DOC026.97.80331
HIAC PODS
08/2013, Edition 1
Manuel d'utilisation de base
Manual básico del usuario
Manual Básico do Usuário
Basic User Manual
English...................................................................................................................................................................................................3
Français..............................................................................................................................................................................................21
Español...............................................................................................................................................................................................42
Português..........................................................................................................................................................................................63
2
Table of contents
Additional information on page 3
Specifications on page 3
General information on page 4
Installation on page 7
Startup on page 8
User interface and navigation on page 9
Operation on page 12
Maintenance on page 16
Troubleshooting on page 19
Additional information
Additional information is available on the manufacturer's website.
Specifications
Specifications are subject to change without notice.
Specification Details
Dimensions (D x W x H) 18.5 x 33.0 x 40.0 cm (7.3 x 12.5 x 15.7 in.)
Weight 9.3 kg (20.5 lb)
Number of channels 8
Size channels ISO-MTD 4, 4.6, 6, 9.8, 14, 21.2, 38, 68 μm
ACFTD ~1, 2, 5, 10, 25, 50, 100 μm
Flow rate 15 to 50 ml/min (automatic/manual)
Light source Class 3B laser, 810-852 nm, 50 mW maximum
Calibration ISO MTD (based on ISO 11171)
Full ISO 11171 Optional
Counting efficiency JIS B9925:1997
Concentration limit 20,000 particles per ml @ 5% coincidence loss
Sample volume 3 runs (averaged) of 5, 10 or 20 ml/run
(per ISO 11171)
30,000 particles/ml @ 10% coincidence
(programmable)
Specification Details
Fluid temperature range 0 to 90 °C at 25 °C ambient (32 to 194 °F at
Measured fluid temperature 0 to 100 °C, ±0.5 °C (32 to 212 °F, ±0.9 °F)
Viscosity range 10 to 424 cSt (59 to 2000 SUS)
Wetted materials Aluminum, stainless steel, sapphire, PTFE and
Cleanliness classification ISO 4406-1991, ISO 4406-1999, NAS 1638, MIL-
Data storage 500 sample records
Input/output serial
communication
Altitude 2000 m (6561.7 feet)
Certifications CE
Bottle operation
Purge volume 15 to 30 ml (automatic/manual)
Cartridge CO2, replaceable, rechargeable
Operating time 60 samples (120 ml sample bottle)
Shop air 620 to 758 kPa (90 to 100 psi; 6.2 to 7.6 bar)
Fluid pressure 40 to 5000 psi (2.75 to 345 bar)
Power
DC input 24 VDC, 2 A maximum
AC adapter Universal 100–240 VAC, 50–60 Hz, 60 W
Rechargeable battery Nickel-metal hydride
77 °F)
For viscosity measurement, viscosity range is
10 to 424 cSt ±20% at value.
®
Aflas
STD-1246C, SAE AS 4059, NAVAIR 01-1A-1
RS232
Programmable
Programmable, hold time and sample number
clean, dry
English 3
Specification Details
Operating time 100 samples or 4 hours continuous
Recharge time 2.5 hours
Environment
Operating environment 0 to 55 °C (32 to 131 °F), 5 to 95% relative
Storage -40 to 70 °C (-40 to 158 °F), up to 98% relative
humidity, non-condensing
humidity, non-condensing
General information
In no event will the manufacturer be liable for direct, indirect, special,
incidental or consequential damages resulting from any defect or
omission in this manual. The manufacturer reserves the right to make
changes in this manual and the products it describes at any time, without
notice or obligation. Revised editions are found on the manufacturer’s
website.
Safety information
N O T I C E
The manufacturer is not responsible for any damages due to misapplication or
misuse of this product including, without limitation, direct, incidental and
consequential damages, and disclaims such damages to the full extent permitted
under applicable law. The user is solely responsible to identify critical application
risks and install appropriate mechanisms to protect processes during a possible
equipment malfunction.
Please read this entire manual before unpacking, setting up or operating
this equipment. Pay attention to all danger and caution statements.
Failure to do so could result in serious injury to the operator or damage
to the equipment.
Make sure that the protection provided by this equipment is not impaired.
Do not use or install this equipment in any manner other than that
specified in this manual.
Use of hazard information
D A N G E R
Indicates a potentially or imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Indicates a potentially or imminently hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a potentially hazardous situation that may result in minor or moderate
injury.
Indicates a situation which, if not avoided, may cause damage to the instrument.
Information that requires special emphasis.
W A R N I N G
C A U T I O N
N O T I C E
Precautionary labels
Read all labels and tags attached to the instrument. Personal injury or
damage to the instrument could occur if not observed. A symbol, if noted
on the instrument, will be included with a danger or caution statement in
the manual.
4 English
This symbol, if noted on the instrument, references the instruction
manual for operation and/or safety information.
Electrical equipment marked with this symbol may not be disposed of
in European public disposal systems after 12 August of 2005. In
conformity with European local and national regulations (EU Directive
2002/96/EC), European electrical equipment users must now return
old or end-of-life equipment to the Producer for disposal at no charge
to the user.
Note: For return for recycling, please contact the equipment producer or supplier
for instructions on how to return end-of-life equipment, producer-supplied
electrical accessories, and all auxiliary items for proper disposal.
This symbol indicates the need for protective eye wear.
Class 1 laser product
This instrument is classified as a Class 1 laser product. This product
complies with IEC/EN 60825-1:2007 and 21 CFR 1040.10 except for
deviations pursuant to Laser Notice No. 50, dated June 24, 2007.
US FDA Accession number 9912262-006. This product contains a
810-852 nm, 50 mW, class 3B laser that is not user-serviceable.
Certification
Canadian Radio Interference-Causing Equipment Regulation,
IECS-003, Class A:
Supporting test records reside with the manufacturer.
This Class A digital apparatus meets all requirements of the Canadian
Interference-Causing Equipment Regulations.
Cet appareil numérique de classe A répond à toutes les exigences de la
réglementation canadienne sur les équipements provoquant des
interférences.
FCC Part 15, Class "A" Limits
Supporting test records reside with the manufacturer. The device
complies with Part 15 of the FCC Rules. Operation is subject to the
following conditions:
1. The equipment may not cause harmful interference.
2. The equipment must accept any interference received, including
interference that may cause undesired operation.
Changes or modifications to this equipment not expressly approved by
the party responsible for compliance could void the user's authority to
operate the equipment. This equipment has been tested and found to
comply with the limits for a Class A digital device, pursuant to Part 15 of
the FCC rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated
in a commercial environment. This equipment generates, uses and can
radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference
to radio communications. Operation of this equipment in a residential
area is likely to cause harmful interference, in which case the user will be
required to correct the interference at their expense. The following
techniques can be used to reduce interference problems:
1. Disconnect the equipment from its power source to verify that it is or
is not the source of the interference.
2. If the equipment is connected to the same outlet as the device
experiencing interference, connect the equipment to a different
outlet.
3. Move the equipment away from the device receiving the interference.
4. Reposition the receiving antenna for the device receiving the
interference.
5. Try combinations of the above.
Product overview
The Portable Oil Diagnostic System (PODS) is used to measure, keep
and report oil contamination that is important for reliable hydraulic
system operation. The instrument takes an analysis of pressurized fluids
and lubricants in online or bottle sampling modes without disruption of
machine operations.
English
5
The instrument is compatible with petroleum and phospate ester-based
hydraulic fluids (includes MIL-H-5606 and Skydrol®). The instrument
comes with refillable CO2 bottles for use in the field and a shop-air port
fitting for in-house operation. For different views of the instrument, refer
to Figure 1 and Figure 2.
Note: Due to U.S. shipping restrictions, the instrument is shipped with empty CO
bottles.
Figure 1 Product overview
Figure 2 Side view
2
1 Waste bottle 5 Pressure gauge
2 Handle 6 Power input port
3 Shoulder strap D-ring 7 RS232 port
4 Clean-out port 8 Shop air port
1 Printer door 4 CO2 bottle
2 Display 5 Sample bottle adapter
3 Keypad
6
English
Product components
Make sure that all components have been received. Refer to Figure 3. If
any items are missing or damaged, contact the manufacturer or a sales
representative immediately.
Figure 3 Instrument components
1 Instrument 4 Power cord 7 Printer paper (2x)
2 AC power adapter 5 Sample bottle (10x) 8 Cleaning brush (2x)
3 CO2 bottle, empty
(2x)
6 Allen wrench 9 Software disc
Installation
W A R N I N G
Multiple hazards. Only qualified personnel must conduct the tasks
described in this section of the document.
Connect external pressure
Connect the supplied CO2 bottle or shop air to the instrument to supply
external pressure.
Connect the CO2 bottle
D A N G E R
Multiple hazards. Only qualified personnel must conduct the tasks
described in this section of the document.
D A N G E R
Explosion hazard. For the safe use of the instrument, obey the
precautions and the instructions as specifically described.
W A R N I N G
Personal injury hazard. Enclosed systems contain high pressure.
Qualified personnel must remove pressure from the system before the
instrument can be installed or removed.
Fire hazard. Do not use flammable agents to clean the instrument.
The CO2 bottle is a compressed gas bottle under high pressure. Do not
alter this bottle in any way. Use only CO2 bottles that are supplied by the
manufacturer. Use the bottle only as directed in this manual. For storage
and disposal of the bottle, refer to the text on the bottle.
Do not expose the pressurized bottle to temperatures in excess of
177 °C (350 °F). Bottles exposed to a fire or heated to temperatures in
excess of 177 °C (350 °F) should be discarded. Let the temperature of
the bottle cool before it is discarded.
Keep the protective cap on the CO2 bottles that are not in use.
Valves must be installed or removed only by trained personnel.
Use only a mild detergent and water to clean the cylinder. Use of caustic
cleaners may corrode pressure fittings or tank walls and cause an
uncontrolled pressure release or rupture.
C A U T I O N
English
7
Make sure that the bottle adapter is installed properly when
pressurization begins. If the bottle adapter is not installed properly, it
comes off the instrument and personal injury and/or damage to the
instrument occurs.
Due to multiple shipping rules and regulations, the CO2 bottles supplied
in the shipping container are empty. Make sure that the bottles are filled
by a certified CO2 supplier.
N O T I C E
Do not remove or cover the label on the bottle.
This bottle must only be filled and transported by properly trained personnel in
accordance with compressed gas bottle filling regulations of the local jurisdiction.
The bottle adapter is a pressure vessel used for sample delivery through the
instrument. It is critical that it is installed in the locked position before sampling.
The bottle adapter must be aligned on the instrument and in the locked position.
Item to collect:
• Clean lubricant (for ease of use and to prevent damage to the O-ring)
1. Examine the threads and the O-ring on the bottle for damage.
2. Turn the bottle clockwise into the CO2 port. As the bottle turns into
the CO2 port, the bottle valve opens and pressure is applied to the
instrument. When this occurs, the bottle becomes difficult to turn.
3. Turn the bottle another ¼ turn until the bottle stops. If CO2 is
released around the bottle threads when this pressurization occurs,
remove the CO2 bottle and examine the O-ring for damage.
N O T I C E
N O T I C E
Connect the shop air source
W A R N I N G
Personal injury hazard. Enclosed systems contain high pressure.
Qualified personnel must remove pressure from the system before the
instrument can be installed or removed.
The compressed air source must be clean, dry and between 620 to
758 kPa (90 to 100 psi; 6.2 to 7.6 bar).
1. If the shop air nipple is the wrong type, install a new nipple. A 1/8-inch
male NPT connection is required.
2. Make sure that the port threads are clean.
3. Connect the shop air to the instrument and tighten.
Connect the communications cables
The instrument has an RS232 communications port installed. Use this
port to communicate with a computer for data acquisition, analysis and
remote operation.
• Baud rate: 9600
• Data bits: 8
• Parity: None
• Stop bits: 2
If the computer or terminal has a 9-pin serial port with a male connector,
use a standard serial cable that has a male end and a female end. The
instrument is already configured as Data Communication Equipment
(DCE). A null-modem cable is not necessary.
Connect the external power supply
If an external power supply is used, obey the instructions in Charge the
battery on page 17.
Startup
Power up and self-test verification
Push POWER and the startup screen shows, then the initialization
screen shows the serial number and firmware revision level of the
instrument. At this point, the instrument examines its internal systems for
any problems. If a problem is found, the instrument shows an error
message. Refer to Troubleshooting on page 19.
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English
User interface and navigation
Keypad description
Figure 4 shows the features included on the keypad.
Figure 4 Keyboard features
1 Function keys 6 POWER
2 LINE FEED 7 BATTERY CHARGING STATUS
light
3 CANCEL 8 Alphanumeric keys
4 START 9 Navigation keys
5 Display
Feature Description
CANCEL Cancels a sample test or cancel a programming
START Starts a sample test.
Display Shows the information on the counting process, error
POWER Sets the power on and off.
BATTERY
CHARGING STATUS
light
Alphanumeric keys Adds letters and numbers into the program. For more
Navigation keys Selects operating variables and moves the cursor left
function and maintain the previous selection.
codes, sample test results and the status of the
operating variables.
Shows the current mode of operation for the charging
system. For more information, refer to Charge the
battery on page 17.
information, refer to Set the operation variables
on page 10.
and right.
Feature Description
Function keys Push the function key to activate an attribute on the
screen.
LINE FEED Moves the printer paper.
English 9
See the system status menu parameters
Push F3 (SYS) in the main menu to get the system status menu. Table 1
shows various system parameters that the instrument measures. These
system parameters show convenient information and diagnostic
troubleshooting.
Table 1 System parameters
Parameter Description
Power supply Shows whether the instrument is connected to the external
Internal
temperature
Printer status Shows the different status conditions or errors of the internal
power supply or it is operated from the internal battery. When
an external power supply is used, the battery icon shows that
the internal battery is controlled by the external power supply.
When the internal battery is used, the battery icon shows the
remaining relative battery supply voltage capacity. The useful
battery voltage range for the instrument is 11.5 to 13.8 volts.
The amount of battery life that stays below this range is
minimal, so charge the battery before operation is continued.
Shows only the temperature inside the instrument enclosure.
This measurement tells if the temperature is too hot or cold to
do a sample test.
printer. If the printer is good, a condition of NORMAL shows.
An error message shows if a problem exists.
For an explanation of these error codes, refer to Troubleshooting
on page 19.
Set the operation variables
The operation variables are located under the Setup menu. Refer to
Table 2 – Table 6. To set an operation variable:
To add letters:
a. Push the numeric key that contains the letter to use in
succession.
b. Push once for the number, twice for the first letter, three times for
the second letter, etc. The time between the key pushes tells if
the current character is selected or if the next character is
selected.
To add symbols:
a. Push the function key that shows the symbol to be used.
b. Push F1 for a space, F2 for a forward slash and F3 for a period.
4. Push F4 to accept the new setting or push CANCEL to return to the
Setup menu and keep the previous selection.
5. To see the test results in a different Standard, Viscosity or
Temperature, set the variables and see or print the test results from
the buffer. Refer to Test results on page 15.
1. Push F1 (SETUP) to get the Setup menu.
2. Push the numeric number on the keypad that corresponds to the
number on the left side of the variable to program.
3. Push F1 (PRG) and use the navigation keys to select the proper
setting or use the keypad to input numbers, letters or symbols.
10 English
Table 2 Setup menu
Variable Description
SAMPLE
LABEL
MODE Sampling method (BOTTLE or ONLINE or FILTER)
STD Controls the standard format to show the sample results
Shows a second menu, Sample Text menu. Under this menu,
set the following items:
• SAMPLE LABEL “SAMPLE NAME”—The user-input name for
samples. The sample labels limit is 10 characters. For each
sample label, there is an auto-counter extension that increments
up to 500. This extension is reset to one every time a new
sample label is programmed, re-entered or exceeds a count of
500.
• REMARKS—User-input remarks for any additional sample
labeling, as necessary. These optional remarks become part of
the record of any completed samples. Records retrieved from
the sample buffer can have their remarks reviewed and reedited as necessary. The sample remarks limit is 10 characters
on any of 3 lines. Any existing remarks show on printed sample
reports.
If BOTTLE mode is selected or re-entered, a second screen is
shown and it allows the following variable to be set.
• PURGE VOL—Volume of fluid that flows through the
instrument to purge any contamination before samples are
taken (15–30 ml).
If ONLINE mode is selected or re-entered, a second screen is
shown and it allows the following variable to be set.
• NUM SAMPLES—Numbers of samples that run during the
sampling period (1–500).
• HOLD TIME—Time delay from the end of a sample to the start
of the next sample. If set for 00:00, a minimum 5-second hold
time is set (hh:mm).
• PURGE VOL—The volume of fluid that flows through the
hydraulic hose and unit to purge any contamination before
samples are taken. The longer the hydraulic hose, the greater
the purge volume must be (15–999 ml).
(ISO(C), ISO, NAS(C), NAS, NAV(C), NAV, SAE(C), SAE, MIL,
P/10 ml or P/1 ml).
Table 2 Setup menu (continued)
Variable Description
VOL Volume of fluid that runs 3 times during a sample
(Volume/RUN). The BOTTLE mode sampling is limited (5, 10 or
20 ml per RUN).
FLOW Sets the flow rate selections between 15 and 50 ml/min or
AUTO. The AUTO mode automatically uses the optimum flow
rate for the current sample conditions.
PRINT Enables or disables the printer so that it does not automatically
print at the end of a sample. The SETUP option prints the
current instrument setup (ENBL, DSBL or SETUP).
CONTRAST Use the navigation keys to control the display contrast.
Table 3 Screen: PG 2
Variable Description
LANG Shows the language used in the operation and control of the
instrument (English, French, German, Span and Ital).
VISC Controls the units that show the viscosity (cSt, mm2/s or SUS).
TEMP Shows the temperature units (°C or °F).
PRESS Shows the pressure units (BAR or PSI).
DISPL Controls the brightness of the background: light background (Normal)
or dark background (Reversed) (NORM or REV).
BKLT Controls the back light on the LCD display. If AUTO is selected, the
back light turns off after 5 minutes of inactivity (ON, OFF or AUTO).
BEEP Controls audio feedback of the beeper when a key is pushed (KEY or
DSBL).
BSAVE Battery save feature. If enabled, the instrument automatically turns off
after 15 minutes of no activity (Idle state) ((ENBL (Enabled) or DSBL
(Disabled)).
English 11
Table 4 Screen: SIZ
Programmable size menu. When MODE is set to P/1 ml or P/10 ml, the
PG2 menu becomes available for any of the eight size channels to be
programmed. The minimum and maximum size program limit is 4.0 to 68.0 μm.
The size must be programmed in an ascending order from the smallest size on
channel 1 to the largest size on channel 8.
Note: If needed, use F2 (DEFAULT) to reset all sizes to factory default settings.
Table 5 Screen: I/O
Variable Description
UNIT_ID Sets a unique device address that is used in the serial communication
CNTRL Set to LOCAL when the instrument is manually operated. Set to
of the instrument MODBUS protocol (01–99).
REMOTE when a computer program operates and controls the
instrument sampling. Set to DOWNLOAD when a computer program
retrieves the records from the sample buffer only. The setting of this
variable can also be changed automatically through the serial
MODBUS protocol (LOCAL, REMOTE or DOWNLOAD).
Table 6 Screen: CLK
Variable Description
TIME Current time in 24-hour format (Hours/Minutes/Seconds)
DATE Current date (Month/Day/Year)
Operation
W A R N I N G
Chemical exposure hazard. Obey laboratory safety procedures and
wear all of the personal protective equipment appropriate to the
chemicals that are handled. Refer to the current safety data sheets
(MSDS/SDS) for safety protocols.
C A U T I O N
Chemical exposure hazard. Dispose of chemicals and wastes in
accordance with local, regional and national regulations.
Procedure to take a sample
Use proper techniques to take a sample. It is important to get a
representative sample of the contamination level of the system under
test. Take the sample from a source with moving fluid.
Note: If the sample is taken from a slow-moving stream, a non-representative
sample can result. Let the system run for at least 30 minutes before a sample is
taken.
Note: The Filter mode is no longer active. Use one of the other modes to take a
sample.
When a series of tests is complete, there is still some sample inside the
instrument. This instrument must be flushed with a fluid that does not
contaminate the next sample. To flush the instrument:
1. Use the same fluid type as intended for the next sample. Do not mix
fluid types. If other fluid types are used, fluid incompatibility causes
sampling errors.
2. If an online operation is used, the instrument is flushed with the fluid
to be tested. For proper flush of the instrument, the flush volume
must be approximately twice that of the internal volume of the
hydraulic hose that connects the instrument to the system to be
tested.
3. Do a maximum flush before a sample is taken to make sure that an
accurate sample measurement. To flush the instrument, refer to
Flush the instrument in bottle mode on page 13 or Flush the
instrument in the online mode on page 13.
Note: An excessive amount of flushes causes prematurely clogged filters.
Prepare to take a sample with a bottle
Common sources of contamination inadvertently added to fluid samples
come from the bottles, pick-up tube, and airborne particles. Use only
clean sample bottles and keep them covered at all times.
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English
Sample inaccuracies result from excessive air bubbles and water
contamination. Both are counted as particles. To remove the air bubbles,
apply a vacuum to the sample in a vacuum chamber or put the sample in
an ultrasonic bath for several seconds.
Particles settle to the bottom of a sample bottle within minutes, so a
sample should be shaken to re-suspend the particles and degassed to
remove bubbles.
Highly contaminated samples soak the sensor and make the particlecount data invalid. The instrument limit is 20,000 particles per ml at 5%
coincidence loss (per ISO11171) and 30,000 particles per ml at 10%
coincidence loss of fluid for a specific size. If contamination is seen
suspended in a fluid sample, the sample contains concentrations beyond
the saturation limits of the instrument. The average person only sees
particles greater than 40 μm in size.
Use the fluid sampling vacuum pump to take sample fluid from
reservoirs.
1. Cut a length of clean tube that extends from the fluid in the reservoir
to a point accessible from outside the reservoir.
2. Connect a clean sample bottle to the fluid sampling vacuum pump
(VP633001). Install one end of the tube to the pump so that it
extends into the sample bottle and tighten the knob.
3. Install the other end of the tube into the reservoir. Do not
contaminate the end of the tube.
4. Use the pump to fill the sample bottle to the applicable level.
5. Disconnect the sample bottle from the pump.
6. Install the cap until the sample is ready to test.
Prepare to take an online measurement
Suitable places for an online measurement include:
• Upstream of the high pressure filter (condition after pump)
• Upstream of the return filter (condition after system)
• Upstream of the bypass filter (tank condition)
1. Disconnect the hydraulic hose that connects the instrument to the
system to be tested.
2. Remove the previously tested fluid.
3. Set the purge volume to two times the internal volume of the
hydraulic hose.
4. Speak to an application specialist before the port installation.
Note: Do not install any additional fluid control devices on the hydraulic sample
hose or the system test port. These devices make bubbles and create particle
traps that cause sample inaccuracies.
Flush the instrument in bottle mode
Note: If the flushed volume exceeds the amount of fluid in the bottle adapter,
pneumatic pressure is flushed through the instrument and out of the drain port.
This creates air pockets in the hydraulic system and leads to sampling errors.
1. Make sure that a CO2 bottle or shop air is connected to the
instrument and that the pressure gauge shows 90 to 110 psi (6.2 to
7.6 bar).
2. Turn the bottle adapter counterclockwise to disconnect the adapter
from the instrument.
3. Fill a sample bottle with the fluid to be flushed.
4. Put the sample bottle into the bottle adapter and connect it to the
instrument.
5. From the main menu, push F4 to go to the flush menu.
6. Push START.
7. Push F1 (SOL ON). The bottle adapter pressurizes and fluid begins
to exit the drain port. The amount of fluid that is flushed is shown on
the display.
8. When the fluid has been flushed, push CANCEL to stop the fluid and
return to the main menu.
Flush the instrument in the online mode
1. Connect the online adapter to the instrument. Move the pick-up tube
into the hole in the center of the adapter and turn the adapter
clockwise until the pick-up tube is locked.
2. Connect a hydraulic hose with a Minimess® test hose thread to the
online adapter.
English
13
3. Connect the other end of the hydraulic hose to the system to be
tested.
4. From the main menu, push F4 to go to the flush menu.
5. Push START. The fluid goes out of the drain port and the amount of
fluid is shown on the display.
6. When the fluid is flushed, push CANCEL to stop the flush process
and return to the main menu.
Note: If the power is set to off while the system is flushed, it causes the
internal flow controller to stay open and allows fluid to continue to flow. Always
cancel the flushing process and allow five seconds to pass before the
instrument power is set to off.
Note: The system stays pressurized after the pressure source is removed. To
remove the system pressure, remove the pressure source and push START,
or select "SOL ON” and then “SOL OFF” until the pressure gauge reads 0 psi.
Fluid compatibility
The instrument is compatible with most petroleum and phosphate ester
based fluids within the specified viscosity and temperature ranges. If the
compatibility of a fluid is in question, compare the compatibility to the
wetted material list included in the Specifications on page 3. If the
compatibility cannot be found, submit a request to a local manufacturer
representative for a recommendation on the fluid use within the
instrument.
N O T I C E
The internal components of this instrument are not compatible with water. Water
causes instrument malfunction and damage. The instrument is only compatible
with fluids that contain lubricating properties.
Take a sample in the bottle mode
1. Put a sample fluid in the bottle adapter.
2. Connect the adapter to the instrument.
3. From the main menu, push F1 (SETUP) to go to the setup menu.
4. Set the sampling mode to BOTTLE and make sure that the other
operation variables are programmed as needed. For more
information, refer to Specifications on page 3.
5. Make sure that a CO2 bottle or shop air is connected to the
instrument.
6. Make sure that there is 90 to 110 psi (6.2 to 7.6 bar) shown on the
pressure gauge. Due to regulation variances, the pressure shown on
the pressure gauge moves up to 120 psi (8.3 bar) during no-flow
conditions. The pressure drops when a sample is started.
7. Turn the bottle adapter counterclockwise to disconnect it from the
instrument.
8. Fill a sample bottle with the fluid to be tested.
9. Put the sample bottle into the bottle adapter.
10. Connect the sample adapter to the instrument.
11. Make sure that the waste bottle holds the fluid.
12. Push START. The sampling process begins.
When this process is complete, the test results are put in the buffer,
shown on the display and/or printed.
Take a sample in the online mode
In the online mode, a sample moves directly from a hydraulic system.
The CO2 or shop air external pressure sources are not used in this
mode, but they remain connected during the sampling process.
1. From the main menu, push F1 (SETUP) to go to the setup menu.
2. Set the sampling mode to ONLINE and set the program to the
number of runs, hold time and purge volume. The purge volume
should be approximately twice the internal volume of the hydraulic
tube that connects the instrument to the system.
3. Make sure that the other operation variables are programmed as
needed. For more information, refer to Set the operation variables
on page 10.
4. To connect the online adapter to the instrument, move the pick-up
tube into the hole in the center of the adapter and turn the tube
clockwise until the adapter is locked.
5. Connect a hydraulic hose with a Minimess®1 test hose thread to the
online adapter.
6. Connect the other end of the hydraulic hose to the system to be
tested.
14
English
7. Push START. The sampling process begins.
When this process is complete, the test results are put in the buffer,
shown on the display and/or printed.
Note: If the power is set to off while the instrument is flushed, it causes the
internal flow controller to remain open and allows fluid to move. Always cancel
the flushing process and allow five seconds to pass before the instrument
power is set to off.
Test results
The count data shows the number of counts per individual run and the
average of the three runs. A test report shows:
• Sample type
• Serial number of the unit that took the sample
• Date and time the sample was taken
• Volume per sample run
• Flow rate
• Measured viscosity
• Measured fluid temperature
• Concentration units
• Measured cleanliness format
• Count data per micron size
For ISO Standard reporting, the run volume gives the lowest level of the
contamination code.
• For a run volume of 5 ml, the lowest reported ISO code level is
03/03/03.
• For a run volume of 10 ml, the lowest reported ISO code level is
02/02/02.
• For a run volume of 20 ml, the lowest reported ISO code level is
01/01/01.
For additional information on this subject, refer to ISO 4406 “Hydraulic
fluid power – Fluids – Code,” to calculate the level of contamination by
solid particles.
The temperature shown is the temperature at the end of the hydraulic
circuit (inside the flow controller). It is not a measurement of the
incoming fluid temperature. The hydraulic circuit has thermal masses
that influence the temperature of the fluid.
• If the instrument is colder than the fluid, there is a temperature drop of
the fluid while the fluid is sampled.
• If the instrument is hotter, there is a temperature increase while the
fluid is sampled.
Interpretation of results—Compare the reported results to the
corresponding target ranges for the system that is tested. Fluid treatment
or replacement can then be given.
Buffer operation
See the contents
1. Use the buffer menu to see the contents of the buffer:
• LAST SAMPLE—shows the results of the last sample.
• LIST BUFFER—shows the eight most recent sample names for
further review.
• SEARCH BUFFER—searches for a particular sample name. Enter
the entire or partial name of the sample.
2. Once a sample selection has been made, push the corresponding
function keys to see the next sample or the previous sample. The
buffer contents are shown in the currently programmed configuration.
3. To show the results in a different configuration, change the operation
variables to another configuration and look at the buffer contents
again.
English 15
Delete or print data
Use the buffer menu to delete or print the buffer contents.
1. Push F2 (DEL BUF) to delete the entire buffer contents. The
instrument shows a confirmation message and asks for the operation
to be accepted or cancelled.
2. Push F3 (PRT BUF) to print the entire buffer contents. The
instrument shows a confirmation message and asks for the operation
to be accepted or cancelled.
3. Push F1 (DEL SMP) or F2 (PRT SMP) while in the average count
(AVG CNT) menu to delete or print an individual sample test result.
When a sample selection is shown, the average count menu is
available.
See the sample data
When a sample selection is made, the instrument shows the sample
statistics for that particular sample. Push the average count (AVG CNT)
function key to see the remainder of the sample data.
Maintenance
D A N G E R
Multiple hazards. Only qualified personnel must conduct the tasks
described in this section of the document.
W A R N I N G
Personal injury hazard. Never remove covers from the instrument. This
is a laser-based instrument and the user risks injury if exposed to the
laser.
N O T I C E
Make sure not to bend the pick-up tube or scratch the lower end where the seal
connection is made. Damage causes leakage or misalignment with the online
adapter.
1. Clean the instrument with a cleaning brush and a clean glycol base
solution.
2. Flush the instrument.
Change the filter
To remove the filter, refer to Figure 5.
Clean the instrument
Fire hazard. Do not use flammable agents to clean the instrument.
16 English
C A U T I O N
Figure 5 Filter removal
Charge the battery
Power the instrument with:
• an internal rechargeable battery
• an external power supply
The instrument operates on a fully charged internal battery for a
minimum of 100 samples before the battery needs to be charged. The
external power supply is also used to charge the internal battery. The
instrument can be used while the internal battery charges.
Items to collect:
• External power supply
• Power cord
1. Connect the power cord to the external power supply.
2. Connect the other end of the power cord to an electrical outlet.
3. Connect the external power supply jack to the instrument at the
power port location (located below the pressure gauge).
4. Listen for a click sound. Make sure that the Battery Charging Status
light (located on the keypad) is turned on. This light shows one of
three charging status modes:
Indicator Status
Steady green Charging
Flashing green Maintenance mode
Steady red Battery charging failure
Add printer paper
1. Open the printer door.
2. Put the printer paper in the instrument so that the paper comes from
the bottom of the roll.
3. While the instrument power is set to on, insert the paper into the
printer and push LINE FEED. The paper feeds through the printer.
English
17
4. Fold up the slack in the paper roll and push it into the paper holder.
5. Lift the free end of the paper and close the printer door.
6. Remove the excess paper.
Note: In the case of paper misalignment, lift the lever on the left side of the
printer to raise the printer carriage. Pull the paper straight and align it. Lower
the carriage before the printer is operated.
Remove the flow sensor blockages
C A U T I O N
Chemical exposure hazard. Obey laboratory safety procedures and
wear all of the personal protective equipment appropriate to the
chemicals that are handled. Refer to the current safety data sheets
(MSDS/SDS) for safety protocols.
N O T I C E
Excessive force can result in brush and possible cell damage. If the brush does
not go into the cell, pull the brush out and examine the cleaning tip for damage.
Use all precautionary steps to prevent damage to the instrument and
personal injury.
Items to collect:
• Absorbent cloth
• Allen wrench
• Cleaning brush
1. Put an absorbent cloth under the instrument to catch any liquid that
drains from the clean-out port. Refer to Figure 6.
2. Put the brush into the clean-out port until there is resistance.
3. Gently push the brush into the sensor flow cell with a twisting motion.
4. Operate the instrument with clean sample fluid. To purge any
trapped air in the clean-out line:
a. Put an absorbent cloth over the wrench and slightly loosen the
clean-out cap while the sample run is in progress. Fluid and air
come out quickly when the cap is loosened.
b. Continue the process until no more air comes from the port.
5. Tighten the clean-out port cap snugly. To avoid damage to the
threads, do not over tighten the cap.
Figure 6 Sensor blockage removal
Calibration
Return the instrument annually for calibration. The calibration date is
shown on the calibration sticker that is located on the serial plate inside
the left side door (behind the waste container). Each instrument is
calibrated at the factory.
18
English
Troubleshooting
For help with potential problems, refer to Table 7 and Table 8.
If the program malfunctions and the instrument needs to be reset to the
default settings, push and hold F4 while the power is cycled.
Note: This erases all buffer contents and all of the operation variables to their
factory settings. A default message and the firmware part number are shown as the
instrument initializes its systems again.
Table 7 Critical errors
Error Possible cause Solution
Flow controller
failure
The unit is unable to find
the HOME switch on the
flow controller during
system initialization or at
the end of a sample test.
There is a flow controller
malfunction.
There is trapped air in the
internal hydraulic tubing.
(PODS only)
The instrument was not
purged before a change in
the viscosity of the sample
fluid occurred. (PODS
only)
Start the instrument again.
Contact technical support.
Remove the air from the internal
hydraulic tubing including the
clean-out port with a clean fluid.
Clean the system with a new
fluid.
Table 7 Critical errors (continued)
Error Possible cause Solution
Flow regulation
failure
Low flow rate,
possible high
viscosity
The external pressure was
decreased during the
sample test.
The instrument was not
purged before a change in
The viscosity of the
sample fluid occurred.
The amount of sample
fluid is not sufficient.
There was an attempt to
flush the system.
(GlyCount only)
External pressure was
decreased during sample
test.
The instrument was not
purged before a change in
the viscosity of the sample
fluid.
The sample fluid viscosity
is too high. (PODS only)
The pick-up tube cap was
not removed.
Make sure that the external air
source is stable and set near
100 psi. Make sure that there
are no leaks on the sample cup
O-ring.
Purge the instrument.
Add more sample fluid.
Flush the instrument. Make sure
that sample fluid stays in the
flow path.
Make sure that the external air
source is stable and set near
100 psi. Make sure that there
are no leaks on the sample cup
O-ring.
Purge the instrument.
Decrease the flow rate or dilute
the sample with a suitable clean,
filtered and miscible fluid that will
decrease the sampling viscosity
to within the range of the counter
(10–424 cSt).
Remove the cap.
English 19
Table 7 Critical errors (continued)
Error Possible cause Solution
Hydraulic
pressure for
online sampling
is not sufficient
High pressure
found
Low pressure The external pressure
Pressure
dropped to a
level that is not
sufficient
The hydraulic pressure
source is not sufficient.
An internal hydraulic
regulator failure occurred
or the adjustment setting is
out of tolerance.
source is not sufficient.
The pick-up tube cap is
installed.
The external pressure was
decreased during the
sample test.
The sample fluid viscosity
is too high. (PODS only)
There is an internal
hydraulic regulator failure
or adjustment setting that
is out of tolerance.
Make sure that the fluid pressure
is more than 40 psi for all of the
sample period. Make sure that
there are no leaks on the online
adapter O-ring.
Contact technical support.
Make sure that the external air
source is stable and set near
100 psi. Decrease the flow rate,
especially with high viscosity
fluids. Make sure that there are
no leaks on the sample cup Oring.
Remove the pick-up tube cap.
Make sure that the external air
source is stable and set near
100 psi. Decrease the flow rate,
especially with high viscosity
fluids. Make sure that there are
no leaks on the sample cup Oring.
Decrease the flow rate or dilute
the sample with a suitable clean,
filtered and miscible fluid that will
decrease the sampling viscosity
to within the range of the counter
(10–424 cSt).
Contact technical support.
Table 8 Non-critical errors
Error Possible cause Solution
SNSR FLOW
CELL ERROR
There is a blockage in the
sensor cell within the view area
and the detector does not see
the laser light.
The amount of sample fluid is
not sufficient.
The sensor is out of calibration.
This results in a low signal.
The sample is contaminated
with water or high particle
contamination.
The laser or sensor electronics
failed. (GlyCount only)
Do the cell cleaning
procedure as described in
Remove the flow sensor
blockages on page 18.
Add more sample fluid.
Return the unit to the factory
for calibration or repair.
Remove the water or try
another sample. If the
sample is highly
contaminated, dilute the
sample.
Return the unit to the factory
for calibration or repair.
20 English
Table des matières
Informations supplémentaires
à la page 21
Caractéristiques à la page 21
Généralités à la page 22
Installation à la page 25
Mise en marche à la page 27
Interface utilisateur et navigation
à la page 27
Fonctionnement à la page 32
Maintenance à la page 36
Dépannage à la page 39
Informations supplémentaires
Des informations supplémentaires sont disponibles sur le site Web du
fabricant.
Caractéristiques
Les caractéristiques techniques peuvent être modifiées sans préavis.
Caractéristique Détails
Dimensions (L x l x h) 18,5 x 33,0 x 40,0 cm (7,3 x 12,5 x 15,7 pouces)
Poids 9,3 kg (20,5 lb)
Nombre de canaux 8
Taille des canaux ISO-MTD 4, 4.6, 6, 9,8, 14, 21,2, 38, 68 μm
ACFTD ~1, 2, 5, 10, 25, 50, 100 μm
Débit 15 à 50 ml/min (automatique/manuel)
Source de lumière Laser de classe 3B, 810 à 852 nm, 50 mW
Etalonnage ISO MTD (basé sur ISO 11171)
Efficacité de comptage JIS B9925:1997
maximum
ISO 11171 complet (en option)
Caractéristique Détails
Concentration maximale 20 000 particules par ml à une perte de
Volume d’échantillon 3 échantillons (en moyenne) de 5, 10 ou
Plage de température du
fluide
Température du fluide
mesuré
Plage de viscosité 10 à 424 cSt (59 à 2 000 SUS)
Matériaux immergés Aluminium, acier inoxydable, saphir, PTFE et
Propreté ISO 4406-1991, ISO 4406-1999, NAS 1638, MIL-
Stockage des données 500 échantillons
Entrée/sortie de
communication série
Altitude 2 000 m (6 561,7 pieds)
Certifications CE
Manipulation des flacons
Volume de purge 15 à 30 ml (automatique/manuel)
Cartouche CO2, remplaçable, rechargeable
Temps de fonctionnement 60 échantillons (flacons de 120 ml)
coïncidence de 5 % (conformément à ISO 11171)
30 000 particules par ml à une perte de
coïncidence de 10 %
20 ml/échantillon (programmable)
0 à 90 °C à une température ambiante de 25 °C
(32 à 194 °F à 77 °F)
0 à 100 °C, ±0,5 °C (32 à 212 °F, ±0,9 °F)
Pour les mesures de viscosité, la plage de
viscosité est comprise entre 10 et 424 cSt ±20 %
de la valeur.
®
Aflas
STD-1246C, SAE AS 4059, NAVAIR 01-1A-1
RS232
Programmable
Programmable, temps de veille et nombre
d'échantillons
Français 21
Caractéristique Détails
Air d'atelier 620 à 758 kPa (90 à 100 psi ; 6,2 à 7,6 bar)
propre, sec
Pression du fluide 40 à 5 000 psi (2,75 à 345 bar)
Alimentation
Entrée DC 24 VCC, 2 A maximum
Adaptateur CA Universel 100-240 V CA, 50/60 Hz, 60 W
Batterie rechargeable Hydrure métallique de nickel
Temps de fonctionnement 100 échantillons ou 4 heures sans interruption
Temps de recharge 2,5 heures
Environnement
Environnement d’exploitation 0 à 55 °C (32 à 131 °F) ; 5 à 95 % d'humidité
relative sans condensation
Stockage -40 à 70 °C (–40 à 158 °F ; jusqu'à 98 %
d'humidité relative sans condensation
Généralités
En aucun cas le constructeur ne saurait être responsable des
dommages directs, indirects, spéciaux, accessoires ou consécutifs
résultant d'un défaut ou d'une omission dans ce manuel. Le constructeur
se réserve le droit d'apporter des modifications à ce manuel et aux
produits décrits à tout moment, sans avertissement ni obligation. Les
éditions révisées se trouvent sur le site Internet du fabricant.
Consignes de sécurité
A V I S
Le fabricant décline toute responsabilité quant aux dégâts liés à une application
ou un usage inappropriés de ce produit, y compris, sans toutefois s'y limiter, des
dommages directs ou indirects, ainsi que des dommages consécutifs, et rejette
toute responsabilité quant à ces dommages dans la mesure où la loi applicable le
permet. L'utilisateur est seul responsable de la vérification des risques
d'application critiques et de la mise en place de mécanismes de protection des
processus en cas de défaillance de l'équipement.
Veuillez lire l'ensemble du manuel avant le déballage, la configuration ou
la mise en fonctionnement de cet appareil. Respectez toutes les
déclarations de prudence et d'attention. Le non-respect de cette
procédure peut conduire à des blessures graves de l'opérateur ou à des
dégâts sur le matériel.
Assurez-vous que la protection fournie avec cet appareil n'est pas
défaillante. N'utilisez ni n'installez cet appareil d'une façon différente de
celle décrite dans ce manuel.
Interprétation des indications de risques
D A N G E R
Indique une situation de danger potentiel ou imminent qui, si elle n'est pas évitée,
entraîne des blessures graves, voire mortelles.
A V E R T I S S E M E N T
Indique une situation de danger potentiel ou imminent qui, si elle n'est pas évitée,
peut entraîner des blessures graves, voire mortelles.
Indique une situation de danger potentiel qui peut entraîner des blessures
mineures ou légères.
Indique une situation qui, si elle n'est pas évitée, peut occasionner
l'endommagement du matériel. Informations nécessitant une attention
particulière.
A T T E N T I O N
A V I S
22 Français
Etiquettes de mise en garde
Lisez toutes les étiquettes et tous les repères apposés sur l'instrument.
Des personnes peuvent se blesser et le matériel peut être endommagé
si ces instructions ne sont pas respectées. Les symboles apposés sur
l'appareil sont complétés par un paragraphe Danger ou Attention dans le
manuel.
Si l'appareil comporte ce symbole, reportez-vous au manuel
d'utilisation pour consulter les informations de fonctionnement et de
sécurité.
En Europe, depuis le 12 août 2005, les appareils électriques
comportant ce symbole ne doivent pas être jetés avec les autres
déchets. Conformément à la réglementation nationale et européenne
(Directive 2002/96/CE), les appareils électriques doivent désormais
être, à la fin de leur service, renvoyés par les utilisateurs au fabricant,
qui se chargera de les éliminer à ses frais.
Remarque : Pour le retour à des fins de recyclage, veuillez contacter le fabricant
ou le fournisseur d'équipement pour obtenir les instructions sur la façon de
renvoyer l'équipement usagé, les accessoires électriques fournis par le fabricant,
et tous les articles auxiliaires pour une mise au rebut appropriée.
Ce symbole indique la nécessité de porter des lunettes de protection.
Produit laser de classe 1
Cet instrument est classé produit laser de classe 1. Il est conforme aux
normes IEC/EN 60825-1:2007 et 21 CFR 1040.10, à l'exception des
différences faisant suite à la notice Laser n° 50 datée du 24 juin 2007.
Numéro d'entrée US FDA 9912262-006. Ce produit contient un laser de
classe 3B, de longueur d'onde de 810 à 852 nm et d'une puissance de
50 mW qui ne peut pas être réparé par l'utilisateur.
Certification
Règlement canadien sur les équipements causant des
interférences radio, IECS-003, Classe A:
Les données d'essai correspondantes sont conservées chez le
constructeur.
Cet appareil numérique de classe A respecte toutes les exigences du
Règlement sur le matériel brouilleur du Canada.
Cet appareil numérique de classe A répond à toutes les exigences de la
réglementation canadienne sur les équipements provoquant des
interférences.
FCC part 15, limites de classe A :
Les données d'essai correspondantes sont conservées chez le
constructeur. L'appareil est conforme à la partie 15 de la règlementation
FCC. Le fonctionnement est soumis aux conditions suivantes :
1. Cet équipement ne peut pas causer d'interférence nuisible.
2. Cet équipement doit accepter toutes les interférences reçues, y
compris celles qui pourraient entraîner un fonctionnement inattendu.
Les modifications de cet équipement qui n’ont pas été expressément
approuvées par le responsable de la conformité aux limites pourraient
annuler l’autorité dont l’utilisateur dispose pour utiliser cet équipement.
Cet équipement a été testé et déclaré conforme aux limites définies pour
les appareils numériques de classe A, conformément à la section 15 de
la réglementation FCC. Ces limites ont pour but de fournir une protection
raisonnable contre les interférences néfastes lorsque l’équipement
fonctionne dans un environnement commercial. Cet équipement génère,
utilise et peut irradier l'énergie des fréquences radio et, s'il n'est pas
installé ou utilisé conformément au mode d'emploi, il peut entraîner des
interférences dangereuses pour les communications radio. Le
fonctionnement de cet équipement dans une zone résidentielle risque de
causer des interférences nuisibles, dans ce cas l'utilisateur doit corriger
les interférences à ses frais Les techniques ci-dessous peuvent
permettre de réduire les problèmes d'interférences :
1. Débrancher l'équipement de la prise de courant pour vérifier s'il est
ou non la source des perturbations
2. Si l'équipement est branché sur le même circuit de prises que
l'appareil qui subit des interférences, branchez l'équipement sur un
circuit différent.
3. Éloigner l'équipement du dispositif qui reçoit l'interférence.
Français
23
4. Repositionner l’antenne de réception du périphérique qui reçoit les
interférences.
5. Essayer plusieurs des techniques ci-dessus à la fois.
Présentation du produit
Le système portatif de diagnostic des huiles (PODS) est utilisé pour
mesurer et enregistrer les paramètres d'état de l'huile essentiels à un
fonctionnement fiable des systèmes hydrauliques, et permet d'établir
des rapports. L'instrument analyse les fluides et les lubrifiants
pressurisés en ligne ou via l'échantillonnage des flacons sans
interrompre le fonctionnement de la machine.
Le PODS est compatible avec des fluides hydrauliques, huiles et esters
phosphoriques standard (y compris le MIL-H-5606 et le Skydrol®. Il est
fourni avec des flacons de CO2 rechargeables pour une utilisation sur le
terrain et un raccord pour air d'atelier adapté à un fonctionnement en
intérieur. Pour voir l'instrument en détails, reportez-vous à la Figure 1 et
la Figure 2.
Remarque : En raison de la règlementation américaine en matière de transport,
les flacons de CO2 expédiés avec l'instrument sont vides.
Figure 1 Présentation du produit
24 Français
1 Porte de l'unité d'impression 4 Flacon de CO
2 Ecran 5 Adaptateur pour échantillons
3 Clavier
2
Figure 2 Vue latérale
Figure 3 Composants de l'instrument
1 Flacon pour déchets 5 Manomètre
2 Poignée 6 Port d'alimentation
3 Boucles pour bandoulière 7 Port RS232
4 Port d'évacuation 8 Port pour arrivée d'air d'atelier
Composants du produit
Assurez-vous d'avoir bien reçu tous les composants. Voir Figure 3. Si
des éléments manquent ou sont endommagés, contactez
immédiatement le fabricant ou un représentant commercial.
1 Instrument 4 Cordon d'alimentation 7 Papier d'impression
2 Adaptateur électriqueCA5 Flacon d'échantillon
3 Bouteille de CO2, vide
(2x)
(10x)
6 Clé Allen 9 Disque du logiciel
(2x)
8 Brosse de nettoyage
(2x)
Installation
A V E R T I S S E M E N T
Dangers multiples. Seul le personnel qualifié doit effectuer les tâches
détaillées dans cette section du document.
Raccordement de la pression externe
Raccordez la bouteille de CO2 fournie ou l'air de l'atelier à l'instrument
pour assurer l'alimentation en pression externe.
Français
25
Raccordement de la bouteille de CO
D A N G E R
Dangers multiples. Seul le personnel qualifié doit effectuer les tâches
détaillées dans cette section du document.
D A N G E R
Risque d’explosion Pour une utilisation en toute sécurité de
l'instrument, respectez attentivement les consignes de sécurité et les
instructions.
A V E R T I S S E M E N T
Risque de blessures corporelles. Les circuits clos sont sous pression.
La pression dans le système doit être réduite au minimum par du
personnel qualifié avant que l'appareil ne soit installé ou retiré.
A T T E N T I O N
Risque d’incendie. Ne pas utiliser d'agents inflammables pour nettoyer
l'appareil.
2
La bouteille CO2 est une bouteille de gaz comprimé à haute pression.
Elle ne doit en aucun cas être modifiée. Utilisez uniquement les
bouteilles de CO2 fournies par le fabricant. Cette bouteille doit être
utilisée dans le strict respect de ce manuel. Pour le stockage et la mise
au rebut de cette bouteille, reportez-vous aux instructions indiquées sur
la bouteille.
N'exposez pas la bouteille sous pression à des températures
supérieures à 177 °C (350 °F). Les bouteilles exposées à un incendie ou
chauffées à des températures supérieures à 177 °C (350 °F) doivent
être mises au rebut. Laissez la température de la bouteille refroidir avant
de la mettre au rebut.
Le bouchon protecteur doit rester sur les bouteilles de CO2 lorsqu'elles
ne sont pas utilisées.
Les vannes doivent être installées ou déposées uniquement par un
personnel qualifié.
Utilisez uniquement un détergent doux et de l'eau pour nettoyer la
bouteille. L'utilisation de détergents caustiques risque de corroder les
raccords de pression ou les parois du réservoir, ce qui peut provoquer
une perte de pression incontrôlée ou un éclatement de la bouteille.
Veillez à ce que l'adaptateur de bouteille soit correctement installé
lorsque la pressurisation démarre. Si l'adaptateur de bouteille n'est pas
correctement installé, il n'est pas maintenu sur l'instrument et risque
d'entraîner des blessures et/ou un endommagement de l'instrument.
Conformément aux différentes lois et réglementations sur l'expédition,
les bouteilles de CO2 livrées dans le contenant d'expédition sont vides.
Assurez-vous que les bouteilles soient remplies par un fournisseur de
CO2 agréé.
A V I S
Ne retirez pas et ne recouvrez pas l'étiquette présente sur la bouteille.
Cette bouteille doit être remplie et transportée uniquement par un personnel
qualifié conformément aux réglementations locales en vigueur en matière de
remplissage des bouteilles de gaz comprimé.
L'adaptateur du flacon est un récipient sous pression utilisé pour l'acheminement
de l'échantillon dans l'appareil. Il est essentiel qu'il soit en position verrouillée
avant l'échantillonnage. L'adaptateur du flacon doit être en position verrouillée et
aligné sur l'appareil.
A V I S
A V I S
Eléments à rassembler :
• Lubrifiant de nettoyage (pour une plus grande facilité d'utilisation et
pour éviter d'endommager le joint torique)
1. Vérifiez l'absence de dommages sur le filetage et le joint torique de
la bouteille.
2. Tournez la bouteille en sens horaire dans l'orifice de CO2. Lorsque la
bouteille tourne dans l'orifice de CO2, la soupape de la bouteille
s'ouvre et la pression est appliquée à l'instrument. Il devient alors
plus difficile de tourner la bouteille.
3. Tournez la bouteille de ¼ de tour supplémentaire jusqu'à ce qu'elle
soit bloquée. En cas d'échappement de CO2 au niveau du filetage de
26
Français
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