5.2 Open-loop control unit.......................................................................................................................45
5.3 Analysis unit ......................................................................................................................................45
5.3.1 Mount the cover........................................................................................................................45
Sample changerRS 232 (9-pole Sub-D connector) for analysis unit
Open-loop control
unit
65 × 245 × 190 mm (2.56 × 9.65 × 7.48 in.)
2.7 kg (packed)
2 x IR interfaces to the open-loop control unit on the front side
1 x RS 232 (9-pole Sub-D socket) for sample changer
2 x RS 232 C for PC/LIMS
1 x Centronics for printer
Wireless connection to LIMS or printer for the transfer of the
results with IR interfaces
Serial RS 232 interface for PC or CCD scanner
8-pole round socket for PS/2 compact keyboard
CertificationCE compliant
6
Page 7
Section 2General information
WARNING
It is forbidden to remove, bypass or override safety devices, safety functions and monitoring
devices.
WARNING
The manufacturer is not responsible for any damages due to misapplication or misuse of this
product including, without limitation, direct, incidental and consequential damages, and totally
excludes such damages as permitted under applicable laws.
The user is solely responsible to identify critical application risks and install appropriate
mechanisms to protect processes during a possible equipment malfunction.
2.1Safety information
Read this entire manual carefully before unpacking, setting up or operating the device.
Pay attention to all hazard and warning notes. Failure to do so could result in serious
injury to the operator or damage to the device.
To prevent damage to or impairment of the device's protection equipment, the device may
only be used or installed as described in this manual.
2.1.1Hazard notes in this manual
Indicates a potentially or imminently hazardous situation that, if not avoided, can result in death or
serious injury.
Indicates a potentially or imminently dangerous situation that, if it is not avoided, can lead to
death or to serious injuries.
Indicates a possible dangerous situation that can have minor or moderate injuries as the result.
Indicates a situation that, if it is not avoided, can lead to damage to the device. Information that
requires special emphasis.
Note: Information that supplements points in the main text.
2.1.2Warning labels
DANGER
WARNING
CAUTION
NOTICE
Read all labels and tags attached to the device. Failure to do so could result in personal
injury or damage to the device.
This symbol, if noted on the instrument, references the instruction manual for operation and/or safety
information.
7
Page 8
General information
18-32 kg (39.7-70.5 lbs
This symbol may be found on an enclosure or barrier within the product and indicates a risk of electric shock
and/or death by electrocution.
If shown on the device, this symbol indicates the location of a fuse or current limiter.
If shown on the device, this symbol indicates a component that can be hot and must not be touched without
precautionary measures.
This symbol indicates that a UV lamp is used in the device.
If shown on the device, this symbol indicates dangerous chemical substances. The handling of chemicals and
the execution of maintenance on chemical feed equipment of the device may only be carried out by qualified
personnel who are trained to work with chemicals.
If shown on the device, this symbol indicates dangerous places on the device that can result in crushing or
surface damage. Only operate the device with closed safety covers.
Electrical equipment marked with this symbol may no longer be disposed of in unsorted European domestic or
public disposal systems after 12 August 2005. In conformity with the applicable provisions, consumers in the
EU must return old electrical equipment to the manufacturer for disposal from this date. This is at no charge to
the user.
Note: Contact the manufacturer or supplier for instructions on how to return end-of-life devices,
manufacturer-supplied electrical accessories and all auxiliary items for pro per disposal.
When carrying or transporting the instrument components or instrument and if the total weight is more than
18 kg, make sure that suitable lifting equipment is used and/or that the instrument components or instrument
are/is carried by two people.
2.1.3Chemical and biological safety
Potential danger with contact with chemical/biological substances.
Working with chemical samples, standards and reagents can be dangerous. Make yourself
familiar with the necessary safety procedures and the correct handling of the chemicals before
the work and read and follow all relevant safety data sheets.
Normal operation of this instrument may involve the use of hazardous chemicals or
biologically harmful samples.
•Before handling these substances observe all danger notes and safety information
printed on the containers of the original solutions and in the safety data sheet.
DANGER
•Dispose of all consumed solutions in accordance with the national regulations and
laws.
•Select the type of protective equipment accordingly
2.1.4Safety around source lamps
The source lamps are operated at high temperatures.
8
Page 9
To avoid the risk of electrocution, make sure the instrument is disconnected from the
power source before changing the lamps.
Health hazard caused by ozone.
Hazardous levels of ozone can be generated when the UV lamp is not cooled.
Health risk due to UV light.
UV light can cause irritation to the eyes and skin. Protect eyes and skin from direct exposure to
UV light.
Do not look directly at an energized lamp without UV safety glasses.
Burn hazard. Allow the lamp(s) to cool for at least 30 minutes before maintaining/replacing them.
2.2Product overview
General information
CAUTION
WARNING
CAUTION
The instrument may not be used in dangerous environments.
The manufacturer and its suppliers reject any express or indirect guarantee for use with high-risk
activities.
Any use other than use in accordance with requirements defined in the user manual leads to the
loss of the warranty claims and can lead to personal injury and property damage, for which the
manufacturer assumes no liability.
2.2.1Product overview of the Ganimede P
In combination with the ready-to-use GaniChem P GCA 100 reagent kit, the Ganimede P
enables a rapid and automated serial analysis of PO
orthophosphate in accordance with DIN EN 1189 of December 1996.
The digestion of the total phosphate takes place as high-temperature digestion.
The phosphate content is determined as phosphorus molybdenum blue at 880 nm.
2.2.2Product overview of the Ganimede N
In combination with the ready-to-use GaniChem N GCA 200 reagent kit, the Ganimede N
enables a quick and automated serial analysis of inorganically and organically bound
nitrogen in aqueous samples in accordance with DIN EN ISO 11 905-1.
WARNING
NOTICE
and PO4-P as total phosphate or
4
Inorganically and organically bound nitrogen is oxidized to nitrate with peroxodisulfate by
means of alkaline digestion at 150
The nitrate content is photometrically measured by means of UV self-absorption in a
differential measurement at 210
°C and 8 bar.
nm and 228 nm.
9
Page 10
General information
2.3Scope of delivery
Please check that the order is complete. If anything is missing or damaged, please contact
the manufacturer or retailer.
•Sample changer
•Open-loop control unit
•Analysis unit P or analysis unit N
2.4Front and rear view
2.4.1Sample changer
Figure 1 Front view of sample changer
1Sample changer arm5Reset button
2Sample needle6Sample tray (here, 36 positions for 30-mL sample
3Rinsing vessel for sample needle
4Sample containers7Light-emitting diode
10
containers; a sample tray with 53 positions for 18-mL
sample containers is optionally available)
Page 11
General information
Figure 2 Rear view of sample changer
1Sample needle6Suction tube for rinse water
2Fuse (2× T 1.25 A L, 250 VAC)7Drain hose
3Power switch8Type plate
4Power connector9Rinsing vessel for sample needle
5Interface for the analysis unit connection cable
Figure 4 Detailed view of the open-loop control unit
1IR interface4Power switch
2RS 232 interface for PC and hand-held scanner5Power connector
3Interface for compact keyboard
2.4.3Analysis unit
Figure 5 Front view of analysis unit
1Analysis cuvette monitoring window4IR interfaces
2LCD display of the current sample5Power switch
3Digestion cuvette monitoring window
12
Page 13
Figure 6 Interior view of analysis unit P
General information
1Digestion solution A 7Acid solution D
2Color solution B 8Reduction solution C
3Waste bottle9Distilled water
4Valve10 IR interfaces
5Pump11 Power switch
6Safety cover
13
Page 14
General information
Figure 7 Interior view of analysis unit N
1Acid solution A 6Safety cover
2Digestion solution B 7Distilled water
3Waste bottle8IR interfaces
4Val ve9Power switch
5Pump
Figure 8 Analysis unit power connector
1Type plate4Power connector
2230 V/115 V voltage selector switch5Sample changer power connector
3T3A L fuse, 250 V
The instrument may not be used in dangerous environments.
The manufacturer and its suppliers reject any express or indirect guarantee for use with high-risk
activities.
Any use other than use in accordance with requirements defined in the user manual leads to the
loss of the warranty claims and can lead to personal injury and property damage, for which the
manufacturer assumes no liability.
Unpack all supplied parts carefully, as they are highly sensitive in part to shock and
impact. Read the user manual prior to installation and proceed exactly as described.
3.1.1Operating environment
Observe the following points to allow the instrument to function normally and give a long
operating life.
•Position the instrument securely on a flat surface taking care to remove any objects
from under the device.
WARNING
NOTICE
•The ambient temperature must be 15 °C to 35 °C (60 °F to 95 °F).
•The relative humidity must be lower than 75% (no condensate formation).
•A minimum clearance of 15 cm (5.9inches) must be ensured above and on all sides of
the device; this allows the air to circulate and prevents overheating of the electric
components. The dosage arm of the sample changer must be able to move freely.
•Do not operate or store the instrument in extremely dusty, humid or wet locations.
•Make sure that no liquids enter the instrument and immediately wipe away any liquids
that contact the instrument.
•Protect the instrument against vibrations, direct sunlight, corrosive gases as well as
strong magnetic and/or electric fields.
•Only use genuine replacement parts and accessories.
•The instrument must be serviced by the manufacturer's service department at the
prescribed intervals.
3.1.2Installation of the devices
When carrying or transporting the instrument components or instrument and if the total weight is
more than 18 kg, make sure that suitable lifting equipment is used and/or that the instrument
components or instrument are/is carried by two people.
WARNING
The carrying strap provided must be used to be able to carry the analysis unit safely over
short distances.
17
Page 18
Installation
Figure 10 Use of the carrying strap
1Slip the carrying strap over the analysis unit as shown in
the illustration.
2Carefully tip the analysis unit to the side and guide the
outer parts of the carrying strap behind the feet of the
unit. Proceed in the same way on the opposite side.
1. Place the analysis unit on a stable and level tabletop. Level out any unevenness with
the rear adjustable feet.
2. Remove the transport locking screws on the bottom of the sample changer.
To do so, tip the sample changer to the side and remove the screws above the
corresponding sign.
3. Position the sample changer to the left of the analysis unit on a stable and level
tabletop.
4. Place the open-loop control unit near (approx. 0.5 m 1.64 ft) to the analysis unit.
Note: Communication between the analysis unit and the open-loop control unit takes place via
IR interfaces.
3Tightly pull the carrying belt upwards at the front and
back sides.
4The analysis unit must now be transported safely over a
short distance by two people.
18
Page 19
3.1.3Installation of the cables
Danger of an electric shock.
Use only the supplied power cable.
If another power cable without a protective earth contact is used or if the sample changer is
connected to a mains connection without a ground connection, there is the danger of an electric
shock for the operator and of the destruction of the device.
Electrical and fire hazards.
Use only the supplied power cable.
Only qualified experts may perform the tasks described in this section of the manual, while
adhering to all locally valid safety regulations.
Removable power cables must not be replaced with inadequately dimensioned power cables.
Installation
DANGER
WARNING
WARNING
NOTICE
Use only an earthed socket for the connection of this device to the power supply.
If you are not sure if the socket is earthed, have this checked by a qualified electrician.
The power plug serves in addition to the power supply to isolate the device quickly from the
mains where necessary.
This is recommended when the instrument is not used for a long time, and can prevent potential
dangers in the event of a fault.
Therefore, make sure that socket to which the device is connected is easy to reach by each user
at all times.
1. Select the appropriate mains voltage (230 V or 115 V) for the region with the voltage
selector switch on the rear side of the analysis unit.
2. Connect the analysis unit to an earthed mains socket with the power cable (230 volts
+5 %/-15 %/50 Hz).
3. Optionally, connect a printer or PC to the corresponding interface of the analysis unit
4. Connect the SAMPLER interface of the analysis unit to the sample changer interface
with the connection cable (XLH917).
5. Connect the sample changer to the "sample changer power connector" on the
analysis unit with the power cable.
Note: Use only the supplied power cable.
6. Connect the external power supply unit of the open-loop control unit to an earthed
mains socket (230 volt +5 %/-15 %/50 Hz).
Note: Use only the external LZV563 power supply unit.
Note: The open-loop control unit is equipped for rechargeable battery operati on. The char ge
status is indicated permanently on the display. A red battery symbol indicates a weak
rechargeable battery. The battery symbol is shown in black when the rechargeable battery is
being charged. The fully charged rechargeable battery enables an operating time of
approximately 2.5 hours.
19
Page 20
Installation
7. Optionally, connect a hand-held scanner or a keyboard to the corresponding interface
of the open-loop control unit.
3.1.4Installation of the tubes
Potential danger with contact with chemical/biological substances.
Working with chemical samples, standards and reagents can be dangerous. Make yourself
familiar with the necessary safety procedures and the correct handling of the chemicals before
the work and read and follow all relevant safety data sheets.
Risk of injury to the eyes, skin and respiratory tract
During work with chemicals and/or solvents, it is absolutely necessary to pay attention to the
relevant accident prevention regulations and to wear suitable personal protective equipment for
the eyes, face, hands and body, and/or respiratory protection.
Make sure that the system is only unpacked, assembled, connected and operated by qualified
and trained personnel.
Make sure that the waste container and the drain hose are always positioned lower than the
sample changer. The rinsing fluid must be able to flow unimpeded.
Make sure that the tubes are not kinked or jammed.
Check the capacity of the waste bottles constantly.
DANGER
WARNING
3.1.4.1Installation of the tubes for the Ganimede P
1. Install all tubes of the analysis unit in accordance with Figure 11 Tube plan for
analysis unit P, page 22.
2. Screw the large blue lid onto the empty waste bottle (1500 mL).
Note: The waste bottle can take the reagent and sample waste from 100 individual
determinations.
3. Connect reagents GCA 100 with the corresponding lids of the same color.
4. Install sample tube A.
To do so, lead the free end of sample tube A out through the left-hand side of the
analysis unit housing.
Connect the upper end of the sample needle with sample tube A.
5. Insert the sample needle into the guide of the sample changer arm.
Note: The sample needle must not reach the bottom of the sample container when magnetic
rods are used.
6. Install the suction tube for the rinse water of the sample needle.
To do so, connect the end with a screw thread to the permanently mounted tube on
the rear side of the sample changer.
Insert the free end of the suction tube into a bottle of distilled water.
Note: It is essential that the needle rinser is connected in order to make sure that a sample
batch drains faultlessly. Sufficient rinse water (distilled water) must be available at all times.
20
Page 21
Installation
7. Install the drain hose.
Attach one end of the suction tube to the white tube connection on the rear side of
the sample changer.
Insert the free end of the drain hose into a suitable waste container.
Note: The waste container and the drain hose must always be positioned lower than the sample
changer. The rinsing fluid must be able to drain unimpeded; the drain hose must not be kinked!
Check the capacity of the waste bottle.
21
Page 22
Installation
Figure 11 Tube plan for analysis unit P
1Pump 110 Reaction solution C
2Digestion cuvette11 Pump 4
3Overpressure discharge12 Analysis cuvette
4Pump 313 Waste bottle
5Pump 314 Color solution B
6Air intake15 Digestion solution A
7Val ve 216 Valve 1
8Distilled water17 Sample tube 1 sample feed coming from the sample
9Acid solution D
changer
22
Page 23
Identification
Color in tube
plan
Table 1 Tube overview for analysis unit P
Length
Dia-
meter
Colored
adapter
Installation
Connected:
A: (included in
the scope of
delivery of the
sample
changer)
BRed140 mm2.67 mm-
CPink380 mm3.04 mmYellow/blue
DGray300 mm3.04 mm-
EGreen530 mm3.2 mmYellow/blue
FBlue450 mm3.2 mm-
GGreen300 mm3.04 mm-
HOrange180 mm3.04 mm-
JBlack550 mm3.53 mm
KPurple500 mm4.17 mm
LBlack300 mm3.04 mm-
Black400 mm2.67 mm-
Gray/green/g
reen
Gray/black/p
urple
Sample changer sample needle
-> Left-hand side of the analysis unit housing
-> Valve 1 connection f
Valve 1 connection b
-> Left-hand analysis cuvette
Valve 1 connection g
-> Pump 1
-> Digestion cuvette
Digestion solution A
-> Valve 1 connection d
Right-hand analysis cuvette
-> Pump 2
-> Valve 2 connection g
Color solution B
-> Valve 2 connection e
Reduction solution C
-> Valve 2 connection c
Distilled water
-> Valve 2 connection b
Analysis cuvette
-> Pump 3
Lower analysis cuvette
-> Pump 4
-> T-piece -\> Valve 1 connection c
and -\> Waste bottle
Acid solution D
-> Valve 2 connection d
3.1.4.2Installation of the tubes for the Ganimede N
1. Install all tubes of the analysis unit in accordance with Figure 12 Tube plan for
analysis unit N, page 25.
2. Screw the large blue lid onto the empty waste bottle (1500 mL).
Note: The waste bottle can take the reagent and sample waste from 100 individual
determinations.
3. Connect the GCA 200 reagents with the corresponding lids of the same color.
4. Install sample tube A.
To do so, lead the free end of sample tube A out through the left-hand side of the
analysis unit housing.
Connect the upper end of the sample needle with sample tube A.
5. Insert the sample needle into the guide of the sample changer arm.
Note: The sample needle must not reach the bottom of the sample container when magnetic
rods are used.
23
Page 24
Installation
6. Install the suction tube for the rinse water of the sample needle.
To do so, connect the end with a screw thread to the permanently mounted tube on
the rear side of the sample changer.
Insert the free end of the suction tube into a bottle of distilled water.
Note: It is essential that the needle rinser is connected in order to make sure that a sample
batch drains faultlessly. Sufficient rinse water (distilled water) must be available at all times.
7. Install the drain hose.
Attach one end of the suction tube to the white tube connection on the rear side of
the sample changer.
Place the free end of the drain hose in a suitable waste container.
Note: The waste container and the drain hose must always be positioned lower than the sample
changer. The rinsing fluid must be able to drain unimpeded; the drain hose must not be kinked!
Check the capacity of the waste bottle.
24
Page 25
Figure 12 Tube plan for analysis unit N
Installation
1Tube routing 9Distilled water
2Pump 110 Pump 4
3Pump 3 11 Analysis cuvette
4Digestion cuvette12 Waste bottle
5Overpressure discharge13 Digestion solution B
6Pump 3 14 Acid solution A
7Valve 215 Valve 1
8O-ring for tube routing 16 Sample tube 1 sample feed coming from the sample
changer
25
Page 26
Installation
Identification
Color in tube
plan
Table 2 Tube overview for analysis unit N
Length
Dia-
meter
Colored
adapter
Connected:
A: (included in
the scope of
delivery of the
sample
changer)
BBlack950 mm3.2 mmYellow/blue
CPurple380 mm3.2 mmBlue/yellow
DRed215 mm2.7 mmBlue/yellow
EGreen550 mm3.2 mmGray
FPurple230 mm3.5 mm-
GRed220 mm3.0 mm-
HOrange220 mm3.0 mm-
JBlue250 mm3.0 mm
Gray400 mm2.67 mm-
Black/purple/
gray
Sample changer sample needle
-> Left-hand side of the analysis unit housing
-> Valve 1 connection f
Acid solution A
-> Pump 3
-> Left-hand analysis cuvette
Valve 1 connection g
-> Pump 1
-> Digestion cuvette
Digestion cuvette
-\> Valve 2 connection d
Valve 2 connection g
-> Pump 2
-> Right-hand analysis cuvette
Valve 2 connection e
-> Lower right-hand analysis cuvette (air)
Digestion solution B
-> Valve 1 connection d
Distilled water
-> Valve 2 connection b
Valve 2 connection c
-> T-piece -\> Pump 4 -\> Lower analysis
cuvette
-> T-piece -\> Waste bottle
-> Valve 1 connection c
3.1.5Installation of the sample tray
Possible risk of injury due to the sample needle.
Make sure that the system is only installed by qualified and trained personnel.
The position designations for the sample containers are printed next to the sampling
openings.
1. Make sure that the sample changer is switched off.
2. Load the sample containers with at least 15 mL of homogenized samples and zero or
standard solution. Add magnetic rods if necessary.
3. Place the filled sample containers on the sample tray without interruption, starting
with position 1.
4. Place the sample tray on the spindle of the sample changer from above.
5. Turn the sample tray until it locks.
6. Switch on the sample changer.
WARNING
26
Page 27
7. The sample tray is subsequently turned automatically to the correct position and the
sample needle dips into the rinsing solution.
Note: A sample stray for 53 samples of 15 mL each is available for special applications.
The reset button on the front left-hand side of the housing is used for initialization of the
sample changer. The reset button must not be actuated during a sample series.
The green light-emitting diode on the front left-hand side of the housing indicates that the
sample changer is in operation.
3.2Open-loop control unit
3.2.1Overview of the display and keys of the open-loop control unit
Figure 13 Overview of the display and keys
Installation
1Menu keys4Display and input area
2Shortcut keys5Cursor keys
3Menu selection6Alphanumeric keys
Error messages
Error messages are shown in red on the display. Press the top menu key in order to be
able to continue to work.
Exit the menu
Press the top menu key.
Edit selection lists
Selection with the cursor keys. Press the enter key to confirm the selection.
Alphanumeric keys
Numbers, letters and special characters can be entered with the alphanumeric keys.
27
Page 28
Installation
Table 3 Assignment of the alphanumeric keys
KeyabcABC
1 _ 1 . : , ( ) % 1 ? _ 1 . : , ( ) % 1 ?
2 ABCa b c 2 ä à á â ã å æ çA B C 2 Ä À Á Ã Å Æ Ç
3 DEFd e f 3 è é êD E F È É
4 GHIg h i 4G H I 4
5 JKLj k l 5J K L 5
6 MNOm n o 6 ö ò ó ô õ Ø œ ñm n o 6 ö ò ó õ Ø ñ
7 PQRSp q r s 7 ßP Q R S 7
8 TUVt u v 8 ü ù ú û t u v 8 ü ù ú û
9 WXYZw x y z 9W X Y Z 9
0 ++ - 0 / \* + - 0 / \ *
3.2.2Switch-on of the open-loop control unit
The open-loop control unit is switched on with the power switch on the left-hand side of the
housing.
The open-loop control unit is ready for operation after the manufacture's logo is shown.
The charge status of the battery, as well as the date and time, are shown on the display
next to the main menu.
Upon delivery, the open-loop control unit is set to the correct national language, date and
time. If these values are not entirely correct, they can be changed in the menu option
OPTIONS, DATE/TIME and OPTIONS, LANGUAGE.
The main menu options are accessed with the adjacent shortcut keys.
3.3Reagents
3.3.1Reagents for Ganimede P
The GCA 100 reagents for the automated orthophosphate and total phosphate
determination are designed for 100 determinations. The principle of the reaction complies
with DIN EN 1189 of December 1996.
Phosphate ions react in acid solution with molybdate and antimony ions to form an
antimony–phosphomolybdate complex that is reduced to phosphorus molybdenum blue
by means of ascorbic acid.
The opened solutions can be kept for seven days at room temperature.
Prepare the reagents according to the work instructions enclosed in the reagent
packaging.
28
NOTICE
The Ganimede P and the ready-to-use GaniChem-P GCA 100 reagent kit are optimally adapted
for each another. The use of third-party chemicals can result in the impairment of the results and
the whole system.
The guarantee claim only remains valid with the use of GaniChem-P GCA 100.
Page 29
3.3.2Reagents for Ganimede N
The GCA 200 reagents for the automated sum determination of inorganically and
organically bound nitrogen are each designed for 100 determinations.
Inorganically and organically bound nitrogen is oxidized to nitrate with peroxodisulfate by
means of an alkaline digestion. The nitrate content is photometrically measured by means
of UV self-absorption in a differential measurement at 210
The opened solutions can be kept for seven days at room temperature.
Prepare the reagents according to the work instructions enclosed in the reagent
packaging.
The analysis unit N and the ready-to-use GaniChem-N GCA 200 reagent kit are adapted
optimally for each another. The use of third-party chemicals can result in the impairment of the
results and the whole system.
The guarantee claim only remains valid with the use of GaniChem-N GCA 200.
3.3.3Storage
The original substances are stored at room temperature. The fully prepared solutions are
stored in the refrigerator for brief storage (e.g. over a weekend).
Installation
nm and 228 nm.
NOTICE
The reagents remain in the analysis unit when the Ganimede is used daily.
3.3.4Reagents reserve
A package of GCA 100 for Ganimede P or GCA 200 for Ganimede N is designed for
100
single analyses, and appropriate pre-rinsing amounts for 4–5 analysis series are
included per package. The maximum number of determinations can be reduced from 100
in the event of a higher number of analysis series per package.
A waste bottle can hold the reagent waste and sample waste of one package (i.e. 100
single determinations).
The exact reagent reserves of the chemicals can be shown by means of the menu items
OPTIONS, REAGENT STATUS.
3.4Ganimede P sample preparation
•Samples must lie within the pH range 2–10.
•Samples that contain substances that react aggressively with Viton, e.g. solvents,
must be diluted.
•Samples containing particulates must be homogenized with a disintegrator for 30
seconds.
•Homogenized samples in positions 1 to 27 can be stirred with magnetic rods with the
sample tray for 36 sample containers.
•The sample containers are suitable for one-time use only. Residues of cleaning
agents can lead to increased phosphate findings.
3.4.1Load the sample tray
Each sample tray is a sample batch.
If multi-point calibration is to be used, a standard curve with 2–11 measurement points
must be recorded before the measurement series. The device refers to this recorded
curve during measurement operation.
29
Page 30
Installation
Alternatively, it is possible to work with a two-point calibration. In addition, a zero standard
solution, or alternatively two standard solutions, is/are positioned in positions 35 and 36.
To do so, load the sample tray as follows:
•According to the sample batch, the sample tray is loaded with the samples from
position 1.
•For a two-point calibration, the standards are positioned with the measurement series
on a sample tray for 36 sample containers as follows:
Position 35: GCZ 100 zero solution
Position 36: standard, e.g. 0.2 mg/L PO
-P GCS 050
4
Alternatively:
Position 35: 1st standard, e.g. 0.2 mg/L PO
Position 36: 2nd standard, e.g. 2 mg/L PO
-P GCS 050
4
-P GCS 100
4
Single and double determinations can be carried out. For double determinations, the
sample is drawn from a container twice. The settings refer to the whole sample tray.
Two sample containers must be filled with the sample if the orthophosphate and total
phosphate content is to be determined from a sample. The allocation of the determination
method (orthophosphate or total P) to the position numbers of the sample containers is
performed during definition of the sample batch with the open-loop control unit. If
necessary, the use of the sample tray for 53 sample containers is recommended.
The following table and illustration show an example of a sample tray load for a two-point
calibration:
Table 4 Sample tray load for 36 sample containers, Ganimede P
PositionLoad
35GCZ 100 zero solution
36GCS 050 standard solution
1Sample 1 orthophosphate
2Sample 1 total phosphate
3Sample 2 orthophosphate
4Sample 2 total phosphate
5Sample 3 orthophosphate
6Sample 3 total phosphate
7Sample 4 orthophosphate
8 etc.Sample 4 total phosphate, etc.
30
Page 31
Figure 14 Example of a sample tray load, Ganimede P
•Samples that contain substances that react aggressively with Viton, e.g. solvents,
must be diluted.
•Samples containing particulates must be homogenized with a disintegrator for 30
seconds.
•Homogenized samples in positions 1 to 27 can be stirred with magnetic rods with the
sample tray for 36 sample containers.
•The sample containers are suitable for one-time use only.
3.5.1Load the sample tray
Each sample tray is a sample batch.
If multi-point calibration is to be used, a standard curve with 2–11 measurement points
must be recorded before the measurement series. The device refers to this recorded
curve during measurement operation.
Alternatively, it is possible to work with a two-point calibration. To do so, two standard
solutions are each positioned in positions 33 and 36 for the low and high measurement
range.
For this, load the sample tray as follows:
•According to the sample batch, the sample tray is loaded with the samples from
position 1.
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Installation
•For a two-point calibration, the standards are positioned with the measurement series
on a sample tray for 36 sample containers as follows:
Position 33: 1st low standard, e.g. 0.5 mg/L TN
Position 34: 2nd low standard, e.g. 30 mg/L TN
Position 35: 1st high standard, e.g. 30 mg/L TN
Position 36: 2nd high standard, e.g. 100 mg/L TN
The low standards can be selected freely in the range 0.5–30 mg/L TN
standards can be selected freely in the range 30–150 mg/L TN
GCZ 100
B
GCS 050
B
GCS 050
B
GCS 100
B
; the high
B
.
B
Single and double determinations can be carried out. For double determinations, the
sample is drawn from a container twice. The settings refer to the whole sample tray.
The following table and illustration show an example of a sample tray load for a two-point
calibration:
Table 5 Sample tray load for 36 sample containers, Ganimede N
PositionLoad
331st low standard, e.g. 0.5 mg/L TN
342nd low standard, e.g. 30 mg/L TN
351st high standard, e.g. 30 mg/L TN
362nd high standard, e.g. 100 mg/L TN
1Sample 1
2Sample 2
3Sample 3
4Sample 4
5Sample 5
6 etc.Sample 6 etc.
GCZ 100
B
GCS 050
B
GCS 050
B
GCS 100
B
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Figure 15 Example of a sample tray load, Ganimede P
Installation
1Low-range standard solution3Samples
2High-range standard solution4Empty positions
33
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Installation
34
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Section 4Operation
4.1Operation of the open-loop control unit
The sample batch is defined with the open-loop control unit according to:
•Parameter (phosphate with Ganimede P or nitrogen with Ganimede N)
•Number of samples
•Single or double determination
•Orthophosphate or total phosphate determination with Ganimede P
or low or high measurement range with Ganimede N
•Analysis as PO
•Dilution factor
•User etc.
Defined sample batches can be saved and retrieved again, modified or copied at any time.
Thus, a new definition of repeated sample batches is omitted.
A two-point calibration, or alternatively a multi-point calibration, can be used in
measurement operation.
For a multi-point calibration, a standard curve must be recorded before the measurement
series. At least five standards are prescribed according to DIN. Optionally, an individual
standard curve is also possible with 2–11 measurement points. The device refers to this
recorded curve during measurement operation if desired.
Alternatively, a two-point calibration can be used during a measurement series with
Ganimede P. To do so, a zero solution (GCZ 100) and a standard are positioned in
positions 35 and 36, or alternatively two different standard solutions.
With Ganimede N, a two-point calibration is used by positioning two standard solutions for
the low and high measurement ranges in each position from 33 to 36.
The operation of the open-loop control unit is carried out via an external keypad or via the
alphanumeric keys of the open-loop control unit. The color graphical display shows the
operation of the different menu levels. Error messages, erroneous entries and abnormal
measurements are presented in color.
, PO4-P or P2O5 with Ganimede P
4
The communication of the open-loop control unit and the analysis unit takes place via the
IR interface. In order to enable a connection, the open-loop control unit must be brought
near (approximately 0.5
data that defines the sample batch is sent. The measurement procedure is started
automatically and the connection is disconnected.
The analysis unit saves all raw data during the measurement. This data can be retrieved
by the open-loop control unit at any time during or after the measurement. For this, the
connection via the IR interface is established again, the measurement results are
transmitted and displayed as a table in the open-loop control unit.
If the sample batch is processed completely and all data is sent, the connection is
disconnected automatically. The measurement results can be displayed, edited and sent
to the PC, printer and LIMS by means of the open-loop control unit.
meters) to the analysis unit. A connection is established, then the
35
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Operation
4.2Menu structure of the open-loop control unit
4.2.1Menu structure
Analysis
Samples
Display of a list of all saved sample batches (maximum 30) for the various
Analysis X batch Y
CalibrateSave measured standard curves
PhosphorusPhosphate parameters for Ganimede P
Standard curve 1Storage location for standard curve 1 with 2 to 11 measurement points
AddAdd standard
RemoveRemove standard
GraphShow standard series as a graph
MeasureMeasure standard absorbance
UserInput of the username
Standard curve 2
Standard curve 3
NitrogenNitrogen parameters for Ganimede N
Standard curve 1Storage location for standard curve 1 with 2 to 11 measurement points
low
AddAdd standard
RemoveRemove standard
GraphShow standard series as a graph
MeasureMeasure standard absorbance
UsersInput of the username
high
AddAdd standard
RemoveRemove standard
GraphShow standard series as a graph
MeasureMeasure standard absorbance
UsersInput of the username
Standard curve 2
Standard curve 3
RinseA rinse of the system must be run for longer downtime and after every workday.
Stop
parameters (phosphate or nitrogen).
Selection of the desired batch starts the measuring procedure
Storage location for standard curve 2 with 2 to 11 measurement points, all submenus
the same as standard curve 1
Storage location for standard curve 3 with 2 to 11 measurement points, all submenus
the same as standard curve 1
Storage location for standard curve 1 in the low measurement range with 2 to 11
measurement points
Storage location for standard curve 1 in the high measurement range with 2 to 11
measurement points
Storage location for standard curve 2 with 2 to 11 measurement points, all submenus
the same as standard curve 1
Storage location for standard curve 3 with 2 to 11 measurement points, all submenus
the same as standard curve 1
Interrupts the analysis series, e.g. in the event of damage, errors occurring or
incorrect load
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4.2.1Menu structure
Edit
ProgramCreate and save a new sample batch
PhosphorusDefinition of a sample batch for phosphorus
NameName, maximum 20 characters long, for the sample batch e.g. Well 1-10
Users
MeasurementsSingle or double determination
Calibration
Sample dataOpens an input window for the description of individual samples.
PositionAutomatic numbering (1–36)
SampleSample name, maximum 13 characters long
MethodTotal phosphate or orthophosphate
Express asPO
UnitSelection of the unit mg/L, g/L, µg/L, mmol/L, mg/100 g or Ext.
Control standard
DilutionThe selection of a dilution factor against which the result is to be offset
FactorFreely definable specific sample factor (0.001 – 9999)
SamplingDate and time of sampling
NoteNote regarding the sample, maximum 30 characters long
NitrogenDefinition of a sample batch for nitrogen
NameName, maximum 20 characters long, for the sample batch e.g. Well 1-10
User
MeasurementsSingle or double determination
Calibration
Sample dataOpens an input window for the description of individual samples.
PositionAutomatic numbering (1–36)
SampleSample name, maximum 13 characters long
MethodLow measurement range (0.5–30 mg/L TN
Express asTN
UnitSelection of the unit mg/L, g/L, µg/L, mmol/L, mg/100 g or Ext.
Control standard
DilutionThe selection of a dilution factor against which the result is to be offset
FactorFreely definable specific sample factor (0.001 – 9999)
SamplingDate and time of sampling
NoteNote regarding the sample, maximum 30 characters long
Name of the user. The usernames must be defined beforehand under the menu
option EDIT, USER.
Two-point calibration with two selectable standard concentrations or
Multi-point calibration with access to standard curve 1, 2 or 3 (the standard curve
must first be recorded under the menu option ANALYSIS, CALIBRATION)
, PO4-P or P2O
4
A control standard with freely selectable concentration and permissible deviation can
also be measured on the sample tray.
Control standard selection YES or NO.
Name of the user. The usernames must be defined beforehand under the menu
option EDIT, USER.
Two-point calibration with two selectable standard concentrations in the low and high
measurement range respectively or
Multi-point calibration with access to standard curve 1, 2 or 3 (the standard curve
must first be recorded under the menu item ANALYSIS, CALIBRATION)
A control standard with freely selectable concentration and permissible deviation can
also be measured on the sample tray.
Control standard selection YES or NO.
5
) or high (30–150 mg/L TNB)
B
Operation
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Operation
4.2.1Menu structure
ModifySaved sample batches can be modified.
ModifySelection list of all saved sample batches. Select the desired sample batch.
NameName, maximum 20 characters long, for the sample batch e.g. Well 1-10
User
MeasurementsSingle or double determination
Calibration
Sample dataOpens an input window for the description of individual samples.
PositionAutomatic numbering (1–36)
SampleSample name, maximum 13 characters long
Method
Express as
UnitUnit selection mg/L, g/L, µg/L, mmol/L, mg/100 g or Ext.
Control standard
DilutionThe selection of a dilution factor against which the result is to be offset
FactorFreely definable specific sample factor (0.001 – 9999)
SamplingDate and time of sampling
NoteNote regarding the sample, maximum 30 characters long
EraseThe saved sample batch can be erased
EraseSelection list of all saved sample batches. Select the desired sample batch.
CopyThe saved sample batch can be saved under a new name.
CopySelection list of all saved sample batches. Select the desired sample batch.
UsersUp to 19 usernames with maximum 10 characters.
NewDefinition of a new username
EraseDeletion of a username
Dilution
NewDefinition of a new dilution stage
EraseDeletion of a dilution stage
Name of the user. The usernames must be defined beforehand under the menu
option EDIT, USER.
Two-point calibration with two selectable standard concentrations or
Multi-point calibration with access to standard curve 1, 2 or 3 (the standard curve
must be recorded under the menu option ANALYSIS, CALIBRATION)
Total phosphate or orthophosphate and/or
low measurement range (0.5–30 mg/L TN
, PO4-P or P2O5 or
PO
4
TN
A control standard with freely selectable concentration and permissible deviation can
also be measured on the sample tray.
Control standard selection YES or NO.
Display of nine predefined dilution stages that can be changed individually. A further
11 dilution stages can be saved.
) or high (30–150 mg/L TNB)
B
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4.2.1Menu structure
Data
After a connection to the analysis unit has been established, a list of current
measurement results is shown.
In addition to the mean value, both single results and single absorbances are
Current
Express asThe sample name can be changed.
UnitThe unit mg/L, g/L, µg/L, mmol/L, mg/100 g or Ext. can be changed.
DilutionIf the dilution factor is changed, the result is calculated again automatically.
FactorIf the sample-specific factor is changed, the result is calculated again automatically.
SamplingThe date and time of the sampling can be changed
NoteThe comment on the sample, a maximum of 30 characters long, can be changed
DisplayDisplay of all saved measurement results for the individual sample batches.
Data/displaySelection list of all saved sample batches. Select the desired sample batch.
Output
PC
Printers
LIMS
displayed for a double determination. Measurement results that are beyond the
selected measurement range are shown in red.
Note: A new measurement can be started only if the results of the previous
measurement are transferred completely to the open-loop control unit and the
indicator display of the analysis unit is no longer flashing.
Output of the saved measurement results of the different sample batches to the PC,
printer or a LIMS system.
Transfer of the measurement results to the PC via the RS 232 interface of the
open-loop control unit.
Transfer of the measurement results to the analysis unit by means of the IR interface
and then on to the printer via the RS 232 interface of the analysis unit.
Transfer of the measurement results to the analysis unit by means of the IR interface
and then on to the LIMS system via the RS 232 interface of the analysis unit.
Operation
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Operation
4.2.1Menu structure
Options
AboutDisplay of the program version, control files and operating hours
Reagent statusDisplay of the reagent quantity and the range
Reagent status
Reagent status 100
Date/timeInput of date and time for the open-loop control unit.
Display contrastSet the display contrast.
Lighter
Darker
InterfacesConfiguration of the interfaces for PC/scanner and LIMS system
PC/scanner
Scanner
XON / XOFF
9600Baud rate
NoneParity
LIMS
9600Baud rate
NoneParity
PrintersDisplay of the connected printers on the open-loop control unit and analysis unit
LanguageSelection list of available languages
Display of the number of samples that can be analyzed with the remaining reagent
quantity.
Reset of the sample counter after the analysis unit has been loaded with a new
reagent kit.
4.2.2Start of a measurement series
1. Load the sample tray according to the sample batch with the samples starting from
position 1.
Note: The data is overwritten if a sample batch is already stored. A copy must be created
beforehand if the data is to be retained.
2. If a multi-point calibration is selected for the calibration of the measurement series,
the device refers to one of the three saved calibration curves.
For Ganimede P, the following applies:
The standards are placed on the sample tray with the measurement series as follows
for a two-point calibration:
•Position 35: zero solution, GCZ 100
•Position 36: standard, e.g. 0.2 mg/L PO
Alternatively:
•Position 35: 1st standard, e.g. 0.2 mg/L PO
•Position 36: 2nd standard, e.g. 2 mg/L PO
For Ganimede N, the following applies:
The standards are placed on the sample tray with the measurement series as follows
for a two-point calibration:
•Position 33: 1st low standard, e.g. 0.5 mg/L TN
•Position 34: 2nd low standard, e.g. 30 mg/L TN
•Position 35: 1st high standard, e.g. 30 mg/L TN
-P GCS 050
4
-P GCS 050
4
-P GCS 100
4
GCZ 100
B
GCS 050
B
GCS 050
B
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•Position 36: 2nd high standard, e.g. 100 mg/L TNB GCS 100
Operation
The low standards can be selected freely in the range 0.5–30 mg/L TN
standards can be selected freely in the range 30–150 mg/L TN
3. Place the sample tray on the sample changer.
4. Switch on the analysis unit and the sample changer.
5. Select the desired sample batch with the cursor keys and the enter key.
A connection to the analysis unit is established automatically via the IR interface
(maximum distance 0.5 meters).
6. Select the desired parameter (phosphorus or nitrogen).
The measuring procedure is started.
Note: The open-loop control unit must not be moved or removed during the transmission
procedure. The whole data transfer is shown on the display.
The open-loop control unit/analysis unit connection is disconnected automatically.
7. Close the window with the upper menu key.
4.2.3Calibration (recording of multi-point calibrations)
4.2.3.1Ganimede P
In the storage locations for STD. CURVE 1, 2 and 3, standard curves with 2 to 11
measurement points are measured and stored. The device refers to these stored curves if
the sample batch is to be processed after the multi-point calibration.
; the high
B
.
B
1. Select standard curves 1, 2 or 3.
The selected standard curve is opened; standard curves that have already been
stored can be modified individually.
2. Select the standard concentration to be changed and confirm the input.
3. Enter the standard concentration with the alphanumeric keys or the connected
keypad and confirm the input.
4. Add further standard measurement points or remove points with the shortcut keys.
5. Open the standard series graphically with the GRAPH shortcut key.
The standard curve can be printed out with Enter.
6. Measure the standard absorbances with the MEASURE shortcut key.
7. Load the sample changer with the desired standard solutions in ascending order from
position 1.
The standard solutions GCS 050 and GCS 100 with 0.2 mg/L and 2 mg/L PO
-P and
4
their dilutions are recommended.
8. Make the analysis unit ready for operation.
9. Switch on the analysis unit and the sample changer.
10. Start the measurements of the standard solutions with the MEASURE shortcut key.
A connection to the analysis unit is established automatically via the IR interface.
11. Select the phosphorus parameter.
The measuring process is started.
Note: The open-loop control unit must not be moved or removed during the transmission
procedure. The whole data transfer is shown on the display.
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Operation
4.2.3.2Ganimede N
12. Confirm the input with the top menu key and close the window.
In the storage locations for STD. CURVE 1, 2 and 3, standard curves, with 2 to 11
measurement points each in the low and high measurement range, are measured and
stored. The device refers to these stored curves if the sample batch is to be processed
after the multi-point calibration.
1. Select standard curves 1, 2 or 3 and the low or high measurement range.
The selected standard curve is opened; standard curves that are already stored can
be modified individually.
2. Select the standard concentration to be changed and confirm the input.
3. Enter the standard concentration with the alphanumeric keys or the connected
keypad and confirm the input.
4. Add further standard measurement points or remove points with the shortcut keys.
5. Open the standard series graphically with the GRAPH shortcut key.
The standard curve can be printed out with Enter.
6. Measure the standard absorbances with the MEASURE shortcut key.
4.2.4Rinse
7. Load the sample changer with the desired standard solutions in ascending order from
position 1.
The standard solutions GCZ 100, GCS 050 and GCS 100 with 0.5 mg/L, 30 mg/L and
100 mg/L TN
and their dilutions are recommended.
B
8. Make the analysis unit ready for operation.
9. Switch on the analysis unit and the sample changer.
10. Start the measurements of the standard solutions with the MEASURE shortcut key.
A connection to the analysis unit is established automatically via the IR interface.
11. Select the nitrogen parameter.
The measuring process is started.
Note: The open-loop control unit must not be moved or removed during the transmission
procedure. The whole data transfer is shown on the display.
12. Confirm the input with the top menu key and close the window.
Note: If only one measurement range (high or low) is stored under the standard curve 1, 2 or 3, only
samples of the corresponding measurement range can be measured with this standard curve.
Combinations of different standard curves (e.g. standard curve 1 low and st andard curve 2 high) are
not possible.
42
A rinse of the system with cleaning solution (GCR 100 for Ganimede P and GCR 200 for
Ganimede N) is necessary every working day.
1. Remove the reagent bottles and close the bottles tightly with the corresponding
color-marked lids.
2. Store reagents in the refrigerator.
Note: The reagents can be kept for a maximum of seven days after opening.
3. Connect the bottles with cleaning solutions to the corresponding lid under
consideration of the color markings.
Page 43
4.2.5Stop
Operation
4. Check the capacity of the waste bottle.
5. Start the rinse procedure with the RINSE shortcut key.
6. Switch on the prepared analysis unit.
7. Confirm the safety prompt.
A connection to the analysis unit is established automatically via the IR interface.
8. Select the desired parameter.
The rinse process is started. The rinsing of the analysis unit is finished after two
minutes and the system can be switched off.
In the event of damage, an error or an incorrect load, the analysis series can be
interrupted immediately with the STOP shortcut key. A connection to the analysis unit is
established automatically via the IR interface.
1. Select and confirm the desired parameter.
The measurement series is interrupted.
2. Close the window with the upper menu key.
If the error or damage cannot be fixed without switching off the analysis unit, proceed as
follows:
4.2.6Data/current
3. Replace the reagent bottles with the cleaning solutions and activate RINSE.
4. Connect the reagent bottles with the analysis unit again for further analyses.
5. Load the sample tray.
6. Define the sample batch.
7. Start with ANALYZE.
After the connection has been established, a list of the latest current measurement results
is shown with the Data/CURRENT menu option. In addition to the mean value, both single
results and single absorbances are displayed for a double determination. Measurement
results that are beyond the selected measurement range are shown in red.
1. Select DATA and CURRENT.
A connection to the analysis unit is established.
2. Select the desired parameter.
The list of current results opens.
3. Select the result to be edited with the cursor keys and confirm with the enter key.
The measurement results can now be edited.
The sample name, the unit, the indication of the result, e.g. as PO
the sample collection time and the note can be changed.
If the dilution factor or the sample-specific factor is changed, the result is calculated
again automatically.
The position, result, method and measurement time components cannot be changed
afterwards.
, PO4-P or P2O5,
4
4. Select CALIBRATION DATA in order to display the calibration that was carried out.
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Operation
The input is carried out via the alphanumeric keys of the open-loop control unit or via a
connected compact keyboard.
Note: A new measurement can be started only if the results of the previous measurement are
transferred completely to the open-loop control unit and the indicator display of the analysis unit is
no longer flashing.
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Section 5Maintenance
5.1Sample changer
The sample changer must be disconnected from the mains during cleaning. The PTFE sealing
rings in the housing on the sample arm, on the rinsing vessel and the sealing ring on the tray
holder must not be removed!
Further repairs can only be carried out by the manufacturer's service departments.
The sample changer is a maintenance-free device. For safe and accurate operation, it is
necessary to keep the device clean. A soft cloth that is moistened with water should be
used for (external) cleaning. It must be made sure that no fluid penetrates the device
during cleaning!
In the event of an overflow of the rinsing vessel or spillage of small amounts of liquid over
the sample changer, the sample changer must be switched off (the power plug must then
be disconnected!) and cleaned (in order to dry it). If larger quantities of liquid enter into the
device, it must be made sure that the device is dried completely before switching it back
on.
5.2Open-loop control unit
DANGER
The open-loop control unit is cleaned with a soft cloth that is moistened with water.
Further repairs can only be carried out by the manufacturer's service departments.
5.3Analysis unit
Under no circumstances may the digestion cuvette and its supply and drainage lines be opened
or manipulated.
If an over-pressure is intercepted by the dual protection system, the analysis unit must be
switched off and the service department must be informed in order to avert damage to the device.
Burn hazard
Only remove the cover with the power plug pulled out and with a cooling time of a few minutes.
All defects that cannot be repaired by means of a tube change or by means of cleaning the
analysis cuvette, may only be repaired by the service personnel authorized by the
manufacturer.
For the cleaning of the cuvette and for the tube change, it is necessary to remove the
cover in the middle of the device with the lateral knurled screws.
DANGER
DANGER
5.3.1Mount the cover
1. Hook the cover onto the upper housing edge.
2. Guide the tubes into the recesses on the right and left.
3. Press on the cover.
4. Make sure that no tube is jammed.
5. Fasten the cover with the knurled screws.
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Maintenance
5.3.2Downtime
In the event of downtime, e.g. overnight or over weekends, a rinse of the system with
cleaning solution (GCR 100) must be carried out.
1. In each case, remove a reagent bottle and seal it with the original lid of the same
color.
The opened reagents are stored in the refrigerator.
Note: The opened reagents can be kept for a maximum of seven days at room temperature.
2. Connect the bottles with cleaning solutions to the corresponding lids.
3. Check the capacity of the waste bottle.
4. Start the rinse process with the open-loop control unit.
The process is finished after four minutes and the system can be switched off.
In the switched-off state, all tubes should be disconnected from the pump-tube clamps to
slacken them, in order to guarantee the intended service life.
1. Press the nose of the clamp downward (1) and to the right (2).
The clamp swivels downward (3) and is held in the holder (4).
The tube is now slackened.
For start-up, the tubes must be tensioned in the tube clamps again.
2. Swivel the clamp upward.
3. Press the nose downward and the clamp to the left.
Figure 16 Slacken a tube in a pump
1Press the nose downward.3Swivel the clamp downward.
2Press the clamp to the right.4The clamp is held in the metal holder.
5.3.3Tube change
A change of the whole tube set is necessary every three months. The tubes become
porous due to the thermal and mechanical load.
5.3.3.1Insertion of the tube in a pump
1. Place the tube with the colored tabs in the groove above and below the clamp (1).
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2. Mount the clamp in the metal holder (2) from below. In so doing, tilt the clamp forward
slightly.
3. Swivel the clamp upward (3).
4. Press the nose downward (4) and the clamp to the left (5).
Note: It is recommended to change one tube at a time in order to prevent mix-ups, i.e. each
removed tube is immediately replaced with the corresponding new tube.
Figure 17 Insertion of the tube in a pump
Maintenance
1Place the tube with the colored tabs in the groove above
and below the clamp.
2Mount the clamp in the metal holder from below.5Press the clamp to the left.
3Swivel the clamp upward.
4Press the nose downward.
5.3.4Clean the analysis cuvette
DANGER
Potential hazards (e.g. cut injuries) due to mechanical damage of the analysis cuvette (breakage
of glass).
Wear protective clothing, protective gloves and safety glasses/face protection that are suitable for
the work being performed.
The analysis cuvette is cleaned every three months or as required.
1. Disconnect the power plug and wait a few minutes until the digestion cuvette has
cooled down.
2. Remove the protective cover with the knurled screws.
3. Carefully pull the two tubes out of the lower part of the analysis cuvette according to
Figure 18 and Figure 19.
4. Remove the tubes from the analysis cuvette.
5. Loosen the plastic screw on the right-hand side of the cuvette slightly with a
screwdriver.
6. Loosen the connection pieces for the tubes with two screws and remove them
upward from the cuvette.
7. Carefully remove the cuvette forward.
Note: Make sure not to damage the photometer unit.
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Maintenance
8. Clean the cuvette with a moist cotton bud from inside.
9. If necessary, use a suitable cleaning solution, e.g. Extran for Ganimede P, alcohol for
Ganimede N (ethanol, propanol).
Note: Do not use any cleaning agents that could contain detergents on the Ganimede N.
10. Rinse the cuvette with distilled water or allow the cleaning agent to evaporate fully.
11. Ganimede P:
Insert the cleaned cuvette and pull the cuvette downward completely.
Ganimede N:
Insert the cleaned cuvette so that the guide rail on the left-hand side of the cuvette is
flush with the upper edge of the optical window.
12. Attach the cuvette carefully with the plastic screws.
13. Attach the connection pieces with the screws.
14. Connect all tubes according to Figure 18 or Figure 19.
Figure 18 Cleaning of the Ganimede P analysis cuvette
Tube BTube J
Tube ETube K
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Figure 19 Cleaning of the Ganimede N analysis cuvette
Tube BTube F
Tube ETube J
5.3.5Cleaning of the analysis unit
Maintenance
The housing is cleaned with a soft, possibly damp, cloth. The reagent chamber can be
cleaned with a damp cloth. The collecting tray can be removed for cleaning.
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Maintenance
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Section 6Troubleshooting
6.1Error messages on the open-loop control unit
Error messageNote
Notice:
The transferred data XXXXX could not be assigned!
XXXXX= sample batch name
Sample batch was not accepted
Notice:
Reagents are no longer sufficient for the intended
measurements.
Continue? ENTER: Yes Esc: No
Establishing connection. Please wait!
The connection is interrupted!
6.2Error messages on the analysis unit
The measurement results saved in the analysis unit could not
be assigned to a sample batch in the open-loop control unit.
The sample batch was probably deleted or the sample batch
name was modified in the open-loop control unit.
There are still measurement results in the analysis unit that
have not yet been retrieved with DATA, CURRENT.
Load the analysis unit with a new set of chemical reagents
and set the reagent status to 100.
Switch on the analysis unit. Move the open-loop control unit
near (0.5 m) to the front of the analysis unit.
The infrared connection has been disconnected. Move the
control unit near (0,5 m) to the front of the analysis unit.
Error messageMeaningSolution
2–4Internal analysis unit errorConsult service technician
5No contact to the sample changer
6Sample changer mechanical errorInsert the sample tray again, consult a service technician
7Photo signal faultyClean the analysis cuvette, consult a service technician
Switch on the sample changer, check the sample
changer/analysis unit connection cable (connector)
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Troubleshooting
52
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Section 7Replacement parts and accessories
7.1Replacement parts
DescriptionCat. No
Sample changer including sample tray for 36 sample containers, 25 mL eachLQV 134
Sample tray for 36 sample containers, 25 mL eachLZQ 031
Sample tray for 53 sample containers, 15 mLLZQ 032
15-mL polystyrene sample containers, 100 pieces (for aqueous solutions, acids and bases)LZQ 034
25-mL polystyrene sample containers, 100 pieces (for aqueous solutions, acids and bases)LZQ 035
Drain hose for sample changerLZQ 039
Suction tube for sample changerLZQ 038
Complete tube set for the sample changer, including needleLZV 263
Open-loop control unitLPV 135
Complete tube set for Ganimede P analysis unitLZV 262
Ganimede P analysis cuvetteHBK 057
Complete tube set for Ganimede N analysis unitLZV 423
Ganimede N analysis cuvetteHBK 059
Sample changer –·analysis unit connection cableXLH 917
Sample changer – analysis unit power cableXLH 060
External power supply, 15 VDC/2 ALZV 563
1.5-m cable for the open-loop control unit/PC connectionLZV 087
Analysis unit power cableYAA 080
Analysis unit – PC connection cableXLH 917
7.2Accessories
DescriptionCat. No
GaniChem P, reagent kit for automatic phosphate analytics, measurement range 0.01 –
3.8 mg/L (PO
-P), 100 determinations
4
Zero solution 250 mLGCZ 100
Standard solution 250 mL, 2 mg/L PO4-PGCS 100
Standard solution 250 mL, 0.2 mg/L PO
-PGCS 050
4
Calibration solutions
Standard 1: 0 mg/L PO
Standard 2: 0.5 mg/L PO
Standard 3: 1.0 mg/L PPO
Standard 4: 2.0 mg/L PO
Standard 5: 3.8 mg/L PO
-P for GaniChem P, 100 mL
4
-P for GaniChem P, 100 mL
4
-P for GaniChem P, 100 mL
4
-P for GaniChem P, 100 mL
4
-P for GaniChem P, 100 mL
4
Cleaning solution for Ganimede PGCR 100
GaniChem N, reagent kit for the automatic determination of inorganically and organically bound
nitrogen, measurement range 0.5 – 150 mg/L TNB, 100 determinations
Standard solution 250 mL, 0.5 mg/L TN
Standard solution 250 mL, 30 mg/L TN
Standard solution 250 mL, 100 mg/L TN
B
B
B
Calibration solutions 0.5 – 30 mg/L TNB,
Standard 1: 3 mg/L TN
Standard 2: 9 mg/L TN
Standard 3: 15 mg/L TN
for GaniChem N, 100 mL
B
for GaniChem N, 100 mL
B
for GaniChem N, 100 mL
B
Standard 4: 21 mg/L TNB for GaniChem N, 100 mL
Standard 5: 27 mg/L TN
for GaniChem N, 100 mL
B
GCA 100
GCS 200
GCA 200
GCS 025
GCZ 100
GCS 100
GCS 300
53
Page 54
Replacement parts and accessories
7.2Accessories
DescriptionCat. No
Calibration solutions 30 – 150 mg/L TNB,
Standard 1: 30 mg/L TNB for GaniChem N, 100 mL
Standard 2: 60 mg/L TN
Standard 3: 90 mg/L TN
Standard 4: 120 mg/L TNB for GaniChem N, 100 mL
Standard 5: 150 mg/L TN
Cleaning solution for Ganimede NGCR 200
Magnetic rods, 10 piecesLZQ 045
Compact keypadLZV 260
GaniTrans software including 1.5 m connection cableLZV 404
Villa 14 – Rue 2 Casa
Plaisance
Quartier Racine Extension
MA-Casablanca 20000
Tél. +212 (0)522 97 95 75
Fax +212 (0)522 36 89 34
info-maroc@hach-lange.com
www.hach-lange.ma
56
Page 57
Section 9Warranty and liability
The manufacturer warrants that the product supplied is free of material and manufacturing
defects and undertakes the obligation to repair or replace any defective parts at zero cost.
The warranty period for instruments is 24 months. If a service contract is taken out within
6
months of purchase, the warranty period is extended to 60 months.
With the exclusion of further claims, the supplier is liable for defects including the lack of
assured properties as follows: All those parts that, within the warranty period calculated
from the day of the transfer of risk, can be demonstrated to have become unusable or that
can only be used with significant limitations due to a situation present prior to the transfer
of risk, in particular due to incorrect design, poor materials or inadequate finish will be
improved or replaced, at the supplier's discretion. At the discretion of the supplier, these
deficiencies will be corrected or the instrument replaced. The identification of such defects
must be notified to the supplier in writing without delay, however at the latest seven days
after the identification of the fault. If the customer fails to notify the supplier, the product is
considered approved despite the defect. Further liability for any direct or indirect damages
is not accepted.
If equipment-specific maintenance and servicing work defined by the supplier is to be
performed within the warranty period by the customer (maintenance) or by the supplier
(servicing) and these requirements are not carried out, claims for damages are rendered
void due to the failure to comply with the requirements.
Any further claims, in particular claims for consequential damages, cannot be made.
Consumables and damage caused by imcorrect handling, unsafe assembly or by incorrect
use are excluded from this provision.
The instruments of the manufacturer are of proven reliability in many applications and are
therefore often used in automatic control loops to provide the most economical possible
operation of the related process.
To avoid or limit consequential damage, it is therefore recommended to design the control
loop such that a malfunction in an instrument results in an automatic change over to the
backup control system, which is the most secure operating condition for the environment
and for the process
57
Page 58
Warranty and liability
58
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Appendix A Interface protocol
RS 232 interface for the analysis unit and open-loop control unit.
The RS 232 C interface has a 9-pole sub-D socket and a 9-pole sub-D connector. The
interface is connected to the serial interface (COM) of the computer (LIMS system) with
the PC cable (XLH 917).
Table 6 RS 232 I/O card connection assignment
9-pole SUB-DSocket9-pole SUB-DConnector
PINPIN
GND5GND5
RxD3RxD2
TxD2TxD3
RTS8RTS7
CTS7CTS8
Table 7 RS 232 software description
ID Description
ID001 Start of a block
ID101 Parameters
ID102 Name
ID103 Users
ID104 Measurements (single/double)
ID107 Calibration (two-point/e.g. standard curve 1)
ID108 Sample tray measurement data
ID110 Method 0 name (total/low)
ID111 Standard absorbance 2 (two-point calibration)
ID112 Standard concentration 2 (two-point calibration)
ID114 Standard curve linear equation
ID115 Standard curve measurement data
ID116 Standard absorbance 1 (two-point calibration)
ID117 Standard concentration 2 (two-point calibration)
ID118 Standard curve lowest concentration
ID119 Standard curve highest concentration
ID120 Method name 1 (ortho/high)
ID121 Standard absorbance 2 (two-point calibration)
ID122 Standard concentration 2 (two-point calibration)
ID124 Standard curve linear equation
ID125 Standard curve measurement data
ID126 Standard absorbance 1 (two-point calibration)
ID127 Standard concentration 2 (two-point calibration)
ID128 Standard curve lowest concentration
ID129 Standard curve highest concentration
ID130 Start of a sample
ID131 Position
ID132 Sample name
59
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Interface protocol
Table 7 RS 232 software description
ID Description
ID133 Calculated concentration result 1
ID134 Absorbance 1
ID135 Unit
ID136 Express as
ID137 Method
ID138 Dilution
ID139 Factor
ID140 Sampling time
ID141 Sample collection date
ID142 Sample collection time
ID143 Comment
ID144 Calculated concentration result 2
ID145 Absorbance 2
ID146 Calculated concentration mean value
ID149 End of a sample
ID150 Concentration of the control standard
ID151 Permissible deviation (%)
ID152 Measured deviation result 1 (%)
ID153 Measured deviation result 2 (%)
ID154 Measured deviation mean value (%)
ID155 Result table
\qID999 \qEnd of a block
60
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