Hach-Lange Filter probe sc User Manual
DOC023.52.00024
Filter probe sc
Operation Manual
04/2013, Edition 2A
© HACH-LANGE GmbH, 2005, 2013. All rights reserved. Printed in Germany
Table of contents
Section 1 Specifications......................................................................................................................................... 3
Section 2 General information ............................................................................................................................... 5
2.1 Safety instructions.............................................................................................................................................. 5
2.1.2 Safety symbols used ................................................................................................................................ 5
2.1.3 General safety instructions ....................................................................................................................... 6
2.2 General .............................................................................................................................................................. 7
2.3 Product description ............................................................................................................................................ 7
2.3.1 Identification ............................................................................................................................................. 7
2.3.2 Principle of operation................................................................................................................................ 8
2.4 Items supplied.................................................................................................................................................... 8
2.4.1 Identification of the operating instructions ................................................................................................ 8
2.5 Target group for these operating instructions .................................................................................................... 9
2.6 Tasks and obligations of the operating organisation.......................................................................................... 9
2.6.1 Correct use ............................................................................................................................................... 9
2.7 Your service partner, contacting the manufacturer ............................................................................................ 9
2.7.1 Standards and declaration of conformity ................................................................................................ 10
2.7.2 Copyright ................................................................................................................................................ 10
Section 3 Installation ............................................................................................................................................ 11
3.1 Safety instructions............................................................................................................................................ 11
3.1.1 Safety measures prior to unpacking, connecting and operating............................................................. 11
3.1.2 Disposing of the packaging .................................................................................................................... 11
3.1.3 Preparing the installation ........................................................................................................................ 12
3.2 Drawing with dimensions ................................................................................................................................. 13
3.3 Installing the filtration probe sc ........................................................................................................................ 14
3.3.2 Installing filter module............................................................................................................................. 15
3.3.3 Installing filtration probe sc ..................................................................................................................... 16
3.4 Supply of power ............................................................................................................................................... 19
3.4.1 Connecting power cable ......................................................................................................................... 20
3.5 Connecting filtration probe sc to the data network ........................................................................................... 21
3.6 Connecting sample tubing ............................................................................................................................... 21
3.7 Connecting air tubing ....................................................................................................................................... 22
Section 4 System startup ..................................................................................................................................... 23
4.1 Initial commissioning........................................................................................................................................ 23
Section 5 Operation .............................................................................................................................................. 25
5.1 The operation concept ..................................................................................................................................... 25
5.1.1 Rectifying problems in normal operation ................................................................................................ 25
5.2 Normal operation ............................................................................................................................................. 25
5.2.1 Rectifying problems in operation ............................................................................................................ 25
Section 6 Maintenance and cleaning .................................................................................................................. 27
6.1 Maintenance and cleaning by the operator...................................................................................................... 27
6.1.1 Troubleshooting, error state diagnostics and repair ............................................................................... 27
6.2 Maintenance and cleaning by qualified personnel ........................................................................................... 30
6.2.1 Changing exhaust................................................................................................................................... 30
6.2.2 Changing air exhaust.............................................................................................................................. 31
1
Table of contents
Section 7 Taking out of operation ....................................................................................................................... 33
7.1 Taking out of operation for a short period ........................................................................................................ 33
7.2 Taking out of operation for an extended period ............................................................................................... 33
7.3 Finally taking out of operation .......................................................................................................................... 33
7.4 Intermediate storage or storage....................................................................................................................... 33
Section 8 Replacement Parts, consumables, accessories ............................................................................. 35
8.1 Replacement parts and their order numbers.................................................................................................... 35
8.2 Accessories...................................................................................................................................................... 36
8.3 Optional accessories........................................................................................................................................ 36
Section 9 Contact ................................................................................................................................................. 39
Section 10 Warranty, liability and complaints .................................................................................................... 41
Index....................................................................................................................................................................... 43
2
Section 1 Specifications
We reserve the right to make changes without notice.
Table 1 Filtration probe sc specifications (in some cases optional extras)
Components Filter module with pump
Dimensions (W × H × D) 330 × 384 × 243 mm (13 × 15.12 × 9.57 inches)
Supply tubing 5 m or 10 m, depending on version
Enclosure Plastic enclosure, PPE, flammability class in accordance with UL 94
Mass Approx. 9.5 kg filter enclosure, approx. 8 kg tubing
Power supply Via analysis instrument
Electrical connection Via analysis instrument
Mean power consumption
Electrical fuse protection Via analysis instrument, via controller
Operating temperature 4 °C...40 °C (39 °F...104 °F), in water
Operating temperature sample tubing –20 °C...45 °C (–4 °F...113 °F); 95 % relative humidity, non-condensing
Storage temperature
Sample temperature 4 °C...40 °C (39 °F...104 °F), water temperature
Permissible sample flow speed max. 3 m/s, from 1 m/s: install only with protection against flow (accessory)
Permissible pH value of the sample 5–9
Maximum immersion depth 3 m (120 inch)
Fastening to the extension pipe 6 screws M5 × 10 mm
Filtrate flow rate
Cables and tubing on the probe pipe
400 VA (brief peak power consumption: 1000 VA),
(with 10 m heated filtration probe tubing)
–20 °C...60 °C (–4 °F...140 °F); 95 % relative humidity, non-condensing
Once the filter modules have become wet, they must be stored wet.
5 ml/minute, 4 out of 5 minutes
Outer sheath of the cables and tubing: UV and weather resistant
Total external diameter of the outer tubing: 32 mm (1.2 inch)
External diameter of the sample tubing 3.2 mm (0.12 inch)
External diameter of the return tubing: 6 mm (0.23 inch)
External diameter of the air tubing: 6 mm (0.23 inch)
External diameter of the data cable: 7.1 mm (0.28 inch)
External diameter of the power cable: 6.1 mm (0.23 inch)
3
Specifications
4
Section 2 General information
2.1 Safety instructions
Prior to unpacking, commissioning or operating the
instrument, read this manual in its entirety.
Please pay particular attention to all instructions on hazards
and safety. Otherwise there is a risk of serious injury to the
operator or damage to the instrument, or pollution.
The instrument is only allowed to be installed and used as per
the instructions in this manual.
2.1.1 Instructions on hazards in this manual
DANGER
Indicates a potentially hazardous situation or hazardous
situation that, if not avoided, could result in serious injuries or
fatality.
CAUTION
Indicates a possibly hazardous situation that could result in
light to moderate injuries.
2.1.2 Safety symbols used
This symbol, if present on the instrument, refers to information in the operating instructions on safe
operation and / or instructions that provide safety information.
This symbol, if present on a enclosure or a protective cover for the instrument, identifies the risk of an
electric shock (which may under certain circumstances be fatal). Only personnel qualified for working on
hazardous voltages are allowed to open the enclosure or remove the protective cover.
This symbol, if present on the instrument, identifies the location of a fuse or current limit.
This symbol, if present on the instrument, identifies a part that may become hot and must not be touched
without taking precautions.
Important note: Information that is to be specifically highlighted.
Note: Information with additional aspects on the main text.
Observe all stickers and markings on the instrument. Otherwise
injuries, pollution or damage to the instrument may occur.
This symbol, if present on the instrument, indicates the presence of components that could be damaged by
electrostatic discharge. Appropriate precautions are to be taken.
This symbol, if present on the instrument, indicates the presence of dangerous chemical substances.
Chemicals are only allowed to be handled and maintenance on devices for supplying chemicals to the
instrument is only allowed to be performed by personnel qualified and trained for working with chemicals.
5
General information
This symbol, if present on the instrument, identifies the location of the connection for the protective earth
(ground).
As of 12 August 2005, electrical appliances marked with this symbol are no longer allowed to be
disposed of in Europe in unsorted household or industrial waste. As per the applicable
regulations, from this date on consumers in the EU must return old appliances to the
manufacturer for disposal. This disposal is free of charge for the consumer.
Note: You can obtain instructions on the correct disposal of all (marked and unmarked) electrical products
that have been supplied or manufactured by Hach-Lange from your local Hach-Lange sales office.
When carrying or transporting the instrument/instrument components and if the total weight is
18-32 kg (39.7-70.5 lbs)
more than 18 kg, make sure that suitable lifting equipment is used and/or that the
instrument/instrument components are carried by 2 people.
2.1.3 General safety instructions
DANGER
Risk of electric shock!
Work on the electrical installation is only allowed to be
performed by an experienced electrician!
Always isolate the instrument from the mains during
installation work!
CAUTION
Observe applicable health and safety regulations!
Flows of sample of unknown composition can produce
hazards due to traces of chemicals, radiation or biological
effects.
Avoid unnecessary contact with the flows of sample of
unknown composition and take appropriate safety measures.
DANGER
Potential danger in the event of contact with
chemical/biological materials. Handling chemical samples,
standards and reagents can be dangerous. Familiarize
yourself with the necessary safety procedure s an d th e correc t
handling of the chemicals before the work and rea d and follow
all relevant safety data sheets.
Normal operation of this instrument may involve the use of
hazardous chemicals or biologically harmful samples.
• Observe all cautionary information printed on the original
solution containers and safety data sheet prior to their use.
• Dispose of all consumed solutions in accordance with national
regulations and laws.
• Select the type of protective equipment suitable to the
concentration and quantity of the dangerous material at the
respective work place.
6
2.2 General
2.3 Product description
2.3.1 Identification
General information
In this section you will find information on:
• Instrument identification
• Items supplied
• Operating instructions
• Tasks and obligations of the operating organisation
• The manufacturer
• The declaration of conformity
The filtration probe sc is controller-operated filtration system that is
immersed. It supplies an AMTAX sc or PHOSPHAX sc connected in
series with a filtered sample flow. The filtration probe sc features
automatic cleaning and is largely maintenance-free.
Figure1Filtration probesc
1 Filtration probe sc 3 Rating plate
2 Supply cable 4 Connection fastening system
7
General information
2.3.1.1 Rating plate for the filtration probe sc
You will find the rating plate at the top end of the supply cable. On
the rating plate you will find
• The model number and the serial number,
• Information on the voltage and frequency for the electrical
connection and
• Information on the brief peak power consumption.
2.3.2 Principle of operation
The filtration probe sc draws in liquid through a filter system and
then pumps this sample flow to an analysis instrument connected in
series. After the analysis of the sample, the analysis instrument
pumps the sample (possibly mixed with chemicals) back to the tank
sampled or to a drain.
A cleaning device ensures the filter modules remain porous. The
filtration probe sc has a compressed air tube that terminates
underneath the filter modules. When compressed air flows out of
the air openings underneath the filter modules, the rising air
bubbles remove soiling from the filter modules. In this way the filter
modules remain porous and manual cleaning is largely
unnecessary.
2.4 Items supplied
Standard items supplied:
• Filtration probe sc
• These operating instructions
• 2 filter modules
• Small parts, cable, tubing and connector set and
• One cleaning sponge
2.4.1 Identification of the operating instructions
You will find a DOC number on the cover sheet so that you can
re-order these operating instructions. You can identify the issue of
the operating instructions using the date in the DOC number.
8
2.5 Target group for these operating instructions
These operating instructions are directed at sewage treatment plant
operating organisations and trained and experienced staff sewage
treatment plant supervisors. It is assumed that these persons are
familiar with the operation of personal computers and have a sound
knowledge of
• Measurement and control systems,
• Electrical engineering,
• Water analysis and
• Chemistry
and have been adequately instructed on safety regulations.
Requirements and activities that go beyond the knowledge and
skills held by a sewage treatment plant supervisor must be
entrusted by this person to trained (e. g. electrical) specialists. Such
work is to be planned and co-ordinated in agreement with the
organisation or plant management.
2.6 Tasks and obligations of the operating organisation
General information
The organisation operating the plant must ensure only qualified and
trained personnel install, operate or otherwise use this probe. The
operating organisation must ensure the locally applicable
regulations are observed and that these operating instructions are
always available to the plant operators.
2.6.1 Correct use
Incorrect use of the filtration probe sc or its components
and / or its accessories can cause injury, damage or pollution.
Ensure the filtration probe sc and / or its components and / or
its accessories are only used correctly.
The filtration probe sc was developed for the filtration, supply and
disposal of liquid samples and for connection to an analysis
instrument. The primary area of application is water and waste
water analysis.
2.6.1.1 Incorrect use
Any other use or use beyond that defined above is considered
incorrect use and will also render void all claims under the
guarantee and warranty.
2.7 Your service partner, contacting the manufacturer
In section Contact on page 39 you will find addresses and
telephone numbers for the various contacts.
9
General information
2.7.1 Standards and declaration of conformity
The filtration probe sc and its components comply with the
applicable standards and stipulations.
For the filtration probe sc we confirm compliance.
HACH LANGE GmbH is certified to DIN EN ISO9001.
You can obtain further information on certificates, the declaration of
conformity and standards on request.
2.7.2 Copyright
"Provision to third parties as well as the duplication of these
operating instructions, further processing and provision of their
content to third parties is not allowed unless expressly approved.
Contravention will result in the obligation to pay damages.
All rights reserved in the case of the award of a patent or
registration of a design." (In accordance with DIN 34, ISO 16016)
10
Section 3 Installation
3.1 Safety instructions
In this section you will find information on the following for the
filtration probe sc
• Installing,
• Connecting,
• Connecting to the mains and
• Connecting to the data network.
DANGER
Prior to unpacking, commissioning or operating the
instrument, read all of this manual!
Pay particular attention to all instructions on hazards and
safety. Otherwise there is a risk of serious injury to the
operator or damage to the instrument, or pollution!
The analysis instrument and its peripherals a re only allowed to
be installed and connected by qualified personnel. Only use
appropriate (e. g. insulated) tools and observe the applicable
rules and regulations!
Incorrect connection to the data network or incorrect
configuration can result in damage to the modules and the
customer's network!
3.1.1 Safety measures prior to unpacking, connecting and operating
Ensure only trained and instructed personnel unpack, install,
connect or operate the filtration probe sc.
3.1.2 Disposing of the packaging
Protect the environment when disposing of the packaging and
observe locally applicable regulations
11
Installation
3.1.3 Preparing the installation
DANGER
Risk of electric shock!
Plan the mechanical fastening before you position posts or
drill holes. Choose a suitable place to install the instrument.
Plan how the cables and tubing will be laid and their routes.
Note that the cables will need to be removed regularly.
Lay cables and tubing so they will not cause tripping and
without sharp bends. Note that the cables will need to be
removed regularly.
Do not connect the electrical power supply to the mains until
the instrument has been fully wired and fused.
Provide adequate fuse protection for the electrical power
supply.
Always connect a residual current circuit breaker (trigger
current max.: 30 mA) between the mains and the system!
If you install the instrument outside, provide overvoltage
protection between the mains and the system!
12
Loading...