GSI PNEG-301 User Manual

Two-Ring Door Instructions

Installation Manual

PNEG-301

Date: 01-22-08

PNEG-301

2 PNEG-301 Two-Ring Door

Table of Contents

1. Installation

Two-Ring Door Installation

Before beginning the installation, be sure the correct door has been received.

Figure 1A

1. Remove inner door panels and outer door cover. Apply two rows of rope caulk around all four (4) door flanges: On vertical flanges, one row of caulk should be ap plied between the two vertical rows of bolts and the other row of caulk should be applied between the door frame and the first row of vertical bolts. On the horizontal flanges, a row of caulk should be applied on each side of the row of bolts.

NOTE: For the 2.66" corrugation, all caulk is applied t o the outside of the door flanges and the door

flanges are applied to the inside of the sidewall.

NOTE: For 4.00" corrugation: the top of the door frame goes to the inside of the sidewall and the

bottom of the door frame goes to the outside of the sidewall. Therefore, depending upon location and overlap, caulk will be applied on either the inside or the outside of the door flanges. See Figure 1A for illustration.

With inner door panels and outer door cover removed, set door frame into opening. Insert several bolts at four (4) corners of door frame and sidewall, do not tighten until completing Step #2.

2. Reinstall inner door panels at original locations. Close latch bars to lock panels in place. Be sure that panels are fully seated over all bearing pins. Install inner panel hinge assemblies per instructions in manual PNEG-301 with hinges. NOTE: Do not distort door frame with use of

alignment or drift punches - if necessary, drill or ream holes to insert bolts in door frame. Now tighten frame bolts starting at center and working toward top and bottom on each side. (On

2.66" corrugation bins, be sure bottom ring of sidewall is installed before tightening these bolts.)

3. To make panels easier to operate, loads on pins should be uniform. To do this, loosen all bearing pin bolts with inner panels latched. Then, retighten all bearing pin bolts.

4 PNEG-301 T wo-Ring Door

1. Installation

4. If some latch bars are loose or require excessive force to lock, loosen hex socket capscrews and adjust in or out until latch bars operate smoothly. Check that the panels are fully seated over all bearing pins.

5. Re-install outer cover. Adjust outer door hinges and latches as required.

6. Assemble door hold back as shown on Page 6. Open door cover until it approaches the bin wall. Hook retaining bracket over lower latch mount and position the door hold back against bin wall in a valley. Drill a 3/8" hole through the bin wall and bolt the door hold back to the bin.

PNEG-301 Two-Ring Door 5

1. Installation

Two-Ring Door Assembly

Figure 1B

6 PNEG-301 T wo-Ring Door

Parts List for Two-Ring Doors

1. Installation

PART #

KEY

12'-27' and 30'-60' BIN DIAMETER

2.66" and 4.00" CORR.

1 WD-039 OUTER DOOR COVER 1 2 WD-2854 OUTER COVER LATCH BRACKET 2 3 WD-225 OUTER COVER HINGE BRACKET 2 4 WD-035 DOOR COVER BRACE SECTION 4 5 WD-033 DOOR RETAINER 3 6 WD-6124 OUTER COVER LATCH MOUNT BASE 2 7 WD-6066 OUTER COVER HINGE BASE 2 8 WD-6055 BOTTOM INNER DOOR HINGE 1

9 WD-6056 MIDDLE INNER DOOR HINGE 2 10 WD-6054 TOP INNER DOOR HINGE 1 11 S-4380 RUBBER TRIM SEAL STRIP 2-1/4 FT. 12 WD-6039 LA TCH BAR 3 13 WD-6037 INNER PANEL LATCH - RIGHT HAND 3

DESCRIPTION

QTY

12'-27' and 30'-60'

BIN DIAMETER

14 WD-6038 INNER PANEL LATCH - LEFT HAND 3 15 WD-6040 LATCH BUSHING 6 16 S-8648 1/2" X 1-1/2" HEX SOCKET CAPSCREW 6 17 WD-6079 LONG BEARING PIN 38 18 WD-6125 INNER P ANEL REINFORCING ANGLE 6 19 WD-6128 BOTTOM INNER DOOR PANEL 1 20 WD-6127 MIDDLE INNER DOOR PANEL 1 21 WD-6126 TOP INNER DOOR PANEL 1 22 WD-6028 BOTTOM INNER DOOR PORT HOLE COVER 1 23 WD-6053 INNER DOOR HINGE STRAP 6 24 WD-1302 DOOR HOLD BACK BRACKET 1 25 WD-6110 DOOR HOLD BACK EXTENSION 1

PNEG-301 Two-Ring Door 7

1. Installation

Inner Door Auger Hood (Optional) 12' (3.66 m) - 24' (7.32 m) Diameters Only

Figure 1C

Remove bolts, lock washers and nuts along each side of large square opening. Position auger shield as shown in Figure 1C and bolt to underside of top angle with bolt heads under shield. Replace bolts, lock washers and nuts along sides of opening.

Unloading grain through door opening may cause grain bin failure if not done properly. Unloading directly through the door opening should be limited to grain bins no larger than 24' (7.32 m) diameter and grain depths no greater than 18' (5.49 m).

Unloading from the door opening should be done only with use of an auger hood with the auger inserted through the opening to the center of the grain bin.

Bin Step (Optional)

Figure 1D

8 PNEG-301 T wo-Ring Door

Door Hinge Installation Instructions

1. Installation

Figure 1E

Viewed from the Inside of the Bin

During door frame and inner panel installation, install hinges in position as shown. (NOTE: Head of bo lt with neoprene washer to be on the outside of the bin.) Attach hinge frame half using only existing frame

to sidewall bolts. All frame to sidewall bolts must be installed.

PNEG-301 Two-Ring Door 9

This equipment shall be installed in accordance with

the current installation codes and applicable

regulations which should be carefully followed in all

cases. Authorities having jurisdiction should be

consulted before installations are made.

GSI Group

1004 E. Illinois St.

Assumption, IL 62510-0020

Phone: 1-217-226-4421

Fax: 1-217-226-4420

www.gsiag.com

GSI PNEG-301 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

1. Installation