GSI PNEG-256 User Manual
6', 7' & 9' Bulk Feed Tanks
Assembly Manual
PNEG-256
Date: 03-29-07
PNEG-256
All information, illustrations, photos, and specifications in this manual are based on
the latest information available at the time of publication. The right is reserved to
make changes at any time without notice.
2 PNEG-256 6', 7' & 9' Bulk Feed Tanks
Table of Contents
Contents
Chapter 1 Introduction ....................................................................................................................... 4
Chapter 2 Safety ................................................................................................................................. 5
Safety Guidelines ................................................................................................................ 5
General Safety Statement ................................................................................................... 6
Safety Instructions ............................................................................................................... 7
Prevent Wet Storage Stain .................................................................................................. 9
Chapter 3 Decals ............................................................................................................................... 10
Chapter 4 General Information ........................................................................................................ 13
Bulk Feed Tank Assembly Manual General Instructions .................................................. 13
Chapter 5 Foundation ....................................................................................................................... 15
Chapter 6 Sidewall Assembly .......................................................................................................... 21
Tank Side Walls ................................................................................................................21
Sidewall Sheet Orientation ................................................................................................ 23
Chapter 7 Roof .................................................................................................................................. 26
Sealed Roof Panels Installation ........................................................................................ 26
Peak Ring .......................................................................................................................... 27
Eave Safety Rail (6') ..........................................................................................................28
Eave Ladder ...................................................................................................................... 29
Peak Ring-Ladder ............................................................................................................. 30
Cap .................................................................................................................................... 32
Peak Ring .......................................................................................................................... 36
Chapter 8 Hopper Assembly ............................................................................................................ 37
Hopper Sheets ..................................................................................................................37
Chapter 9 Legs and Leg Braces ...................................................................................................... 44
Tank Legs and Leg Braces ............................................................................................... 44
Chapter 10 Ladder ............................................................................................................................ 52
Optional Sidewall Ladder ................................................................................................. 52
Safety Cage ..................................................................................................................... 54
Chapter 11 Raising Bin ..................................................................................................................... 56
Raising Bin to set on Foundation ..................................................................................... 56
Chapter 12 Grounding ...................................................................................................................... 58
Bin Grounding Instructions ............................................................................................... 58
Chapter 13 Pneumatic Fill Kit Assembly ........................................................................................59
Roof Panel ....................................................................................................................... 59
Chapter 14 Parts Section ................................................................................................................. 61
6' Diameter 60° Hopper Bin Specifications ...................................................................... 62
6' Diameter 60° Hopper Bin Specifications ...................................................................... 64
7' Diameter 67° Hopper Bin Specifications ...................................................................... 66
7' Diameter 67° Hopper Bin Specifications ...................................................................... 68
7' Diameter 45° Hopper Bin Specifications ...................................................................... 70
7' Diameter 45° Hopper Bin Specifications ...................................................................... 72
9' Diameter 60° Hopper Bin Specifications ...................................................................... 74
9' Diameter 60° Hopper Tank Specifications ................................................................... 76
9' Diameter 45° Hopper Bin Specifications ...................................................................... 78
9' Diameter 45° Hopper Bin Specifications ...................................................................... 80
Chapter 15 Warranty ......................................................................................................................... 83
PNEG-256 6', 7' & 9' Bulk Feed Tanks 3
1. INTRODUCTION
READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do
so could result in personal injury or equipment damage.
INSPECT the shipment immediately upon arrival. The Customer is responsible for ensuring that
all quantities are correct. Report any damage or shortages by recording a detailed description
on the Bill of Lading to justify the Customer’s claim from the Transport Firm. Our responsibility
for damage to the equipment ends with acceptance by the delivering carrier. Save all paperwork
and documentation furnished with any of the equipment/components.
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be
easily accessible when needed.
WARRANTY is provided as part of the company’s support program for customers who use and
maintain their equipment as described in the manual. The warranty is explained on the warranty
page located on the inside of the back cover of this manual.
This warranty provides you the assurance that the company will back its products where defects
appear within the warranty period. In some circumstances, the company also provides field
improvements, often without charge to the customer, even if the product is out of warranty.
Should the equipment be abused, or modified to change its performance beyond the factory
specifications, the warranty will become void and field improvements may be denied.
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Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and
understand. This information relates to protecting personal safety and preventing equipment
problems. It is the responsibility of the owner/operator to inform anyone operating or working in
the area of this equipment of these safety guidelines. To help you recognize this information, we
use the symbols that are defined below. Please read the manual and pay attention to these
sections. Failure to read this manual and it’s safety instructions is a misuse of the equipment and
may lead to serious injury or death.
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
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DANGER
WARNING
CAUTION
CAUTION
NOTE
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious
injury.
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in death or
serious injury.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury.
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if not
avoided, may result in property damage.
NOTE indicates information about the equipment that
you should pay special attention to.
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2. SAFETY
General Safety Statement
Our principle concern is your safety and the safety of others associated with grain handling
equipment. This manual is to help you understand safe operating procedures and some
problems which may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards and
precautions exist, and to inform all personnel associated with the equipment or in the area.
Safety precautions may be required from the personnel. Avoid any alterations to the equipment.
Such alterations may produce a very dangerous situation, where serious injury or death may
occur.
You should consider the location of the bin site relative to power line locations or electrical
transmission equipment. We recommend you contact your local power company to review your
installation plan or for information concerning required equipment clearance. Clearance of
portable equipment that may be taken to the bin site should be reviewed and considered as well.
Any electrical control equipment in contact with the bin should be properly grounded and
installed in accordance with National Electric Code provisions and other local or national codes.
This product is intended for the use of grain storage only. Any other use is a misuse of the
product!
This product has sharp edges! These sharp edges may cause serious
injury. To avoid injury, handle sharp edges with caution and use proper
protective clothing and equipment at all times.
Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing
sidewall bundles is laying horizontally with the arch of the sheet upward or over like a dome.
Sidewall sheets stored on edge must be secured in a way that they cannot fall over and cause
injury. Care should be taken in the handling and movement of sidewall bundles.
Personnel operating or working around equipment should read this manual. This manual must
be delivered with equipment to its owner. Failure to read this manual and its safety instructions
is a misuse of the equipment.
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Safety Instructions
Follow Safety Instructions
Carefully read all safety messages in this manual and
on your machine safety signs. Keep signs in good
condition. Replace missing or damaged safety signs.
Be sure new equipment components and repair parts
include the current safety signs. Replacement safety
signs are available from the manufacturer.
Learn how to operate the machine and how to use
controls properly. Do not let anyone operate without
instruction.
Keep your machinery in proper working condition.
Unauthorized modifications to the machine may
impair the function and/or safety and affect machine
life.
2. SAFETY
Read and Understand Manual
If you do not understand any part of this manual and
need assistance, contact your dealer.
Practice Safe Maintenance
Understand service procedures before doing work.
Keep area clean and dry.
Never lubricate, service, or adjust machine while it is
in operation. Keep hands, feet, and clothing from all
rotating parts.
Keep all parts in good condition and properly
installed. Fix damage immediately. Replace worn or
broken parts. Remove any build up grease, oil, or
debris.
Maintain Equipment and Work Area
PNEG-256 6', 7' & 9' Bulk Feed Tanks 7
2. SAFETY
Prepare for Emergencies
Be prepared if fire starts.
Keep a first aid kit and fire extinguisher
handy.
Keep emergency numbers for doctors,
ambulance service, hospital, and fire
department near your telephone.
Wear Protective Clothing
Wear close fitting clothing and safety
equipment appropriate to the job.
Safety glasses should be worn at all times
to protect eyes from debris.
Keep Emergency Equipment Quickly
Accessible
Eye Protection
Wear gloves to protect your hands from
sharp edges on plastic or steel parts.
Wear steel toe boots to help protect your
toes from falling debris.
A respirator may be needed if a hog house
has poor ventilation. Waste fumes can be
toxic.
Remove all jewelry.
Tuck in any loose or dangling shoe strings.
Gloves
Steel Toe Boots
Respirator
Long hair should be tied up and back.
Wear hard hat to help protect your head.
Hard Hat
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2. SAFETY
Prevent Wet Storage Stain
Properly Store Grain Bin/Silo Materials Prior to Construction to Prevent Wet Storage
Strain:
Wet storage stain (rust) will develop when closely packed bundles of galvanized material such
as sidewall and roof sheets have moisture present from any source. Roof and sidewall bundles
should be inspected on arrival for the presence of moisture. If moisture is present, moisture must
not be permitted to remain between the sheets. In the case of moisture presence, sheets or
panels should be separated immediately, wiped down, dried and sprayed with a light oil or diesel
fuel.
Where possible, sidewall bundles, roof sheets and other closely packed materials should be
stored in a dry, climate controlled building. Storage inside a dry building should be done if at all
possible. Where outdoor storage is unavoidable, the materials should be raised out of contact
from the ground or vegetation. Stacking and spacing materials should not be corrosive or wet.
Materials must be protected from the weather. Weather protection that permits more air
movement around the bundles is best.
The storage method of the roof bundles and sidewall sheets may also help minimize moisture
presence. Roof bundles should be stored inclined. The bundles should be stored and secured
in a safe & stable manner. Turning the bundles over and storing with the center of the dome “up”
like a arch is an option. Sidewall bundles may be stored on edge, however these bundles
should be secured in such as way as they cannot fall over and cause injury.
Should “white rust” or “wet storage stain” occur, contact the manufacturer immediately
concerning methods to minimize the adverse effect upon the galvanized coating.
PNEG-256 6', 7' & 9' Bulk Feed Tanks 9
3. DECALS
DC-604
DC-604 located on the Cap Latch Control Arm.
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DC-590 located on the Cap
Latch Control Arm
Wire Tie
3. DECALS
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3. DECALS
Rotating flighting will
kill or dismember.
Flowing material will
trap and suffocate.
Crusted material will
collapse and suffocate.
Keep clear of all augers.
DO NOT ENTER this bin!
If you must enter the bin:
1. Shut OFF and lock out all power.
2. Use a safety harness and safety line.
3. Station another person outside the bin.
4. Avoid the center of the bin.
5. Wear proper breathing equipment or respirator.
For Replacement Decals
Contact
P.O.Box 20
1004E. Illinois Street
Assumption IL, 62510-0020
Phone:1-217-226-4421
Failure to heed these
warnings will result in
serious injury or death.
DC-GBC-1A located on
Inside the Peak Cap
DC-GBC-1A
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Bulk Feed Tank Assembly Manual General Instructions
This product is intended for the use of storing feed only. Any other use is a misuse of the product!
While every effort has been made to keep the edges from being sharp, please wear the proper
protective clothing while erecting the bulk feed tank.
Our company recommends that you contact your local power company and have a
representative review your installation so your wiring will be compatible with their system and so
that you will have adequate power supplied to your unit.
A bulk feed tank weighs a minimum of 444 lbs (201 kg). All precautions should be taken when
raising the tank to its feet. Follow the instructions given later in this manual.
The safety pages show you where you can find the safety decals. The photographs show exactly
where the decals should be. If a decal has been damaged or is missing contact our company for
a free replacement.
First, read the Assembly Manual completely before starting to assemble your Bulk Feed Tank.
Check your shipment with the packing list to be sure there are no shortages.
1. Decal protective mask must be removed when assembling tank. Mask may become difficult
to remove if left exposed to sunlight.
2. Vertical seams must be staggered on all sidewall rings.
3. When legs extend up two rings, the leg holes must be in alignment in the bottom two rings.
4. All hopper seams and the hopper collar use truss head bolts. The heads of the bolts must
be on the inside of the tank.
5. All bolts are to be tightened from the nut side only. Do not allow bolt heads to spin.
6. Hex head bin bolts are used on all sidewall and roof seams with the bolt heads on the
outside of the bin.
7. Hex head bolts are to be used on all leg to sidewall connections with the bolt heads on the
inside of the tank.
8. 7' diameter sidewall sheets must be bolted together so there is 65-5/8'' between leg holes.
(Refer to Page 66).
9. Drift punches can be used to align holes.
10. All vertical sidewall sheet seams must be overlapped in the same direction.
11. A hole spacing of 3-1/8'' is used at the top of all top sidewall sheets and at the bottom of
all bottom sidewall sheets.
PNEG-256 6', 7' & 9' Bulk Feed Tanks 13
4. GENERAL INFORMATION
Selecting the Proper Site
The selected site should be level, firm and free from underlying debris. The tank can be installed
satisfactorily on slopes, but as the slope increases, additional labor and materials are required
for the foundation. The concrete foundation surfaces must be level. If some fill is required, it
should be watered and tamped thoroughly to prevent uneven settling from the weight of the tank.
Good water drainage should be provided to prevent water collecting under or around the tank.
Naturally, the site must allow convenient access for easy loading and unloading, plus provide
additional space for future units. Also, consider the positioning of handling equipment, availability
of electricity, etc.
Tools
Tools recommended for assembly of Bulk Feed Tanks.
1. Assorted sizes of combination wrenches
2. Hammer
3. 3-12'' long drift punches
4. 1 Large Flathead Screwdriver
5. 1 Pair of slip joint pliers
6. 2 Adjustable wrenches
7. Ratchet and sockets
8. Impact wrenches and sockets (if available).
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Figure 5A
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5. FOUNDATION
Figure 5B
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5. FOUNDATION
Figure 5C
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5. FOUNDATION
Figure 5D
18 PNEG-256 6', 7' & 9' Bulk Feed Tanks
5. FOUNDATION
Figure 5E
PNEG-256 6', 7' & 9' Bulk Feed Tanks 19
5. FOUNDATION
Figure 5F
20 PNEG-256 6', 7' & 9' Bulk Feed Tanks
Tank Side Walls
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Sidewall Sheet Gauge Chart
Model Gauge
BFT 6'-1 Ring 20
BFT 6'-2 Ring 20-20
BFT 6'-3 Ring 18-20-20
BFT 6'-4 Ring 18-20-20-20
BFT 7'-1 Ring 20
BFT 7'-2 Ring 18-20
BFT 7'-3 Ring 18-20-20
BFT 7'-4 Ring 18-18-20-20
BFT 7'-5 Ring 17-17-18-20-20
BFT 7'-6 Ring 15-15-17-18-20-20
BFT 9'-1 Ring 20
BFT 9'-2 Ring 20-20
BFT 9'-3 Ring 20-20-20
BFT 9'-4 Ring 18-18-20-20
BFT 9'-5 Ring 17-17-18-20-20
BFT 9'-6 Ring 15-15-17-18-20-20
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How to Use Chart on this Page
The chart labeled “Sidewall Sheet Gauge Chart” is for your reference when building the tank.
This chart tells you what gauges your rings of your specific tank must have. To read the chart
you look up the tank size you are building (a 7 foot diameter tank with 4 rings is referred to as
BFT 7'-4 Ring). The side labeled “Gauge” will indicate which sidewall sheets to use. The sheets
are color coded, all that needs to be done is to match the gauge number with the color
(use “Sheet Gauge Color Chart”).
Note: Sidewall sheets are color coded on edges for gauge identification.
Sheet Gauge Color Chart
Code # Color
20 Red
18 Orange
17 Pink/Light Blue
16 Blue
15 Brown/Red
14 Green
13 yellow/Blue
12 Black
11 Pink
10 Light Blue
PNEG-256 6', 7' & 9' Bulk Feed Tanks 21
6. SIDEWALL ASSEMBLY
Caulking
Figure 6A Caulking Detail
Note: The rope caulking is installed before each sheet is assembled. Wipe sheet clean
where it is to be applied. Apply caulking on each side of the holes on the vertical
seams and also on each side of the horizontal row of holes.
Figure 6B
Caulking is to be
applied to all BFT
parts before
assembly.
22 PNEG-256 6', 7' & 9' Bulk Feed Tanks
6. SIDEWALL ASSEMBLY
Sidewall Sheet Orientation
Important: Please note the sheet orientation when assembling the bin sidewall. The
upper right corner will have a slot or identifying sticker. This corner should be
on the inside of the tank when assembled.
Figure 6C Viewed from inside
Sheet orientation will effect how the sheets lap together.
Sidewall Assembly
Start by assembling the top ring of the Bulk Feed Tank. The top row of bolt holes has 3-1/8"
spacing in the top ring. Before bolting the sidewall sheets together, check that you have the
proper gauge steel for the top ring. The higher gauge number denotes thinner material.
(Example, 20 gauge material is thinner than 14 gauge.) In assembling all bulk feed tanks the
thinnest material always go on top. The heaviest corrugated sidewall sheet will be located on the
bottom of the tank. Check the various gauges of your tank with the “Sheet Gauge Color Code
Chart” & “Sidewall Sheet Gauge Chart”, Page 21 and Page 21.) Begin by putting the rings
together on the edge of the sheets. On 7'-1 ring tanks ensure vertical leg seams are spaced
equally around tank. (Refer to Page 66.) After the first ring is complete the roof needs to be
assembled. The pages that follow give the proper instructions for this. After the roof is assembled
the tank can be rolled on its side for easier sidewall assembly. (See Figure 6D)
All bolts are to be tightened from the nut side only!
Continue to add rings with lighter gauges first, then heavier gauges. The next row of sidewall
sheets go to the inside of the previous row of sidewall panels. Do not forget to place the caulking
between every ring.
Be sure to stagger all vertical seams between rows.
PNEG-256 6', 7' & 9' Bulk Feed Tanks 23
6. SIDEWALL ASSEMBLY
Upper Ring
5/16'' x 3/4''
5/16'' Nut
Caulking
Figure 6D Ring Overlap Detail
Tighten bolts from the
nut side only.
Lower
First Ring Assembly
Figure 6E
Important: BOLTING PATTERN BEGINS IN THE CENTER OF THE SHEET! When starting
to assemble the sidewall rings to one another, be sure to start in the center of
the sheet and work to the outside edges (horizontal seams). This allows the
sidewall to draw up evenly.
24 PNEG-256 6', 7' & 9' Bulk Feed Tanks
6. SIDEWALL ASSEMBLY
Sidewall Assembly
Figure 6F
It is easier to put on more sidewall sheets with the tank on its side. It can be rolled easily from
side-to-side to allow the bolts and nuts to be put in the proper holes. (The roof is, however,
assembled on the first ring before rolling it over to its side.)
PNEG-256 6', 7' & 9' Bulk Feed Tanks 25
7. ROOF
Sealed Roof Panels Installation
Note that the roof and sidewall ladders are centered on a roof seam. Take notice when placing
roof panel, that the outside edge is bent down. This edge is to be placed on the outside of other
roof panel to form a tight seal. Be sure to apply two strips of caulking on all seams. Assemble
roof panels in a counter clockwise manner.
Lining up holes and placing bolts
Figure 7A
Figure 7B
Assemble roof panels in a counter clockwise manner. On bins that will be equipped with a
pneumatic fill system (refer to Page 59), the two roof panels with fill hole and exhaust hole should
be located opposite each other on the bulk feed tank. The peak ring may now be installed.
5/16'' x 3/4'' Bin
Blot
Caulking
(2 Strips)
Inside of Tank
Figure 7C Roof Sheet Overlap Detail
26 PNEG-256 6', 7' & 9' Bulk Feed Tanks
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