GSI PNEG-970 User Manual
PNEG-970
07-14-05
Series II Sweep Hopper W ith
Collector Ring
Installation & Operation Manual
PNEG-970
Catalog No. Slip Ring
Serial No.
Date of Purchase
The manufacturer reserves the right to improve its product whenever
possible and practical to do so. We reserve the right to change, improve,
and modify products at any time without obligation to make changes,
improvements, and modifications on equipment sold previously.
Table of Contents
Personnel operating or working around this equipment
should read this manual. This manual must be delivered
with equipment to its owner. Failure to read this manual
and its safety instructions is a misuse of the equipment.
Any misuse of the equipment may void the warranty.
1. Safety .................................................................................. 4
2. Introduction ...................................................................... 13
3. Assembly .......................................................................... 15
4. Startup............................................................................... 27
5. Maintenance...................................................................... 28
6. Troubleshooting ............................................................... 31
7. Parts List........................................................................... 32
8. Warranty................................................. Inside Back Cover
PNEG-970 S2 Hopper w/ Collector Ring 3
Safety
SAFETY
GSI equipment is built to provide many
years of dependable service to our
customers through durable craftsmanship.
One of the most important aspects of GSI
engineering is SAFETY 1
st
design
throughout all product lines. At GSI - safety
is
NO ACCIDENT!
That is why GSI is implementing its
SAFETY 1st program. Should you ever
need safety decals or owner/operator
manuals, simply contact GSI, and we will
supply you with them FREE OF CHARGE!
While it is our main goal for GSI to be the
world leader in auger manufacturing, it is
always our first priority to keep our
customers safe.
If you need any of the above listed safety
items or have safety questions, please contact GSI:
PO Box 20
Assumption, IL 62510
Ph: 217-226-4421
PNEG-970 2 Hopper w/ Collector Ring4
Safety
SAFETY GUIDELINES
This manual contains information that is important for you, the owner/operator, to know and
understand. This information relates to protecting personal safety and preventing equipment
problems. It is the responsibility of the owner/operator to inform anyone operating or working in
the area of this equipment of these safety guidelines. To help you recognize this information, we
use the symbols that are defined below. Please read the manual and pay attention to these
sections. Failure to read this manual and it’s safety instructions is a misuse of the equipment
and may lead to serious injury or death.
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
DANGER indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if
not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if
not avoided, may result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided, may result
in property damage.
NOTE indicates information about the equipment that you
should pay special attention to.
PNEG-970 S2 Hopper w/ Collector Ring 5
Safety
Safety Instructions
GSI’s principle concern is your safety and the safety of others associated with grain handling equipment.
We want to keep you as a customer. This manual is to help you understand safe operating procedures and
some problems which may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards and precautions
exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be
required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very
dangerous situation, where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases. Authorities having jurisdiction should be consulted
before installations are made.
FOLLOW SAFETY INSTRUCTIONS
Carefully read all safety messages in this manual
and on your machine safety signs. Keep signs in
good condition. Replace missing or damaged
safety signs. Be sure new equipment components and repair parts include the current safety
signs. Replacement safety signs are available
from the manufacturer.
Learn how to operate the machine and how to
use controls properly. Do not let anyone operate
without instruction. Keep children and other
unqualified personnel out of the working area at
ALL times
Keep your machinery in proper working condition. Unauthorized modifications to the machine
may impair the function and/or safety and affect
machine life.
If you do not understand any part of this manual
and need assistance, contact your dealer.
Read and Understand Manual.
PNEG-970 2 Hopper w/ Collector Ring6
Safety
ROTATING FLIGHT
Grain augers can kill or dismember.
Keep clear of all augers and never enter the bin unless all
power is disconnected and locked out. Failure to do so will
result in serious injury or death!
OPERATE UNLOAD EQUIPMENT PROPERLY
Make sure ALL equipment is locked in position before operating.
NEVER start equipment until ALL persons are clear of the work area.
Be sure all operators are adequately rested and prepared to
perform all functions of operating this equipment.
NEVER allow any person intoxicated or under the influence of alcohol
or drugs to operate the equipment.
NEVER work alone.
Make sure someone is nearby who is aware of the proper shutdown
sequence in the event of an accident or emergency.
DANGER!
Rotating Flight
Operate
Unload
Equipment
Safely
ALWAYS think before acting. NEVER act impulsively
around the equipment.
NEVER allow anyone inside a bin, truck, or wagon which is being
unloaded by an auger or conveyor. Flowing grain can trap and
suffocate in seconds.
Use ample overhead lighting after sunset to light the work area.
NEVER drive, stand or walk under the equipment.
ALWAYS lockout ALL power to the equipment when finished
unloading a bin.
PNEG-970 S2 Hopper w/ Collector Ring 7
Safety
INSTALL & OPERATE ELECTRICAL
EQUIPMENT PROPERLY
Electrical controls should be installed by a qualified electrician and must meet the standards set
by the national electrical code and all local and
state codes.
Disconnect and lock out all power sources before
installing wires/cables or servicing equipment.
ELECTRICAL WARNINGS
A. Install and ground the slip ring and the entire unit in accordance with the National Electric
Code and local codes and/or ordinances.
B. DANGER: Hazard of electrical shock or burn. Always disconnect the power from the
collector ring before attempting to perform any service function. Follow lock-out/tag-out
procedures as outlined in OSHA section 1910.147 where appropriate.
Electric Shock
Hazard
C. Do not use this slip ring with electrical loads greater than the rated current and voltage.
(See page 34)
D. Information regarding the current and voltage rating of each slip ring is recorded on a tag
permanently fastened to the ring assembly.
E. 1 R-Series Slip Rings withstand a maximum ambient temperature of 220° F.
F. The model number of the slip ring assembly indicates the ampacity and voltage rating of
each type of ring and brush included on the assembly . (See page 34) Note: the actual
ampacity may be affected by the type and size of the core lead wire (refer to NEC
Table 310-16, 17,18, 19 and applicable notes).
PNEG-970 2 Hopper w/ Collector Ring8
PREPARE FOR EMERGENCIES
Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambu-
lance service, hospital, and fire department near
your telephone.
WEAR PROTECTIVE CLOTHING
Safety
Keep Emergency Equipment
Quickly Accessible.
Wear close fitting clothing and safety equipment
appropriate to the job.
Safety glasses should be worn at all times to
protect eyes from debris.
Wear gloves to protect your hands from sharp
edges on plastic or steel parts.
A respirator may be needed to prevent breathing
potentially toxic fumes and dust.
Wear hard hat and steel toe boots to help
protect your head and toes from falling debris.
Remove all jewelry.
Tuck in any loose or dangling shoe strings.
Long hair should be tied up and back.
Eye Protection
Gloves
Steel Toe
Boots
Respirator
Hard Hat
PNEG-970 S2 Hopper w/ Collector Ring 9
Safety
Decals
A. The images below show the location of the decals and safety signs which should appear on
the Series II Sweep hopper with collector ring.
Decal “D” (DC-1224) on
top of collector ring
shield plate
Decal “D” (DC-1224) on
side of collector
ring shield
Decal “A”
Location: Top of shield plate
and side of shield.
Size: 2 7/8” x 5”
Part No.: DC-1224
Please remember safety signs provide important safety information for people
working near bin unloading equipment that is in operation.
Any safety signs that are worn, missing, illegible or painted over should be
replaced immediately. Obtain FREE replacements by contacting GSI.
PNEG-970 2 Hopper w/ Collector Ring10
Safety
Decals (cont.)
A. DANGER Sign No. DC-1395 was supplied with your bin unloading equipment. This safety
sign should be applied to the side of the bin near the bin opening, so it will be viewed by
people entering into the bin storage building. Do not cover any safety signs or any other
signs that are already there.
B. If the safety sign location suggested is not in full view because of equipment
modifications, other equipment in the area or any reason, then locate the safety sign in a
more suitable location.
C. Be certain the surface is clean, dry and free of dirt and oil. Peel paper backing from
decals and stick into place. The adhesive backing will bond on contact.
THIS BIN IS EQUIPPED WITH GRAIN AUGERS
KEEP CLEAR OF ALL AUGERS AND NEVER ENTER
FAILURE TO DO SO WILL RESULT IN
Please remember, safety signs provide important safety information for people
working near bin unloading equipment that is in operation.
ROTATING FLIGHTING!
WHICH CAN KILL OR DISMEMBER.
THIS BIN UNLESS ALL POWER IS
DISCONNECTED AND LOCKED OUT.
SERIOUS INJURY OR DEATH!
DC-1395
PNEG-970 S2 Hopper w/ Collector Ring 11
If the Safety Sign cannot be easily read for any reason or has been painted over,
replace it immediately.
Additional Safety Signs may be obtained free of charge from your dealer, distributor
or ordered from the factory.
Order SAFETY SIGN NO. DC-1395
Loading...