GSI PNEG-361 User Manual

PNEG-361

Heat Reclaimer for Single
Module Dryers

Assembly Manual

PNEG-361

Date: 12-19-12

2 PNEG-361 Heat Reclaimer for Single Module Dryers

Table of Contents

Contents

Chapter 1 Safety ..................................................................................................................................................... 4

Safety Guidelines .................................................................................................................................. 4

General Safety Statement ..................................................................................................................... 5

Safety Instructions ..................... ... .... .......................................... ... ........................................................ 6

Chapter 2 Assembly Instructions ......................... .................................................... ............................................ 8

General Notes ....................................................................................................................................... 8

Hardware Notes .................................................................................................................................... 8

Inlet Box Assembly Instructions .......................................................................................................... 10

Column Assembly Instructions ............................................................................................................ 22

Transition Duct Assembly Instructions ................................................................................................ 28

Air Access Door Assembly Instructions .............................................................................................. 44

Chapter 3 Warranty .............................................................................................................................................. 45

PNEG-361 Heat Reclaimer for Single Module Dryers 3

1. Safety

This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.

WARNING indicates a hazardous situation which, if not

avoided, could result in death or serious injury.

CAUTION, used with the safety alert symbol, indicates a
hazardous situation which, if not avoided, could result in
minor or moderate injury.

NOTICE is used to address practices not related to
personal injury.

DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.

Safety Guidelines

This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.

DANGER

WARNING

CAUTION

NOTICE

4 PNEG-361 Heat Reclaimer for Single Module Dryers

1. Safety

This product has sharp edges, which may cause serious injury. To avoid injury, handle
sharp edges with caution and always use proper protective clothing and equipment.

General Safety Statement

Our foremost concern is your safety and the safety of others associated with grain handling equipment.
This manual is to help you understand safe operating procedures and some problems that may be
encountered by the operator and other personnel.

As owner and/or operator, you are responsible to know what requirements, hazard s, and precautions exist
and inform all personnel associated with the equipment or in the area. Safety precautions may be required
from the personnel. Avoid any alterations to the equipment, which may produce a very dangerous
situation, where SERIOUS INJURY or DEATH may occur.

You should consider the location of the bin site relative to power line locations or electrical transmission
equipment. Contact your local power company to review your installation plan or for information
concerning required equipment clearance. Clearance of portable equipment that may be taken to the bin
site should also be reviewed and considered. Any electrical control equipment in contact with the bin
should be properly grounded and installed in accordance with National Electric Code provisions and other
local or national codes.

This product is intended for the use of grain storage only. Any other use is a misuse of the product.

Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing sidewall
bundles is laying horizontally with the arch of the sheet upward, like a dome. Sidewall sheets stored on
edge must be secured so that they cannot fall over and cause injury. Use care when handling and moving
sidewall bundles.

Personnel operating or working around equipment should read this manual. This manual must be
delivered with equipment to its owner. Failure to read this manual and its safety instructions is a
misuse of the equipment.

PNEG-361 Heat Reclaimer for Single Module Dryers 5

1. Safety

Follow Safety Instructions

Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from the manufacturer.

Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.

Keep your machinery in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.

If you do not understand any part of this manual or need
assistance, contact your dealer.

Read and Understand Manual

Practice Safe Maintenance

Understand service procedures before doing work. Keep area
clean and dry.

Never lubricate, service, or adjust machine while it is in operation.
Keep hands, feet and clothing away from rotating parts.

Keep all parts in good condition and properly installed. Fix
damage immediately . Replace worn or broken p arts. Remove any
built-up grease, oil, and debris.

Maintain Equipment
and Work Area

Safety Instructions

Our foremost concern is your safety and the safety of others associated with this equipment. We want to
keep you as a customer. This manual is to help you understand safe operating procedures and some
problems that may be encountered by the operator and other personnel.

As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions
exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be
required from the personnel. Avoid any alterations to the equipment. Such alterations may p roduce a very
dangerous situation where SERIOUS INJURY or DEATH may occur.

This equipment shall be installed in accordance with the current installation codes and applicable
regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.

6 PNEG-361 Heat Reclaimer for Single Module Dryers

1. Safety

Prepare for Emergencies

Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,

hospital, and fire department near your telephone.

Keep Emergency Equipment
Quickly Accessible

Wear Protective Clothing

Wear close-fitting clothing and safety equipment appropriate
to the job.

Remove all jewelry.

Tie long hair up and back.

Wear safety glasses at all times to protect eyes from debris.

Wear gloves to protect your hands from sharp edges on
plastic or steel parts.

Wear steel-toed boots to help protect your feet from falling
debris. Tuck in any loose or dangling shoestrings.

A respirator may be needed to prevent breathing potentially
toxic fumes and dust.

Wear a hard hat to help protect your head.

Wear appropriate fall protection equipment when working at
elevations greater than six feet (6').

Eye Protection

Gloves

Steel-Toed Boots

Respirator

Hard Hat

Fall Protection

PNEG-361 Heat Reclaimer for Single Module Dryers 7

2. Assembly Instructions

General Notes

The Heat Reclaimer package has been designed to reduce the amount of heat loss to the atmosphere and
to recycle this heat in order to help reduce fuel consumption.

Hardware Notes

All Heat Reclaimer components should be bolted together using 5/16"-18 x 3/4" ZN grade 5 flange bolts
(S-6606) and 5/16"-18 YDP grade 2 flange nuts (S-3611) in the Heat Reclaimer hardware package.

8 PNEG-361 Heat Reclaimer for Single Module Dryers

Inlet Box Assembly

Instructions

PNEG-361 Heat Reclaimer for Single Module Dryers 9

2. Assembly Instructions

Inlet Box Assembly Instructions

1. Assemble inlet box support channel (D01-0694) with panel and fan support base. (See Figure 2A.)

Figure 2A

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2. Assembly Instructions

Inlet Box Assembly Instructions (Continued)

2. Assemble inlet box top support angle (D51-0139) with inlet box support channel (D01-0694).

(See Figure 2B.)

Figure 2B

PNEG-361 Heat Reclaimer for Single Module Dryers 11

2. Assembly Instructions

Inlet Box Assembly Instructions (Continued)

3. Assemble combination of inlet box back panels (D51-0225) with inlet box support channel
(D01-0694). (See Figure 2C.)

Assemble inlet box flashing plate (D01-0698) with inlet box back panels (D51-0225).

Figure 2C

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2. Assembly Instructions

Inlet Box Assembly Instructions (Continued)

4. Assemble combination of inlet box bottom cover (D01-2811) and inlet box bo ttom panel (D51-0137)
with inlet box back panels (D51-0225). (See Figure 2D.)

Figure 2D

PNEG-361 Heat Reclaimer for Single Module Dryers 13

2. Assembly Instructions

Inlet Box Assembly Instructions (Continued)

5. Assemble access door angles (D51-0159) with inlet box bottom panel (D51-0137). (See Figure 2E.)
Assemble combination of access door (D51-0160) and peak cap handle (PR-331) with access door

angles (D51-0159).
Assemble combination of clamp bracket (D01-0862) and clamp (D01-0652) with inlet box bottom

panel (D51-0137).

Figure 2E

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