Hach-Lange FILTRAX eco User Manual
DOC023.52.90173
FILTRAX eco
User Manual
08/2012, Edition 3A
© HACH-LANGE GmbH, 2009, 2012. All rights reserved. Printed in Germany
Table of Contents
Section 1 Specifications ........................................................................................................................ 5
1.1 Dimensions ....................................................................................................................................... 6
Section 2 General Information............................................................................................................... 7
2.1 Safety information............................................................................................................................... 7
2.1.1 Danger notes in this manual ...................................................................................................... 7
2.1.2 PWarning labels......................................................................................................................... 7
2.2 General Information ............................................................................................................................ 8
2.2.1 Areas of application ................................................................................................................... 8
2.2.2 Functional description................................................................................................................ 8
2.3 Product contents............................................................................................................................... 10
2.4 Instrument design ............................................................................................................................. 11
2.4.1 Control unit............................................................................................................................... 11
2.4.2 Module carrier.......................................................................................................................... 12
2.4.3 Sample tubes........................................................................................................................... 12
2.4.4 Filter module ............................................................................................................................ 13
Section 3 Installation............................................................................................................................ 15
3.1 Unpacking......................................................................................................................................... 16
3.2 Installation......................................................................................................................................... 16
3.3 Mechanical installation...................................................................................................................... 17
3.3.1 Attach the control unit to a wall................................................................................................ 17
3.3.2 Install pump cassette ............................................................................................................... 19
3.3.3 Install suction tube .................................................................................................................. 20
3.3.4 Install sample tube................................................................................................................... 22
3.4 Electrical Connections ...................................................................................................................... 24
3.5 Connection to process measuring instruments................................................................................. 26
3.6 Attach filter module to the module carrier......................................................................................... 28
3.7 Commission the instrument .............................................................................................................. 29
3.7.1 Filter module ............................................................................................................................ 29
Section 4 Operation..............................................................................................................................31
4.1 Control unit operation ....................................................................................................................... 31
4.2 Overview of control unit menu .......................................................................................................... 31
4.3 [+DEVICEDATA] menu..................................................................................................................... 32
4.3.1 Overview of +DEVICEDATA menu.......................................................................................... 32
4.4 [+SIGNALS] menu ............................................................................................................................ 33
4.4.1 Overview of +SIGNALS menu ................................................................................................. 33
4.5 [+OP.COUNTERS] menu ................................................................................................................. 33
4.5.1 Overview of +OP.COUNTERS menu ...................................................................................... 33
4.6 [+SERVICE] menu............................................................................................................................ 33
4.6.1 Overview of +SERVICE menu ................................................................................................. 34
3
Section 5 Maintenance..........................................................................................................................35
5.1 Maintenance tasks ............................................................................................................................35
5.1.1 Weekly......................................................................................................................................36
5.1.2 Every 3 months ........................................................................................................................37
5.1.3 Every 6 months ........................................................................................................................38
5.1.4 Every 12 months ......................................................................................................................38
5.2 Cleaning ............................................................................................................................................39
5.2.1 Menu-controlled cleaning tasks................................................................................................39
5.2.2 Cleaning tasks with optional cleaning container LZX216.........................................................40
5.2.3 Cleaning tasks with optional cleaning set LZX217...................................................................42
5.3 Instrument decommissioning and storage.........................................................................................43
5.3.1 Filter module.............................................................................................................................43
5.3.2 Control unit...............................................................................................................................43
Section 6 Troubleshooting ...................................................................................................................45
6.1 Messages..........................................................................................................................................45
6.2 Warnings ...........................................................................................................................................45
6.3 Malfunctions ......................................................................................................................................46
6.4 Voltage drop (power failure)..............................................................................................................46
Section 7 Spare Parts and Accessories ............................................................................................47
7.1 Replacement parts ............................................................................................................................47
7.2 Accessories.......................................................................................................................................47
Section 8 Contact..................................................................................................................................49
Section 9 Warranty and Liability..........................................................................................................51
Index.......................................................................................................................................................53
4
Section 1 Specifications
Subject to change without notice
Electrics
Power supply 230 V (Option: 115 V) ±10 % AC voltage, 50/60 Hz
Device with system components: 1500 VA
Power consumption
Outputs
(Use screened cables!)
Protection type (control unit) IP55
Fuses
Environment
Fault contact: potential-free contact (230 V, max. 3 A)
Alarm contact: potential-free contact (230 V, max. 3 A)
Service interface: RS 232
T 4A E; 250V (2 x)
T 7A E; 250V (2 x)
Line Heater off
2 m [6.56 ft]
10 m [32.8 ft]
20 m [65.6 ft]
30 m [98.4 ft]
150 VA
150 VA
150 VA
150 VA
(–20 °C [–4 °F])
1500 VA
2100 VA
Max.
start-up
450 VA
950 VA
Cont.
(–20 °C [–4 °F])
< 200 VA
< 300 VA
< 400 VA
< 500 VA
Medium temperature +5 °C to +40 °C [41 °F to 104 °F]
Ambient temperature –20 °C to +40 °C [–4 °F to 104 °F]
Sample quantity Approx. 600 mL/h for up to 2 process photometers
Delivery height
General specifications
Line length
Maintenance requirements Approx. 1 hour/month
Weight
Dimensions (W × H × D)
Certification
Module carrier — control unit: 3 m [9.84 ft]
Control unit — process measuring instrument: 7 m [22.97 ft]
Suction tube (heated): 5 m [16.4 ft]
Sample tube (unheated): 2 m [6.56 ft]
Sample tube (heated): 2 m [6.56 ft], 10 m [32.8 ft], 20 m [65.6 ft],
30 m [98.4 ft]
Control unit: approx. 20 kg [44 lb]
Module carrier with 5 m [16.4 ft] suction tube: approx. 3.5 kg [77 lb]
2 m [6.56 ft] sample tube: approx. 1 kg [2.2 lb]
10 m [32.8 ft] sample tube: approx. 5 kg [11 lb]
20 m [65.6 ft] sample tube: approx. 10 kg [22 lb]
30 m [98.4 ft] sample tube: approx. 15 kg [33 lb]
Control unit: 430 × 530 × 220 mm [16.9 × 20.86 × 8.66 in.]
Filter module: 251 × 445 × 17 mm [9.9 × 17.5 × 0.67 in.]
Certification
CE. The manufacturer clarifies conformity with the applicable EU safety
guidelines and EMC guidelines.
5
Specifications
1.1 Dimensions
Figure 1 Control unit dimensions
Figure 2 Filter module dimensions
6
Section 2 General Information
2.1 Safety information
Please read this entire manual before unpacking, setting up, or
operating this equipment. Pay attention to all danger and caution
statements. Failure to do so could result in serious injury to the
operator or damage to the equipment.
To ensure that the protection provided by this equipment is not
impaired, do not use or install this equipment in any manner other
than that specified in this manual.
2.1.1 Danger notes in this manual
Indicates a potentially or imminently hazardous situation that, if not
avoided, results in death or serious injury.
Indicates a potentially or imminently hazardous situation that, if not
avoided, could result in death or serious injury.
DANGER
WARNING
2.1.2 PWarning labels
This symbol is a warning triangle. Follow all safety notes that follow this symbol to avoid potential injuries. If
this symbol is located on the instrument, it refers to information in the operating and/or safety instructions of
this manual.
This symbol may be found on an enclosure or barrier within the product and indicates a risk of electrical
shock and/or death by electrocution.
CAUTION
Indicates a potentially hazardous situation that may result in minor or
moderate injury.
NOTICE
Indicates a situation that, if not avoided, could result in damage to the
instrument. Information that particularly should be emphasized.
Note: Information that supplements aspects from the main text.
Observe all marks and labels that are attached to the device.
Nonobservance can result in personal injury or damage to the
device.
Electrical equipment marked with this symbol may as of August 12, 2005 Europe-wide no longer be disposed
of in unsorted house or industrial waste. According to valid provisions (EU Directive 2002/96/ EC), from this
point consumers in the EU must return old electrical devices to the manufacturer for disposal. This is free for
the consumer.
Note: Instructions on the correct disposal of all (marked and unmarked) electrical products supplied or
manufactured by Hach Lange can be obtained from your local Hach Lange sales office.
7
General Information
2.2 General Information
2.2.1 Areas of application
2.2.2 Functional description
The FILTRAX eco sampling system is used to filter and deliver
waste water samples from the activation basin in order to supply
downstream process measuring instruments with a sample free
from solid matter.
NOTICE
Any use other than that defined in the operating instructions as correct
use will result in the loss of any rights to make claims under the warranty
and may result in injury or damage for which the manufacturer accepts
no liability.
The FILTAX eco sampling and preparation system comprises three
components: a control unit, a module carrier and a filter module.
The filter module (refer to Figure 3, item 4) is immersed with a
module carrier (refer to Figure 3, item 1) at the sample location
with an optional basin edge attachment. The filter module has a
filter membrane covering both sides. This membrane is used to
suck in and filter the waste water sample, and then feed it to the
control unit.
A pump within the control unit sucks the sample from the filter
module through a 5 m [16.4 ft] long heated suction tube to the
control unit, which is installed right next to the sampling location.
The sample is then pumped over 2, 10, 20 or 30 m [6.56, 32.8, 65.6
or 98.4 ft]—depending on the sample tube connected—to the
process measuring instruments.
The sample delivery is interrupted once a minute for 10 seconds in
order to minimize the amount of solid matter adhesion on the filter
membranes.
8
General Information
Figure 3 Filter module design
1 Module carrier 4 Filter module
2 Sample suction tube 5 Suction tube, module side
3 Karabiner
9
General Information
2.3 Product contents
Figure 4 Product contents
1 Control unit 9 Documentation (operating instructions, certificate of
2 Module carrier (LZY678, 230 V) (LZY677, 115 V)
with 5 m [16.4 ft] heated suction tube
3 Sample tube
2, 10, 20 or 30 m [6.56, 32.8, 65.6 or 98.4 ft]
4 LZX677 filter module
5 EYV017 plastic bag for filter module storage (4×)
6 Cable gland M20 × 1.5 (2×)
7 LZX702 accessory set
8 LZX701 tube adapter set
compliance, DOC273.xx.90174 maintenance schedule
(xx = language code)
Included in accessory set LZX702
10 Installation bracket for sample tube
11 Dummy plugs (2×) + seals (2×)
12 HLS191 size 2/4 tube, 6 m [19.7 ft]
13 Cleaning sponge
14 Bundle clip
10
2.4 Instrument design
2.4.1 Control unit
General Information
Figure 5 Control unit
1 PG fitting for electrical connection cable (2x) 5 Suction tube connection (left or left underside) (dummy
2 Air filter cover (air outlet)
3 Red and green indicator lights 6 Connection for equipotential bonding
4 Sample tube connection (right or right underside)
(dummy plug and seal for unused opening)
plug and seal for unused opening)
7 Air filter cover (air inlet)
8 Lock
11
General Information
1
2
3
2
4
2.4.2 Module carrier
Figure 6 Module carrier
1 Module carrier 3 Sample suction tube, 3.2 mm [0.1 in.] external Ø
2 5 m [16.4 ft] suction tube 4 Heat tracing connection line
2.4.3 Sample tubes
1 Sample tube, 23 mm [0.91 in.], unheated,
2 m [6.56 ft]
2 Sample pressure tube 3.2 mm [0.1 in.] external Ø 4 Heat tracing connection line
Figure 7 Sample tubes
3 Sample tube, 23 mm [0.91 in.], heated,
2, 10, 20 or 30 m [6.56, 32.8, 65.6 or 98.4 ft]
12
2.4.4 Filter module
General Information
Figure 8 Filter module
13
General Information
14
Section 3 Installation
DANGER
Only qualified experts should conduct the tasks described in this section.
DANGER
Select an appropriate installation location for the instrument.
Plan out the mechanical mount before positioning poles or drilling holes.
Make sure the mount has a sufficient bearing capacity. The dowels must
be selected and authorized according to the condition of the wall.
The manufacturer shall accept no liability if the instrument is installed
incorrectly.
Plan how to lay cables and tubes and their path in advance. Lay the
tubes, data cables and power cables without any bends and so they do
not pose a tripping risk.
Do not connect the electrical supply to the mains until the instrument is
completely wired and protected against short circuits.
Sufficiently protect the electrical power supply against short circuits.
For the external power supply, always connect a residual-current circuit
breaker (trip current max.: 30 mA) between the mains and the system.
If the instrument is to be installed outdoors, connect a surge arrester
between the mains and the system.
Products intended by the manufacturer for outdoor use offer a higher
level of protection against the penetration of liquids and dust. If these
products are connected to a mains outlet with a cable and plug rather
than a permanently connected cable, the plug and outlet are much more
susceptible to liquid and dust penetration. The operator must sufficiently
protect the plug and outlet against liquid and dust penetration in
accordance with local safety regulations. If the instrument is to be used
outdoors, it must be connected to a suitable outlet with a protection type
of at least IP44 (splash protection).
WARNING
Electrical dangers and fire hazard. Use only the supplied power cable.
Only qualified experts may perform the tasks described in this section of
the manual, in compliance with all locally applicable safety regulations.
NOTICE
Protect the device against extreme temperatures from heaters, direct
sunlight and other heat sources.
CAUTION
Note the weight (control unit approx. 20 kg, module carrier with 5 m
suction tube approx. 3,5 kg) of the instrument. Do not try to carry the
instrument without help. Use only suitable lifting devices for the
transport.
15
Installation
3.1 Unpacking
3.2 Installation
NOTICE
The filter module should only be unpacked directly before
commissioning and quickly attached to the module carrier. The filter
membranes are packed in protective plastic; once they have been
moistened they must not be allowed to dry out.
Figure 9 Example of installation
with optional control unit bracket LZX676 and optional basin edge attachment LZX414.00.XXXXX
1 Control unit 5 Module carrier with filter module
2 Process instrument 6 Bracket for FILTRAX eco module carrier (optional)
3 Sample tube 7 5 m [16.4 ft] suction tube
4 Bracket for FILTRAX eco control unit (optional)
16
3.3 Mechanical installation
Installation
DANGER
Select an appropriate installation location for the instrument.
Plan out the mechanical mount before positioning poles or drilling holes.
Make sure the mount has a sufficient bearing capacity. The dowels must
be selected and authorized according to the condition of the wall.
The manufacturer shall accept no liability if the instrument is installed
incorrectly.
Plan how to lay cables and tubes and their path in advance.
Lay the tubes, data cables and power cables without any bends and so
they do not pose a tripping risk.
NOTICE
For information on installation with optional accessories, refer to the
relevant installation instructions.
NOTICE
The filter module should only be unpacked directly before
commissioning and quickly attached to the module carrier.
The filter membranes are shrink-wrapped in protective plastic; once they
have been moistened they must not be allowed to dry out.
3.3.1 Attach the control unit to a wall
1. Select a suitable attachment point for the instrument.
2. Drill the top two holes in accordance with the adjacent diagram.
3. Attach the instrument at the top two mounts and mark the lower
4. Drill the bottom hole and finish attaching the instrument.
Make sure that there is sufficient space for tubes, cabling and
maintenance operations.
mount.
17
Loading...