VH* AD12SL2VH* AD18SL2VH*
AB12SC2VH* AB18SC2VH*
1U12LC2VHA 1U18LC2VHA
Table of Cont ents
Nomenclature ............................................................................................................................... 2
................................................................................................................... 3
Safety ........................................................................................................................................... 4
Section A - Outdoor Unit Installation ........................................................................................... 7
Section B - Indoor Unit Installation - Wall Mount ..........................................................................13
Section C - Indoor Unit Installation - Cassette ..............................................................................17
Section E - Wired Controller YR-E17 .............................................................................................29
Section F - Wireless Remote Cotroller ...........................................................................................37
0010586610
ENGLISH
1 U 18 LC 2 V H A
1 U 18 ES 2 V H A
Unit Type A = Indoor Unit 1 = Single Zone Outdoor 2 = Two Zone Outdoor 3 = Three Zone Outdoor 4 = Four Zone Outdoor
Nomenclature
Nomenclature
Product Revision
Unit Type U = Outdoor B = Cassette Type Indoor D = Slim Duct Type Indoor M = Mid Static Duct Type Indoor H = High Static Duct Type Indoor W = Wall Mount Type Indoor
Nominal Capacity
In Btu/hr (x 1000)
Product Family
- MS
- LC
- SL
- SC
System Type H = Heat Pump C = Cool Only
Compressor Speed V = Variable Speed
Voltage 1 = 115V 2 = 230V
PAGE 2
INTRODUCTION
Outdoor 1U12LC2VH 1U18LC2VH 1U12LC2VH 1U18LC2VH 1U12LC2VH 1U18LC2VH
Model Name
Operating
Range
Power Supply
Outdoor Unit
Refrigerate
Line
System 12LC 18LC 12LCSL 18LCSL 12LCSC 18LCSC
Outdoor 1U12LC2VHA
Indoor
Cooling °F(°C) 0~115(-18~46) 0~115(-18~46) 0~115(-18~46) 0~115(-18~46) 0~115(-18~46) 0~115(-18~46)
Heating °F(°C) 5~75(-15~24) 5~75(-15~24) 5~75(-15~24) 5~75(-15~24) 5~75(-15~24) 5~75(-15~24)
Voltage, Cycle,
Phase V/Hz/-
Compressor Type DC Inverter Driven Rotary
Maximum Fuse
Size A
Minimum Circuit
Amp A
Dimension:
Height in (mm)
Dimension:
Width in (mm)
Dimension:
Depth in (mm)
Weight (Ship/
Net)- lbs (kg)
Dimension:
Height in (mm)
Dimension:
Width in (mm)
Dimension:
Depth in (mm)
Max. Ex ternal
Static Pressure
in.W.G(Pa)
Drainpipe Size
O.D. in
Internal Conden-
sate Pump
Max. Drain-Lift
height in(mm)
Grill Model NA NA P1B-890 (O)/(I) P1B-1210 (O)/(I) PB-700IB PB-700IB
Weight (Ship/
Net)- lbs (kg)
Connections Flare Flare Flare Flare Flare Flare
Liquid O.D. in 1/4 1/4 1/4 1/4 1/4 1/4
Suction O.D. in 3/8 1/2 3/8 1/2 3/8 1/2
Factory Charge
Oz
Maximum Line
Length Ft / m
Maximum Height
Ft / m
AW12LC2VH* AW18LC2VH* AD12SL2VH* AD18SL2VH* AB12SC2VH* AB18SC2VH*
208-230/60/1 208-230/60/1 208-230/60/1 208-230/60/1 208-230/60/1 208-230/60/1
15 25 15 25 15 25
15 15 15 15 15 15
21 1/4 (540) 27 (688) 21 1/4 (540) 27 (688) 21 1/4 (540) 27 (688)
30 3/4 (780) 31 7/8 (810) 30 3/4 (780) 31 7/8 (810) 30 3/4 (780) 31 7/8 (810)
9 5/8 (245) 11 5/16 (288) 9 5/8 (245) 11 5/16 (288) 9 5/8 (245) 11 5/16 (288)
75.4/68.8
(34.2/31.2)
11(280) 12 3/4 (322) 7 5/16 (185) 7 5/16 (185) 10 1/4 (260) 10 1/4 (260)
33 5/8 (855) 39 1/4 (997) 33 7/16 (850) 46 1/16 (1170) 22 7/16(570) 22 7/16(570)
8 1/16 (204) 9 1/4 (235) 16 9/16 (420) 16 9/16 (420) 22 7/16(570) 22 7/16(570)
NA NA 0.16 (40) 0.16 (Pa) NA NA
NA NA 1 1/4 1 1/4 1 1/4 1 1/4
NA NA Standard Standard Standard Standard
NA NA 27 9/16 (700) 27 9/16 (700) 27 9/16 (700) 27 9/16 (700)
26.9/22.05 (12.2/10)
42.32 45.86 42.32 45.86 42.32 45.86
50/15 83/25 50/15 83/25 50/15 83/25
33/10 50/15 33/10 50/15 33/10 50/15
1U18LC2VHA 1U18LC2VHA 1U18LC2VHA1U12LC2VHA 1U12LC2VHA
100.3/94.8 (45.5/43)
35.3/28.7 (16/13)
75.4/68.8
(34.2/31.2)
47.2/36.8
(21.4/16.7)
100.3/94.8 (45.5/43)
62.4/51.4
(28.3/23.3)
75.4/68.8
(34.2/31.2)
61.3/47
(27.8/21.3)
100.3/94.8 (45.5/43)
61.3/47.0
(27.8/21.3)
ENGLISH
INTRODUCTION
PAGE 3
SAFETY OVERVIEW
Read These Safety Precautions
Be sure to read the safety precautions before conducting work. The items are classied into “Warning” and “Caution.” The “Warning items are especially important since they can lead to death or serious injury if not followed closely. The “Caution”
items can also lead to serious accidents under some conditions if they are not followed. Therefore, be sure to observe all safety
ENGLISH
precautions listed here.
This symbol means be careful when doing this procedure or touching this equipment.
ᴏ This symbol indicates a prohibited action.
This symbol means that an action must be taken; the action will be listed next to the symbol.
After the repair work is complete, be sure to conduct a test operation to ensure that the equipment operates properly; explain the safety precautions for operating the equipment to the customer.
Warning
Disconnect the power cable from electrical socket before disassembling equipment for repair. Working on equipment that is connected to a power supply can cause an electrical shock.
If the refrigerant gas discharges during the repair work DO NOT touch the discharging refrigerant gas. The refrigerant gas can cause frostbite.
Before disconnecting the suction or discharge pipe of the compressor at the welded section, recover the refrigerant gas in a well-ventilated area. If refrigerant gas remains inside the compressor, the refrigerant gas or the refrigerating machine oil will discharge when the pipe is disconnected and may
cause injury.
If the refrigerant gas leaks during the repair work, ventilate the area. The refrigerant gas can generate
toxic gases when it contacts ames.
The step-up capacitor supplies high-voltage electricity to the electrical components of the outdoor unit. Be sure to discharge the capacitor completely before conducting repair work. A charged capacitor can cause electrical shock.
Be sure to use parts listed in the service parts of the applicable model and appropriate tools to conduct repair work. Never attempt to modify the equipment. The use of inappropriate parts or tools can cause electrical shock, excessive heat
generation, or re.
When relocating the equipment make sure that
the new installation site has sucient strenght to
withstand the weight of the equipment. If the new
installation site does not have sucient strength
and if the installation work is not conducted
securely, the equipment can fall and cause injury.
Be sure to install the product correctly by using the standard installation frame provided. Incorrect use of the installation frame and improper installation
can cause equipment to fall, resulting in injury.
Do not repair the electrical components with wet hands. Working on equipment with wet hands can cause electrical shock.
Do not clean the equipment by splashing water. Washing the unit with water can cause an electrical shock.
Make sure that the unit is grounded when reparing the equipment in a wet or humid place to avoid electrical shocks.
Be sure to turn o the power switch when cleaning
the equipment; the internal fan rotates at a high
speed and may cause injury.
Do not tilt the unit when removing it. Water inside
the unit can spill, wetting the oor.
Be sure to check that the refrigeration cycle section
has cooled down suciently before conducting
repair work. Working on the unit when the refrigerating cycle is hot can cause burns.
Use the welder in a well-ventilated place. Using the welder in an enclosed room can cause oxygen
deciency.
Be sure to use a dedicated power circuit for the equipment; follow appropriate technical standards for the electrical equipment, the internal wiring regulations, and the instruction manual for installation when conducting electrical work.
Insucient power circuit capacity and improper electrical work can cause an electrical shock or re.
PAGE 4
INTRODUCTION
SAFETY OVERVIEW
Read These Safety Precautions
Be sure to use the specied cable to connect
between the indoor and outdoor units. Make the connections securely and route the cable properly so that there is no force pulling the cable at the connection terminals.
When connecting the cable between the indoor and outdoor units make sure that the terminal cover
does not lift o or dismount because of the cable.
If the cover is not mounted properly, the terminal connection section can cause an electrical shock,
excessive heat generation, or re.
Do not damage or modify the power cable.
Damaged or modied power cables can cause electrical shock or re. Placing heavy items on the
power cable and heating or pulling the power cable can damage the cable.
Do not mix air or gas other than the specied
refrigerant (R=4 10A/R22) in the refrigerant system. If air enters the refrigerant system, an excessively high pressure results, causing equipment damage
and injury.
If the refrigerant gas leaks, be sure to locate the leak and repair it before charging the refrigerant. If the leak cannot be located and the repair work cannot be stopped, be sure to perform pump-down and close the service valve to prevent the refrigerant gas from leaking into the room. The refrigerant gas itself is harmless, but it can generate toxic gases
when it contacts ames, such as fan and other
heaters or stoves and ranges.
When replacing the remote control battery, be sure to safely dispose of the battery to prevent children from swallowing it.
Do not install the equipment in a place where there is a possibility of combustable gas leaks. If combustible gas leaks and remains near the unit, it
may cause a re.
Be sure to install the packing and seal on the installation frame correctly. If the packing and seal are not properly installed, water can spill out,
wetting furniture and the oor.
ENGLISH
Replace power cables and lead wires if they are scratched or deteriorated. Damaged cable and wires can cause electrical shock, excessive heat
generation, or re.
Check to see if the parts are mounted correctly, that the wires are connected correctly, and that connections at soldered or crimped terminals are secure. Improper installation and connections can cause excessive heat generation, electrical shock,
and re.
If the installation platform or frame has deteriorated or corroded, replace it. Corroded platform or frames
can cause the unit to fall, resulting in injury.
Check to make sure that the equipment is grounded. Repair it if it is not properly grounded. Improper grounding can cause an electrical shock.
Be sure to measure the installation resistance of the repair. Be sure that the resistance is 1 M ohm or higher. Faulty installation can cause an electric shock.
Be sure to check the drainage of the indoor unit after the repair. Faulty drainage can cause the water
to spill, wetting the furniture and the oor.
Important Safety Related
Installation Information
Indoor Clearances: If noncompliant may lead to temperature
control complaints.
Wire Sizing: If noncompliant may lead to communication errors and inverter irregular operation.
Splices in Field Wiring: Splices between the wires that connect between the outdoor and indoor unit should be avoided. Communication errors may occur if noncompliant.
Sealing Penetrations: If penetrations at back of unit are not sealed, unconditioned air may be drawn into the back of the indoor wall mount unit. Temperature control and capacity complaints may occur.
INTRODUCTION
PAGE 5
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Section A - Outdoor Unit Installation
Step 1 - Installation of the Outdoor Unit
Attaching Drain Elbow to Outdoor Unit
(Heat Pump models only)
1.1
Step - 1.1
If attaching the supplied drain elbow to the outdoor unit, do so prior to attaching the refrigerant lines and wiring.
Electrical Connections for the Outdoor Unit
1.2
Step - 1.2
Remove the cover plate of the outdoor unit to expose the terminal block connections.
1.3
Step - 1.3
Connect the wiring for both the power source and indoor wiring. Wire the system according to applicable national / local codes. Verify that the wiring connections for the indoor unit match wire for wire. (1-1, 2-2, 3-3, Gnd-Gnd). Failure to wire the system correctly may lead to improper operation or component damage.
ENGLISH SECTION A
Step 1.1
Step 1.3
Step1.2
Step 1.4
1.4
Step - 1.4
Replace the cover plate.
Step 2 - Interconnecting the Indoor and Outdoor Units
*See indoor section A, B, or C for electrical connections.
Piping
The standard lineset length is 25ft. If the installation length is
12K,
18K model. (Illustration 4)
outdoor unit valves.
chart.
2.1
Step - 2.1
Refrigerant piping connections for the mini-split system are
use caution to prevent dirt or debris from entering the tubing. Remember to place the nut on the pipe before creating the
CAUTION
Outdoor unit
Outdoor unit
Outdoor unit
Indoor unit
B
A
Max. Elevation: A Max
= 33ft / 10m (09k / 12k) = 50ft / 15m (18k / 24k) In case the height of A is more than
Oil trap
B
Indoor unit
A
15ft / 5m, an oil trap should be installed every 16-23ft /5-7m Max. Length: B Max
= 50ft / 15m (09k / 12k) = 83ft / 25m (18k / 24k)
B
Indoor unit
A
Illustration 4
2.2
Step - 2.2
To join the lineset piping together, directly align the piping
connection.
INSTALLATION
Step 2.2Step 2.1
PAGE 7
2.3
Step - 2.3
Two wrenches are required to join the are connections, one
standard wrench, and one torque wrench. See Table 1 for the
specic torque per piping diameter.
Forced fasteningwithout carefulcentering may
damagethe threads and cause a leakageofgas.
Pipe Diameter(ǿ)Fastening torque
Liquid side6.35mm(1/4") 18N.m/13.3Ft.lbs
Liquid/Gas side9.52mm(3/8") 42 N.m/30.1Ft.lbs
Gasside12.7mm(1/2") 55N.m/40.6Ft.lbs
Gasside15.88mm(5/8") 60N.m/44.3Ft.lbs
ENGLISHSECTION A
Half union
Spanner
Flarenut
Torque wrench
Table 1
Step 3 - Leak Test and Evacuation
Leak Test
Hazard of Explosion! Never use an open ame to detect gas
leaks. Explosive conditions may occur. Use a leak test solution or other approved methods for leak testing. Failure to follow recommended safe leak test procedures could result In death
or serious injury or equipment or property damage.
Use only dry nitrogen with a pressure regulator for pressurizing unit. Do not use acetylene, oxygen or compressed air or mixtures containing them for pressure testing. Do not use mixtures of a hydrogen containing refrigerant and air above atmospheric pressure for pressure
testing as they may become ammable and could result in
an explosion. Refrigerant, when used as a trace gas should only be mixed with dry nitrogen for pressurizing units. Failure to follow these recommendations could result in death or
serious injury or equipment or property damage.
Step 2.3
Step 3.1 Step 3.2
3.1
Step - 3.1
Using a tank of nitrogen with attached regulator, charge the system with 150 PSIG of dry nitrogen. Use adapter AD-87
(eld supplied) to connect to the valve. Check for leaks at the are ttings using soap bubbles or other detection methods.
If a leak is detected, repair and recheck. If no leaks are detected, proceed to evacuate the system.
System Evacuation
3.2
Step - 3.2
Attach a manifold gauge, micron gauge, and vacuum pump
to the suction line port using adapter AD-87 (eld supplied).
(Illustration 5)
Evacuate the system to 350 microns. Close the vacuum pump valve and check the micron gauge. If the gauge rises above 500 microns in 60 seconds, evacuation is incomplete or there is a leak in the system. If the gauge does not rise above 500 microns in 60 seconds, evacuation is complete.
Illustration 5
PAGE 8
INSTALLATION
3.3
Step - 3.3
Remove the adapter and hose connection from the suction line port, and replace the cap.
3.4
Step - 3.4A & 3.4B
Remove the cap from the liquid line valve. Using the hex wrench, open the valve, then replace and tighten the cap.
3.5
Step - 3.5A & 3.5B
Remove the cap from the suction line valve. Using the hex wrench, open the valve, then replace and tighten the cap.
3.6
Step - 3.6
Wrap the lineset, drain line, and wiring starting at the bottom of the bundle with an overlap type wrap, concluding at the piping hole. Use a sealant to seal the piping hole opening to prevent weather elements from entering the building. (Illustration 6)
Verify the condensate drain line has a constant pitch
downward for proper water ow. There should be no kinks or rises in the tubing which may cause a trapping eect
resulting in the failure of the condensate to exit the piping.
ENGLISH SECTION A
Step 3.3 Step 3.4A
Step 3.4B
Step 3.5B
Step 3.5A
Step 3.6
It becomes
high midway.
Theend is imm­ersed in water.
It waves.
Thegap with the
ground is too small
Illustration 6
Lessthan
5cm
Thereisthe bad smellfrom a sewer
INSTALLATION
PAGE 9
Step 4 - Charging
See Steps 5.2 - 5.5 for evacuating the system prior to charging. The standard lineset length is 25ft. If the installation
length is dierent, adjust the refrigerant charge by .2 oz / ft. for the 9K, 12K, 18K, and 24K model. (Step 4 - Illustration 4)
ENGLISHSECTION A
This product contains uorinated greenhouse gases covered by the Kyoto Protocol. Do not vent into the atmosphere.
Refrigerant type: R410A GWP* value: 1975 GWP = global warming potential
Please ll in with indelible ink,
• 1 the factory refrigerant charge of the product
• 2 the additional refrigerant amount charged in the eld and
• 1+2 the total refrigerant charge on the refrigerant charge
label supplied with the product.
The lled out label must be adhered in the proximity of the
product charging port (e.g. onto the inside of the stop valve cover).
A - contains uorinated greenhouse gases covered by the
Kyoto Protocol
B - factory refrigerant charge of the product: see unit name
plate
C - additional refrigerant amount charged in the eld
D - total refrigerant charge E - outdoor unit F - refrigerant cylinder and manifold for charging
Refrigerant Charge Label
System Test
Please kindly explain to our customers how to operate through the instruction manual.
Check Items for Test Run
Put check mark in boxes
 No gas leak from linesets?  Are the linesets insulated properly? Are the connecting wirings of indoor and outdoor rmly
inserted to the terminal block?
Is the connecting wiring of indoor and outdoor rmly
xed?
 Is condensate draining correctly?  Is the ground wire securely connected? Is the indoor unit
securely xed?
 Is power source voltage correct according to local code?  Is there any noise?  Is the lamp normally lighting?  Are cooling and heating (when in heat pump) performing
normally?
 Is the operation of room temperature sensor normal?
Contains fluorinated greenhouse gases covered by the Kyoto Protocol
R410A
2
1=
2=
oz
oz
1
1+2=
FE
oz
A
B
C
D
PAGE 10
INSTALLATION
Section 5 - Explaining Operation to the End User
Protection wa lls
Using the OPERATING INSTRUCTIONS, explain to the user how to use the air conditioner (the remote controller, removing the air lters, placing or removing the remote controller from the remote controller holder, cleaning methods, precautions for
operation, etc.)
Recommend that the user read the OPERATING INSTRUCTIONS carefully.
Section 6 - Seacoast Application
The outdoor unit should be installed at least ½ mile away from the salt water, including seacoasts and inland waterways. If the unit installed from ½ mile to 5 miles away from the salt water, including seacoasts and inland waterways, please follow the installation instruction below.
Install the outdoor unit in a place (such as near buildings etc.) where it can be protected from sea breeze which can damage the outdoor unit.
ODU
ENGLISH SECTION A
Sea breeze
Sea
ODU
Sea breeze
ODU
Sea
If you cannot avoid installing the outdoor unit by the seashore, construct a protection wall around it to block the sea breeze.
A protection wall should be constructed with a solid material such as
concrete to block the sea breeze and the height and the width of the wall
ODU
should be 1.5 times larger than the size of the outdoor unit. Also, secure over 28 in (700mm) between the protection wall and the outdoor unit for
Sea
Sea breeze
ODU
exhausted air to ventilate.
Install the outdoor unit in a place where water can drain smoothly.
• If you cannot nd a place satisfying above conditions, please contact manufacturer. Make sure to clean the sea water and the
dust on the outdoor unit heat exchanger.
INSTALLATION
PAGE 11
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Section B - Indoor Unit Installation - Wall Mount
Required Tools for Installation
Drill
Wire Snipper
• Hole Saw 2 3/4”
Vacuum pump
Soap-and-water solution or gas leakage
detector
Torque wrench
17mm, 22mm, 26mm
Tubing cutter
Flaring tool
Razor knife
Measuring tape
Level
Micron gauge
Nitrogen
• Mini-Split AD-87 Adapter (1/4” to 5/16”)
A - Non-adhesive Tape
B - Adhesive Tape
C - Saddle (L.S.) with screws
D - Electrical wiring
E - Drain hose (Included)
F - Insulation
G - Piping hole cover (Included)
Step 1 - Preparation
Procedure for Selecting the Location
Choose a place solid enough to bear the
weight and vibration of the unit and where
the operation noise will not be amplied.
Choose a location where the hot air
discharged from the unit or the operation noise and will not cause a nuisance to the neighbors of the user.
• There must be sucient space for
carrying the unit into and out of the site.
• There must be sucient space for air
passage and no obstructions around the air inlet and air outlet.
The site must be free from the possibility of ammable gas leakage in a nearby
place.
Locate the unit to avoid noise and discharged hot air will not annoy the neighbors.
Install units, power cords and inter-unit cables at least 10ft away from television and radio sets. This is to prevent interference to images and sounds. (Noise may be heard even if they are more
ENGLISH SECTION B
than 10ft away depending on radio wave conditions.)
• Since drain ows out of the outdoor unit,
do not place anything under the unit that must be kept away from moisture.
Note:
1) Cannot be installed hanging from ceiling or stacked.
2) If installing on a high place such as a roof, with a fence or guard rail around it.
3) If there is a potential for accumulated snow to block the air inlet or heat ex­changer, install the unit on a higher base.
4) R-410A refrigerant is a safe, nontoxic and
nonammable refrigerant. However, if
there is a concern about a dangerous level of refrigerant concentration in the case of refrigerant leakage, add extra ventilation.
5) Avoid installing the outdoor unit where corrosive gases, such as sulfur oxides, am­monia, and sulfurous gas, are produced. If unavoidable, consult with an installation specialist about using a corrosion-proof or anti-rust additive to protect the unit coils.
Clearances of Indoor and Outdoor Units
This picture is for reference only. Your product may look dierent. Read this manual before installation. Explain the operation of the unit to the user according to
this manual.
The models adopt HFC free refrigerant R410A
Attention must be paid to
more than 2in.
more than
4in.
Arrangement of piping directions
Rear left
Left
Below
The marks from to
G
in the
gure are the name of the parts. The distance between the indoor unit and the
oor should be more
than 6 feet.
more than 24in.
Rear right
Right
A
more than 4in.
the pitch of drain hose
more than 4in.
more than 4in.
G
Floor fixing dimensions of the outdoor unit (Unit: inch)
19 5/8”
23”
with bolts
surface, roof or
Z
5 1/2”
10 1/16”
4 1/2”
12 5/8”
A
F
C
Fixing of outdoor unit
D
E
1 2
Model
1U12LC2VHA
1U18LC2VHA
Fix the unit to concrete or block (10mm) securely.
When
rooftop,
earthquake and strong wind.
of If vibration may affect the by attaching a
Dimensions(inches)
1 x2
5 1/2”
4 1/2”
tting the unit to wall
x the unit securely in consideration
house, xtheunit
vibration-proof mat.
more than 6in.
INSTALLATION
PAGE 13
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