4PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Page 5
1. Introduction
ATTENTION: READ BEFORE USING THIS MANUAL
All instructions should be construed as recommendations only. Because actual installation will vary
according to local conditions, The GSI Group, Inc. assumes no liability for the results arising from the use
of such recommendations.
Always make sure to use the correct tables and charts for the bin and soil conditions at building site.
Determine the following before using this manual:
Bin Style
1. FCDL Series
2. “W” Series farm bin (4.00" corrugation)
3. “N” Series farm bin (2.66" corrugation)
4. NCL Inside stiffened commercial tanks
5. NCL Outside stiffened commercial tanks
6. WCL Outside stiffened commercial tanks
7. Commercial hopper tanks
8. BFT/GHT Unstiffened hopper tanks
Foundation Style
1. Floating monolithic pad
2. Frost free pad
3. Inverted “T” foundation or T-Cap
In-Foundation Aeration Systems
1. Tunnel sizing and forming
2. Transition opening requirements
If a foundation for the bin height is not provided, always use the foundation for the next taller tank.
NOTE: A “frost free” pad does not mean the foundation will not shift or be damaged by freezing and
thawing. It is only a term used by GSI to describe that foundation. Always use the inverted
“T” foundation for frost-susceptible soils.
GSI Engineering also has recommendations available for the following foundation options:
1. Hopper cones
2. Tunnels
3. Seismic specifications
4. In-foundation aeration system
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins5
NOTES: Lap all circumferential bars 35 diameters and stagger all laps in plan 3' 0".
All reinforcement bar estimates do not include end laps.
Weight
per Foot (lb.)
Diameter
in. (mm.)
Cross Sectional
Area (sq. in.)
6PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Page 7
General Foundation
Requirements for GSI Bins
®
Section 02
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins7
Page 8
2. General Foundation Requirements for GSI Bins
Requirements
The following construction related notes pertain to the installation of farm bin foundations.
Selecting the Proper Site
The selected site should be level, firm and free from underlying debris. The bin can be installed
satisfactorily on slopes, but as the slope increases, additional labor and materials are required for the
foundation. The concrete foundation surface must be level. If some fill is required, it should be watered
and tamped thoroughly to prevent uneven settling from the weight of the bin. Naturally, the site must allo w
convenient access for easy loading and unloading, plus provide additional space for future units. Also
consider the positioning of handling equipment, availability of electricity and placement of fans, heaters
and gas tanks.
All foundation specifications should be construed as recommendations only. Because of the many
variable conditions in actual installation, GSI assumes no liability for results arising from the use of
such recommendations.
Scribe the Diameter (See Figure 2A.)
After determining the center of the site, drive a small 2 x 4 in the ground to mark the center point of the
foundation. The top of the stake should be the same height as the finished foundation will be. Using one
large spike, nail a straight 2 x 4 (approximately 2' longer than the radius of the bin) to the top of the center
stake. The swiveling 2 x 4 will act as a compass, enabling you to scribe the correct diameter of the
foundation and later locate the anchor and stiffener bolt locations. (NOTE: Making the 2 x 4 two feet (2') longer than the radius will allow the 2 x 4 to also be used as a leveling device and for pulling concrete.)
Figure 2A Scribe the Diameter
8PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Page 9
2. General Foundation Requirements for GSI Bins
Carpenter’s level
Footing trench
Prepare the Foundation Forms
After scribing the diameter of the foundation, proceed by digging the foundation’s footing. This consists of
a large circular trench dug just inside the foundation line. (Refer to foundation details (frost free pad,
inverted “T” and T-Cap) of corresponding bins and tanks in this manual for necessary information.) Once
the footing has been dug, you are ready to build the forms. It is most important that the form be rigid enough
to hold its shape against the poured concrete. Also, the foundation must be flat. Sloped floors cannot be
used in drying bins. A carpenter’s level placed atop the compass 2 x 4 will enable you to set the top of the
forms to match the top of the center stake.
a uniform elevation for the entire foundation. The foundation should be level within 1/8" on non-stiffened
tanks and 1/4" on stiffened tanks at bin wall perimeter. Stiffened tanks must be shimmed level.
(See Figure 2B.)
Check the form work with a transit to ensure
Figure 2B Level the Forms
Alternate Foundation Forms
There are two (2) styles of foundation forms commonly used. The first is the circular form shown in
Figure 2B. The second style of foundation can be made of 2" x 8" boards set into a square with the corners
blocked off to form an octagon. (See Figure 2C on Page 10.) This eight (8) sided form will approximate a
circle and can also be constructed easily.
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins9
Page 10
2. General Foundation Requirements for GSI Bins
Figure 2C Alternate Foundation Form
Place the Reinforcement
Once the forms and trench have been prepared, begin the placement of reinforcement rods at various
levels in the foundation’s footing. See the appropriate charts and drawings in this manual for the bin to
determine requirements and positions of the reinforcement. The reinforcement rods offer their greatest
strength when lapped properly and connected by wiring or welding. Next, place a minimum of 2" of
compacted sand on the inside section of the foundation to provide a good base for the concrete and
protect against rodents. The sand should then be covered with 4 mil polyethylene plastic, which will act as
a moisture barrier. Two (2) layers of 6 x 6 wire mesh should then be added to the entire area of the
foundation to complete the preparation of the bin’s foundation.
10PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Page 11
2. General Foundation Requirements for GSI Bins
TR-4734
A = 20" for fans without heaters
A = 44" for fans with heaters
TR-6918 and TR-6919
A = 32" for fans without heaters
A = 56" for fans with heaters
TR-7048
A = 45" for fans without heaters
A = 69" for fans with heaters
Vane Axial Fan Pad
Placement of the Fan Pad: Transitions/Fans/Heaters Only.
If a fan or fan and heater will be installed, refer to Figure 2D to determine the concrete pad size.
1. The top of this pad should be level with the top of the bin’s foundation.
2. Recommended pad thickness is 4" minimum.
3. Front of pad should be perpendicular to bin wall.
4. Pad for heater not required, but if it is to added, pour the pad to cover both locations.
For fans and transitions used in aeration duct system applications, refer the transition and aeration
installation instructions.
IMPORTANT: Fan pad and fan must be level and smooth for proper operation. Vibration problems can
result from improper fan leveling.
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins11
Figure 2D
Page 12
2. General Foundation Requirements for GSI Bins
CAUTION
Fan pad and fan must be level and smooth for proper operation. Vibration
problems can result from improper fan leveling.
Front of pad should be perpendicular to bin wall. Recommended thickness for fan pad is
4" minimum. Surface of pad should be 2" below the bin foundation. Pad for heater not required.
TR-4734
A = 20" without heater
A = 44" with heater
B = 10"
C = 40"
D = 40"
TR-7048
A = 45" without heater
A = 69" with heater
B = 10"
C = 40"
D = 48"
TR-6918 and
TR-6919
A = 32" without heater
A = 65" with heater
B = 13"
C = 48"
D = 52"
TR-7049
A = 45" without heater
A = 78" with heater
B = 13"
C = 48"
D = 52"
TR-6207
A = 42" without heater
A = 78" with heater
B = 13"
C = 48"
D = 60"
TR-6958
A = 55" without heater
A = 85" with heater
B = 13"
C = 48"
D = 60"
TR-6853 (Double inlet)
A = 54" without heater
A = 88" with heater
B = 28"
C = 100"
D = 60"
TR-4013
A = 36" without heater
B = 13"
C = 48"
D = 60"
TR-6944
A = 48" without heater
B = 13"
C = 48"
D = 60"
Centrifugal Fan Pad
1. Fan pad should be poured 2" below the top of the bin foundation for all centrifugal fans.
2. A pad for heaters is not required, but is recommended.
3. Recommended pad thickness is 4".
4. If a downwind heater pad is to be installed, the pad width (“C”) should be 48" and extended toward
the bin by 33".
5. Fan discharge should be centered on centerline of bin.
6. The fan pad should be perpendicular to bin wall.
12PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Figure 2E Centrifugal Fan Pad
Page 13
2. General Foundation Requirements for GSI Bins
Anchor Bolt Placement
Having poured and leveled the concrete, use the center stake and straight 2 x 4 again to find the bolt circle
radius for the outside hold-down brackets. Select a starting point and stretch a pre-measured chord along
the imaginary circle formed by the bolt circle radius. Take into consideration the placement of these bolts
so as not to interfere with the positions of bin doors and transitions. (Refer to charts on Pages 18-20 for
necessary radii and chord lengths.) Take the time and work carefully: ACCURACY IS IMPORTANT.
FOR STIFFENER ANCHOR BOLT LOCATIONS ON COMMERCIAL TANKS, REFER TO COMMERCIAL
TANK SECTION IN THIS MANUAL OR CALL THE GSI ENGINEERING DEPARTMENT.
NOTE: Top edge of slab where the bin wall sets must be held to within 1/8" of level.
Figure 2F Anchor Bolt Placement
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins13
Page 14
2. General Foundation Requirements for GSI Bins
FCDL Anchor Bolt Detail
Figure 2G FCDL Anchor Bolt Detail
Commercial Tank Anchor Bolt Detail
Figure 2H Commercial Tank Anchor Bolt Detail
NOTE: This is a general case anchor b olt detail. Some situations, conditions and storage tanks may have
different anchor bolt or anchoring requirements.
14PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Page 15
2. General Foundation Requirements for GSI Bins
Outside Bin Hold-Down Details (Unstiffened 2.66" Corrugation)
Figure 2I Single Anchor Bolt
Figure 2J U-Bolt/J-Bolt Combination
Outside bin hold-downs should be used on all non-stiffened bins/silos. When anchoring the bin, be sure
the vertical seams of the bin/silo align with the U-bolts or single anchor bolts in the foundation. Bin/silos
up to 36' diameter and 12 rings tall or shorter may be anchored using either the U-bolt/J-bolt combina tion
or the single anchor bolt. Bin/silos 42' and greater in diameter and all 13 rings or taller sh ould be anchored
using the single anchor bolt. Bins/silos 13 rings and taller require double hold-downs. The sidewall must
be field drilled to attach the hold-down bracket located between the horizontal seams. For the case of 42'
and larger bin/silo, no greater than 12 rings tall, double U-bolt/J-bolt combination anchors may be used as
an option to the single anchors bolt. Additional hold-downs are required with this option.
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins15
Page 16
2. General Foundation Requirements for GSI Bins
Outside Bin Hold-Down Details (Unstiffened 4.00" Corrugation)
Figure 2K Single Anchor Bolt
Outside bin hold-downs should be used on all non-stiffened GSI bins. When anchoring the bin, be sure
the vertical seams of the bin align with the U-bolts in the foundation. They may be anchored to the
foundation using either the U-bolt and J-bolt combination or the single anchor bolt, except on 42' diameter
and larger bins and bins 10 rings tall.
NOTE: All non-stiffened 42' and larger bins and bins 10 rings tall should use single anchor bolts, not the
U-bolt/J-bolt combination. (Double U-bolt/J-bolt may be used on non-stiffened 42' and larger bins,
no greater than 9 rings tall as an option.)
16PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Figure 2L U-Bolt/J-Bolt Combination
Page 17
FCDL Series
Anchor Bolt Charts
®
Section 03
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins17
Page 18
3. FCDL Series Anchor Bolt Charts
The dimensions in this chart on Pages 18-20 apply only to the FCDL series. For WC or NC series
commercial tanks, refer the appropriate section of PNEG-318.
Refer to proper chart on Pages 18-20 to find the anchor chord that corresponds to the bin that is going to
be built.
Start with one anchor bolt and work from it to the left to locate one qua rter of the anchor bolts, then to the
right to locate another quarter of the bolts. Now work off of the last anchor bolt s in each quarter t o lo cate
remaining anchor bolts in the last two (2) quarters.
20PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Page 21
Floating Monolithic Pad Recommendations
for FCDL and FCRL Series Bins
®
Section 04
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins21
Page 22
4. Monolithic Pad FCDL
All foundation specifications shall be
construed as recommendations only. Because
of the many variable conditions in actual
installation, GSI assumes no liability for results
arising from the use of such recommendations.
Floating Monolithic Pad for GSI FCDL Bins up to 5 Rings
Monolithic Pad Notes:
1. The foundation design is based on a minimum allowable soil bearing capacity of 3000 PSF.
Bearing capacity of the soils should be determined by geotechnical investigation and be of uniform
bearing capacity.
2. The foundation site must be free of vegetation and debris and well drained.
3. The foundation must be founded below the frost line or constructed on non-expansive frost free fill.
4. All material used for backfill inside the ring wall should be clean, well graded, crushed rock or a
sand-gravel mixture. Backfill should be placed in 6" lifts, 95% compaction.
5. All reinforcement must meet the requirements of ASTM A615 grade 60 deformed bars.
6. Lap all circumferential bars 35 bar diameters and stagger all laps in plans 3'-0". Estimates do not
include end laps.
7. Concrete must have a minimum compressive strength of 3000 PSI at 28 days, 6%-8% air
entrainment, 4" slump.
Figure 4A
* Contact GSI Engineering for heights greater than 6".
** The optional #4 rebar grid can be substituted for the wire mesh in most cases. Place the #4 bars
22PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Outside
Radius
Single Bolt
Radius
Anchor Chord # of Anchors
Total Cu. Yds.
Concrete
Sq. Ft.
Mesh
Length #6
Bar
Optional #4
Grid (ft.)
Page 23
Frost Free Pad Recommendations
for FCDL and FCRL Series Bin
®
Section 05
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins23
Page 24
5. Frost Free Pad FCDL
Anchor Bolt Placement
Having poured and leveled the concrete, use the center stake and straight 2 x 4 again to find the bolt circle
radius for the outside hold-down brackets. Select a starting point and stretch a pre-measure d chord along
the imaginary circle formed by the bolt circle radius. Take into consideration the placement of these bolts
so as not to interfere with the positions of bin doors and transitions. (Refer to following chart below for
necessary radii and chord lengths.) Take the time and work carefully since accuracy is important.
NOTE: Top edge of slab where the bin wall sets must be held to within 1/8" of level.
Figure 5A
NOTE: Refer to chapter 4 on Page 21 for additional anchor details.
Bin Diameter“B” Bolt Circle Radius# of Anchors“E” Chord Distance
For stiffener anchor bolt locations on commercial tanks, refer to commercial tank section found later in this
manual or call the GSI engineering department.
24PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Page 25
5. Frost Free Pad FCDL
All foundation specifications shall be construed as
recommendations only. Because of the many
variable conditions in actual installation, GSI
assumes no liability for results arising from the
use of such recommendations.
Frost Free Pad Notes:
1. The foundation design is based on a minimum allowable soil bearing capacity of 3000 PSF.
Bearing capacity of the soils should be determined by geotechnical investigation and be of uniform
bearing capacity.
2. The foundation site must be free of vegetation and debris and well drained.
3. The foundation must be founded below the frost line or constructed on non-expansive frost free fill.
4. All material used for backfill inside the ring wall should be clean, well graded, crushed rock or a
sand-gravel mixture. Backfill should be placed in 6" lifts, 95% compaction.
5. All reinforcement must meet the requirements of ASTM A615 grade 60 deformed bars.
6. Lap all circumferential bars 35 bar diameters and stagger all laps in plans 3'-0". Estimates do not
include end laps.
7. Concrete must have a minimum compressive strength of 3000 PSI at 28 days, 6%-8% air
entrainment, 4" slump.
* Contact GSI Engineering for heights greater than 6".
** The optional #4 rebar grid can be substituted for the wire mesh in most ca ses. Place the #4 bars
in the pad at 18" c/c each way.
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins25
Figure 5B
Page 26
5. Frost Free Pad FCDL
Frost Free Pad (FCDL Bins)
(Refer to Figure 5A on Page 24.)
Diameter of Bin: 12'
Corrugation: 4.00"
Ring #BN
61 ft. 0 in.26 f t. 9 in.3002001005
7, 81 ft. 7 in. 26 ft. 9 in.3002001005
9, 102 ft. 0 in.27 ft. 0 in.3002002006
1 1, 122 ft. 10 in.37 ft. 6 in.3002003008
Diameter of Bin: 15'
Corrugation: 4.00''
Ring #BN
61 ft. 0 in.28 ft. 3 in.4003001006
7, 81 ft. 7 in.28 ft. 3 in.4003001007
9, 102 ft. 0 in.28 ft. 7 in.4003002008
11, 122 ft. 0 in.28 ft. 7 in.4003002008
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4
18" x 18" Grid (ft.)
Optional #4
18'' x 18'' Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Total Cu. Yds.
Concrete
Total Cu. Yds.
Concrete
Diameter of Bin: 18'
Corrugation: 4.00''
Ring #BN
61 ft. 0 in.29 ft. 9 in.5004002008
7, 81 ft. 7 in.29 ft. 9 in.5004002009
92 ft. 0 in.210 ft. 1 in.50040020011
11, 122 ft. 6 in.310 ft. 6 in.5 0040030012
Diameter of Bin: 21'
Corrugation: 4.00''
Ring #BN
61 ft. 1 in.211 ft. 3 in.70050020011
7, 81 ft. 7 in.211 ft. 3 in.70050020012
9, 102 ft. 0 in.211 ft. 6 in.70050030013
1 1 , 122 ft. 6 in.311 ft. 9 in.70050040015
Diameter of Bin: 24'
Corrugation: 4.00''
Ring #BN
61 ft. 1 in.212 ft. 9 in.90060020013
7, 81 ft. 9 in.212 ft. 9 in.90060020015
Outside
Radius
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4
18'' x 18'' Grid (ft.)
Optional #4
18'' x 18'' Grid (ft.)
Optional #4
18'' x 18'' Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Total Cu. Yds.
Total Cu. Yds.
Concrete
To tal Cu. Yds.
Concrete
Concrete
9, 102 ft. 6 in.313 ft. 2 in.90060040018
11, 122 ft. 9 in.313 ft. 4 in.90060050018
26PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Page 27
5. Frost Free Pad FCDL
Frost Free Pad (FCDL Bins) (Continued)
(Refer to Figure 5A on Page 24.)
Diameter of Bin: 27'
Corrugation: 4.00''
Ring #BN
61 ft. 2 in.214 ft. 3 in.110080020016
7, 81 ft. 10 in.214 ft. 4 in.110080020018
9, 102 ft. 7 in.314 ft. 7 in.110080050021
Diameter of Bin: 30'
Corrugation: 4.00"
Ring #BN
61 ft. 2 in.215 ft. 9 in.140090020019
7, 81 ft. 10 in.215 ft. 10 in.140090020021
9, 102 ft. 8 in.316 ft. 1 in.140090050025
11, 123 ft. 8 in.416 ft. 5 in.140090070029
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4
18'' x 18'' Grid (ft.)
Optional #4
18" x 18" Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
T otal Cu. Yds.
Concrete
Total Cu. Yds.
Concrete
Diameter of Bin: 33'
Corrugation: 4.00"
Ring #BN
61 ft. 3 in.217 ft. 3 in.1700110030023
7, 81 ft. 11 in.217 ft. 4 in.1700110030025
9, 102 ft. 9 in.317 ft. 6 in.1700110060029
11, 123 ft. 10 in.418 ft. 0 in.1700110080034
Diameter of Bin: 36'
Corrugation: 4.00"
Ring #BN
61 ft. 3 in.218 ft. 9 in.2000130030026
7, 82 ft. 0 in.218 ft. 11 in.2000130040030
9, 102 ft. 10 in.319 ft. 0 in.2000130060033
11, 123 ft. 11 in.419 ft. 6 in.2000130090039
134 ft. 10 in.519 ft. 9 in.20001300110043
Diameter of Bin: 42'
Corrugation: 4.00"
Ring #BN
61 ft. 4 in.221 ft. 8 in.2600180030034
7, 82 ft. 1 in.321 ft. 11 in.26001 80070039
93 ft. 1 in.422 ft. 2 in.2600180090044
10, 114 ft. 2 in.522 ft. 7 in.26001800120050
12, 134 ft. 10 in.522 ft. 11 in.26001800130054
145 ft. 6 in.623 ft. 2 in.26001800150066
Outside
Radius
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4
18" x 18" Grid (ft.)
Optional #4
18" x 18" Grid (ft.)
Optional #4
18" x 18" Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Total Cu. Yds.
Concrete
Total Cu. Yds.
Concrete
Total Cu. Yds.
Concrete
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins27
Page 28
5. Frost Free Pad FCDL
Frost Free Pad (FCDL Bins) (Continued)
(Refer to Figure 5A on Page 24.)
Diameter of Bin: 48'
Corrugation: 4.00"
Ring #BN
61 ft. 5 in.224 ft. 8 in.3400230040044
7, 82 ft. 3 in.324 ft. 11 in.3400230080049
93 ft. 3 in.425 ft. 2 in.34002300110055
10, 114 ft. 5 in.525 ft. 8 in.34002300140063
12, 135 ft. 1 in.525 ft. 11 in.34002300150067
145 ft. 8 in.626 ft. 2 in.54002300170072
Diameter of Bin: 54'
Corrugation: 4.00"
Ring #BN
61 ft. 5 in.227 ft. 9 in.4800330040056
7, 82 ft. 3 in.328 ft. 1 in.4800330060063
9, 103 ft. 3 in.428 ft. 4 in.4800330070069
11, 124 ft. 5 in.428 ft. 7 in.48003300140075
13, 146 ft. 0 in.629 ft. 2 in.48003300190087
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4
18" x 18" Grid (ft.)
Optional #4
18" x 18" Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Total Cu. Y ds.
Concrete
Total Cu. Yds.
Concrete
Diameter of Bin: 60'
Corrugation: 4.00"
Ring #BN
61 ft. 6 in.230 ft. 7 in.5400360040065
7, 82 ft. 10 in.331 ft. 3 in.54003600110077
9, 103 ft. 8 in.431 ft. 7 in.54003600140082
11, 124 ft. 7 in.531 ft. 9 in.54003600170091
136 ft. 1 in.632 ft. 4 in.540036002200103
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4
18" x 18" Grid (ft.)
Length #6
Bar (ft.)
Total Cu. Yds.
Concrete
28PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Page 29
Inverted “T” Foundation
Recommendations for
FCDL and FCRL Series Bin
®
Section 06
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins29
Page 30
6. Inverted “T” FCDL
All foundation shall be construed as recommendations
only. Because of the many variable conditions in
actual installation, GSI assumes no liability for results
arising from the use of such recommendations.
3000 PSF Soil Bearing Capacity
Inverted “T” Foundation Notes:
1. The foundation design is based on a minimum allowable soil bearing capacity of 3000 PSF.
Bearing capacity of the soils should be determined by geotechnical investigation and be of uniform
bearing capacity.
2. The foundation site must be free of vegetation and debris and well drained.
3. The foundation must be founded below the frost line or constructed on non-expansive frost free fill.
4. All material used for backfill inside the ring wall should be clean, well graded, crushed rock or a
sand-gravel mixture. Backfill should be placed in 6" lifts, 95% compaction.
5. All reinforcement must meet the requirements of ASTM A615 grade 60 deformed bars.
6. Lap all circumferential bars 35 bar diameters and stagger all laps in plans 3'-0". Estimates do not
include end laps.
7. Concrete must have a minimum compressive strength of 3000 PSI at 28 days, 6%-8% air
entrainment, 4" slump.
Figure 6A Inverted “T” Foundation
30PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins33
Page 34
7. Monolithic Pad 4.00" Farm Bin
All foundation specifications shall be construed
as recommendations only. Because of t he many
variable conditions in actual installation, GSI
assumes no liability for results arising from the
use of such recommendations.
Floating Monolithic Pad for Unstiffened GSI Bins up to 5 Rings
(4.00" Corrugation)
Monolithic Pad Notes:
1. The foundation design is based on a minimum allowable soil bearing capacity of 3000 PSF.
Bearing capacity of the soils should be determined by geotechnical investigation and be of uniform
bearing capacity.
2. The foundation site must be free of vegetation and debris and well drained.
3. The foundation must be founded below the frost line or constructed on non-expansive frost free fill.
4. All material used for backfill inside the ring wall should be clean, well graded, crushed rock or a
sand-gravel mixture. Backfill should be placed in 6" lifts, 95% compaction.
5. All reinforcement must meet the requirements of ASTM A615 grade 60 deformed bars.
6. Lap all circumferential bars 35 bar diameters and stagger all laps in plans 3'-0". Estimates do not
include end laps.
7. Concrete must have a minimum compressive strength of 3000 PSI at 28 days, 6%-8% air
entrainment, 4" slump.
Figure 7A
* Contact GSI Engineering for heights greater than 6".
** The optional #4 rebar grid can be substituted for the wire mesh in most cases. Place the #4 bars
34PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Outside
Radius
U/J Anchor
Bolt Radius
Anchor Chord # of Anchors
Total Cu. Yds.
Concrete
Sq. Ft.
Mesh
Length
#6 Bar
Optional #4
Grid (ft.)
Page 35
Frost Free Pad Recommendations
for 4.00" Corrugation “W” Series,
Unstiffened Farm Bins
®
Section 08
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins35
Page 36
8. Frost Free Pad Unstiffened 4.00" Farm Bin
Outside Bin Hold-Down Charts (4.00" Corrugation)
Outside bin hold-down should be used on all non-stiffened bins. When anchoring the bin, be sure the
vertical seams of the bin align with the U-bolts in the foundation. They may be anchored to the foundation
using either the U-bolt and J-bolt combination or the single anchor bolt except on the 42' and larger bins
and bins 10 rings tall.
NOTE: All non-stiffened 42' and larger bins and bins 10 rings tall should use single anchor bolts not
the U-bolt/J-bolt combination. 10 Ring bins require double hold-downs. (Double U-bolt/J-bolt may
be used on non-stiffened 42' and larger bins no greater than 9 rings tall, as an option. Extra
hold-downs required with this option.)
36PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Page 37
8. Frost Free Pad Unstiffened 4.00" Farm Bin
All foundation specifications shall be construed as
recommendations only. Because of the many
variable conditions in actual installation, GSI
assumes no liability for results arising from the
use of such recommendations.
Frost Free Pad Notes:
1. The foundation design is based on a minimum allowable soil bearing capacity of 3000 PSF. Bearing
capacity of the soils should be determined by geotechnical investigation and be of uniform
bearing capacity.
2. The foundation site must be free of vegetation and debris and well drained.
3. The foundation must be founded below the frost line or constructed on non-expansive frost free fill.
4. All material used for backfill inside the ring wall should be clean, well graded, crushed rock or a
sand-gravel mixture. Backfill should be placed in 6" lifts, 95% compaction.
5. All reinforcement must meet the requirements of ASTM A615 grade 60 deformed bars.
6. Lap all circumferential bars 35 bar diameters and stagger all laps in plans 3'-0". Estimates do not
include end laps.
7. Concrete must have a minimum compressive strength of 3000 PSI at 28 days, 6%-8% air
entrainment, 4" slump.
* Contact GSI Engineering for heights greater than 6".
** The optional #4 rebar grid can be substituted for the wire mesh in most ca ses. Place the #4 bars
in the pad at 18" c/c each way.
Figure 8A
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins37
Page 38
8. Frost Free Pad Unstiffened 4.00" Farm Bin
Frost Free Pads Unstiffened 4.00" Farm Bin
(Refer to Figure 8A on Page 37.)
Diameter of Bin: 18'
Corrugation: 4.00"
Ring #BN
61 ft. 0 in.29 ft. 6 in.6004002008
81 ft. 7 in. 29 ft. 9 in.6004002009
Diameter of Bin: 21'
Corrugation: 4.00''
Ring #BN
61 ft. 1 in.210 ft. 11 in.80050020010
81 ft. 8 in.211 ft. 3 in.80050020012
Diameter of Bin: 24'
Corrugation: 4.00''
Ring #BN
61 ft. 1 in.212 ft. 5 in.100060020012
81 ft. 9 in.212 ft. 9 in.100060020015
Outside
Radius
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4
18" x 18" Grid (ft.)
Optional #4
18'' x 18'' Grid (ft.)
Optional #4
18'' x 18'' Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Total Cu. Yds.
Concrete
Total Cu. Yds.
Concrete
Total Cu. Yds.
Concrete
92 ft. 6 in.313 ft. 2 in.100060040018
Diameter of Bin: 27'
Corrugation: 4.00''
Ring #BN
61 ft. 2 in.214 ft. 0 in.120070020016
81 ft. 10 in.214 ft. 4 in.120070020018
92 ft. 7 in.314 ft. 7 in.120070050021
Diameter of Bin: 30'
Corrugation: 4.00''
Ring #BN
61 ft. 2 in.215 ft. 6 in.140090020019
81 ft. 10 in.215 ft. 10 in.140090020021
92 ft. 8 in.316 ft. 1 in.140090050025
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4
18'' x 18'' Grid (ft.)
Optional #4
18'' x 18'' Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Total Cu. Yds.
Concrete
Total Cu. Yds.
Concrete
38PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Page 39
8. Frost Free Pad Unstiffened 4.00" Farm Bin
Frost Free Pads Unstiffened 4.00" Farm Bin (Continued)
(Refer to Figure 8A on Page 37.)
Diameter of Bin: 33'
Corrugation: 4.00''
Ring #BN
61 ft. 3 in.217 ft. 0 in.1700110030022
81 ft. 11 in.217 ft. 4 in.1700110030025
92 ft. 9 in.317 ft. 6 in.1700110060029
Diameter of Bin: 36'
Corrugation: 4.00"
Ring #BN
61 ft. 3 in.218 ft. 6 in.2000130030026
82 ft. 0 in.218 ft. 11 in.2000130040030
9, 102 ft. 10 in.319 ft. 0 in.2000130060033
Diameter of Bin: 42'
Corrugation: 4.00"
Ring #BN
Outside
Radius
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4
18'' x 18'' Grid (ft.)
Optional #4
18" x 18" Grid (ft.)
Optional #4
18" x 18" Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
T otal Cu. Yds.
Total Cu. Yds.
Concrete
Total Cu. Yds.
Concrete
Concrete
61 ft. 4 in.221 ft. 7 in.2700180030034
82 ft. 1 in.321 ft. 11 in.2700180070039
9, 103 ft. 1 in.422 ft. 2 in.2700180090044
Diameter of Bin: 48'
Corrugation: 4.00"
Ring #BN
61 ft. 5 in.224 ft. 6 in.3500230040043
82 ft. 3 in.324 ft. 11 in.3500230080049
9, 103 ft. 3 in.425 ft. 2 in.35002300110055
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4
18" x 18" Grid (ft.)
Length #6
Bar (ft.)
Total Cu. Yds.
Concrete
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins39
Page 40
NOTES
40PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins41
Page 42
9. Monolithic Pad 2.66" Farm Bin
All foundation specifications shall be construed as
recommendations only. Because of the many variable
conditions in actual installation, GSI assumes
no liability for results arising from the use of
such recommendations.
Floating Monolithic Pad for Unstiffened GSI Bins up to 7 Rings
(2.66" Corrugation)
Monolithic Pad Notes:
1. The foundation design is based on a minimum allowable soil bearing capacity of 3000 PSF.
Bearing capacity of the soils should be determined by geotechnical investigation and be of uniform
bearing capacity.
2. The foundation site must be free of vegetation and debris and well drained.
3. The foundation must be founded below the frost line or constructed on non-expansive frost free fill.
4. All material used for backfill inside the ring wall should be clean, well graded, crushed rock or a
sand-gravel mixture. Backfill should be placed in 6" lifts, 95% compaction.
5. All reinforcement must meet the requirements of ASTM A615 grade 60 deformed bars.
6. Lap all circumferential bars 35 bar diameters and stagger all laps in plans 3'-0". Estimates do not
include end laps.
7. Concrete must have a minimum compressive strength of 3000 PSI at 28 days, 6%-8% air
entrainment, 4" slump.
Figure 9A
* Contact GSI Engineering for heights greater than 6".
** The optional #4 rebar grid can be substituted for the wire mesh in most cases. Place the #4 bars
42PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Outside
Radius
U/J Anchor
Bolt Radius
Anchor Chord # of Anchors
Total Cu. Yds.
Concrete
Sq. Ft.
Mesh
Length
#6 Bar
Optional #4
Grid (ft.)
Page 43
Frost Free Pad Recommendations
for 2.66" Corrugation “N” Series,
Unstiffened Farm Bins
®
Section 10
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins43
Page 44
10. Frost Free Pad Unstiffened 2.66" Farm Bin
Outside Bin Hold-Down Chart (2.66" Corrugation)
Outside bin hold-downs should be used on all non-stiffened bins/silos. When anchoring the bin, be sure
the vertical seams of the bin/silo align with the U-bolts or single anchor bolts in the foundation. Bin/silos
up to 36' diameter and 12 rings tall or shorter may be anchored using either the U-bolt/J-bolt combination
or the single anchor bolt. Bin/silos 42' and greater in diameter and all 13 rings o r taller should be anchored
using the single anchor bolt. Bins/silos 13 rings and taller require double hold-downs. The sidewall must
be field drilled to attach the hold-down bracket located between the horizontal seams. For the case of 42'
and larger bin/silo, no greater than 12 rings tall, double U-bolt/J-bolt combination anchors may be used as
an option to the single anchors bolt. Additional hold-downs are required with this option. Refer to Page 15
for outside hold-down bracket details.
44PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Page 45
10. Frost Free Pad Unstiffened 2.66" Farm Bin
All foundation specifications shall be construed as
recommendations only. Because of the many
variable conditions in actual installation, GSI
assumes no liability for results arising
from the use of such recommendations.
Frost Free Pad Notes:
1. The foundation design is based on a minimum allowable soil bearing capacity of 3000 PSF.
Bearing capacity of the soils should be determined by geotechnical investigation and be of uniform
bearing capacity.
2. The foundation site must be free of vegetation and debris and well drained.
3. The foundation must be founded below the frost line or constructed on non-expansive frost free fill.
4. All material used for backfill inside the ring wall should be clean, well graded, crushed rock or a
sand-gravel mixture. Backfill should be placed in 6" lifts, 95% compaction.
5. All reinforcement must meet the requirements of ASTM A615 grade 60 deformed bars.
6. Lap all circumferential bars 35 bar diameters and stagger all laps in plans 3'-0". Estimates do not
include end laps.
7. Concrete must have a minimum compressive strength of 3000 PSI at 28 days, 6%-8% air
entrainment, 4" slump.
* Contact GSI Engineering for heights greater than 6".
** The optional #4 rebar grid can be substituted for the wire mesh in most ca ses. Place the #4 bars
in the pad at 18" c/c each way.
Figure 10A
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins45
Page 46
10. Frost Free Pad Unstiffened 2.66" Farm Bin
Frost Free Pads Unstiffened 2.66" Farm Bin
(Refer to Figure 10A on Page 45.)
Diameter of Bin: 18'
Corrugation: 2.66"
Ring #BN
81 ft. 0 in.29 ft. 6 in.6004002008
101 ft. 4 in. 29 ft. 8 in.6004002009
121 ft. 10 in. 29 ft. 10 in.60040020010
Diameter of Bin: 21'
Corrugation: 2.66''
Ring #BN
81 ft. 0 in.210 ft. 11 in.80050020010
101 ft. 5 in.211 ft. 1 in.80050020011
121 ft. 11 in.211 ft. 4 in.80050020013
Diameter of Bin: 24'
Corrugation: 2.66''
Ring #BN
81 ft. 1 in.212 ft. 5 in.100060020012
Outside
Radius
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4
18" x 18" Grid (ft.)
Optional #4
18'' x 18'' Grid (ft.)
Optional #4
18'' x 18'' Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Total Cu. Yds.
Concrete
Total Cu. Yds.
Concrete
Total Cu. Yds.
Concrete
101 ft. 6 in.212 ft. 8 in.100060020014
122 ft. 0 in.212 ft. 11 in.100060030016
Diameter of Bin: 27'
Corrugation: 2.66''
Ring #BN
81 ft. 1 in.213 ft. 11 in.120070020015
101 ft. 6 in.214 ft. 2 in.120070020017
122 ft. 1 in.314 ft. 5 in.120070040019
Diameter of Bin: 30'
Corrugation: 2.66''
Ring #BN
81 ft. 2 in.215 ft. 6 in.140090020019
101 ft. 7 in.215 ft. 8 in.140090020020
122 ft. 2 in.316 ft. 0 in.140090050023
142 ft. 9 in.316 ft. 0 in.140090050025
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4
18'' x 18'' Grid (ft.)
Optional #4
18'' x 18'' Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Total Cu. Yds.
Concrete
Total Cu. Yds.
Concrete
153 ft. 6 in.416 ft. 4 in.140090070028
46PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Page 47
10. Frost Free Pad Unstiffened 2.66" Farm Bin
Frost Free Pads Unstiffened 2.66" Farm Bin (Continued)
(Refer to Figure 10A on Page 45.)
Diameter of Bin: 33'
Corrugation: 2.66''
Ring #BN
81 ft. 2 in.217 ft. 0 in.1700110030022
101 ft. 8 in.217 ft. 3 in.1700110030024
122 ft. 3 in.317 ft. 6 in.1700110050027
142 f t. 10 in.317 ft. 6 in.1700110060029
153 ft. 7 in.417 ft. 10 in.1700110080032
Diameter of Bin: 36'
Corrugation: 2.66"
Ring #BN
81 ft. 2 in.218 ft. 6 in.2000130030025
101 ft. 8 in.218 ft. 9 in.2000130030028
122 ft. 3 in.319 ft. 0 in.2000130060031
143 ft. 2 in.319 ft. 1 in.2000130070035
153 ft. 11 in.419 ft. 5 in.2000130090038
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4
18'' x 18'' Grid (ft.)
Optional #4
18" x 18" Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
T otal Cu. Yds.
Total Cu. Yds.
Concrete
Concrete
Diameter of Bin: 42'
Corrugation: 2.66"
Ring #BN
81 ft. 4 in.221 ft. 7 in.2700180030034
101 ft. 10 in.221 ft. 10 in.2700180030037
122 ft. 5 in.322 ft. 1 in.2700180070041
143 ft. 2 in.422 ft. 2 in.2700180090044
153 ft. 11 in.422 ft. 6 in.2700180010049
Diameter of Bin: 48'
Corrugation: 2.66"
Ring #BN
81 ft. 4 in.224 ft. 6 in.3500230040043
101 ft. 11 in.224 ft. 9 in.3500230040047
122 ft. 7 in.325 ft. 1 in.3500230080051
143 ft. 4 in.425 ft. 2 in.35002300110056
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4
18" x 18" Grid (ft.)
Optional #4
18" x 18" Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Total Cu. Yds.
Total Cu. Yds.
Concrete
Concrete
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins47
Page 48
10. Frost Free Pad Unstiffened 2.66" Farm Bin
Frost Free Pads Unstiffened 2.66" Farm Bin (Continued)
(Refer to Figure 10A on Page 45.)
Diameter of Bin: 54'
Corrugation: 2.66"
Ring #BN
81 ft. 5 in.227 ft. 6 in.4300290040053
102 ft. 1 in.227 ft. 9 in.4300290070058
122 ft. 9 in.328 ft. 1 in.4300290090063
143 ft. 6 in.428 ft. 2 in.43002900120068
Diameter of Bin: 60'
Corrugation: 2.66"
Ring #BN
81 ft. 6 in.230 ft. 7 in.5400360040065
102 ft. 2 in.330 ft. 11 in.5400360090071
122 ft. 10 in.331 ft. 3 in.54003600110077
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4
18" x 18" Grid (ft.)
Optional #4
18" x 18" Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Total Cu. Yds.
Total Cu. Yds.
Concrete
Concrete
48PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Page 49
Frost Free Pad Recommendations for
2.66" Corrugation Commercial Tanks
®
Section 11
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins49
Page 50
11. Frost Free Pad Commercial Tank
All foundation specifications shall be construed as
recommendations only. Because of the many
variable conditions in actual installation, GSI
assumes no liability for results arising
from the use of such recommendations.
Frost Free Pad Notes:
1. The foundation design is based on a minimum allowable soil bearing capacity of 3000 PSF.
Bearing capacity of the soils should be determined by geotechnical investigation and be of uniform
bearing capacity.
2. The foundation site must be free of vegetation and debris and well drained.
3. The foundation must be founded below the frost line or constructed on non-expansive frost free fill.
4. All material used for backfill inside the ring wall should be clean, well graded, crushed rock or a
sand-gravel mixture. Backfill should be placed in 6" lifts, 95% compaction.
5. All reinforcement must meet the requirements of ASTM A615 grade 60 deformed bars.
6. Lap all circumferential bars 35 bar diameters and stagger all laps in plans 3'-0". Estimates do not
include end laps.
7. Concrete must have a minimum compressive strength of 3000 PSI at 28 days, 6%-8% air
entrainment, 4" slump.
* Contact GSI Engineering for heights greater than 6".
** The optional #4 rebar grid can be substituted for the wire mesh in most cases. Place the #4 bars
in the pad at 18" c/c each way.
Figure 11A
50PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Page 51
11. Frost Free Pad Commercial Tank
Frost Free Pad Commercial Tank
(Refer to Figure 11A on Page 50.)
Diameter of Bin: 18'
Corrugation: 2.66"
Ring #BN
81 ft. 0 in.29 ft. 6 in.5004002008
101 ft. 4 in. 29 ft. 8 in.5004002009
121 ft. 10 in. 29 ft. 10 in.50040020010
Diameter of Bin: 21'
Corrugation: 2.66''
Ring #BN
81 ft. 0 in.210 ft. 11 in.70050020010
101 ft. 5 in.211 ft. 1 in.70050020011
121 ft. 11 in.211 ft. 4 in.70050020013
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4
18" x 18" Grid (ft.)
Optional #4
18'' x 18'' Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Total Cu. Yds.
Concrete
Total Cu. Yds.
Concrete
Diameter of Bin: 24'
Corrugation: 2.66''
Ring #BN
81 ft. 1 in.212 ft. 5 in.90060020012
101 ft. 6 in.21 2 ft. 8 in.90060020014
122 ft. 0 in.212 ft. 11 in.90060030016
142 ft. 7 in.31 2 ft. 2 in.90060040018
Diameter of Bin: 27'
Corrugation: 2.66''
Ring #BN
81 ft. 1 in.213 ft. 11 in.110070020015
101 ft. 6 in.214 ft. 2 in.110070020017
122 ft. 1 in.314 ft. 5 in.110070040019
142 ft. 8 in.314 ft. 5 in.110070050021
Diameter of Bin: 30'
Corrugation: 2.66''
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4
18'' x 18'' Grid (ft.)
Optional #4
18'' x 18'' Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Total Cu. Yds.
Concrete
To tal Cu. Yds.
Concrete
Ring #BN
81 ft. 2 in.215 ft. 6 in.130090020019
101 ft. 7 in.215 ft. 8 in.130090020020
122 ft. 2 in.316 ft. 0 in.130090050023
142 ft. 9 in.316 ft. 0 in.130090050025
163 ft. 6 in.416 ft. 4 in.130090070028
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4
18'' x 18'' Grid (ft.)
Length #6
Bar (ft.)
To tal Cu. Yds.
Concrete
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins51
Page 52
11. Frost Free Pad Commercial Tank
Frost Free Pad Commercial Tank (Continued)
(Refer to Figure 11A on Page 50.)
Diameter of Bin: 33'
Corrugation: 2.66''
Ring #BN
81 ft. 2 in.217 ft. 0 in.1600110030022
101 ft. 8 in.217 ft. 3 in.1600110030024
122 ft. 3 in.317 ft. 6 in.1600110050027
142 ft. 10 in.317 ft. 6 in.1600110060029
163 ft. 7 in.417 ft. 10 in.1600110080032
Diameter of Bin: 36'
Corrugation: 2.66"
Ring #BN
81 ft. 2 in.218 ft. 6 in.1900130030025
101 ft. 8 in.218 ft. 9 in.1900130030028
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4
18'' x 18'' Grid (ft.)
Optional #4
18" x 18" Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Total Cu. Yds.
Concrete
Total Cu. Yds.
Concrete
122 ft. 3 in.319 ft. 0 in.1900130060031
143 ft. 2 in.319 ft. 1 in.1900130070035
163 ft. 11 in.419 ft. 5 in.1900130090038
184 ft. 10 in.519 ft. 9 in.19001300110043
Diameter of Bin: 39'
Corrugation: 2.66"
Ring #BN
81 ft. 3 in.220 ft. 0 in.2300150030029
101 ft. 9 in.220 ft. 3 in.2300150030032
122 ft. 4 in.320 ft. 6 in.2300150060035
143 ft. 2 in.320 ft. 10 in.2300150070040
163 ft. 11 in.421 ft. 2 in.23001500100044
184 ft. 10 in.521 ft. 6 in.23001500120049
Diameter of Bin: 42'
Corrugation: 2.66"
Ring #BN
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4
18" x 18" Grid (ft.)
Optional #4
18" x 18" Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Total Cu. Yds.
Concrete
Total Cu. Yds.
Concrete
81 ft. 4 in.221 ft. 7 in.2600180030034
101 ft. 10 in.221 ft. 10 in.2600180030037
122 ft. 5 in.322 ft. 1 in.2600180070041
143 ft. 2 in.422 ft. 2 in.2600180090044
163 ft. 11 in.422 ft. 6 in.26001800100049
184 ft. 10 in.522 ft. 11 in.26001800130054
52PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Page 53
11. Frost Free Pad Commercial Tank
Frost Free Pad Commercial Tank (Continued)
(Refer to Figure 11A on Page 50.)
Diameter of Bin: 45'
Corrugation: 2.66"
Ring #BN
81 ft. 4 in.223 ft. 0 in.3000200030038
101 ft. 10 in.223 ft. 3 in.3000200030041
122 ft. 6 in.323 ft. 6 in.3000200080046
143 ft. 3 in.423 ft. 7 in.30002000100049
164 ft. 1 in.423 ft. 11 in.30002000110055
185 ft. 0 in.524 ft. 4 in.30002000140060
Diameter of Bin: 48'
Corrugation: 2.66"
Ring #BN
81 ft. 4 in.224 ft. 6 in.3400230040043
101 ft. 11 in.224 ft. 9 in.3400230040047
122 ft. 7 in.325 ft. 1 in.3400230080051
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4
18" x 18" Grid (ft.)
Optional #4
18" x 18" Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Total Cu. Yds.
Concrete
Total Cu. Yds.
Concrete
143 ft. 4 in.425 ft. 2 in.34002300110056
164 ft. 2 in.425 ft. 6 in.34002300120061
185 ft. 1 in.525 ft. 11 in.34002300150067
Diameter of Bin: 54'
Corrugation: 2.66"
Ring #BN
81 ft. 5 in.227 ft. 6 in.4300290040053
102 ft. 1 in.227 ft. 9 in.4300290070058
122 ft. 9 in.328 ft. 1 in.4300290090063
143 ft. 6 in.428 ft. 2 in.43002900120068
164 ft. 5 in.428 ft. 7 in.43002900140075
185 ft. 4 in.529 ft. 0 in.43002900170082
Diameter of Bin: 60'
Corrugation: 2.66"
Ring #BN
81 ft. 6 in.230 ft. 7 in.5400360040065
102 ft. 2 in.330 ft. 11 in.5400360090071
122 ft. 10 in.331 ft. 3 in.54003600110077
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4
18" x 18" Grid (ft.)
Optional #4
18" x 18" Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Total Cu. Yds.
Total Cu. Yds.
Concrete
Concrete
143 ft. 8 in.431 ft. 3 in.54003600140082
164 ft. 7 in.531 ft. 9 in.54003600170091
185 ft. 7 in.632 ft. 2 in.54003600210099
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins53
Page 54
NOTES
54PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Page 55
Inverted “T” Foundation Recommendations
for 2.66" Corrugation Outside Stiffened
Commercial Tanks
®
Section 12
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins55
Page 56
12. Inverted “T” Foundation 2.66" Outside Stiffened Commercial Tanks
All foundation specifications shall be construed as
recommendations only. Because of the many
variable conditions in actual installation, GSI
assumes no liability for results arising
from the use of such recommendations.
3000 PSF Soil Bearing Capacity
Inverted “T” Foundation Notes:
1. The foundation design is based on a minimum allowable soil bearing capacity of 3000 PSF.
Bearing capacity of the soils should be determined by geotechnical investigation and be of
uniform bearing capacity.
2. The foundation site must be free of vegetation and debris and well drained.
3. The foundation must be founded below the frost line or constructed on non-expansive frost free fill.
4. All material used for backfill inside the ring wall should be clean, well graded, crushed rock or a
sand-gravel mixture. Backfill should be placed in 6" lifts, 95% compaction.
5. All reinforcement must meet the requirements of ASTM A615 grade 60 deformed bars.
6. Lap all circumferential bars 35 bar diameters and stagger all laps in plans 3'-0". Estimates do not
include end laps.
7. Concrete must have a minimum compressive strength of 3000 PSI at 28 days, 6%-8% air
entrainment, 4" slump.
Figure 12A
56PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Page 57
12. Inverted “T” Foundation 2.66" Outside Stiffened Commercial Tanks
Diameter of Bin: 18'
Soil Bearing Capacity: 3000 PSF
64PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Page 65
12. Inverted “T” Foundation 2.66" Outside Stiffened Commercial Tanks
All foundation specifications shall be construed as
recommendations only. Because of the many
variable conditions in actual installation, GSI
assumes no liability for results arising from the use
of such recommendations.
3500 PSF Soil Bearing Capacity
Inverted “T” Foundation Notes:
1. The foundation design is based on a minimum allowable soil bearing capacity of 3500 PSF. Bearing
capacity of the soils should be determined by geotechnical investigation and be of uniform
bearing capacity.
2. The foundation site must be free of vegetation and debris and well drained.
3. The foundation must be founded below the frost line or constructed on non-expansive frost free fill.
4. All material used for backfill inside the ring wall should be clean, well graded, crushed rock or a
sand-gravel mixture. Backfill should be placed in 6" lifts, 95% compaction.
5. All reinforcement must meet the requirements of ASTM A615 grade 60 deformed bars.
6. Lap all circumferential bars 35 bar diameters and stagger all laps in plans 3'-0". Estimates do not
include end laps.
7. Concrete must have a minimum compressive strength of 3000 PSI at 28 days, 6%-8% air
entrainment, 4" slump.
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins65
Figure 12B
Page 66
12. Inverted “T” Foundation 2.66" Outside Stiffened Commercial Tanks
Diameter of Bin: 18'
Soil Bearing Capacity: 3500 PSF
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins73
Page 74
12. Inverted “T” Foundation 2.66" Outside Stiffened Commercial Tanks
All foundation specifications shall be construed as
recommendations only. Because of the many
variable conditions in actual installation, GSI
assumes no liability for results arising from the use
of such recommendations.
4000 PSF Soil Bearing Capacity
Inverted “T” Foundation Notes:
1. The foundation design is based on a minimum allowable soil bearing capacity of 4000 PSF. Bearing
capacity of the soils should be determined by geotechnical investigation and be of uniform
bearing capacity.
2. The foundation site must be free of vegetation and debris and well drained.
3. The foundation must be founded below the frost line or constructed on non-expansive frost free fill.
4. All material used for backfill inside the ring wall should be clean, well graded, crushed rock or a
sand-gravel mixture. Backfill should be placed in 6" lifts, 95% compaction.
5. All reinforcement must meet the requirements of ASTM A615 grade 60 deformed bars.
6. Lap all circumferential bars 35 bar diameters and stagger all laps in plans 3'-0". Estimates do not
include end laps.
7. Concrete must have a minimum compressive strength of 3000 PSI at 28 days, 6%-8% air
entrainment, 4" slump.
Figure 12C
74PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Page 75
12. Inverted “T” Foundation 2.66" Outside Stiffened Commercial Tanks
Diameter of Bin: 18'
Soil Bearing Capacity: 4000 PSF
82PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Page 83
T-Cap Foundation Recommendations for
2.66" Corrugation Out side Stiffened
Commercial Tanks
®
Section 13
PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins83
Page 84
13. T-Cap Foundation 2.66" Outside Stiffened Commercial Tanks
All foundation specifications shall be construed as
recommendations only. Because of the many
variable conditions in actual installation, GSI
assumes no liability for results arising from the use
of such recommendations.
T-Cap Foundation Notes:
1. The foundation design is based on a minimum allowable soil bearing capacity as specified on each
chart. Bearing capacity of the soils should be determined by geotechnical investigation and be of
uniform bearing capacity.
2. The foundation site must be free of vegetation and debris and well drained.
3. The foundation must be founded below the frost line or constructed on non-expansive frost free fill.
4. All material used for backfill inside the ring wall should be clean, well graded, crushed rock or a
sand-gravel mixture. Backfill should be placed in 6" lifts, 95% compaction.
5. All reinforcement must meet the requirements of ASTM A615 grade 60 deformed bars.
6. Lap all circumferential bars 35 bar diameters and stagger all laps in plans 3'-0". Estimates do not
include end laps.
7. Concrete must have a minimum compressive strength of 3000 PSI at 28 days, 6%-8% air
entrainment, 4" slump.
Figure 13A
84PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
Page 85
13. T-Cap Foundation 2.66" Outside Stiffened Commercial Tanks
Prior to setting any anchor bolts, you must be sure to have the correct anchor bolt placement chart. This
is very critical for stiffener alignment during erection.
The charts are divided up based on the following criteria:
• Does your bin have 2 or 3 stiffeners per sidewall sheet?
• What diameter of bin do you have?
Refer to proper chart on Pages 91-96 to find the anchor chord that corresponds to the bin that is going to
be built.
Start with one anchor bolt and work from it to the left to locate one quarter of the anchor bolts the n to the
right to locate another quarter of the bolts. Now work off of the last anchor bolt s in each quarter t o lo cate
remaining anchor bolts in the last two (2) quarters.
Figure 14A
90PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins
All foundation specifications shall be construed as
recommendations only. Because of the many
variable conditions in actual installation, GSI
assumes no liability for results arising from the use
of such recommendations.
3000 PSF Soil Bearing Capacity
Inverted “T” Foundation Notes:
1. The foundation design is based on a minimum allowable soil bearing capacity of 3000 PSF. Bearing
capacity of the soils should be determined by geotechnical investigation and be of uniform
bearing capacity.
2. The foundation site must be free of vegetation and debris and well drained.
3. The foundation must be founded below the frost line or constructed on non-expansive frost free fill.
4. All material used for backfill inside the ring wall should be clean, well graded, crushed rock or a
sand-gravel mixture. Backfill should be placed in 6" lifts, 95% compaction.
5. All reinforcement must meet the requirements of ASTM A615 grade 60 deformed bars.
6. Lap all circumferential bars 35 bar diameters and stagger all laps in plans 3'-0". Estimates do not
include end laps.
7. Concrete must have a minimum compressive strength of 3000 PSI at 28 days, 6%-8% air
entrainment, 4" slump.
Figure 15A
98PNEG-318 Concrete Foundation Recommendations for GSI Grain Bins