Hach FL1500 Basic User Manual

DOC023.97.80573
FL1500
07/2017, Edition 1
Basic User Manual
Basis-Benutzerhandbuch
Manual básico del usuario Manuel d'utilisation de base Manuale di base per l'utente
Podstawowa instrukcja obsługi
Manual Básico do Usuário
Osnovni uporabniški priročnik
Grundläggande bruksanvisning
Temel Kullanım Kılavuzu
기본 사용 설명서
基本用户手册
English..............................................................................................................................3
Deutsch.......................................................................................................................... 31
Español.......................................................................................................................... 60
Français......................................................................................................................... 89
Italiano.......................................................................................................................... 118
日本語........................................................................................................................... 147
한글............................................................................................................................... 175
Polski............................................................................................................................ 202
Português.................................................................................................................... 231
Slovenski..................................................................................................................... 260
Svenska....................................................................................................................... 289
Türkçe...........................................................................................................................318
中文............................................................................................................................... 347
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Table of Contents

Specifications on page 3 Operation on page 22
General information on page 4 Maintenance on page 26
Installation on page 8 Troubleshooting on page 29
Startup on page 20 Replacement parts and accessories on page 29

Specifications

Specifications are subject to change without notice.
Specification Details
Dimensions (H x W x D) 25.4 × 29.2 × 12.1 cm (10.0 × 11.5 × 4.75 inch), enclosure with cover only
25.4 × 31.8 × 13.3 cm (10.0 × 12.5 × 5.25 inch), enclosure with cover and mounting bracket
Enclosure NEMA 4X, IP 66 (with and without removable cover)
Weight 3.2 kg (7.0 lb)
Pollution degree 2
Installation category II
Protection class I
Power requirements AC: 100–240 VAC, 50/60 Hz, 15 watts
DC: 10–30 VDC, 15 watts
Backup battery option 12 VDC lead acid battery
Fuses AC power: two T 3.15 A, 250 VAC; DC power: one F 10 A, 250 VDC; Relays:
Operating conditions Temperature:
Storage conditions –40 to 70 °C (–40 to 158 °F)
Data storage Maximum 829,440 measurements (180 days storage, 5-minute logging intervals
Communications USB and RS485 (Modbus)
USB ports USB A port for USB memory stick only, USB B port for PC only
Display QVGA, color
Sensor options Flo-Dar, SVS, Flo-Tote 3, AV9000S (bare wire), US9001, US9003, BL9000,
Sensor connections Basic model: 2; Advanced model: 4
Totalizer Software totalizer, scalable
Time-base accuracy Maximum 1 second per day
two T 3.15 A, 250 VAC
Logger only: –20 to 60 °C (–4 to 140 °F) Logger and AC battery backup: –15 to 40 °C (5 to 104 °F)
0 to 95% non-condensing relative humidity
Altitude: 2000 m (6560 ft) maximum
for 16 parameters); data wraps when full
digital differential pH, rain gauge
Connection for external mechanical totalizer (advanced model only)
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Specification Details
Analog input One 0/4–20 mA input (current input mode: 0/4–20 mA; 18 VDC maximum;
Analog outputs Two (basic model) or three (advanced model) 0/4–20 mA outputs (0/4–20 mA
Relays Two high voltage relays; Form C, SPDT, 20–230 VAC, 2.0 A
Digital inputs (advanced model only)
Digital outputs (advanced model only)
Certifications CE, cETLus, RCM
Warranty 1 year (EU: 2 years)
108 Ω and 0.4 V maximum loop burden).
current loop; external loop power 18 VDC maximum or internal loop power 14 VDC minimum, 18 VDC maximum; loop burden 3.6 V maximum at 25 mA).
Two digital inputs; each digital input has a positive terminal and a shared common with an input resistance of 120 kΩ and maximum input voltage of 30 V. The default threshold is 1.5 V. When the optional user-supplied threshold is used, the threshold is set at 50% of the voltage applied to the threshold pin (0 to 25 VDC)
Two digital outputs; low voltage contact closures mapped to alarm events (±30 VDC or 20 VAC-rms at 0.15 A maximum); optional pull-up resistor to externally-supplied logic level (0 to 30 VDC)

Expanded manual version

For additional information, refer to the expanded version of this manual, which is available on the manufacturer's website.

General information

In no event will the manufacturer be liable for direct, indirect, special, incidental or consequential damages resulting from any defect or omission in this manual. The manufacturer reserves the right to make changes in this manual and the products it describes at any time, without notice or obligation. Revised editions are found on the manufacturer’s website.

Safety information

N O T I C E
The manufacturer is not responsible for any damages due to misapplication or misuse of this product including, without limitation, direct, incidental and consequential damages, and disclaims such damages to the full extent permitted under applicable law. The user is solely responsible to identify critical application risks and install appropriate mechanisms to protect processes during a possible equipment malfunction.
Please read this entire manual before unpacking, setting up or operating this equipment. Pay attention to all danger and caution statements. Failure to do so could result in serious injury to the operator or damage to the equipment.
Make sure that the protection provided by this equipment is not impaired. Do not use or install this equipment in any manner other than that specified in this manual.
Use of hazard information
Indicates a potentially or imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially or imminently hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation that may result in minor or moderate injury.
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D A N GE R
W A R NI N G
C A U TI O N
N O T I C E
Indicates a situation which, if not avoided, may cause damage to the instrument. Information that requires special emphasis.
Precautionary labels
Read all labels and tags attached to the instrument. Personal injury or damage to the instrument could occur if not observed. A symbol on the instrument is referenced in the manual with a precautionary statement.
This is the safety alert symbol. Obey all safety messages that follow this symbol to avoid potential injury. If on the instrument, refer to the instruction manual for operation or safety information.
This symbol indicates that a risk of electrical shock and/or electrocution exists.
This symbol, when noted on the product, identifies the location of a fuse or current limiting device.
This symbol indicates that the marked item requires a protective earth connection. If the instrument is not supplied with a ground plug on a cord, make the protective earth connection to the protective conductor terminal.
Electrical equipment marked with this symbol may not be disposed of in European domestic or public disposal systems. Return old or end-of-life equipment to the manufacturer for disposal at no charge to the user.
Certification
Canadian Radio Interference-Causing Equipment Regulation, IECS-003, Class A:
Supporting test records reside with the manufacturer. This Class A digital apparatus meets all requirements of the Canadian Interference-Causing
Equipment Regulations. Cet appareil numérique de classe A répond à toutes les exigences de la réglementation canadienne
sur les équipements provoquant des interférences.
FCC Part 15, Class "A" Limits
Supporting test records reside with the manufacturer. The device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions:
1. The equipment may not cause harmful interference.
2. The equipment must accept any interference received, including interference that may cause
undesired operation.
Changes or modifications to this equipment not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at their expense. The following techniques can be used to reduce interference problems:
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1. Disconnect the equipment from its power source to verify that it is or is not the source of the
interference.
2. If the equipment is connected to the same outlet as the device experiencing interference, connect
the equipment to a different outlet.
3. Move the equipment away from the device receiving the interference.
4. Reposition the receiving antenna for the device receiving the interference.
5. Try combinations of the above.
Chemical and biological safety
D A N GE R
Chemical or biological hazards. If this instrument is used to monitor a treatment process and/or chemical feed system for which there are regulatory limits and monitoring requirements related to public health, public safety, food or beverage manufacture or processing, it is the responsibility of the user of this instrument to know and abide by any applicable regulation and to have sufficient and appropriate mechanisms in place for compliance with applicable regulations in the event of malfunction of the instrument.

Product overview

The flow logger collects and analyzes water quality data from water quality sensors. The user can install the flow logger indoors or outdoors with protection from environmental conditions. There are two available models, a basic and advanced model. Refer to Specifications on page 3 for the available sensor options.
The user can configure the measurement parameters from the logger or from a connected computer. The user can also save a configured program to a USB memory stick and upload the program to the logger (Figure 1).
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Figure 1 Product overview
1 Keypad 7 Mounting bracket (2x) 2 Indicator light 8 Cable strain relief—power 3 Display 9 Cable strain relief—relays (2x) 4 USB type B port for computer only 10 Cable strain relief—inputs or outputs (4x) 5 USB type A port for USB memory stick only 11 Air inlet 6 Hole, 6-mm (¼-inch), for user-supplied lock
N O T I C E
Damage to the logger and PC can occur if the PC is connected to the incorrect port on the logger. Connect the PC only to the USB B port on the logger.

Product components

Make sure that all components have been received. Refer to Figure 2. If any items are missing or damaged, contact the manufacturer or a sales representative immediately.
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Figure 2 Product components
1 FL1500 flow logger 3 AC power cable with country-specific connector 2 Communications cable, USB A to B

Installation

D A N GE R
Multiple hazards. Only qualified personnel must conduct the tasks described in this section of the document.

Installation guidelines

• Do not install the instrument in a location that receives direct exposure to sunlight, ultraviolet radiation (UV), severe weather or next to a heat source.
• Make sure that there is sufficient clearance around the instrument to make connections.
• Install the instrument in an environmental enclosure or protective cover when installed outdoors.

Mechanical installation

Mounting
This instrument is rated for an altitude of 2000 m (6562 ft) maximum. Although the use of this equipment above the 2000 m altitude does not show any substantial safety concern, the manufacturer recommends that users with concerns contact technical support.
Attach the instrument to a wall, a rail or a pipe1 with a diameter of 20 to 50 mm (0.75 to 2.0 inch). Refer to Figure 3 and Figure 4. Make sure that the wall mounting is able to hold 4 times the weight of the equipment.
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Figure 3 Mounting dimensions
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Figure 4 Mounting options
1 Horizontal wall, Unistrut or pipe1 mount 2 Vertical wall, Unistrut or pipe1 mount
The instrument is supplied with the brackets in the horizontal position. To change to the vertical position, refer to the illustrated steps that follow.
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Use the pipe mounting kit for pipe installations. Refer to Replacement parts and accessories on page 29.
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Electrical installation

D A N GE R
Electrocution hazard. Always remove power to the instrument before making electrical connections.
Do not connect AC power directly to a DC powered instrument. If this equipment is used outdoors or in potentially wet locations, a Ground Fault Circuit Interrupt
(GFCI/GFI) device must be used for connecting the equipment to its main power source. Protective Earth Ground (PE) connection is required. Use only fittings that have the specified environmental enclosure rating. Obey the requirements in the
Specifications section.
Electrical shock and/or fire hazards. Install the instrument in accordance with local, regional and national regulations.
Externally connected equipment must have an applicable country safety standard assessment. A local disconnect is needed for a conduit installation. Make sure to identify the local disconnect clearly for the conduit installation. For a cord-connected instrument, make sure to install the instrument so that the cord can be
disconnected easily from the supply socket.
Open the cover
Open the cover to use the keypad and USB ports.
Open the access door
Open the access door to access the wiring connections. Refer to Figure 5.
Figure 5 Open the access door
W A R NI N G
1 High-voltage barrier—Remove only during power and relay installation.
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Wiring information
D A N GE R
Electrocution hazard. In order to maintain the NEMA/IP environmental ratings of the enclosure, use only conduit fittings and cable glands rated for at least NEMA 4X/IP66 to route cables in to the instrument.
To keep the environmental rating and for safety:
• Make electrical cable connections through the cable strain reliefs. To supply power with conduit, replace a cable strain relief with a conduit hub. Seal the conduit with plumber's putty.
• Make sure that the diameter of the cables used is 4.3 to 11.4 mm (0.17 to 0.45 in.) so that the cable strain reliefs hold the cables securely when tightened. Use 24 to 12 AWG to connect to the terminals.
• Do not put more than one cable in a cable strain relief.
• Close all enclosure openings that are not used with cable strain reliefs or hardware (not conductive) approved by local electrical codes. Seal the cable strain reliefs that are not used with rubber cords (supplied) or cables.
Items to collect:
• Screwdriver, phillips
• Screwdriver, flat-head, small
• Wrench, 8.7 mm (11/32 in.)
Connect to power
The instrument can connect to an AC or a DC power source. When connected to AC power, an optional external backup battery can supply power if the AC power stops.
Connect to AC power
W A R NI N G
Electrical shock and fire hazards. Make sure that the user-supplied power cord and nonlocking plug meet the applicable country code requirements.
Connect to AC power with the manufacturer/customer-supplied AC power cord or with conduit. Make sure that a circuit breaker with sufficient electrical current capacity is installed in the power line.
Installation with a power cord
For installation with a power cord, make sure that the power cord is:
• Less than 3 m (10 ft) in length
• Rated for 300 VAC, 10 A minimum
• Rated for at least 70 °C (158 °F) and applicable to the installation environment
• If installed outdoors, the power cord jacket insulation is rated for outdoor use
• Not less than 0.82 mm2 (18 AWG) with applicable insulation colors for local code requirements
• A power cable with a three-prong plug (with ground connection) that is applicable to the supply connection
• Connected through a cable gland (strain relief) that holds the power cable securely and seals the enclosure when tightened
• Does not have a locking type device on the plug
• Make sure that the power cord plug is near the instrument and is easily accessible
Installation with conduit
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For installation with conduit:
• Install a local disconnect for the instrument within 3 m (10 ft) of the instrument. Put a label on the disconnect that identifies it as the main disconnect device for the instrument.
• Make sure that the power and safety ground service drops for the instrument are 0.82–3.3 mm
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(18–12 AWG) (and the wire insulation is rated for 300 VAC or higher and 70 °C (158 °F) minimum.
• Connect equipment in accordance with local, state or national electrical codes.
• Connect the conduit through a conduit hub that holds the conduit securely and seals the enclosure when tightened.
• If metal conduit is used, make sure that the conduit hub is tightened so that the conduit hub connects the metal conduit to safety ground.
• Always install a sealing plug in conduit openings that are not used.
1. Open the access door. Refer to Open the access door on page 11.
2. Remove the high-voltage barrier.
3. Put the power cable through a strain relief fitting near the AC power connector.
4. Pull to remove the AC power connector.
5. Install each wire in the connector. Refer to Figure 6 and Table 1.
6. Push to install the connector in the instrument.
7. Connect the ground wire to the AC ground stud. Refer to Figure 6.
8. Install the high-voltage barrier.
9. Tighten the cable strain relief or conduit hub.
10. Install the access door.
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Figure 6 AC power connections
Table 1 AC wiring information (AC models only)
Connection Color—North America Color—EU, UK, AU
Hot (L) Black Brown
Neutral (N) White Blue
Protective earth ground (G) Green Green with yellow stripe
Connect a backup battery
W A R NI N G
Explosion and fire hazard. Battery substitution is not permitted. Use only batteries that are supplied by the instrument manufacturer.
Connect a backup battery to AC units to keep a supply of power to the instrument during a power outage. Refer to Accessories on page 30. The external AC power charges the backup battery. If the AC power stops, the backup battery supplies power to the instrument. For safety, obey all battery precautions and warnings. Discard the battery in accordance with local, regional and national regulations.
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Install the battery near the instrument with the backup battery mounting bracket. Refer to the documentation supplied with the mounting bracket.
Use a backup battery 3-pin half cable to connect the backup battery to the instrument. Refer to
Table 2 to connect the backup battery to the DC terminal block.
Table 2 Backup battery wiring information (AC models only)
Connection Color (cable 8307900)
12 VDC (+) White
12 VDC return (–) Black
Connect to DC power
Use a minimum 18 AWG wire to connect to DC power from a solar panel or customer-supplied DC power.
1. Open the access door. Refer to Open the access door on page 11.
2. Put the power cable through a strain relief fitting near the DC power connector.
3. Prepare the wires.
4. Pull to remove the DC power connector.
5. Install each wire in the connector. Refer to Figure 7 and Table 3.
6. Push to install the connector in the instrument.
7. Tighten the cable strain relief.
8. Install the access door.
Figure 7 Connect to DC power
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Table 3 DC wiring information (DC models only)
Connection Typical color
12 VDC (+) Red
12 VDC return (–) Black
Connect to sensors
Connect one or more sensors to the instrument to monitor the measurement data and calibrate the sensor. Make sure to record the number of the sensor port where the sensors are connected. The user must select the sensor port number during configuration.
1. Remove the power to the instrument.
2. Open the access door. Refer to Open the access door on page 11.
3. Put the sensor cable through the strain relief fitting near the sensor connectors.
4. Pull to remove the sensor connector from an available sensor port. Refer to Figure 8.
Note: Any of the sensor connectors can be used.
5. Install each wire in the sensor connector as shown in Figure 8 and Table 4.
6. If the sensor has a shield wire, connect the shield wire to the ground studs with a user-supplied
ring terminal.
7. Push to install the sensor connector in the instrument.
8. If the sensor has an air reference tube, refer to Installation for Flo-Dar or Flo-Tote sensors
on page 18.
9. Record the number of the sensor port for use during configuration. Refer to Figure 8.
10. Tighten the cable strain relief.
11. Install the access door.
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Figure 8 Sensor connections
1 Sensor port 1 4 Sensor port 4 (advanced model only) 2 Sensor port 2 5 Ring terminal for shield wires 3 Sensor port 3 (advanced model only) 6 Ground stud for shield wires (2x)
Table 4 Sensor wiring
Signal US9000 pHD
6 DATA + Yellow Brown White White White White
5 DATA – Gray White Black Black Black Blue
4 DETECT Green/white Clear Orange
3 V + Brown Blue Red Red Red Brown
2
The pH sensor requires an adapter cable 8308000
3
To connect to an intrinsically safe barrier, use the same wire colors that are used for the Flo-
2
BL9000
AV9000S
Flo-Dar
3
SVS
Flo-Tote 3
Junction box
for US9000
Dar.
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Table 4 Sensor wiring (continued)
Signal US9000 pHD
2 V – Blue Black Green Green Green Black
1 SRQ Blue
2
BL9000
AV9000S
Flo-Dar
3
SVS
Flo-Tote 3
Junction box
for US9000
Installation for Flo-Dar or Flo-Tote sensors
Install the air reference tube and external desiccant to make sure that the pressure transducer in the sensor operates correctly. The desiccant cartridge prevents damage from moisture and debris. Moisture and debris can decrease the accuracy of the Flo-Dar and Flo-Tote sensors.
If the instrument is installed in a high-moisture environment, install a desiccant cartridge.
1. Remove the plug from one of the air reference ports. Refer to Figure 9.
Note: Do not remove the plugs from the air reference ports that are not used.
2. Push the air reference tube from the sensor into the air reference port.
Note: If the sensor cable is pulled through a conduit, protect the wiring and air tube from damage and contamination.
3. Install an external desiccant cartridge on the air inlet port. Refer to Figure 9 and Accessories
on page 30.
Figure 9 Air reference tube and desiccant installation
1 Air inlet 3 Plugs—remove only for air reference tubes 2 Desiccant cartridge 4 Air reference tube from sensor
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Connect to optional devices or inputs/outputs
Remove the power to the instrument. Refer to the expanded version of this manual on the manufacturer's website for the wiring instructions.
Connect to the relays
D A N GE R
Electrocution hazard. Do not mix high and low voltage. Make sure that the relay connections are all high voltage AC or all low voltage AC.
W A R NI N G
Fire hazard. Relay loads must be resistive. Always limit current to the relays with an external fuse or breaker. Obey the relay ratings in the Specifications section.
Use the relay connections to start or stop an external device such as an alarm. Use wire that is rated for 300 V. Use a minimum wire gauge of 18 AWG. Make sure to obey the relay connection requirements in Specifications on page 3. Make sure to have a second switch available to remove power from the relays locally if there is an emergency or for maintenance.
1. Remove the power to the instrument.
2. Open the access door. Refer to Open the access door on page 11.
3. Remove the high-voltage barrier.
4. Put the cable through a strain relief fitting near the relay connectors.
5. Strip the wires to 7 mm (0.275 inch).
6. Install each wire in the connector. Refer to Figure 10 and Table 5.
7. Install the high-voltage barrier.
8. Tighten the cable strain relief.
9. Install the access door.
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Figure 10 Relay connections
Connection Signal
NO Normally open
COM Common
NC Normally closed
Table 5 Relay wiring information

Startup

Supply power

Connect the AC power plug to an electrical outlet to supply power to the instrument. If hard-wired with conduit, use the switch at the local disconnect to supply power. For DC-powered instruments, use the switch at the local disconnect to supply power.

User interface and navigation

Keypad description

Figure 11 shows the instrument keypad.
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Figure 11 Keypad
1 STATUS key—Shows the instrument data, starts
the slideshow
2 ARROW keys—Moves the cursor 4 MENU key—Goes to the main menu
3 SOFT keys—Selects the option on the display
Status screen
Push the STATUS key to see the instrument data screen. The instrument data screen shows the information that follows.
• Channels Logging—Shows the number of logged channels. Select Channels Logging to see the measurement data for the logged channels. Use the right arrow to scroll through the measurement data for all channels.
• Active Channel—Shows the active alarms. Select Active Channel to see the channel and system alarms.
• Totalizers—Shows the totalizer data for the configured totalizers. Select Totalizers to see the flow volume for the configured totalizers.
• Sensor Port—Shows the configured sensor ports. Select Sensor Port to see the configured sensors and inputs.

Main menu overview

Push the MENU key to see the main menu. Table 6 shows the main menu options.
Table 6 Main menu options
Option Description Option Description
Programming
Sensor Setup
Selects the channels to log and the log intervals. Configures the channel and system alarms.
Totalizers
Configures the sensor and measurement parameters.
Hardware Setup
Configures the settings for the mechanical (externally attached) and software totalizers.
Sets the options for the logger, sensors, totalizers, I/O type, sampler, and communications protocol.
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Table 6 Main menu options (continued)
Option Description Option Description
Calibrates the installed sensors.
Shows the measurement data (the data log).
Calibration
Diagnostics
Shows the status screen, event log, alarm log, sensor data and internal I/O data. Has a test for the keypad and display.
Review Data
General settings
Shows the instrument details (e.g., serial number). Configures the general instrument and display settings. Erases data, sets security, exports/imports from a USB memory stick, restores defaults.

Status indicators

The indicator light shows the status of the instrument. Refer to Table 7.
Table 7 LED status indicators
LED color Description
Green Flashes during normal operation.
Red Flashes when one or more alarms are active.
Blue Flashes when there is a communication problem with the IO9000 module or with a sensor with
Orange Flashes when the internal memory battery is low. Contact factory service immediately.
logged channels.

Operation

Configuration options—Instrument or PC

N O T I C E
Damage to the logger and PC can occur if the PC is connected to the incorrect port on the logger. Connect the PC only to the USB B port on the logger.
Use the keypad on the instrument or a PC with the applicable software to configure the instrument. This document contains instructions to configure the instrument from the keypad.
To use a PC for configuration, refer to the documentation for the applicable software to configure the instrument. When the configuration is complete, import the configuration file directly from the PC or from a USB memory stick. Refer to Figure 1 on page 7 to connect a PC or USB memory stick to the instrument. Refer to Import or export the instrument settings on page 25 to import the configuration file.

Configure the general settings

Use the general settings menu to get instrument information, change the display settings, erase data, set security, export/import from a USB port, restore defaults.
1. Push MENU.
2. Select General Settings.
3. Select an option.
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Push the UP and DOWN arrows to change the value. Push the LEFT and RIGHT arrows to move the cursor.
Option Description
About Shows the instrument description, serial number and firmware version.
Status Display Setup (slideshow)
Date and Time Sets the time and date. Selects the format for the date and time. Options:
Time zone Sets the time zone (default: MST- US/Canada).
Export/Import Sends or receives data or program files from the USB ports. Refer to Import or export
Display Adjusts the brightness of the display (default: 50%).
Security Enables security for password protection. When enabled, the user must enter the
Language Sets the display language.
Unit Preferences Unit System—Sets the system of measurement that shows on the display. After the
Clear Data Erases the selected log(s). Options: Data Log, Event Log, Alarm Log, Diagnostics
Restore Factory Defaults
Sets the display to show the measurement screens in a slideshow format.
dd/mm/yyyy 12h, dd/mm/yyyy 24h, mm/dd/yyyy 12h, mm/dd/yyyy 24h, yyyy/mm/dd 12h, yyyy/mm/dd 24h. Date, time zone and time are synchronized to UTC (coordinated universal time) with desktop software only. This synchronization is recommended for the most accurate datalog time records between the logger and the desktop. There is no automatic adjustment for daylight savings. The user must change the time manually.
the instrument settings on page 25 for more information.
password to change the settings. When the display goes to sleep or the instrument power is set to off, the user must enter the password again. For password recovery, contact flow technical support.
unit system is selected, only the temperature units can change in the datalog programming menu. Options: US Customary or Metric. Select Units—Sets the individual measurement units that show on the display (e.g., level, velocity, flow, temperature, surface velocity, distance, minimum distance, maximum distance, surge level, rain, level raw and surge velocity).
Log, Sample Log and Clear All.
Sets all the controller settings back to the factory defaults. Erases all data logs.

Set up the sensors—Setup Wizard

Pre-requisites: Install the sensor in the process and the sensor cable in the logger before this task is
started. The Setup Wizard is the easiest procedure to configure and calibrate the sensors. The Setup Wizard
menu prompts the user for information about the sensor and the flow channel, then calibrates the sensor. As an alternative, the user can go into each menu item separately and enter the setup information.
1. Select Sensor Setup>Change port assignments.
2. Select the number of the sensor connector in the instrument where the sensor wires are installed.
3. Select the sensor name. Select OK.
The sensor name shows next to the selected port number.
4. Select Setup Port [1] (sensor name).
5. Select Setup Wizard.
6. Select the options on each screen.
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Configure data logging

N O T I C E
All data and alarm logs for all channels are erased in the logger when channels are added to or removed from a program. Make sure to download the data from the logger to a safe location first, then change the program.
Use the Programming menu to set the channels to record in the data log. A channel can be a reading from an attached sensor (e.g., level, flow, temperature), the battery voltage from a backup battery or a statistical value based on a sensor reading. Data logging starts only when a channel is selected.
1. Push MENU.
2. Select Programming>Datalog Programming.
3. Select Channels Logging.
4. Select the sensor or logger.
5. Select a maximum of 16 channels.
Note: The port number where the sensor connects to the instrument shows in the sensor channel name. For example, Velocity 2 is the velocity channel name for the sensor that connects to sensor port 2. An IO number that follows a channel name identifies the analog inputs of the optional I/O module.
6. Select Save.
7. Select Back>Logging Intervals>sensor or logger to set the logging interval.
8. Select the primary and secondary logging interval. The primary logging interval operates during
normal operation. The secondary logging interval operates during alarm conditions.
Note: The primary and secondary logging intervals operate for all channels of a sensor or the logger. A logging interval for an individual channel is not possible.

Configure the software totalizer

Pre-requisites: Program the instrument to record one or more flow channels in the data log.
The software totalizer counts the total flow volume for one or more flow channels. The user can set the flow volume to zero if necessary.
1. Push MENU.
2. Select Totalizers>Software.
3. Select the sensor with the applicable flow channel.
4. Select Settings.
5. Select the options:
Option Description
Enable/Disable Starts or stops the totalizer.
Unit Sets the totalizer flow units. Options: gallons (default), liters, acre feet, cubic feet, cubic
Scaling Sets a multiplier for high or low flow rates. For example, if the totalizer flow shows (x1000)
meters.
465 gallons, the actual flow volume is 465,000 gallons. Options: x1 (default), x10, x100, x1000, x10000, x100000, x1000000, x0.1
6. To set the totalizer to zero for a configured flow channel, select Reset.
Note: If channels are added to or removed from a program, the instrument erases all data from all channels and totalizers (resettable and non-resettable). Make sure to download the data from the logger to a safe location before the program is changed.

Data management

View data
View the measurement data on the display screen or on a PC with the applicable software. This document contains instructions to view the measurement data from the instrument.
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1. Push MENU.
2. Select Review Data>Measurement Data.
3. Select the sensor.
4. Select the measurement channel. A graph of the data for the measurement channel shows on the
display.
5. Select an option.
Option Description
View Type Changes the view to graph or tabular. Use the arrow keys to move to other data
Zoom Sets the data window to one week, one day or one hour.
Jump to newest Goes to the most recent measurement data.
Jump to oldest Goes to the oldest measurement data.
Jump to Date & Time Selects the date and time of the measurement data to be viewed.
views.
Save data to a USB stick
The user can save data to a USB 2.0 memory stick and view the data on a PC with FSDATA Desktop.
1. Push MENU.
2. Select General Settings>Import/Export.
3. Put a USB memory stick into the USB port and select Next.
4. Select Export Data. The instrument sends the data to the USB memory stick. All files are in
FSDATA Destop format.
5. Select OK and remove the USB memory stick.
The instrument makes an FL1500 folder on the USB memory stick. The data files go in a new subfolder each time the instrument sends data.
Import or export the instrument settings
N O T I C E
When the import option is used, all the user settings in the instrument are replaced with the imported settings. The data in the log files is erased.
The user can save the configured instrument settings to a USB 2.0 memory stick and import the settings into a different instrument. The instrument makes 10 folders on the USB stick for each settings file. When a settings file is in a folder, the folder shows "Used".
1. Push MENU.
2. Select General Settings>Import/Export.
3. Put a USB 2.0 memory stick into the USB port and select Next.
4. Select an option.
Option Description
Export Settings
Import Setings Imports the settings from the USB memory stick or PC. If there is more than one settings
Saves the settings to the USB memory stick or PC in a FL1500/Settings/Settings[1–10] folder. There are 10 possible Settings folders. Select a folder that shows "Free".
folder on the USB memory stick or PC, select the applicable folder.
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Maintenance

D A N GE R
Multiple hazards. Only qualified personnel must conduct the tasks described in this section of the document.

Maintenance schedule

Table 8 shows the recommended schedule of maintenance tasks. Facility requirements and
operating conditions may increase the frequency of some tasks.
Table 8 Maintenance schedule
Task As necessary
Clean the instrument on page 26 X
Replace the fuses on page 26 X
Replace the internal desiccant on page 27. X
Replace the external desiccant cartridge (if applicable). Refer to Installation for Flo-Dar or Flo-
Tote sensors on page 18

Clean the instrument

N O T I C E
Never use cleaning agents such as turpentine, acetone or similar products to clean the instrument including the display and accessories.
Clean the exterior of the instrument with a moist cloth and a mild soap solution.

Replace the fuses

X
D A N GE R
Electrocution hazard. Remove all power from the instrument and relay connections before this maintenance task is started.
D A N GE R
Fire hazard. Use the same type and current rating to replace fuses.
The instrument contains fuses for the power and for the relays. Refer to Specifications on page 3. A blown fuse can be an indication that the instrument has a problem and that service is necessary.
1. Remove the power to the instrument.
2. Remove the power to the relay connections.
3. Open the access door. Refer to Open the access door on page 11.
4. Remove the high-voltage barrier.
5. Replace the fuse with a fuse of the same type and rating. Refer to Figure 12 and Replacement
parts and accessories on page 29.
6. Install the high-voltage barrier.
7. Install the access door.
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Figure 12 Fuse location
1 DC fuse 3 Relay fuse 2 AC fuse

Replace the internal desiccant

The desiccant absorbs moisture to prevent component damage. The color of new desiccant is orange. When the desiccant is full of moisture, the color of the desiccant changes to green. Replace the desiccant when the color of the desiccant is green. Replace the desiccant tube or empty the tube and fill with new desiccant (Figure 13).
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Figure 13 Replace the desiccant

Remove the cover (optional)

The instrument cover can be removed temporarily for maintenance tasks. Make sure to keep the cover on during operation to prevent direct exposure to environmental conditions. Refer to the illustrated steps that follow.
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Troubleshooting

Use the diagnostic menu to see the recorded events and alarms and to find the possible source of a problem.
1. Push MENU.
2. Select Diagnostics.
3. Select an option:
Option Description
Status Gives the number of logged channels, the active channel, totalizer info, and sensor port
Event Log Shows the total number of events and individual events.
Alarm Log Shows the total number of alarms and the individual alarms.
Sensor Ports Queries a sensor port to take a measurement or go to diagnostic logging interval of
Internal I/O Gives diagnostic information for the relays, inputs and outputs in the instrument.
Keypad Starts a test for the keypad to make sure that all of the keys operate correctly.
Display Starts a test for the display.
Data Log Used % Gives the percent of the used datalog memory.
connections.
1 hour, 1 day or 1 week.

Replacement parts and accessories

Note: Product and Article numbers may vary for some selling regions. Contact the appropriate distributor or refer to the company website for contact information.
Replacement parts
Description Item no.
Cover assembly with latches, clear 8319100
Desiccant tube assembly, internal 8314000
Desiccant, bulk beads 8755500
Fuse, 3.15 A, 250 VAC 590765
Fuse, 10 A, 250 VDC 8309900
Latch for clear cover 8306900
Plug for air tube ports 8305800
Power cable, 115 VAC, 10 A, 2.4 m (8 ft) (US) 8317900
Power cable (EU) 8318000
Power cable (UK) 8318100
Power cable (AU) 8318200
Strain relief plugs, 11 mm (7/16 in.) diameter 6250700
USB Type A to B cable 8317800
USB Type A port cover 8306300
USB Type B port cover 8307500
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Accessories
Description Item no.
Backup battery, 12 VDC lead acid 8757400
Backup battery/power supply mounting bracket 8315500
Backup battery power supply 8754500XX
Backup battery 3-pin half cable 8307900
Bracket for AV9000S, BL9000 bubbler 8309300
Cable, half, to AS950 sampler, 2.7 m (9 ft) 8528500
Cable, half, to AS950 sampler, 7.6 m (25 ft) 8528501
Desiccant cartridge with tubing, external sensors (required for Flo-Dar and Flo-Tote) 8321200
pH sensor adapter cable 8308000
Pipe mounting kit 8319000
Rain gauge 8307800
Solar panel option varies
Sun/rain shield 8319200
Totalizer, electromechanical 8307700
Ultrasonic sensor extension cable, 30.5 m (100 ft) 8315200
Ultrasonic sensor extension cable, 82.3 m (270 ft) 8315201
4
5
4
XX=US, EU, AU, UK
5
Contact technical support to select the correct components for solar power.
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