Hach CM130 User Manual

DOC023.53.80540
CM130
11/2018, Edition 5
User Manual
Table of Contents
Specifications.............................................................................................................. 3
General information.................................................................................................. 4
Safety information........................................................................................................ 4
Certification.................................................................................................................. 6
Indications for Use....................................................................................................... 6
Product overview......................................................................................................... 7
Product components.................................................................................................. 12
Items to collect........................................................................................................... 14
Installation................................................................................................................... 15
Look at the installation overview video...................................................................... 15
Installation guidelines................................................................................................ 15
Complete the equipment installation qualification document..................................... 17
Analyzer mounting..................................................................................................... 18
Plumb the analyzer.................................................................................................... 20
Remote indicator installation...................................................................................... 25
Analyzer electrical installation.................................................................................... 37
Configuration............................................................................................................. 45
Set the time zone....................................................................................................... 45
Set the date and time................................................................................................. 45
Configure the network settings.................................................................................. 46
Install the colorimeter and reagents................................................................ 47
Install the door.......................................................................................................... 52
User interface and navigation............................................................................ 53
Keypad description.................................................................................................... 53
Display description..................................................................................................... 54
Operation..................................................................................................................... 55
Set to measurement mode........................................................................................ 55
Set to idle mode......................................................................................................... 55
Show the analyzer information.................................................................................. 55
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Table of Contents
Show the measurement and event history................................................................ 56
Maintenance............................................................................................................... 57
Maintenance schedule............................................................................................... 57
Monthly maintenance................................................................................................. 58
Periodic maintenance................................................................................................ 59
Replace the remote indicator battery......................................................................... 60
Install a software update............................................................................................ 61
Calibration.................................................................................................................. 61
Remove power........................................................................................................... 61
Prepare for storage.................................................................................................... 62
Prepare for shipping.................................................................................................. 64
Clean the instrument.................................................................................................. 65
Clean spills................................................................................................................ 65
Troubleshooting....................................................................................................... 65
Remote indicator lights and sounds........................................................................... 65
Alerts and alarms....................................................................................................... 67
Interferences.............................................................................................................. 72
Consumables and replacement parts............................................................. 73
Appendix A: Screens—Install the colorimeter............................................ 74
Appendix B: Screens—Install reagents......................................................... 76
Appendix C: Screens—Data export................................................................. 85
Appendix D: Screens—Prime reagents.......................................................... 87
Appendix E: Screens—Flush colorimeter..................................................... 89
Appendix F: Screens—Performance check................................................. 91
Appendix G: Screens—Monthly maintenance............................................ 95
Appendix H: Symbols glossary....................................................................... 106
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Specifications

Specifications are subject to change without notice.
Table 1 General specifications
Specification Details
Dimensions (W x H x D)
Enclosure Enclosure rating: IP52 rated with the door closed
Display 10.9 cm (4.3 in.) color display, back-lit LCD, WQVGA
Weight Analyzer: 8.9 kg (19.6 lbs)
Mounting Analyzer: Wall
Protection class I
Pollution degree 2
Installation category II
Power requirements Analyzer: 100 to 240 VAC, 50/60 Hz; 1 A maximum
Recommended operating temperature
Safe operating temperature
Operating humidity 5 to 90% non-condensing at 30 °C (85 °F) maximum
Storage temperature -20 to 60 °C (-4 to 140 °F)
Fittings Sample line: ¼-in. OD push-to-connect fitting for plastic tubing
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Cabling
Sample Pressure: 276 to 689 kPa (40 to 100 psi) nominal
Analyzer: 37.0 x 53.8 x 22.6 cm (14.6 x 21.2 x 8.9 in.)
Remote indicator: 12.3 x 29.4 x 10.7 cm (4.8 x 11.6 x 4.2 in.)
Enclosure material: PC/ABS case, PC door, PC hinges and latches, 316 SST hardware
Remote indicator material: PC/ABS
Remote indicator: 1.1 kg (2.5 lbs)
Remote indicator: Wall or ceiling
Remote indicator: Power is supplied by the analyzer.
Power-loss alarm: Power is supplied by a lithium coin battery CR2032 (3 V) that is in the remote indicator.
15 to 30 °C (60 to 85 °F)
5 to 40 °C (41 to 104 °F)
Drain line: slip-on fitting for ½-in. ID soft plastic tubing
Ethernet: 100 m (328 ft) maximum, Ethernet cable with an RJ45 connector
Remote indicator: 762 m (2500 ft) maximum, CAT5e/CAT6 type Ethernet cable with four twisted pairs of 24 AWG solid copper wiring.
Make sure that the cable shielding includes an inner foil wrap around all of the pairs and an outer braid, also known as SFTP or SF/UTP. Do not use stranded or copper­clad aluminum conductors.
Pressure spikes: 827 kPa (120 psi) or less
Flow rate: 250 mL/minute minimum
Temperature: 15 to 30 °C (60 to 85 °F)
Filtration: 15 µm or less
Refer to Table 15 on page 72 interfering substances.
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Cabling is supplied by the user.
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Table 1 General specifications (continued)
Specification Details
Lights Analyzer: Two colors (amber and red) show the analyzer status or chlorine status on
Sounds Analyzer: Two different sounds identify a hardware alarm or high chlorine alarm.
Data outputs The measurement history is available through the Ethernet connection. Measurement
Measurement log 3000 measurements maximum
Certifications ETL certified to UL and CSA 61010-1 safety standard
the display.
Remote indicator: Two indicator lights show the analyzer status with three colors (blue, amber or red). Two indicator lights show the chlorine status with two colors (blue or red).
Remote indicator: Three different sounds identify a power-loss alarm, hardware alarm or high chlorine alarm.
history and event history can be copied to an SD card as two separate files.
Table 2 Measurement specifications
Specification Details
Light source LED, measurement at 510 nm
Measurement range 0.03 to 0.20 mg/L total residual chlorine as Cl
Measurement interval 5 minutes
Accuracy ±0.03 mg/L as Cl
Linearity 100% linear across the measurement range
Precision 0.002 mg/L as Cl
Stabilization time One measurement cycle after the analyzer is set to measurement mode.
The first measurement shows 10 minutes after the analyzer is put into measurement mode.
Limit of detection 0.004 mg/L as Cl
Limit of blank 0.002 mg/L as Cl
Reagent usage 0.5 L of buffer solution and 0.5 L of indicator solution is used in 31 days when the
analyzer is in measurement mode for 132 hours each week.
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General information

In no event will the manufacturer be liable for direct, indirect, special, incidental or consequential damages resulting from any defect or omission in this manual. The manufacturer reserves the right to make changes in this manual and the products it describes at any time, without notice or obligation. Revised editions are found on the manufacturer’s website.

Safety information

N O T I C E
The manufacturer is not responsible for any damages due to misapplication or misuse of this product including, without limitation, direct, incidental and consequential damages, and disclaims such damages to the full extent permitted under applicable law. The user is solely responsible to identify critical application risks and install appropriate mechanisms to protect processes during a possible equipment malfunction.
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Measurements may be aborted when the system detects a measurement quality issue. The maximum possible measurement interval is 20 minutes, after such time the unit will alarm and go into idle mode.
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Please read this entire manual before unpacking, setting up or operating this equipment. Pay attention to all danger and caution statements. Failure to do so could result in serious injury to the operator or damage to the equipment.
Make sure that the protection provided by this equipment is not impaired. Do not use or install this equipment in any manner other than that specified in this manual.

Use of hazard information

D A N G E R
Indicates a potentially or imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially or imminently hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation that may result in minor or moderate injury.
Indicates a situation which, if not avoided, may cause damage to the instrument. Information that requires special emphasis.
W A R N I N G
C A U T I O N
N O T I C E

Precautionary labels

Read all labels and tags attached to the instrument. Personal injury or damage to the instrument could occur if not observed. A symbol on the instrument is referenced in the manual with a precautionary statement.
This is the safety alert symbol. Obey all safety messages that follow this symbol to avoid potential injury. If on the instrument, refer to the instruction manual for operation or safety information.
This symbol indicates the need for protective eye wear.
This symbol identifies a risk of chemical harm and indicates that only individuals qualified and trained to work with chemicals should handle chemicals or perform maintenance on chemical delivery systems associated with the equipment.
This symbol indicates that a risk of electrical shock and/or electrocution exists.
Electrical equipment marked with this symbol may not be disposed of in European domestic or public disposal systems.
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Certification

FCC Part 15, Class "A" Limits
Supporting test records reside with the manufacturer. The device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions:
1. The equipment may not cause harmful interference.
2. The equipment must accept any interference received, including interference that may cause
undesired operation.
Changes or modifications to this equipment not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at their expense. The following techniques can be used to reduce interference problems:
1. Disconnect the equipment from its power source to verify that it is or is not the source of the interference.
2. If the equipment is connected to the same outlet as the device experiencing interference, connect the equipment to a different outlet.
3. Move the equipment away from the device receiving the interference.
4. Reposition the receiving antenna for the device receiving the interference.
5. Try combinations of the above.

Indications for Use

The Hach CM130 is an instrument that is intended for use by hemodialysis professionals to automatically monitor low levels of total chlorine (i.e. total chloramines plus free chlorine) in feed water used to prepare dialysate in hemodialysis systems.
The CM130 is a component of the complete water treatment system for hemodialysis and does not treat or alter the water used in dialysate. The CM130 instrument’s automated monitoring records total chlorine values in feed water at intervals between 5 and 20 minutes.
C A U T I O N
The performance of the CM130 is impacted by the interferences listed in Table 15 on page 72.
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Product overview

D A N G E R
Chemical or biological hazards. If this instrument is used to monitor a treatment process and/or dialysis feed water for which there are regulatory limits and monitoring requirements related to public health, public safety, food or beverage manufacture or processing, it is the responsibility of the user of this instrument to know and abide by any applicable regulation and to have sufficient and appropriate mechanisms in place for compliance with applicable regulations in the event of malfunction of the instrument.
It is expected that the users of this device follow applicable AAMI standards for water treatment equipment for hemodialysis and related therapies identified in ANSI/AAMI 26722:2014 for water treatment equipment requirements for dialysis.
The CM130 is an ultra-low chlorine analyzer that measures the total chlorine concentration in dialysate water used for dialysis treatment. A measurement is typically completed in 5-minute intervals.
Figure 1 shows an overview of the analyzer exterior. Figure 2 shows an overview of the analyzer
interior.
The remote indicator for the CM130 identifies the chlorine status and the analyzer status in the treatment room with sound and colored lights.
Figure 3 shows an overview of the remote indicator exterior. Table 4 on page 11 gives descriptions
of the remote indicator lights and sounds.
N O T I C E
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Figure 1 Analyzer overview—exterior
1 Serial number label 7 Speaker
2 Remote indicator cable fitting 8 Drain fitting
3 Ethernet cable fitting 9 Sample inlet fitting
4 Power cord, 244 cm (8 ft) 10 Colorimeter inlet fitting (metal)
5 Mounting brackets (2x) 11 Case drain outlet
6 Sample conditioning module
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Figure 2 Analyzer overview—interior
1 Reagent tray 5 Display 9 Magnetic stirrer
2 Indicator bottle cap (red) 6 Reagent delivery module 10 Colorimeter window
3 SD card slot 7 Funnel 11 Colorimeter
4 Keypad 8 Buffer bottle cap (black) 12 Stir motor
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The colorimeter does not come installed. Install the colorimeter after the analyzer and the remote
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indicator are fully installed and configured.
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Figure 3 Remote indicator overview
1 Speaker 5 Channel for cable
2 Analyzer status lights 6 Alternative cable routing
3 Chlorine status lights 7 Wall mounting holes
4 Ceiling mounting holes
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Remote indicator lights and sounds

The analyzer status and the chlorine status are identified with sounds and colored lights on the remote indicator in the treatment room. Refer to Table 3 and Table 4. Similar alert and alarm sounds occur at the remote indicator and the analyzer.
When the battery life of the remote indicator is low, the remote indicator makes a continuous sound. Replace the battery when the continuous sound is heard. Refer to Replace the remote indicator
battery on page 60.
Note: Alarm and alert settings cannot be changed. Sound volumes and tones cannot be changed.
Table 3 Remote indicator—Light color descriptions
1 Chlorine status light Off: Chlorine is not being measured
Blue: Chlorine is less than 0.10 mg/L as Cl
Red: Chlorine is 0.10 mg/L or more as Cl
2 Analyzer status light Off: No communication with analyzer
Blue: Normal operation
Amber: Non-urgent problem with analyzer
Red: Urgent problem with analyzer
3 Audio
Table 4 Remote indicator—Light combinations and sounds
Remote indicator Status Remote indicator Status
Idle Mode
Chlorine: Not being measured
Analyzer: Normal operation
(slow flashing)
Audio: No sound
Measurement Mode
Chlorine: Low chlorine
(< 0.10 mg/L)
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Analyzer: Normal operation
Audio: No sound
Measurement Mode
Chlorine: Low chlorine
(< 0.10 mg/L)
Analyzer: Analyzer alert
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Audio: No sound
Measurement Mode
Chlorine: High chlorine
(≥ 0.10 mg/L)
Analyzer: Normal operation
Audio: Chlorine alarm tone
Measurement Mode
Chlorine: High chlorine
(≥ 0.10 mg/L)
Analyzer: Analyzer alert
Audio: Chlorine alarm tone
Idle Mode
Chlorine: Not being measured
Analyzer: Analyzer alarm
Audio: Analyzer alarm tone
Disconnected Mode
Chlorine: Unknown
Analyzer: Unknown
Audio: Power-loss beep
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Chlorine measurements continue
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There is a non-urgent problem with the analyzer.
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There is an urgent problem with the analyzer. The analyzer cannot make reliable measurements.
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There is no communication between the analyzer and the remote indicator. The analyzer does not have power or the cable between the analyzer and the remote indicator is disconnected.
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Stops after approximately 5 minutes. The power-loss beep is similar to the power-loss beep of a smoke detector.
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Product components

Make sure that all components have been received. Refer to Figure 4. If any items are missing or damaged, contact the manufacturer or a sales representative immediately. Keep the packaging for later use.
Figure 4 Product components
1 CM130 analyzer 5 Thumbscrew
2 Installation kit (refer to Figure 5) 6 Colorimeter
3 Remote indicator 7 Performance check kit (refer to Figure 7)
4 Blade terminal 8 Monthly maintenance kit9 (refer to Figure 6)
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The monthly maintenance kit is not supplied with the instrument.
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Figure 5 Installation kit
1 Grab sample assembly 4 Beaker, plastic, 100 mL
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2 Sample inlet tubing, black, ¼-in. OD, 15 m (50 ft) 5 DVD with installation overview video
3 Drain tubing, clear, ½-in. ID, 3 m (10 ft)
Figure 6 Monthly maintenance kit (not included)
1 Indicator bottle
2 Buffer bottle
3 DPD bottle
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4 Zero standard water
5 Funnel
Figure 7 Performance check kit
1 Ampule breaker 3 Dilution water
2 Chlorine standard ampule, 20 mL
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The beaker is not used for installation. Use the beaker for monthly maintenance.
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Keep the reagent bottles and the ampule in a vertical position. Refer to the labels and IFU on the
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components for the storage requirements.
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Items to collect

Collect the items that follow to install the instrument. The items that follow are supplied by the user.
Get the TCP/IP addresses of the analyzer, subnet mask, default gateway and network time protocol (NTP) server(s) from the network administrator to configure the instrument. Refer to Configure the
network settings on page 46.
Fasteners for the analyzer
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(4x)
Fasteners for the remote indicator
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(2x)
CAT5e/CAT6 cable for remote indicator connection
Sample filter (Y­strainer) for ¼-inch OD tubing, 100 mesh, 149 µm or smaller
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Ethernet cable for network connection
CAT5 cable stripper
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Cross­slotted screwdriver
Flat-bladed screwdriver, small
Flat-bladed screwdriver, medium
Drill Wire strippers
Flashlight Gloves
(Optional) Shut-off valve for ¼-in. ID tubing
Level
Crimper tool Wire cutters
Tape measure
Safety glasses
Tubing cutter
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Use fasteners applicable to the mounting surface (¼-in. or 6 mm SAE J429-Grade 1 bolts or stronger).
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Refer to Table 1 on page 3 for specifications.
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Use fasteners applicable to the mounting surface.
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Installation

Look at the installation overview video

A video that shows an overview of the installation steps is supplied on the DVD in the installation kit.
Note: The video does not show all of the installation steps. Make sure to refer to this manual for all of the installation steps.
1. Install the supplied DVD in a computer. Refer to Figure 8.
2. Use the video player buttons to pause or restart the video as necessary.
Figure 8 Install the DVD

Installation guidelines

W A R N I N G
Multiple hazards. Only qualified personnel must conduct the tasks described in this section of the document.
This instrument is rated for an altitude of 2000 m (6562 ft) maximum. Use of this instrument at an altitude higher than 2000 m can slightly increase the potential for the electrical insulation to break down, which can result in an electric shock hazard. The manufacturer recommends that users with concerns contact technical support.
• Install the analyzer as near as possible to the sampling point between the primary and secondary carbon tanks to minimize the response time.
• Make sure that the sample water is within the sample specifications in Specifications on page 3.
• Install the analyzer near an open drain.
• Install the instrument indoors in an environment with minimum vibration.
• Do not install the analyzer in direct sunlight or near a heat source.
• Make sure to leave sufficient space in front of the analyzer to open and remove the analyzer door. Refer to Figure 9.
• Make sure that there is sufficient clearance around the analyzer to make electrical and plumbing connections. Refer to Figure 9.
• Keep the flow rate and operating temperature as constant as possible for best performance.
• Install the analyzer so that the power cable plug is visible and easily accessible.
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Figure 9 Analyzer dimensions
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Complete the equipment installation qualification document

Use the supplied equipment installation qualification document to record that the analyzer and remote indicator are correctly installed. Refer to Figure 10.
1. As each installation step in this manual is completed, record that the step is done in the
applicable section of the supplied equipment installation qualification document.
2. When all of the installation steps are completed, keep the completed equipment installation
qualification document with the analyzer.
3. If the analyzer is moved to a new location in the clinic or a different clinic, complete a new
equipment installation qualification document.
Figure 10 Equipment installation qualification document
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Analyzer mounting

N O T I C E
For accurate readings, the analyzer must be horizontal within ±10 mm (0.39 in.) and vertical within ±10 mm (0.39 in.).
Attach the analyzer to a wall. The fasteners are supplied by the user.
Note: An illustration is supplied for each step number.
Items supplied by the user:
Fasteners (4x)
Level (at least 24 inches) Safety glasses
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Drill Tape measure
1. Install the fasteners in the wall as follows:
a. Use the drill to make a four-hole pattern in the wall: 330 mm (13 in.) wide by 300 mm (11 13/
in.) high. Make the hole diameter applicable to the fasteners used.
Make sure that the pattern is horizontal within ±10 mm (0.39 in.).
Make sure that the bottom holes are a minimum of 114 cm (45 in.) above an open drain.
b. Install the fasteners in the holes. Keep approximately 6 mm (¼ in.) between the heads of the
fasteners and the wall.
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Use fasteners applicable to the wall material (¼-in. or 6 mm SAE J429-Grade 1 bolts or stronger).
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2. Hang the analyzer and make it vertical as follows:
a. Hang the analyzer mounting brackets on the fasteners. Push the analyzer against the wall. b. Put the level behind the door latches on the surface that is parallel to the wall. Make sure that
the analyzer is vertical within ±10 mm (0.39 in.). Use shims as necessary.
c. Tighten the fasteners until the analyzer cannot be lifted.
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Plumb the analyzer

C A U T I O N
Chemical exposure hazard. Dispose of chemicals and wastes in accordance with local, regional and national regulations.
C A U T I O N
Personal/Patient injury hazard. Only the tubing supplied by Hach Company may be used with the instrument. Other tubing may absorb chlorine that is in the sample water and have a negative effect on chlorine readings (decrease the chlorine readings).
Do not connect the drain line to another line or backpressure and damage to the analyzer can occur. Make sure that the drain line is open to air.
To prevent backpressure and damage to the analyzer, make sure that the analyzer is higher than the facility drain used and that the drain line has a constant downward slope.
To prevent damage to the analyzer, make sure that the sample lines are free of debris. The manufacturer recommendeds that sample water goes through the sample line for 2 minutes before the sample line is connected to the analyzer.
Plumb the sample inlet tubing and the drain tubing.
Note: An illustration is supplied for each step number.
Items supplied by the user:
N O T I C E
N O T I C E
N O T I C E
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Tubing cutter
Sample filter (Y-strainer) for ¼-inch OD tubing, 100 mesh, 149 µm or smaller
(Optional) Shut-off valve for ¼-in. ID tubing
Tape measure
Items supplied with the analyzer: Shown in Figure 11.
Figure 11 Plumbing parts
1 Grab sample assembly 4 Sample inlet tubing, black, 15 m (50 ft)
2 Check valve 5 Drain tubing, clear, 3 m (10 ft)
3 Grab sample valve
1. Push one end of the clear tubing over the drain fitting.
2. Decrease the length of the clear tubing until it has a constant downward slope to the drain. Attach
the other end of the clear tubing so that it stays over the drain.
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3. Push the black tubing of the grab sample assembly into the sample inlet fitting. The sample inlet
fitting is behind the metal colorimeter inlet fitting.
4. Plumb the sample inlet tubing as follows:
a. Plumb one end of the coil of black tubing to the sample source between the primary and
secondary carbon tanks, as identified in ANSI/AAMI/ISO 13959 Water for hemodialysis and related therapies.
b. Hold the open end of the black tubing over a drain, then open the valve at the sample source.
Rinse the tubing for 30 seconds.
c. Push the open end of the coil of black tubing into the check valve of the grab sample
assembly.
Decrease the length of the black tubing to remove the unnecessary length. Leave at least 5 feet of length.
Note: AAMI is the acronym for Association for the Advancement of Medical Instrumentation.
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5. Install a sample filter (Y-strainer) and a shut-off valve as follows:
a. Plumb a sample filter in the black tubing between the check valve and the sample source. b. (Optional) If the analyzer is not near the sample source, install a shut-off valve near the
analyzer. Plumb the shut-off valve in the black tubing between the sample filter and the sample source.
6. Gently pull on the tubing at each tubing connection to make sure that the tubing is held securely.
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7. Turn the sample source valve and the shut-off valve counter-clockwise. Sample is supplied to the
analyzer.
8. Make sure that there are no leaks at the tubing connections, the bottom of the analyzer or the sample conditioning module.
9. Keep the sample source valve and the shut-off valve open until maintenance is necessary.
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Remote indicator installation

D A N G E R
Electrocution hazard. Always remove power to the instrument before making electrical connections.
Install the remote indicator in the treatment room on a wall.
Items supplied by the user:
Fasteners
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(2x)
Cross­slotted screwdriver
Flat-bladed screwdriver, small
Wire cutters
CAT5e/CAT6 cable
Drill
Safety glasses
CAT5 cable stripper
Tape measure
Wire strippers
16
Use fasteners applicable to the mounting surface.
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Items supplied with the analyzer: Shown in Figure 12.
Figure 12 Remote indicator components
1 Cover 5 Ceiling mounting holes
2 Housing 6 Wall mounting holes
3 Green, 8-pin connector 7 Backplate
4 Cable strain relief 8 Blade terminal
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Remote indicator mounting

N O T I C E
In accordance with UL 61010-1, the remote indicator must be installed 1.5 m (4.9 ft) or more from patients in the hemodialysis treatment room.
Attach the remote indicator to a wall or ceiling in the treatment room. The fasteners are supplied by the user.
Note: An illustration is supplied for each step number starting at step 3.
1. Identify the installation location for the remote indicator.
2. Put the cable for the remote indicator through the wall or ceiling from the analyzer to the
installation location of the remote indicator.
The cable is supplied by the user. Refer to Specifications on page 3 for the cable specifications.
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3. Disassemble the remote indicator as follows:
a. Loosen the captive screw at the top of the remote indicator. Remove the cover. b. Loosen the two captive screws that are on the left and right side of the remote indicator.
Remove the housing.
c. Remove the green 8-pin connector from the housing. d. Loosen the two captive screws that are in the backplate of the remote indicator. Remove the
cable strain relief from the backplate.
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4. Use a drill to make the mounting holes for the backplate. Make the hole diameter applicable to
the fasteners used.
a. Ceiling mount: Make a two-hole pattern 72.4 mm (2.85 in.) wide with the cable opening in
the middle. Put the holes at least 37.4 mm (1.47 in.) in front of the cable opening.
b. Wall mount: Make a two-hole pattern 133.4 mm (5.25 in.) long that is 50.8 mm (2 in.) below
the cable opening. Align the holes vertically.
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5. Insert the cable through the cable opening in the backplate. It is recommended to leave at least
60 cm (2 ft) of extra cable length behind the mounting surface for future changes to the installation.
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6. Attach the backplate to the wall or ceiling.
a. Ceiling mount: Attach the backplate to the ceiling with two fasteners. b. Wall mount: Attach the backplate to the wall with two fasteners.
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7. Put the green 8-pin connector that was removed from the housing into the connector holder in the
backplate.
Note: The connector holder holds the green 8-pin connector during wiring and makes sure that the correct length of cable is kept in the remote indicator.
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Connect the remote indicator cable to the remote indicator

Connect the remote indicator cable to the green 8-pin connector.
1. Use the CAT5 cable stripper to remove 38 mm (1.5 in.) of the outer cable shielding.
2. Untwist each pair of wires. Use the wire strippers to remove 7 mm (0.25 in.) of plastic from each
pair of twisted wires.
3. Use wire cutters to remove the silver stranded (shield) wires.
If steps 2 and 3 are not completed correctly, cut off the loose wires and do steps 1 to 3 again.
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4. Connect the wires to the green 8-pin connector in the backplate as follows:
a. Put the small flat-bladed screwdriver between the pin 1 orange tabs on the connector. Push
and hold to open the contacts for wire insertion.
b. Put the applicable colored wire for Terminal 1 in Terminal 1. Refer to Table 5 for the wire color
for each terminal. Remove the screwdriver from the connector.
c. Gently pull on the installed wire to make sure that the wire is held securely. Make sure that no
bare wire shows.
d. Do steps a to c again for Terminals 2 to 8.
Table 5 Wiring information—remote indicator
Terminal Color Terminal Color
1 Brown 5 Green
2 Brown and white 6 Green and white
3 Blue 7 Orange
4 Blue and white 8 Orange and white
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Assemble the remote indicator

1. Install the cable strain relief as follows:
a. Put the cable in the vertical channels in the backplate. b. Put the cable strain relief on the backplate. Align the screws with the screw holes. c. Tighten the screws.
Gently pull the cable to make sure that the cable is held securely by the cable strain relief.
2. Connect the remote indicator cable to the housing as follows:
a. Remove the green 8-pin connector from the backplate. b. Connect the remote indicator cable to the housing. c. Align the four pins of the housing to the four holes of the backplate.
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3. Attach the housing to the backplate with the two captive screws.
4. Install the cover as follows:
a. Align the four tabs on the bottom of the housing with the vent slots on the bottom of the cover. b. Put the cover over the housing. c. Attach the cover to the housing with the captive screw.
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Analyzer electrical installation

Connect the remote indicator cable and an energized Ethernet cable to the analyzer.
Items supplied by the user:
Cross-slotted screwdriver
Flat-bladed screwdriver, small
CAT5 cable stripper
Flat-bladed screwdriver, medium
Wire strippers
Crimper tool

Remove the door (optional)

N O T I C E
To keep the enclosure environmental rating, make sure to reinstall the door when this procedure is complete.
Remove the door for easier access to the cable fittings. Refer to Figure 13.
1. Open the door.
2. Lift the door off the hinges.
Figure 13 Door removal

Lower the front panel

D A N G E R
Electrocution hazard. Remove power from the instrument before this procedure is started.
Lower the front panel to get access to the electrical connectors. Refer to Figure 14.
1. Loosen the two captive screws on the top corners of the front panel.
2. Lower the front panel.
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Figure 14 Lower the front panel

Analyzer electrical connectors

Figure 15 shows the electrical connectors in the analyzer.
Figure 15 Analyzer electrical connectors
1 Power cord connector 3 Stir motor connector
2 Ethernet connector (RJ45) 4 Remote indicator connector
17
The stir motor connector is connected at the factory.
17
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Put the remote indicator cable into the analyzer

Pre-requisite: Cut the remote indicator cable so that it a sufficient length to install the loose end in
the analyzer.
Put the remote indicator cable through the cable fitting and into the analyzer.
Note: An illustration is supplied for each step number.
1. Loosen the nut of the cable fitting.
2. Push the end of the cable into the cable fitting.
3. Pull the cable through the cable fitting.
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Connect the remote indicator cable to the analyzer

Install the female blade terminal on the end of the remote indicator cable. Then, connect the remote indicator cable to the remote indicator connector.
1. Use the CAT5 cable stripper to remove 38 mm (1.5 in.) of the outer cable shielding from the remote indicator cable.
2. Untwist each pair of wires. Use the wire strippers to remove 7 mm (0.25 in.) of plastic from each pair of twisted wires.
3. Install the female blade terminal on the end of the remote indicator cable as follows:
a. Twist the silver stranded (shield) wires together. b. Put the silver stranded wires into the female blade terminal. c. Use a crimper tool to close the female blade terminal on the silver stranded wires. d. Gently pull the silver stranded wires to make sure that the wires are held securely in the
female blade terminal.
If step 3 is not completed correctly, cut off the loose wires and do steps 1 and 3 again.
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4. Connect the remote indicator cable to the remote indicator connector as follows:
a. Put the small flat-bladed screwdriver between the pin 1 orange tabs on the connector. Push
and hold to open the contacts for wire insertion.
b. Put the applicable colored wire for Terminal 1 in Terminal 1. Refer to Table 6 for the wire color
for each terminal. Remove the screwdriver from the connector.
c. Gently pull on the installed wire to make sure that the wire is held securely. Make sure that no
bare wire shows.
d. Do steps a to c again for Terminals 2 to 8.
Table 6 Wiring information—remote indicator
Terminal Color Terminal Color
1 Brown 5 Green
2 Brown and white 6 Green and white
3 Blue 7 Orange
4 Blue and white 8 Orange and white
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Complete the remote indicator cable installation

1. Install the female blade terminal on the male blade terminal of the analyzer.
2. Push the remote indicator cable into the two cable clamps on the back of the front panel.
3. Tighten the nut of the cable fitting.
4. Gently pull the cable to make sure that the cable is held securely by the cable fitting.
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Connect the Ethernet

W A R N I N G
Electrical shock hazard. Externally connected equipment must have an applicable country safety standard assessment.
Connect an energized Ethernet cable with an RJ45 connector to the analyzer.
1. Remove the nut from the cable fitting for the Ethernet cable.
2. Use a flat-bladed screwdriver inside the analyzer to push the rubber gasket out of the cable
fitting.
3. Put the Ethernet cable into the analyzer as follows:
a. Put the RJ45 connector through the nut. b. Push the RJ45 connector through the cable fitting. Pull the cable through the cable fitting.
4. Install the rubber gasket on the cable between the nut and the cable fitting.
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43
5. Use the flat-bladed screwdriver to push the rubber gasket into the cable fitting.
6. Install the nut on the cable fitting. Do not tighten the nut.
7. Connect the RJ45 connector to the Ethernet connector in the analyzer.
8. Tighten the nut. Gently pull the cable to make sure that the cable is held securely by the cable
fitting.
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Lift the front panel

Cable installation is complete. Lift the front panel. Tighten the two screws on the front panel to keep the front panel up.

Connect the power cord

D A N G E R
Electrocution hazard. In potentially wet locations, a Ground Fault Circuit Interrupt (GFCI/GFI) device must be used for connecting the equipment to its main power source.
D A N G E R
Electrocution hazard. Do not use conduit to supply power. The enclosure does not have a protective Earth Ground (PE) connection.
Connect the power cord to an electrical outlet with protective earth ground. The analyzer starts.

Configuration

Set the time zone

Enter the time zone of the analyzer location.
1. Push menu.
2. Select Settings.
3. Select Time zone. Refer to Figure 16.
4. Select the time zone of the analyzer location. Options: New York, Chicago, Denver, Phoenix, Los
Angeles, Anchorage or Honolulu.
5. Push back to save the changes.
Figure 16 Settings Screen—Time Zone

Set the date and time

Enter the current date and time.
1. Push menu.
2. Select Settings.
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45
3. Select Date.
4. Enter the current date.
To erase characters, select and push ok.
5. Select Continue.
6. Select Time.
7. Select am or pm.
8. Enter the current time.
To erase characters, select and push ok.
9. Select Continue.

Configure the network settings

Enter the TCP/IP addresses of the analyzer, subnet mask, default gateway and network time protocol (NTP) server(s). The TCP/IP addresses are supplied by the network administrator.
1. Push menu.
2. Select Settings.
3. Select an option. Refer to Figure 17.
Option Description
Static IP Sets the TCP/IP address of the analyzer.
Subnet IP Sets the TCP/IP address of the subnet mask for the analyzer.
Gateway IP Sets the TCP/IP address of the default gateway for the analyzer.
Primary NTP IP (Optional) Sets the TCP/IP address of the primary network time protocol (NTP) server
Secondary NTP IP (Optional) Sets the TCP/IP address of the network time protocol (NTP) server for the
4. After the TCP/IP addresses are entered, select Reset.
5. When the reset is complete, push back.
Figure 17 Settings Screen—Static IP
for the analyzer. The NTP server supplies the date and time to the analyzer.
analyzer that is used if communication with the primary NTP server is lost.
Note: Make sure to configure the primary NPT IP before the secondary NTP IP is configured.
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Install the colorimeter and reagents

C A U T I O N
Personal injury hazard. Only the reagents supplied by Hach Company may be used in the instrument.
C A U T I O N
Chemical exposure hazard. Obey laboratory safety procedures and wear all of the personal protective equipment appropriate to the chemicals that are handled. Refer to the current safety data sheets (MSDS/SDS) for safety protocols.
C A U T I O N
Personal injury hazard. Glass components can break. Handle with care to prevent cuts.
C A U T I O N
Chemical exposure hazard. Dispose of chemicals and wastes in accordance with local, regional and national regulations.
Install a new colorimeter in the analyzer. Then, complete periodic maintenance to install the two reagent bottles and do a performance check.
Items supplied by the user:
Monthly maintenance kit Safety glasses Gloves
Flashlight
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Items supplied with the analyzer: Shown in Figure 18.
Figure 18 Colorimeter (Tubing Maintenance Assembly Kit)
1 Colorimeter window 5 Reagent delivery board
2 Magnetic stirrer 6 Colorimeter cable
3 Thumbscrew 7 Colorimeter connector
4 Funnel tube fitting 8 Colorimeter tube
48 English
Start guided installation
1. Push menu. Select Maintenance>Installation (scroll up). Complete the steps that show on the
display. The display screens are shown for reference in Appendix A: Screens—Install the
colorimeter on page 74.
2. Wait for the analyzer to shut down. When the display is off, disconnect the power cord from the electrical outlet.
Note: For user safety, the analyzer will automatically go back to idle mode if the power cord is not disconnected in 5 minutes or less after the display goes off.
Note: When power is removed from the analyzer for more than 10 minutes, a power-loss beep is heard at the remote indicator for approximately 5 minutes.
3. Remove the pump clamp from the reagent delivery module.
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Install the colorimeter and reagents
1. Remove the new colorimeter and thumbscrew from the box.
2. Install the colorimeter as follows:
a. Tilt the back of the colorimeter down. Put the colorimeter on the stir motor. Refer to the next
figure for the location of the stir motor.
b. Push the colorimeter back until it stops and the thumbscrew hole and threaded hole in the stir
motor are aligned.
c. Put the thumbscrew in the colorimeter. Tighten the thumbscrew.
3. Put the reagent delivery board on the reagent delivery module. Refer to the next figure for the
location of the reagent delivery module.
4. Install the pump clamp on the reagent delivery board.
5. Connect the colorimeter tubing to the metal fitting that is on the bottom of the analyzer as follows:
a. Put the colorimeter tube through the hole in the back of the reagent tray. Use a flashlight to
find the hole as necessary.
b. Pull the colorimeter tube through the hole. c. Push the colorimeter tube into the metal fitting.
6. Connect the funnel tube to the funnel tube fitting on the front of the colorimeter.
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7. Connect the colorimeter cable as follows:
a. Align and push the colorimeter connector on the mating connector. b. Lift the cable clamp. c. Push the connector into the cable clamp.
8. Put the reagent delivery connector into the reagent delivery board. Refer to the next figure for the
location of the reagent delivery connector.
9. Connect the power cord to the electrical outlet. Wait for the analyzer to start up (approximately 2 minutes).
10. Complete the steps that show on the display to complete periodic maintenance. The display screens are shown for reference in Appendix B.
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Figure 19 Analyzer overview—components
1 Pump clamp 6 Metal fitting
2 Reagent delivery module 7 Hole for the colorimeter tube
3 Reagent delivery connector 8 Stir motor
4 Mating connector for the colorimeter connector 9 Funnel tube
5 Cable clamp for the colorimeter cable

Install the door

Install the door back on the analyzer door hinges. Refer to Figure 13 on page 37. The door must be installed and closed when the analyzer is in operation.
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English

User interface and navigation

Keypad description

Refer to Figure 20 for the keypad description and navigation information.
Figure 20 Keypad description
1 mute: Mutes the sound at the remote indicator.
Mutes the sound at the analyzer with the exception of the high chlorine alarm. Decreases the sound volume for a high chlorine alarm. Refer to Table 7 for the mute expiration times.
2 Navigation keys RIGHT, LEFT, UP, DOWN: Selects
menu options, enters numbers and letters.
3 menu: Toggles the menu bar on and off. Refer to
Figure 21 on page 54.
4 Display
5 ok: Confirms the selection and continues.
6 back: Goes back to the previous screen.
7 idle: Toggles the analyzer to idle mode or
measurement mode.
Table 7 Mute expiration times
Sound Mute expires ...
High chlorine alarm When the next measurement is shown if the alert or alarm continues.
Hardware alarm When a new or different analyzer alarm occurs.
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Display description

Refer to Figure 21 for the home screen description. The home screen shows the analyzer status (measuring or idle, and notifications).
Figure 21 Home screen—measurement mode
1 Date and time of the last measurement 5 Notification message
2 Last measurement 6 Percentage of measurement complete
3 Parameter 7 Menu bar
4 Screen title
19
18
Table 8 Menu option descriptions
Menu Description
Shows the home screen.
Home
Starts a maintenance task or a system test.
Maintenance
Shows all of the active alerts and alarms.
Notifications
18
When an alert or alarm occurs, an amber (alert) or red (alarm) notification message shows at the top of the analyzer display.
19
Shows when menu is pushed.
54 English
Table 8 Menu option descriptions (continued)
Menu Description
Sets the time zone and the network settings. Shows the analyzer information.
Settings
Shuts down the analyzer. Prepares the analyzer to be disconnected from the electrical outlet.
Power

Operation

N O T I C E
Hach recommends that the analyzer is set to idle mode at the end of each treatment day and set back to measurement mode at the start of each treatment day. This will make sure that the analyzer completes the necessary self-diagnostic tests at the start of each treatment day, such as the performance check of the remote indicator lights and speaker.

Set to measurement mode

1. When "Idle" shows on the home screen, push idle and select continue. The analyzer goes to
measurement mode.
The first measurement shows on the display in 10 minutes. Then a new measurement shows on the display at intervals of 5 minutes20.
2. Fully close the door to keep the enclosure rating.

Set to idle mode

Do not keep the analyzer in idle mode continuously for more than 3 days or damage to the analyzer can occur. If the analyzer will not be used for more than 3 days, prepare the analyzer for storage. Refer to Prepare for storage on page 62.
To set the analyzer to idle mode, push idle and select continue.
In idle mode, the status of the analyzer and remote indicator are as follows:
• The analyzer stays on.
• Chlorine measurements stops.
• Reagent use stops.
• Sample water use stops.
• The analyzer status lights on the remote indicator are on (flashing blue, stable amber or stable
red).
• The chlorine status lights on the remote indicator are off.
N O T I C E

Show the analyzer information

1. Push menu.
2. Select Settings.
3. Push the DOWN arrow to until "About" is selected. Push ok.
The analyzer information shows.
20
Measurements may be aborted when the system detects a measurement quality issue. The maximum possible measurement interval is 20 minutes, after such time the unit will alarm and go into idle mode.
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• Date and time setting
21
• Contact information for technical support
• Date the measurement history and event history were last copied to an SD card
• Software version installed
• Serial number of the analyzer
• MAC address of the analyzer

Show the measurement and event history

Measurements are saved to the measurement log on the analyzer (maximum of 3000). Events are saved to the event log on the analyzer (maximum of 1024).
When there are 3000 measurements in the measurement log, the oldest measurement is deleted when the next measurement is saved. When there are 1024 events in the event log, the oldest event is deleted when the next event is saved.
Notes:
• Events include alarms, alerts, monthly maintenance, periodic maintenance, performance check, idle mode, measurement mode, prime reagents, flush colorimeter and data export.
• When power is removed from the analyzer, the event is recorded as "Exception reboot", "Power disconnected @ time" or "Power Glitch @ time".
To show the measurement log and event log, do the steps that follow.
1. Push idle and select continue. The analyzer goes to idle mode.
2. Put an SD HC or SD XC card in the SD card slot. Refer to Figure 2 on page 9 for the location of
the SD card slot.
3. Complete the steps that show on the display. The display screens are shown in Appendix C:
Screens—Data export on page 85 for reference only.
4. Open the log files (event_data.xml and measurement_data.xml) with a text file editor or XML file
editor.
21
The date and time are entered during configuration. If an NTP IP address is entered in the network settings, the date and time is supplied by the NTP server through the Ethernet connection.
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Maintenance

D A N G E R
Multiple hazards. Only qualified personnel must conduct the tasks described in this section of the document.
C A U T I O N
Personal injury hazard. Changes or modifications to this equipment not performed by the manufacturer or expressly specified in Consumables and replacement parts on page 73 or the service manual are prohibited.
Personal injury hazard. Modules removed for service or maintenance replacement are not to be repaired or reused.

Maintenance schedule

Table 9 shows the recommended schedule of maintenance tasks.
Replacement part numbers are available in Consumables and replacement parts on page 73.
Table 9 Maintenance schedule
Task Daily Monthly 6 months Yearly As necessary
Monthly maintenance on page 58 X
Periodic maintenance on page 59 X
Replace the remote indicator battery on page 60 X
Replace the remote indicator
Replace the power cord
Replace the sample conditioning module
Replace the reagent delivery module
Replace the stir motor
22
22
22
22
22
C A U T I O N
X
X
X
X
X
The tasks that follow show on the Maintenance screen. These tasks are done only for troubleshooting. Refer to .
• Prime reagents—The display screens are shown for reference in Appendix D: Screens—Prime
reagents on page 87.
• Flush colorimeter—The display screens are shown for reference in Appendix E: Screens—Flush
colorimeter on page 89.
• Performance check—The display screens are shown for reference in Appendix F: Screens—
Performance check on page 91.
22
Refer to the documentation supplied with the replacement part for instructions.
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Monthly maintenance

C A U T I O N
Chemical exposure hazard. Obey laboratory safety procedures and wear all of the personal protective equipment appropriate to the chemicals that are handled. Refer to the current safety data sheets (MSDS/SDS) for safety protocols.
C A U T I O N
Chemical exposure hazard. Dispose of chemicals and wastes in accordance with local, regional and national regulations.
C A U T I O N
Personal injury hazard. Only the reagents supplied by Hach Company may be used in the instrument. Reagents must be installed and used in a single, contiguous time period as allowed by the instrument. Partially consumed reagents may not be saved and/or combined and reused.
Complete monthly maintenance to clean the colorimeter and replace the reagent bottles. The reagents have a nominal use life of 31 days and a maximum use life of 35 days.
Note: The reminder notification "Monthly maintenance [x] days overdue" shows at the top of the display when monthly maintenance is overdue.
Item supplied by the user:
Monthly maintenance kit
1. Push menu.
2. Select Maintenance>Monthly.
3. Complete the steps that show on the display. The display screens are shown for reference in
Appendix G: Screens—Monthly maintenance on page 95.
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Periodic maintenance

C A U T I O N
Chemical exposure hazard. Obey laboratory safety procedures and wear all of the personal protective equipment appropriate to the chemicals that are handled. Refer to the current safety data sheets (MSDS/SDS) for safety protocols.
C A U T I O N
Personal injury hazard. Glass components can break. Handle with care to prevent cuts.
C A U T I O N
Chemical exposure hazard. Dispose of chemicals and wastes in accordance with local, regional and national regulations.
Complete periodic maintenance in intervals of 6 months to replace the colorimeter, replace the reagent bottles and do a performance check. The colorimeter has a nominal use life of 183 days and a maximum use life of 188 days.
Note: The reminder notification "Periodic maintenance [x] days overdue" shows at the top of the display when periodic maintenance is overdue.
Items supplied by the user:
Monthly Maintenance Kit Assy, Tubing Maintenance Kit
Performance Check Kit
23
Replacement part numbers are available in Consumables and replacement parts on page 73.
Complete the steps shown in the instructions for use supplied with the colorimeter.
When periodic maintenance is complete, look through the colorimeter window. Make sure that the magnetic stirrer in the colorimeter turns when the instrument is in measurement mode.
23
The Assy, Tubing Maintenance Kit contains a colorimeter.
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Replace the remote indicator battery

D A N G E R
Multiple hazards. Do not operate the remote indicator without a battery. The battery is a safety feature.
When the battery life of the remote indicator is low, the remote indicator makes a continuous sound. Replace the battery yearly or when the continuous sound is heard.
Items supplied by the user:
Lithium coin battery CR2032 (3 V) Cross-slotted (Phillips) screwdriver
Pre-requisite: Remove power from the analyzer as follows:
1. Push menu. Select Power>shut down.
2. Wait for the analyzer to shut down. When the display is off, disconnect the power cord from the
electrical outlet.
Note: For user safety, the analyzer will automatically go back to idle mode if the power cord is not disconnected in 5 minutes or less after the display goes off.
Note: When power is removed from the analyzer for more than 10 minutes, a power-loss beep is heard at the remote indicator for approximately 5 minutes.
Replace the remote indicator battery
1. Remove the cover of the remote indicator as follows:
a. Loosen the captive screw at the top of the remote indicator. b. Remove the cover of the remote indicator.
2. Remove and discard the battery.
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3. Install a new battery.
4. Install the cover of the remote indicator as follows:
a. Align the four tabs on the bottom of the housing with the vent slots on the bottom of the cover. b. Put the cover over the housing. c. Attach the cover to the housing with the captive screw.
5. At the analyzer, connect the power cord to an electrical outlet.

Install a software update

Software updates are supplied on an SD card. Refer to the instructions for use supplied with the SD card to install the software update.

Calibration

Calibration is not necessary for this system. The critical measurement components are replaced regularly during periodic maintenance. Measurement accuracy is confirmed with the Performance Check Kit when periodic maintenance is done.

Remove power

To remove power from the analyzer for 3 days or less, do the steps that follow.
To remove power from the analyzer for more than 3 days, prepare the analyzer for storage. Refer to
Prepare for storage on page 62.
1. Push menu.
2. Select Power>shut down
3. Wait for the analyzer to shut down. When the display is off, disconnect the power cord from the
electrical outlet.
Note: For user safety, the analyzer will automatically go back to idle mode if the power cord is not disconnected in 5 minutes or less after the display goes off.
Note: When power is removed from the analyzer for more than 10 minutes, a power-loss beep is heard at the remote indicator for approximately 5 minutes.
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Prepare for storage

If power to the analyzer will be removed for more than 3 days or the analyzer will not be used for more than 3 days, prepare the analyzer for storage.
Item supplied by the user:
Deionized water in two beakers
1. Remove the reagents from the reagent lines as follows:
a. Remove the indicator bottle cap (red) and the buffer bottle cap (black) from the reagent
bottles.
b. Remove the reagent bottles. c. Put two bottles (or beakers) that contain deionized water on the reagent tray. d. Put the indicator cap tubing and the buffer cap tubing in the deionized water. e. Push menu. Select Maintenance>Prime reagents two times.
The reagents are removed from the reagent lines.
2. Select Power>shut down.
3. Wait for the analyzer to shut down. When the display is off, disconnect the power cord from the
electrical outlet.
Note: For user safety, the analyzer will automatically go back to idle mode if the power cord is not disconnected in 5 minutes or less after the display goes off.
Note: When power is removed from the analyzer for more than 10 minutes, a power-loss beep is heard at the remote indicator for approximately 5 minutes.
4. Turn the shut-off valve clockwise to stop sample flow to the analyzer.
5. Remove the pump clamp. Refer to Figure 22. Keep the pump clamp for later use.
6. Drain the water from the colorimeter as follows:
a. Remove the thumbscrew from the colorimeter. b. Lift the colorimeter off of the base. c. Tilt the colorimeter backward 90 degrees so that the water in the chamber drains out the
opening in the back.
d. Tilt the colorimeter forward and backward two times to remove most of the water. Do not
shake the colorimeter.
e. Attach the colorimeter back to the base with the thumbscrew.
7. To start the analyzer after storage, do the steps that follow:
a. Install the pump clamp. Refer to Figure 22. b. Turn the shut-off valve counter-clockwise to supply sample to the analyzer. c. Connect the power cord to an electrical outlet. d. Wait for the home screen to show on the display (approximately 2 minutes). The home screen
has the word "Idle".
e. Push menu. f. Select Maintenance>Monthly. g. Complete the steps that show on the display.
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Figure 22 Remove the pump clamp
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Prepare for shipping

To prepare the analyzer for shipping, do the steps that follow.
Items supplied by the user:
Deionized water in two beakers
Flat-bladed screwdriver, medium
1. Remove the reagents from the reagent lines as follows:
a. Remove the indicator bottle cap (red) and the buffer bottle cap (black) from the reagent
bottles.
b. Remove the reagent bottles. c. Put two bottles (or beakers) that contain deionized water on the reagent tray. d. Put the indicator cap tubing and the buffer cap tubing in the deionized water. e. Push menu. Select Maintenance>Prime reagents two times.
The reagents are removed from the reagent lines.
2. Remove the deionized water from the reagent lines as follows:
a. Remove the indicator bottle cap (red) and the buffer bottle cap (black) from the deionized
water bottles.
b. Remove the deionized water bottles from the analyzer. c. Push menu. Select Maintenance>Prime reagents three times.
All of the liquid is removed from the reagent lines.
3. Select Power>shut down.
4. Wait for the analyzer to shut down. When the display is off, disconnect the power cord from the
electrical outlet.
Note: For user safety, the analyzer will automatically go back to idle mode if the power cord is not disconnected in 5 minutes or less after the display goes off.
Note: When power is removed from the analyzer for more than 10 minutes, a power-loss beep is heard at the remote indicator for approximately 5 minutes.
5. Turn the shut-off valve clockwise to stop sample flow to the analyzer.
6. Disconnect the sample inlet (black) tubing and drain (clear) tubing from the analyzer. Do not
disconnect the small diameter tubing from the metal fitting on the bottom of the analyzer.
7. Remove the pump clamp. Refer to Figure 22 on page 63. Keep the pump clamp for shipment with the analyzer.
8. Drain the water from the colorimeter as follows:
a. Remove the thumbscrew from the colorimeter. b. Lift the colorimeter off of the base. c. Tilt the colorimeter backward 90 degrees so that the water in the chamber drains out the
opening in the back.
d. Tilt the colorimeter forward and backward two times to remove most of the water. Do not
shake the colorimeter.
e. Attach the colorimeter back to the base with the thumbscrew.
9. Disconnect the remote indicator cable and the Ethernet cable from the analyzer. Refer to
Analyzer electrical installation on page 37.
Cross-slotted screwdriver
Original packaging
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10. Remove the analyzer from the wall as follows:
a. Loosen the fasteners for the analyzer until the heads of the fasteners are 0.6 mm (¼ in.) from
the wall.
b. Lift the analyzer mounting brackets up and off of the fasteners.
11. Put the analyzer back in the original packaging.

Clean the instrument

N O T I C E
Never use cleaning agents such as turpentine, acetone or similar products to clean the instrument including the display and accessories.
Clean the exterior of the instrument with a moist cloth and a mild soap solution.

Clean spills

C A U T I O N
Chemical exposure hazard. Dispose of chemicals and wastes in accordance with local, regional and national regulations.
1. Obey all facility safety protocols for spill control.
2. Discard the waste according to applicable regulations.

Troubleshooting

Remote indicator lights and sounds

The analyzer status and the chlorine status are identified with sounds and colored lights on the remote indicator in the treatment room. Refer to Table 10 and Table 11. Similar alert and alarm sounds occur at the remote indicator and the analyzer.
When the battery life of the remote indicator is low, the remote indicator makes a continuous sound. Replace the battery when the continuous sound is heard. Refer to Replace the remote indicator
battery on page 60.
Note: Alarm and alert settings cannot be changed. Sound volumes and tones cannot be changed.
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Table 10 Remote indicator—Light color descriptions
1 Chlorine status light Off: Chlorine is not being measured
Blue: Chlorine is less than 0.10 mg/L as Cl
Red: Chlorine is 0.10 mg/L or more as Cl
2 Analyzer status light Off: No communication with analyzer
Blue: Normal operation
Amber: Non-urgent problem with analyzer
Red: Urgent problem with analyzer
3 Audio
Table 11 Remote indicator—Light combinations and sounds
Remote indicator Status Remote indicator Status
Idle Mode
Chlorine: Not being measured
Analyzer: Normal operation
(slow flashing)
Audio: No sound
Measurement Mode
Chlorine: Low chlorine
(< 0.10 mg/L)
24
Analyzer: Normal operation
Audio: No sound
Measurement Mode
Chlorine: Low chlorine
(< 0.10 mg/L)
Analyzer: Analyzer alert
24
25
Audio: No sound
Measurement Mode
Chlorine: High chlorine
(≥ 0.10 mg/L)
Analyzer: Normal operation
Audio: Chlorine alarm tone
Measurement Mode
Chlorine: High chlorine
(≥ 0.10 mg/L)
Analyzer: Analyzer alert
Audio: Chlorine alarm tone
Idle Mode
Chlorine: Not being measured
Analyzer: Analyzer alarm
Audio: Analyzer alarm tone
Disconnected Mode
Chlorine: Unknown
Analyzer: Unknown
Audio: Power-loss beep
2
2
24
24
25
26
27
28
24
Chlorine measurements continue
25
There is a non-urgent problem with the analyzer.
26
There is an urgent problem with the analyzer. The analyzer cannot make reliable measurements.
27
There is no communication between the analyzer and the remote indicator. The analyzer does not have power or the cable between the analyzer and the remote indicator is disconnected.
28
Stops after approximately 5 minutes. The power-loss beep is similar to the power-loss beep of a smoke detector.
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Alerts and alarms

When an alert or alarm occurs, an amber (alert) or red (alarm) notification message shows at the top of the analyzer display. If more than one alert or alarm occurs, the highest priority alert or alarm shows at the top of the analyzer display. To show all of the active alerts and alarms, push menu and select Notifications.
Refer to Table 12 and Table 13 for troubleshooting information for the notification messages. Refer to
Table 14 for troubleshooting information for problems that have no notification message. If a problem
continues after the troubleshooting steps are done, contact technical support.
Table 12 Alerts (amber )
Message Description Solution
Ethernet disconnected
Low light throughput
Low reagent volume
Reboot the analyzer
Chlorine nearing alarm level
Monthly maintenance [x] days overdue
Periodic maintenance [x] days overdue
The analyzer is not connected to the Ethernet or there is a network problem.
The colorimeter has detected low levels of light in the sample cell.
The reagent level is low. No action is necessary at this time. This alert shows that
A software error occurred. Push menu, then select Power > shut down. Wait for the
The chorine level is between 0.07 and
0.10 mg/L (ppm).
The reagents are in the last 4 days of the reagent use life.
The colorimeter is in the last 5 days of the colorimeter use life.
Make sure that the Ethernet cable is connected to the network.
Push menu, then select Power > shut down. Wait for the analyzer to shut down. When the display is off, disconnect the power cord from the electrical outlet.
Make sure that the Ethernet cable connector is fully in the Ethernet connector of the analyzer. Normally, a click is heard when the Ethernet cable connector is fully installed. Refer to
Connect the Ethernet on page 43.
Note: The connection lights on the Ethernet connector do not come on even when the cable connector is correctly installed.
If the analyzer will not be connected to a network, connect it to a powered network switch to remove the alert. It is not necessary for the switch to be connected to a network.
Note: After the problem is corrected, the error message stays on the display until the next measurement is complete (5 minutes maximum).
Make sure that the sample water is not turbid.
No action is necessary at this time. This alert shows that periodic maintenance may be necessary soon.
If the error continues after periodic maintenance, contact technical support.
monthly maintenance will be necessary soon.
analyzer to shut down. When the display is off, disconnect the power cord from the electrical outlet. Wait 1 minute. Connect the power cord to the electrical outlet.
Refer to the clinic operating procedures.
Do monthly maintenance. Refer to Monthly maintenance on page 58.
Do periodic maintenance. Refer to Periodic maintenance on page 59.
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Table 13 Alarms (red )
Message Description Solution
Bubbles detected!
Chlorine above measurement range!
Condensation detected!
Electronics error! A front panel failure has
Excess sample flow
High chlorine! The chorine level is
There are bubbles or turbidity in the sample.
The colorimeter cable is not fully connected.
The chorine level is more than 0.20 mg/L (ppm).
There is condensation on the optical surfaces of the colorimeter.
The colorimeter cable is not fully connected.
occurred.
Sample flow has been sensed at a time when sample flow should be stopped.
more than 0.10 mg/L (ppm).
Decrease the sample water temperature if possible.
Make sure that the sample water is not turbid.
Make sure that a light source is not pointed at the colorimeter (e.g., flashlight).
If the alarm continues, there may be biological growth in the colorimeter. Do all of the steps of monthly maintenance. Refer to
Monthly maintenance on page 58.
If the problem continues after monthly maintenance, do periodic maintenance to replace the colorimeter. Refer to Periodic
maintenance on page 59.
If the problem continues after periodic maintenance, the analyzer may be exposed to a combination of air bubbles and chlorine below the limit of detection.
Remove power from the analyzer. Disconnect and reconnect the colorimeter cable. Make sure that there is no strain on the colorimeter cable.
Refer to the clinic operating procedures.
If this alarm occurs immediately after monthly maintenance, add 200 mL (or more) of RO (reverse osmosis) water through the sample funnel. Then flush the colorimeter three times to remove any chlorine added during the bleach disinfection procedure. Select Menu > Maintenance > Flush Colorimeter.
Note: Different substances (e.g., chlorine compounds and oxidants) can interfere with chlorine measurements. Refer to Interferences on page 72. If necessary, determine if there are interfering substances in the sample water.
Make sure that the temperature and humidity in the water room are within specification. Refer to Specifications on page 3.
If the problem is not continuous, put the analyzer back in measurement mode.
If the problem is continuous, do periodic maintenance. Refer to
Periodic maintenance on page 59.
Remove power from the analyzer. Disconnect and reconnect the colorimeter cable. Make sure that there is no strain on the colorimeter cable.
The clock battery voltage is low or a main board failure has occurred. Contact technical support.
Adjust the sample pressure so that it is within the instrument requirements. Refer to Specifications on page 3. Look at the clear (drain) tubing during the measurement cycle. If the sample flow does not stop after approximately 75 seconds, the sample flow rate is too high.
If this alarm occurs when the sample pressure is within specification, make sure the sample filter is correctly installed. Refer to Items to collect on page 14 for the sample filter specifications.
If the problem continues, replace the sample conditioning module.
Refer to the clinic operating procedures.
Note: Different substances (e.g., chlorine compounds and oxidants) can interfere with chlorine measurements. Refer to Interferences on page 72. If necessary, determine if there are interfering substances in the sample water.
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Table 13 Alarms (red ) (continued)
Message Description Solution
Insufficient sample flow
Measurement error!
The sample flow rate is too low.
The sample flow rate is too high.
The analyzer is not able to do a measurement.
Make sure that the sample source valve and the shut-off valve for the analyzer are open (turned counter-clockwise).
Make sure that the sample line is connected to the sample source. Adjust the sample pressure so that it is within the instrument requirements. Refer to Specifications on page 3.
If this alarm occurs when the sample pressure is within specification, make sure the sample filter is correctly installed. Refer to Items to collect on page 14 for the sample filter specifications.
If the problem continues, replace the sample conditioning module.
Refer to the solution for the message "Excess sample flow" to identify if the sample flow is too high.
Put the analyzer back in measurement mode. If the problem occurs again, do the steps that follow:
1. Make sure that sample inlet (black) tubing is open to the analyzer.
2. Make sure that the sample water is not turbid.
3. Make sure that the sample is within specifications. Refer to
Specifications on page 3.
4. Make sure that there is no air (bubbles) in the sample inlet (black) tubing, including very small bubbles.
5. Make sure that the temperature and humidity in the room are within specifications. Refer to Specifications on page 3.
6. Make sure that no intermittent light sources are shining on the colorimeter.
7. Push menu, then select Maintenance > Flush colorimeter.
8. Push menu, then select Maintenance > Prime Reagents.
9. Make sure that water flows out the drain tubing.
10. If the problem continues, put the analyzer back in measurement
mode.
11. Examine the drain tubing for sample flow when the measurement cycle is between 30% and 90%.
12. If flow is seen, replace the sample conditioning module.
13. If the problem continues, do periodic maintenance. Refer to
Periodic maintenance on page 59.
Monthly maintenance required!
The reagent level is 0% or the reagent has been installed for more than 35 days.
Do monthly maintenance. Refer to Monthly maintenance on page 58.
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Table 13 Alarms (red ) (continued)
Message Description Solution
Monthly maintenance has failed!
Periodic maintenance required!
Reagent blank out of range
Reagent delivery error!
Chlorine carryover from colorimeter disinfection process.
The colorimeter has been installed for more than the allowable use life or there is a problem with the colorimeter.
The colorimeter cable is not fully connected.
There is too much color in the reagents.
The reagent level is 0%.
There is a problem with the reagent delivery module or the colorimeter tubing.
1. Do monthly maintenance again.
2. During the disinfection step, pour 200 mL of RO water through
the funnel instead of the bleach solution.
3. Enter the reagent lot codes, but do not replace the reagents.
4. Refill the zero standard bottle with RO water and pour it through
the funnel as instructed by the instrument.
To prevent future carryover failures:
1. Pour the bleach solution into the funnel slowly. Only fill the funnel halfway then allow it to drain before pouring in the remainder of the bleach solution. Take care not to splash bleach on the walls of the funnel.
2. When rinsing the funnel with 200 mL RO water, fill the funnel to a higher level than with the bleach solution.
3. When pouring in the 100 mL of zero standard water, only allow it to fill the funnel halfway. Allow it to drain before pouring the remainder of the water in.
Other problems can occur if light is shined into the colorimeter during the reagent evaluation process.
If the problem continues, increase the volume of RO water added to the funnel and examine the sample water for excessive bubbles.
Do periodic maintenance. Refer to Periodic maintenance on page 59.
With the analyzer power off, disconnect and the connect the colorimeter connector again to make sure that the colorimeter cable is fully connected.
Complete the steps for "Monthly maintenance has failed". If the problem continues, the reagents may be contaminated. Do monthly maintenance. Refer to Monthly maintenance on page 58.
If one or two reagent bottles are almost empty, do monthly maintenance. Refer to Monthly maintenance on page 58.
1. Make sure that the colorimeter and the reagent delivery board are installed correctly. Make sure that the reagent delivery connector is installed in the reagent delivery board. Refer to the instructions for use supplied with the colorimeter.
2. Push menu, then select Maintenance > Prime reagents.
3. If the problem continues, remove power from the analyzer.
Refer to Remove power on page 61. Refer to the clinic operating procedures.
4. Do periodic maintenance to replace the pump tubing and the colorimeter. Refer to Periodic maintenance on page 59.
5. If the problem continues, replace the reagent delivery module. Refer to the instructions for use supplied with the new reagent delivery module.
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The reagent delivery connector is not fully installed in the reagent delivery board.
Remove power from the analyzer. Disconnect and reconnect the reagent delivery connector. Refer to the instructions for use supplied with the colorimeter. Make sure that there is no strain on the reagent delivery cable.
Table 13 Alarms (red ) (continued)
Message Description Solution
Reboot the device
Remote Indicator not detected!
Remote Indicator error
Speaker test error
Stir system error! The magnetic stirrer in
A software error occurred. Measurements cannot be done.
The remote indicator is not connected or there is a problem with the remote indicator.
The remote indicator LEDs are not functioning.
There is a problem with the remote indicator speaker.
the colorimeter is not detected.
Push menu, then select Power > shut down. Wait for the analyzer to shut down. When the display is off, disconnect the power cord from the electrical outlet. Wait 1 minute. Connect the power cord to the electrical outlet.
1. Make sure that the remote indicator cable is connected to the analyzer and the remote indicator correctly. Refer to Connect
the remote indicator cable to the remote indicator on page 33
and Connect the remote indicator cable to the analyzer on page 40.
2. If the problem continues, replace the remote indicator. Refer to the instructions for use supplied with the new remote indicator.
3. If the problem continues after the remote indictor is replaced, it may be necessary to replace the analyzer. Contact technical support.
1. Look through the colorimeter window to see if there is a magnetic stirrer. Refer to Figure 2 on page 9.
2. Make sure that the stir motor cable is connected to the front panel. Refer to Analyzer electrical connectors on page 38.
3. Make sure that nothing prevents the stir motor operation.
4. If the problem continues, remove power from the analyzer.
Refer to Remove power on page 61. Refer to the clinic operating procedures.
5. Replace the stir motor. Refer to the instructions for use supplied with the new stir motor.
Software error! A software error
occurred.
Push menu, then select Power > shut down. Wait for the analyzer to shut down. When the display is off, disconnect the power cord from the electrical outlet. Wait 1 minute. Connect the power cord to the electrical outlet.
Table 14 Miscellaneous (no notification message)
Problem Possible cause Solution
The black and red bottle caps were installed on the wrong reagent bottles.
The remote indicator makes a continuous sound.
The reagent bottles were installed in the wrong positions in the analyzer.
The battery life of the remote indicator is low.
1. Remove the bottle caps from the reagent bottles.
2. Use a clean, no-lint cloth to remove the reagent from
the exterior surface of the tubes.
3. Install the black and red bottle caps on the correct reagent bottles.
4. Push menu, then select Maintenance > Prime reagents.
5. Do step 4 again.
Replace the battery when a continuous sound is heard. Refer to Replace the remote indicator battery on page 60.
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Interferences

The substances that are shown in Table 15 interfere in the chlorine (Cl2) determination at the given concentrations.
Table 16 shows the substances that were tested and do not interfere at or below the levels that are
shown.
Table 15 Interfering substances
Interfering substance Interference level
Bromine, Br
Bromate, BrO3
2
-
Chlorine Dioxide, ClO
2
Positive interference at all levels
Positive interference at all levels
Positive interference at all levels
Chloramines, organic Positive interference at all levels
Chloride salts – combined in solution:
• Calcium – 200 mg/L as Ca
• Magnesium – 200 mg/L as Mg
• Potassium – 200 mg/L as K
• Sodium – 400 mg/L as Na
• Chloride – 300 mg/L as Cl
2+
2+
+
+
-
Chlorate and Chlorite, ClO3 - & ClO2
Maximum negative interference of 0.007 mg/L at 0.10 mg/L as Cl
-
Positive interference at all levels
Chromium, oxidized (Cr6+) Positive interference at all levels
Iodine, I
2
Positive interference at all levels
Manganese, oxidized (Mn4+, Mn7+, MnO4 -) Positive interference at all levels
Ozone, O
3
Positive interference at all levels
Peroxides Positive interference at all levels
Sulfate – 250 mg/L as SO
2-
4
Maximum negative interference of 0.007 mg/L at 0.10 mg/L as Cl
Highly buffered samples or extreme pH Can prevent the correct pH adjustment of the sample by the
reagents. Highly buffered water and water that is not within the EPA Secondary Drinking Water Standard range of pH 6.5 to 8.5 can cause interference.
29
29
29
29
29
29
29
29
29
29
2
2
Table 16 Non-interfering substances
Substance Maximum level tested Substance Maximum level tested
Alkalinity (as CaCO3) 500 mg/L Fluoride (F-) 4 mg/L
Aluminum (Al3+) 0.2 mg/L Hardness (as CaCO3) 1000 mg/L
Antimony (Sb) 0.006 mg/L Iron, ferric (Fe3+) 0.3 mg/L
Arsenic (As) 0.01 mg/L Lead (Pb2+) 0.015 mg/L
Barium (Ba2+) 2.0 mg/L Mercury (Hg 2+) 0.002 mg/L
Beryllium (Be2+) 0.004 mg/L Nitrate (NO3 -) 10 mg/L
Cadmium (Cd 2+ ) 0.005 mg/L Selenium (Se4+) 0.18 mg/L
Calcium (Ca2+) 400 mg/L as Ca Silver (Ag+) 0.1 mg/L
29
This substance is an oxidant and can be thought of as the analyte. The result can be thought of as a total oxidant concentration shown in units of total chlorine.
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Table 16 Non-interfering substances (continued)
Substance Maximum level tested Substance Maximum level tested
Chromium (Cr3+) 0.1 mg/L Thallium (Tl+) 0.002 mg/L
Copper (Cu2+) 1.3 mg/L Zinc (Zn2+) 5 mg/L

Consumables and replacement parts

W A R N I N G
Personal injury hazard. Use of non-approved parts may cause personal injury, damage to the instrument or equipment malfunction. The replacement parts in this section are approved by the manufacturer.
Consumables
Description Item no.
Monthly Maintenance Kit, CM130 9717300
Assy, Tubing Maintenance Kit, CM130 (includes colorimeter) 9638900
Performance Check Kit, CM130 9746600
Periodic Maintenance Bundle, includes: Performance Check Kit (9746600) and Assy, Tubing Maintenance Kit (9638900)
Replacement parts
Description Item no.
9746800
Installation Kit, CM130 (grab sample assembly, sample inlet tubing, drain tubing and beaker)
Power Cord Replacement Kit 9747600
Reagent Delivery Module Replacement Kit
Remote Indicator Assembly, CM130 9730100
Sample Conditioning/Speaker Module Replacement Kit 9747300
Stir Motor Replacement Module Kit 9747500
30
A Performance Check Kit (9746600) is necessary to replace this part.
30
9717200
9747400
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Appendix A: Screens—Install the colorimeter

This appendix shows the analyzer display screens, for reference only.
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Appendix B: Screens—Install reagents

This appendix shows the analyzer display screens, for reference only.
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Appendix C: Screens—Data export

This appendix shows the analyzer display screens, for reference only.
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Appendix D: Screens—Prime reagents

This appendix shows the analyzer display screens, for reference only.
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Appendix E: Screens—Flush colorimeter

This appendix shows the analyzer display screens, for reference only.
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Appendix F: Screens—Performance check

This appendix shows the analyzer display screens, for reference only.
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Appendix G: Screens—Monthly maintenance

This appendix shows the analyzer display screens, for reference only.
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