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PNEG-223
User Manual
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GSI PNEG-223 User Manual

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PNEG-223
60' Diameter Bins Cor-Lok and Cut-Lok Flooring and Grandstand Layout
Installation Manual
PNEG-223
Date: 10-03-12
Table of Contents
SEE PAGE 27 AND PAGE 28 FOR 20 GAUGE FLOOR SUPPORT REQUIREMENTS.

Contents

Chapter 1 Safety .....................................................................................................................................................4
Safety Guidelines .................................................................................................................................. 4
Safety Instructions ..................... ... .... .......................................... ... ........................................................ 5
Chapter 2 Recommended Method for Full Floor Installation .............................................................................7
Fan Placement Diagram ....................................................................................................................... 7
Grain Systems Recommended Method for Full Floor Installation ......................................................... 8
Installing the Undersplice .................................... ... ... .... ... ... ... .... ... ...................................................... 11
Chapter 3 Grandstand Identification .................... ....................................................... .......................................13
20 Gauge Grandstand Identification .......................................... ... ... ... ... .... ... ... ... .... ... ... ... ... .... ... ......... 13
Chapter 4 Flashing Installation ............................. ....................... ...................... .................................................14
Grain Systems Formed Flashing Installation ...................................................................................... 14
Chapter 5 Well Installation Cut Detail ................................................................................................................15
Well Installation Plank Cut Detail for 42', 48' and 60' Split Floor ......................................................... 15
Chapter 6 60' Cor-Lok/Cut-Lok Plank Order ........................ ... .... ... ....................................................................16
Chapter 7 Plank Lengths .....................................................................................................................................17
60' Floor Plank Lengths ....................................................................................................................... 17
Chapter 8 60' Grandstand Layouts, 33' Maximum Wall Height ........................................................................19
60' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66'' Corrugated Bins 5 Rings ................... 19
60' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 6 Rings ................... 20
60' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 7 Rings ....................21
60' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 8 Rings ................... 22
60' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 9 Rings ................... 23
60' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 10 Rings ................. 24
60' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 11 Rings ................. 25
60' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 12 Rings ................. 26
Chapter 9 20 Gauge Floor Support Requirements ...........................................................................................27
20 Gauge Grandstand Chart - 2.66" Corrugation ................................................................................ 27
20 Gauge Grandstand Chart - 4.00" Corrugation ................................................................................ 28
Chapter 10 Flashing Support at Stiffeners ........................................................................................................29
Stiffener Flashing Support Instructions for Internal Universal Stiffeners ........................................... 29
Chapter 11 Air Flow Support Instructions .........................................................................................................30
Installation of Air Flow Supports ........................................................................................................ 30
Chapter 12 Warranty ............................................................................................................................................37
PNEG-223 60' Cor-Lok and Cut-Lok Flooring 3

1. Safety

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. To help you recognize this information, we use the symbols that are defined below. Please read the manual and pay attention to these sections. Failure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death.
DANGER
WARNING
CAUTION
NOTICE
1. Safety
Follow Safety Instructions
Carefully read all safety messages in this manual and safety signs on your machine. Keep signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from the manufacturer.
Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life.
If you do not understand any part of this manual or need assistance, contact your dealer.
Read and Understand Manual
Rotating Flight
Grain augers can kill or dismember. Keep clear of all augers and never enter the bin unless all
power is disconnected and locked out. Failure to do so will result in serious injury or death.
Rotating Flight
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made.
PNEG-223 60' Cor-Lok and Cut-Lok Flooring 5
1. Safety
Prepare for Emergencies
Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
Keep Emergency Equipment Quickly Accessible
Eye Protection
Gloves
Steel-Toed Boots
Respirator
Hard Hat
Fall Protection
Wear Protective Clothing
Wear close-fitting clothing and safety equipment appropriate to the job.
Remove all jewelry.
Tie long hair up and back.
Wear safety glasses at all times to protect eyes from debris.
Wear gloves to protect your hands from sharp edges on plastic or steel parts.
Wear steel-toed boots to help protect your feet from falling debris. Tuck in any loose or dangling shoestrings.
A respirator may be needed to prevent breathing potentially toxic fumes and dust.
Wear a hard hat to help protect your head.
Wear appropriate fall protection equipment when working at elevations greater than six feet (6').

2. Recommended Method for Full Floor Installation

Fan Placement Diagram
For uniform air flow, place the fans in relation to the unloading tube as shown in Figure 2A. Floor planks should be perpendicular to the unloading tube.
Figure 2A
PNEG-223 60' Cor-Lok and Cut-Lok Flooring 7
2. Recommended Method for Full Floor Installation
Chalked lines referred to Step 2.
Grain Systems Recommended Method for Full Floor Installation
Using the GSI recommended method for full floor installation should save construction time and eliminate the problem of improper installation which could invalidate your warranty. Note the following dimensions as shown in Figure 2B.
• Dimension “A” is the leg-to-leg spacing along the centerline of a given plank.
• Dimension “B” is the amount of stagger between supports under adjacent planks and is half of Dimension “A”.
• Dimension “C” is the distance from the center of the unload auger to the nearest rows of supports and is half of Dimension “B”.
Dimensions “A”, “B” and “C” are shown on the appropriate grandstand layout for wall heights under 32 feet. For taller bins, grandstand quantity as well as dimensions “A” and “B” are given on Page 27 and
Page 28 for 20 gauge.
1. Layout centerlines of tank. Make sure one centerline is in line with the direction of the flooring planks while the other centerline is perpendicular with the flooring planks. See Figure 2B.
2. From the centerline that is perpendicular to the flooring planks, measure the distance of “C” Dimension and mark a chalk line. See Figure 2B.
3. From the line chalked in the previous step, measure over the distance of “B” Dimension and chalk another line. Repeat this procedure across the bin until reaching the wall in both directions. When completed, there should be a set of parallel lines (perpendicular to the floor planks) with “B” Dimension distance between each line. See Figure 2B.
Figure 2B
2. Recommended Method for Full Floor Installation
IMPORTANT: First piece of flooring must start at the
proper distance from centerline of bin. Refer to floor layout on Page 16. First piece may need to be trimmed for length to fit at the proper location.
Figure 2C
4. Install flooring starting at the bin wall on the opposite side of the unload auger. Floor planks should be placed perpendicular to the unload auger with the outside edge the correct distance from the center of the bin.
(See Figure 6A on Page 16.)
and the open channel edge is facing towards the center of the bin.
Be sure the flat edge of the floor plank is facing the bin wall
(See Figure 2C.)
Position the supports for the first/shortest floor plank according to the number of bin rings and corrugation as shown in the illustrations
on Pages 19-26
to flooring and bin wall to hold plank in place. (
or stated in the charts on
See Page 14
for flashing installation.)
Pages 27-28
. Attach the flashing
5. POSITION THE NEXT ROW OF SUPPORTS ACCORDING TO THE CHALK LINES and support
layout. The straight tab should “snap” under the first (previous) floor piece. After the supports in the row are correctly positioned, install the next floor piece by hooking the open channel edge under the outside hooks of the floor supports. Push down sharply on the edge of the floor piece until it snaps into the previous floor piece. (See Figure 2C.) Continue this process for the rest of the floor cutting planks for center and intermediate wells as needed.
NOTE: Whenever there is more than Dimension “B” divided by three inches (B/3") of plank unsupported
beside the bin wall, there should be a support on that plank or a support on each of the planks adjacent to it such that no more than Dimension “B” divided by three inches (B/3") is unsupported. For example: 2.66" bin with 8 rings has a “B” dimension of 22". Take 22"/3" = 7.33" (Round to 7"). Therefore, there should be no more than 7" of unsupported floor plank.
PNEG-223 60' Cor-Lok and Cut-Lok Flooring 9
2. Recommended Method for Full Floor Installation
6. Some floor planks will need to be spliced together. (See Figure 5A on Page 15, Figure 6A on
Page 16, Figure 7A on Page 17 and Charts on Page 18.) Install plank length A first, then install
the corresponding plank length B by butting plank B up against plank A. Make sure the planks are supported by a grandstand on each side of the splice. Continue until floor is complete. Center and install floor splice plate (CLF-1763) over the splice seam using self drilling screws. Use three (3) screws at the end of the splice and two (2) for each plank, one on each side. (See Figure 2D.)
Figure 2D
2. Recommended Method for Full Floor Installation
Installing the Undersplice
The undersplice should be installed underneath the planks at the split after b oth plank lengths have been butted together. Each splice has to be laid as each row of planks are laid rather than after all have been placed. Figure 2E shows the layout of the undersplice plates and the screw pattern used to secure them.
Figure 2E Pattern for Fastening Splice to Planks
PNEG-223 60' Cor-Lok and Cut-Lok Flooring 11
2. Recommended Method for Full Floor Installation
Installation Instructions
1. When a splice is needed, plank length A as described in the floor manual should be installed alongside plank length B.
2. The under-splice should then be installed under the split of plank A and B. The splice should extend 3" under each plank. The splice should be screwed in place as shown in Figure 2E on Page 11.
3. This process will be repeated for all plank locations requiring a splice.
Figure 2F
20 Gauge Grandstand Identification
20 Gauge
Plenum Clearance Grandstand Color Code
11-7/8" Blue 14-3/8" White
17-3/16" Yellow

3. Grandstand Identification

Figure 3A
PNEG-223 60' Cor-Lok and Cut-Lok Flooring 13

4. Flashing Installation

Figure 4A
Grain Systems Formed Flashing Installation
If a bin sweep auger will be used, overlap flashing so that the sweep will climb up on to the next flashing section when rotating (usually clockwise). (See Figure 4A.) This will prevent the rotating/slipping outer wheel of the sweep from catching on the flashing edges. (All GSI power sweeps and carry-in sweeps
manufactured after April 2002 run clockwise.)
After floor is in place, place 1-1/4" bolts through pre-punched holes in sidewall. Bolt heads should be on outside of bin. See Figure 4B to determine the correct sequence for placing the nuts and washers. Finger tighten the nuts until all flashing is installed, then go back and fully tighten. While holding the flashing flat and pushing in towards the bin wall, fasten the flashing to the floor with two (2) sheet metal screws.
Figure 4B

5. Well Installation Cut Detail

Cut these pieces for well installation.
See appropriate layout
for grandstand spacing.
Standard splice location
Additional grandstands
Add entire cut pieces back in here
with additional grandstands per
plank as shown.
Cut short side planks to allow
off fall of long pieces cut for well
installation to be installed
opposite the long pieces on
this side of the well as shown.
New splice at well locations
Long side
Short side
Centerline of bin
Support all center wells to concrete.
CAUTION
Well Installation Plank Cut Detail for 42', 48' and 60' Split Floor
Figure 5A
PNEG-223 60' Cor-Lok and Cut-Lok Flooring 15

6. 60' Cor-Lok/Cut-Lok Plank Order

Support all center wells to concrete.
CAUTION
Figure 6A
60' Floor Plank Lengths
Support all center wells to concrete.
CAUTION

7. Plank Lengths

Figure 7A
PNEG-223 60' Cor-Lok and Cut-Lok Flooring 17
7. Plank Lengths
The following plank lengths start at the sidewall and work towards the center of the bin.
Refer Grandstand Layout section on Pages 19-26 for floor drawing.
1st Plank (A)
Feet and Inches Total Inches
12'-3" 147''
16'-10" 202''
20'-5" 245'' 23'-4" 280''
25'-11" 311''
28'-3" 339''
1st Plank (A) 2nd Plank (B)
Total Inches Feet and Inches Feet and Inches Total Inches
18'-2" 218'' 12'-2" 146" 18'-11" 19'-10" 238'' 13'-10" 166"
20'-8"
21'-5" 257'' 15'-5" 185" 21'-11" 22'-10" 274'' 16'-10" 202"
23'-5"
24'-0" 288'' 18'-0" 216"
24'-7"
25'-2" 302'' 19'-2" 230"
25'-8"
26'-1" 313'' 20'-1" 241"
26'-7"
27'-0" 324'' 21'-0" 252"
27'-5" 27'-10" 334'' 21'-10" 262"
28'-2"
28'-6" 342'' 22'-6" 270" 28'-11"
29'-3" 351'' 23'-3" 279"
29'-6" 29'-10" 358'' 23'-10" 286"
30'-1"
30'-4" 364'' 24'-4" 292"
30'-7" 30'-10" 370'' 24'-10" 298"
31'-0"
31'-3" 375'' 25'-3" 303"
31'-5"
31'-7" 379'' 25'-7" 307"
31'-9" 31'-10" 382'' 25'-10" 310"
32'-0"
32'-1" 385'' 26'-1" 313"
32'-2"
32'-3" 387'' 26'-3" 315"
32'-4"
32'-5" 389'' 26'-5" 317"
32' - 5-1/2"
32'-6" 390'' 26'-6" 318"
32'-7"
32'-7" 391'' 26'-7" 319''
32'-7"
227'' 12'-11" 155"
248'' 14'-8" 176"
263'' 15'-11" 191"
281'' 17'-5" 209"
295'' 18'-7" 223"
308'' 19'-8" 236"
319'' 20'-7" 247"
329'' 21'-5" 257"
338'' 22'-2" 266"
347'' 22'-11" 275"
354'' 23'-6" 282"
361'' 24'-1" 289"
367'' 24'-7" 295"
372'' 25'-0" 300"
377'' 25'-5" 305"
381'' 25'-9" 309"
384'' 26'-0" 312"
386'' 26'-2" 314"
388'' 26'-4" 316"
389-1/2" 26' - 5-1/2" 317-1/2''
391'' 26'-7" 319"
391'' 26'-7" 319"

8. 60' Grandstand Layouts, 33' Maximum Wall Height

NOTE: Every other row to be staggered. Unsupported ends of floor pieces not to exceed 8 inches.
* 2 Supports per tank were added for center well (not shown on layouts).
IMPORTANT: First piece of flooring must start at the proper distance from
center of bin. First few pieces may have to be trimmed for proper fit.
Support all center wells to concrete.
CAUTION
60' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout
2.66'' Corrugated Bins 5 Rings
Figure 8A
PNEG-223 60' Cor-Lok and Cut-Lok Flooring 19
8. 60' Grandstand Layouts, 33' Maximum Wall Height
NOTE: Every other row to be staggered. Unsupported ends of floor pieces no t to exceed 7 inches.
* 2 Supports per tank were added for center well (not shown on layouts).
IMPORTANT: First piece of flooring must start at the proper distance from
center of bin. First few pieces may have to be trimmed for proper fit.
Support all center wells to concrete.
CAUTION
60' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout
2.66" Corrugated Bins 6 Rings
Figure 8B
8. 60' Grandstand Layouts, 33' Maximum Wall Height
NOTE: Every other row to be staggered. Unsupported ends of floor pieces not to exceed 7 inches.
* 2 Supports per tank were added for center well (not shown on layouts).
IMPORTANT: First piece of flooring must start at the proper distance from
center of bin. First few pieces may have to be trimmed for proper fit.
Support all center wells to concrete.
CAUTION
60' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout
2.66" Corrugated Bins 7 Rings
Figure 8C
PNEG-223 60' Cor-Lok and Cut-Lok Flooring 21
8. 60' Grandstand Layouts, 33' Maximum Wall Height
NOTE: Every other row to be staggered. Unsupported ends of floor pieces not to exceed 7 inches.
* 2 Supports per tank were added for center well (not shown on layouts).
IMPORTANT: First piece of flooring must start at the proper distance from
center of bin. First few pieces may have to be trimmed for proper fit.
Support all center wells to concrete.
CAUTION
60' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout
2.66" Corrugated Bins 8 Rings
Figure 8D
8. 60' Grandstand Layouts, 33' Maximum Wall Height
NOTE: Every other row to be staggered. Unsupported ends of floor pieces not to exceed 6 in ches.
* 2 Supports per tank were added for center well (not shown on layouts).
IMPORTANT: First piece of flooring must start at the proper distance from
center of bin. First few pieces may have to be trimmed for proper fit.
Support all center wells to concrete.
CAUTION
60' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout
2.66" Corrugated Bins 9 Rings
Figure 8E
PNEG-223 60' Cor-Lok and Cut-Lok Flooring 23
8. 60' Grandstand Layouts, 33' Maximum Wall Height
NOTE: Every other row to be staggered. Unsupported ends of floor pieces not to exceed 6 inches.
* 2 Supports per tank were added for center well (not shown on layouts).
IMPORTANT: First piece of flooring must start at the proper distance from
center of bin. First few pieces may have to be trimmed for proper fit.
Support all center wells to concrete.
CAUTION
60' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout
2.66" Corrugated Bins 10 Rings
Figure 8F
8. 60' Grandstand Layouts, 33' Maximum Wall Height
NOTE: Every other row to be staggered. Unsupported ends of floor pieces no t to exceed 5 inches.
* 2 Supports per tank were added for center well (not shown on layouts).
IMPORTANT: First piece of flooring must start at the proper distance from
center of bin. First few pieces may have to be trimmed for proper fit.
Support all center wells to concrete.
CAUTION
60' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout
2.66" Corrugated Bins 11 Rings
Figure 8G
PNEG-223 60' Cor-Lok and Cut-Lok Flooring 25
8. 60' Grandstand Layouts, 33' Maximum Wall Height
NOTE: Every other row to be staggered. Unsupported ends of floor pieces not to exceed 5 inches.
* 2 Supports per tank were added for center well (not shown on layouts).
IMPORTANT: First piece of flooring must start at the proper distance
from center of bin. First few pieces may have to be trimmed for proper fit.
Support all center wells to concrete.
CAUTION
60' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout
2.66" Corrugated Bins 12 Rings
Figure 8H

9. 20 Gauge Floor Support Requirements

20 Gauge Grandstand Chart - 2.66" Corrugation
Narrow/2.66" Corrugation - 20 Gauge Grandstand Floor Support Chart
Full Floor Supports Required for Plank Type Flooring 2.66" Corrugation
(* Based Upon 13.5" or Taller Floor Heights)
Rings12151821 24 27303336394245485460727578 90105
Dia.
57/27
3
62
54/276258/298054/27
4
54/276258/298054/27
5
54/276254/278854/27
6
54/276252/269648/24
7
48/247048/24
8
48/247048/24
9
42/217542/21
10
42/217542/21
11
38/198040/20
12
38/198038/19
13
34/179034/17
14
32/169532/16
15
30/15
16
100
28/14
17
106
26/13
18
110
19
20
21
22
23
CUT-LOK only if
24
Dia. and number of
rings are in bottom
25
26
27
28
29
100
100
110
110
115
120
130
140
30/15
150
28/14
160
26/13
170
24/12
180
22/11
190
shaded area.
120
120
120
138
48/24
144
42/21
144
42/21
144
42/21
144
40/20
154
38/19
166
34/17
180
32/16
190
30/15
205
28/14
215
24/12
240
24/12
240
22/11
260
SUPPORT SPACING
SUPPORT QUANTITY
52/26
56/28
205
52/26
215
48/24
225
46/23
230
42/21
243
42/21
250
40/20
265
38/19
280
36/18
290
34/17
300
32/16
320
28/14
360
26/13
380
24/12
400
22/11
440
22/11
440
20/10
470
18/9
520
18/9
520
16/8
580
14/7
650
54/27
249
48/24
275
48/24
275
46/23
300
44/22
303
42/21
309
40/20
319
38/19
345
36/18
360
34/17
380
32/16
400
28/14
450
26/13
480
24/12
510
22/11
550
22/11
550
20/10
600
18/9
660
16/8
730
16/8
730
14/7
820
14/7
820
12/6
950
12/6
950
12/6
950
160
52/26
160
50/25
168
46/23
182
42/21
190
42/21
190
42/21
190
40/20
202
36/18
220
34/17
230
32/16
250
30/15
260
26/13
290
24/12
310
22/11
340
22/11
340
20/10
370
18/9
400
18/9
400
16/8
450
14/7
500
All floor styles OK
for bin sizes in upper
shaded area.
54/27
50/25
304
390
50/25
50/25
333
390
48/24
46/23
347
425
44/22
44/22
363
435
42/21
42/21
387
465
40/20
40/20
397
479
38/19
36/18
417
525
36/18
34/17
441
550
34/17
32/16
470
600
32/16
30/15
500
630
30/15
28/14
520
670
28/14
28/14
550
670
26/13
26/13
590
710
24/12
24/12
630
760
22/11
22/11
680
820
20/10
20/10
740
890
20/10
20/10
740
890
18/9
18/9
810
970
16/8
16/8
900
1080
16/8
16/8
900
1080
14/7
14/7
1010
1220
14/7
14/7
1010
1220
12/6
12/6
1160
1410
12/6
12/6
1160
1410
12/6
12/6
1160
1410
50/25
470
48/24
487
44/22
523
44/22
523
40/20
565
38/19
597
36/18
620
34/17
659
32/16
710
30/15
750
28/14
790
26/13
840
24/12
900
24/12
900
22/11
970
20/10
1060
20/10
1060
18/9
1160
16/8
1290
16/8
1290
14/7
1450
14/7
1450
12/6
1670
12/6
1670
12/6
1670
50/25
576
48/24
46/23
586
695
46/23
44/22
606
735
44/22
42/21
624
750
42/21
40/20
656
790
38/19
38/19
716
820
36/18
34/17
746
900
34/17
32/16
786
950
30/15
30/15
880
1010
28/14
28/14
930
1070
26/13
26/13
990
1140
24/12
24/12
1060
1220
24/12
22/11
1060
1320
22/11
22/11
1140
1320
22/11
20/10
1140
1430
20/10
20/10
1240
1430
20/10
18/9
1240
1570
18/9
18/9
1360
1570
16/8
16/8
1510
1740
16/8
16/8
1510
1740
14/7
14/7
1700
1960
14/7
14/7
1700
1960
12/6
12/6
1960
2260
12/6
12/6
1960
2260
12/6
SUPPORT SPACING
1960
SUPPORT QUANTITY
46/23
806
44/22
836
42/21
866
40/20
906
36/18
986
34/17
1036
32/16
1096
30/15
1160
26/13
1310
24/12
1400
24/12
1400
22/11
1510
20/10
1640
20/10
1640
18/9
1800
18/9
1800
16/8
2000
16/8
2000
16/8
2000
14/7
2260
14/7
2260
12/6
2600
12/6
2600
46/23
909
44/22
933
42/21
977
40/20
1019
36/18
1109
34/17
1163
32/16
1230
28/14
1390
26/13
1480
24/12
1590
22/11
1710
20/10
1860
20/10
1860
18/9
2040
18/9
2040
16/8
2270
16/8
2270
16/8
2270
14/7
2560
14/7
2560
14/7
2560
12/6
2950
12/6
2950
44/22
1196
42/21
1236
40/20
1296
38/19
1346
34/17
1486
32/16
1566
30/15
1660
28/14
1760
26/13
1870
24/12
2000
22/11
2160
20/10
2350
18/9
2570
18/9
2570
16/8
2860
16/8
2860
16/8
2860
14/7
3230
14/7
3230
14/7
3230
12/6
3720
12/6
3720
12/6
3720
Floor styles list in order of
increasing strength 20 Gauge, COR-LOK 18 Gauge, COR-LOK
44/22
1430
42/21
1477
40/20
1544
36/18
1697
34/17
18 Gauge COR-LOK or CUT-LOK
1779
if Dia. and number of rings are in
32/16
1883
30/15
26/13
1993
3300
26/13
24/12
2300
3540
24/12
22/11
2460
3820
22/11
22/11
2650
3820
20/10
20/10
2880
4150
20/10
18/9
2880
4550
18/9
16/8
3170
5060
16/8
16/8
3520
5060
16/8
14/7
3520
5710
14/7
14/7
3970
5710
14/7
12/6
3970
6580
14/7
12/6
3970
6580
12/6
12/6
4570
6580
12/6
4570
12/6
4570
12/6
4570
supports are required if Dia. and
CUT-LOK
middle unshaded area.
26/13
26/13
3580
3870
24/12
24/12
3840
4150
22/11
22/11
4150
4480
20/10
20/10
4500
4870
20/10
18/9
4500
5340
18/9
18/9
4950
5340
16/8
16/8
5500
5940
16/8
16/8
5500
5940
14/7
14/7
6200
6710
14/7
14/7
6200
6710
12/6
12/6
7140
7730
12/6
12/6
7140
7730
12/6
7140
Corrugated floors and monorail
number of rings are in bottom
unshaded area.
24/12
5520
22/11
5960
20/10
6480
18/9
7120
18/9
7120
16/8
7910
16/8
7910
14/7
8920
14/7
8920
12/6
10280
12/6
10280
22/11
8110
20/10 8820
18/9
9680
18/9
9680
16/8
10760
16/8
10760
14/7
12150
14/7
12150
12/6
13990
12/6
13990
* For Aeration Systems recessed in the concrete, add 1 ring for proper spacing. When using FL-3102-3 or FL-3102-6 (3", 6") Grandstands, increase the listed quantities by 33%
(Standard Quantity x 1.33). Quantities of Grandstands are minimum required for installation - Due to varying conditions and construction techniques at floor and wall penetrations, additional supports may need to be ordered. How to read the chart: For example, a 12' diameter bin with 7 rings would have spacing of 57/27 (the top
numbers). Meaning A=57" and B=27". The number of supports needed would be 62, (the bottom number).
PNEG-223 60' Cor-Lok and Cut-Lok Flooring 27
9. 20 Gauge Floor Support Requirements
20 Gauge Grandstand Chart - 4.00" Corrugation
Wide/4.00" Corrugation - 20 Gauge Grandstand Floor Support Chart
Full Floor Supports Required for Plank Type Flooring 4.00" Corrugation
(* Based Upon 13.5" or Taller Floor Heights)
Rings12151821242730333639424548546072757890105
Dia.
10
11
12
13
14
15
16
17
18
19
20
21
22
SUPPORT SPACING
SUPPORT QUANTITY
54/276258/298054/27
3
54/276254/278854/27
4
54/276252/269648/24
5
48/247048/24
6
42/217542/21
7
42/217542/21
8
38/198040/20
9
36/189034/17
32/169530/15
28/14
100
26/13
110
CUT-LOK only if Dia.
and number of rings
are in bottom shaded area.
100
110
110
115
130
150
28/14
160
26/13
170
120
120
138
48/24
138
42/21
144
42/21
144
38/19
166
34/17
180
32/16
190
28/14
210
26/13
220
22/11
260
52/26
150
52/26
160
50/25
168
46/23
182
42/21
190
42/21
190
38/19
220
34/17
230
32/16
250
28/14
280
26/13
290
22/11
340
20/10
370
18/9
400
56/28
202
52/26
214
48/24
224
46/23
230
42/21
249
40/20
265
38/19
277
34/17
300
32/16
320
28/14
360
24/12
400
22/11
440
20/10
480
18/9
520
16/8
580
16/8
580
54/27
249
48/24
275
48/24
275
44/22
303
42/21
309
40/20
319
36/18
355
34/17
380
32/16
400
28/14
450
24/12
510
22/11
550
20/10
600
18/9
660
16/8
730
16/8
730
14/7
820
12/6
950
12/6
950
50/25
333
50/25
333
48/24
347
44/22
363
42/21
387
38/19
417
34/17
471
32/16
500
30/15
520
28/14
550
24/12
630
22/11
680
20/10
740
18/9
810
16/8
900
16/8
900
14/7
1010
12/6
1160
12/6
1160
50/25
390
50/25
390
46/23
425
44/22
435
40/20
480
36/18
525
34/17
555
32/16
600
30/15
650
28/14
670
24/12
760
22/11
820
20/10
890
18/9
970
16/8
1080
16/8
1080
14/7
1220
12/6
1410
12/6
1410
50/25
470
50/25
470
44/22
523
44/22
523
40/20
565
36/18
620
32/16
695
30/15
750
28/14
790
26/13
840
24/12
900
20/10
1060
20/10
1060
18/9
1160
16/8
1290
16/8
1290
14/7
1450
12/6
1670
12/6
1670
50/25
576
50/25
576
46/23
606
42/21
656
40/20
686
36/18
746
32/16
830
28/14
930
26/13
990
24/12
1060
22/11
1140
20/10
1240
18/9
1360
18/9
1360
16/8
1510
16/8
1510
14/7
1700
12/6
1960
12/6
1960
46/23
695
46/23
695
46/23
695
42/21
751
38/19
821
34/17
900
32/16
951
30/15
1010
26/13
1140
24/12
1220
22/11
1320
20/10
1430
18/9
1570
18/9
1570
16/8
1750
16/8
1750
14/7
1970
12/6
2270
12/6
2270
52/26
735
48/24
775
44/22
836
42/21
866
38/19
946
34/17
1036
30/15
1156
28/14
1230
24/12
1400
22/11
1510
20/10
1640
18/9
1800
18/9
1800
16/8
2000
16/8
2000
16/8
2000
14/7
2260
12/6
2600
12/6
2600
48/24
869
48/24
869
44/22
933
42/21
977
38/19
1057
34/17
1163
30/15
1303
28/14
1390
24/12
1590
22/11
1710
20/10
1860
18/9
2040
16/8
2270
16/8
2270
16/8
2270
14/7
2560
14/7
2560
12/6
2950
12/6
2950
46/23
1156
42/21
1236
40/20
1296
36/18
1416
32/16
1566
30/15
1660
26/13
1870
24/12
2000
20/10
2350
18/9
2570
16/8
2860
16/8
2860
16/8
2860
14/7
3230
14/7
3230
12/6
3720
12/6
3720
All floor styles OK for
bin sizes in upper
shaded area.
44/22
1430
42/21
1477
38/19
1650
34/17
1779
32/16
1883
28/14
28/15
2160
3550
24/12
22/11
2460
3820
22/11
20/10
2650
4150
20/10
18/9
2880
4550
18/9
16/8
3170
5060
16/8
16/8
3520
5060
16/8
14/7
3520
5710
14/7
12/6
3970
6580
14/7
12/6
3970
6580
12/6
4570
12/6
4570
18 gauge COR-LOK
or CUT-LOK if Dia.
and number of rings
are in middle
unshaded area.
24/12
24/12
4160
22/11
4480
20/10
4870
18/9
5340
16/8
5940
16/8
5940
14/7
6710
12/6
7730
12/6
7730
22/11
5970
20/10
6480
18/9
7120
16/8
7910
16/8
7910
14/7
8920
14/7
8920
12/6
10280
3850
22/11
4150
20/10
4500
18/9
4950
16/8
5500
16/8
5500
14/7
6200
12/6
7140
12/6
7140
20/10
8820
18/9
9680
16/8
10760
16/8
10760
14/7
12150
14/7
12150
12/6
13990
23
* For Aeration Systems recessed in the concrete, add 1 ring for proper spacing.
When using FL-3102-3 or FL-3102-6 (3", 6") Grandstands, increase the listed quantities by 33% (Standard Quantity x 1.33). Quantities of Grandstands are minimum required for installation - Due to varying conditions and construction techniques at floor and wall penetrations, additional supports may need to be ordered. How to read the chart: For example, a 12' diameter bin with 5 rings would have spacing of 54/27 (the top
numbers). Meaning A=54" and B=27". The number of supports needed would be 62, (the bottom number).

10. Flashing Support at Stiffeners

Stiffener Flashing Support Instructions for Internal Universal Stiffeners
1. Install the floor and support system, cutting the floor to go around the internal stiffeners as required.
2. Break the stiffener flashing support (SS-6984) into its three (3) components.
3. Lay the flashing supports on top of the flooring and weld the flashing supports to the stiffener as close as possible. Fasten the flashing to the wall, flashing support and floor. Seal all spaces by welding or caulking.
4. Paint all welds with good quality zinc rich paint.
5. Stiffener flashing supports (SS-6984) must be ordered separately from the standard floor and flashing.
Figure 10A
PNEG-223 60' Cor-Lok and Cut-Lok Flooring 29

11. Air Flow Support Instructions

Installation of Air Flow Supports
1. Determine the spacing and quantity of air flow supports required from the chart on Page 32. Make sure that the correct supports have been ordered for use with the proper depth of plank (either 1-1/8" or 1-3/8" deep).
2. Mark location of center of bin.
3. Install discharge auger.
4. Mark spacing lines parallel to discharge auger.
5. Start on the side of the bin opposite from the discharge auger and place the first two (2) rows of supports on the spacing lines. Note that air flow supports are installed at an angle in an overlapping pattern so the ends will overlap. See floor layouts in Figure 11B on Page 33.
6. Install the channel lock flooring on the first two (2) rows of supports and secure in place with some bin wall flashing.
7. Finish placing supports on the spacing lines and installing floor planks.
a. Single supports are used next to the bin wall and at the ends of split floor planks in order to
maintain the floor manufacturer’s recommended minimum distance from the end of a plank to a support.
b. Double supports are used at the sump and along the sides of the discharge auger for spacing of
16" or less and for recirculating bin equipment.
c. Full supports may have to be overlapped or angled to provide support at walls and to maintain
spacing and flashing requirements.
11. Air Flow Support Instructions
The following Figure 11A show methods of support placement to achieve the necessary spacing close to discharge augers and sumps.
Figure 11A
PNEG-223 60' Cor-Lok and Cut-Lok Flooring 31
11. Air Flow Support Instructions
* Installation, Spacing and Quantities of Air Flow Supports Under Channel Lock Floors
Bin Diameter - Number of Supports
Grain Depth at Bin Wall
(ft.)
18' 30" 34 2 8 48 2 10 60 2 12 84 2 14 88 2 14 24' 26" 36 2 8 56 2 10 74 2 12 92 2 14 104 2 14 27' 24" 44 2 8 62 2 10 76 2 12 92 2 14 112 2 14 32' 20" 54 2 10 64 2 12 84 2 14 106 2 16 130 2 18 40' 16" 58 10 14 80 12 16 104 14 18 128 16 20 160 18 22 48' 13" 72 10 16 98 12 20 126 14 22 158 16 24 190 18 28 53' 12" 76 10 18 106 12 22 140 14 24 172 16 28 210 18 30 68' 10" 86 10 22 116 12 26 156 14 28 212 16 32 250 18 36 16' 24" and 12" 68 10 8 82 12 10 104 14 12 120 16 14 140 18 14
(for Grain Flow)
Grain Depth at Bin Wall
(ft.)
Spacing
(in.)
Spacing
(in.)
18 Ft. Dia. 21 Ft. Dia. 24 Ft. Dia. 27 Ft. Dia. 30 Ft. Dia.
Full Double Single Full Double Single Full Double Single Full Double Single
Bin Diameter - Number of Supports
33 Ft. Dia. 36 Ft. Dia. 42 Ft. Dia. 48 Ft. Dia. 60 Ft. Dia.
Full Double Single Full Double Single Full Double Single Full Double Single
Full Double Single
Full Double Single
18' 30" 116 2 16 136 2 18 172 2 20 Use 24" Spacing Use 24" Spacing 24' 26" 124 2 16 144 2 18 200 2 20 Use 24" Spacing Use 24" Spacing 27' 24" 136 2 16 154 2 18 212 2 20 274 2 22 422 2 30 32' 20" 150 2 20 184 2 22 242 2 26 326 2 28 498 2 36 40' 16" 192 20 24 234 22 28 314 24 32 410 28 36 620 34 46 48' 13" 238 20 30 278 22 34 368 24 38 488 28 44 762 34 56 53' 12" 262 20 34 306 22 36 416 24 42 534 28 48 838 34 60 68' 10" 296 20 40 356 22 44 478 24 50 652 28 58 1024 34 72 16' 24" and 12" 168 20 16 188 20 18 264 24 20 350 28 20 N/A N/A N/A
(for Grain Flow)
NOTES:
1. Use a maximum spacing of 16" for perforated corrugated flooring.
2. The number of supports listed is based on the maximum peaked capacity of each bin.
3. Use extra single supports for split floors.
4. Extra supports are required for grain recirculating equipment. Use the manufacturer’s recommendation for the number and spacing of extra supports. NOTE: For grain flows, air flow
supports are doubled in a 14' diameter in the center of the floor.
5. Contact a representative for air flow supports required for larger bins and deeper grain depths.
6. * Increase the number of supports by 5% when used with 6-3/4" wide mfs floor planks.
11. Air Flow Support Instructions
Figure 11B
PNEG-223 60' Cor-Lok and Cut-Lok Flooring 33
11. Air Flow Support Instructions
Installation, Spacing and Quantities of Air Flow Supports Under Channel
Lock Floors York and Chief Bins
Bin Diameter - Number of Supports
Grain Depth at Bin Wall
(ft.)
18' 30" 26 2 8 36 2 8 50 2 10 64 2 12 80 2 14 24' 26" 30 2 8 42 2 8 56 2 10 74 2 12 92 2 14 27' 24" 32 2 8 44 2 8 60 2 10 78 2 12 98 2 14 32' 20" 38 2 10 52 2 10 72 2 12 92 2 14 116 2 16 40' 16" 46 10 14 64 12 14 86 14 16 114 14 18 142 16 20 48' 13" 54 10 16 78 12 16 106 14 20 136 14 22 172 16 24 53' 12" 58 10 18 84 12 18 114 14 22 148 14 24 184 16 28 68' 10" 70 10 22 98 12 22 134 14 26 174 14 28 220 16 32 16' 24" and 12" 60 10 8 72 12 8 88 14 10 106 14 12 126 16 14
(for Grain Flow)
Spacing
(in.)
15' 6" 18' 7" 21' 8" 24' 9" 27' 10"
Full Double Single Full Double Single Full Double Single Full Double Single Full Double Single
Bin Diameter - Number of Supports
Grain Depth at Bin Wall
(ft.)
18' 30" 98 2 14 116 2 16 136 2 18 160 2 20 182 2 22 24' 26" 112 2 14 132 2 16 154 2 18 182 2 20 208 2 22 27' 24" 120 2 14 142 2 16 166 2 18 196 2 20 224 2 22 32' 20" 140 2 18 168 2 20 198 2 22 232 2 26 260 2 26 40' 16" 174 18 22 208 20 24 244 22 28 286 24 32 330 26 32 48' 13" 210 18 28 252 20 30 298 22 34 350 24 38 402 26 38 53' 12" 228 18 30 272 20 34 316 22 36 378 24 42 434 26 42 68' 10" 270 18 36 324 20 40 384 22 44 450 24 50 520 26 50 16' 24" and 12" 148 18 14 170 20 16 194 22 18 224 24 20 252 26 22
(for Grain Flow)
Spacing
(in.)
Full Double Single Full Double Single Full Double Single Full Double Single
Grain
Depth at
Bin Wall
(ft.)
18' 24" 288 2 28 362 2 32 444 2 36 24' 20" 346 2 28 436 2 32 536 2 36 27' 20" 346 2 28 436 2 32 536 2 36 32' 20" 346 2 28 436 2 32 536 2 36 40' 16" 428 28 36 540 32 42 664 36 46 48' 13" 524 28 44 660 32 52 812 36 56 53' 12" 566 28 48 714 32 54 878 36 60 68' 10" 676 28 58 852 32 68 1050 36 72
31' 34' 37' 1" 40' 3" 43' 4"
Full Double Single
Bin Diameter - Number of Supports
Spacing
(in.)
Full Double Single Full Double Single Full Double Single
49' 6" 55' 8" 61' 10"
11. Air Flow Support Instructions
Installation, Spacing and Quantities of Air Flow Supports
Under Channel Lock Floors Behlen Bins
Bin Diameter - Number of Supports
Grain Depth at
Bin Wall (ft.)
18' 30" 30 2 8 42 2 10 56 2 12 70 2 14 24' 26" 32 2 8 46 2 10 64 2 12 80 2 14 27' 24" 36 2 8 50 2 10 68 2 12 86 2 14 32' 20" 42 2 10 60 2 12 80 2 14 102 2 16 40' 16" 50 10 14 72 12 16 98 14 18 124 16 20 48' 13" 60 10 16 88 12 20 118 14 22 152 16 24 53' 12" 66 10 18 94 12 22 126 14 24 164 16 28 68' 10" 78 10 22 110 12 26 150 14 28 194 16 32 16' 24" and 12" 64 10 8 78 12 10 96 14 12 114 16 14
(for Grain Flow)
Grain Depth at
Bin Wall (ft.)
18' 30" 90 2 14 130 2 18 178 2 20 * 286 2 28
Spacing
(in.)
Spacing
(in.)
Full Double Single Full Double Single Full Double Single Full Double Single
Full Double Single Full Double Single Full Double Single Full Double Single
16' 5" 19' 8" 22' 11" 26' 3"
Bin Diameter - Number of Supports
29' 6" 36' 1" 42' 8" 49' 3"
24' 26" 102 2 14 148 2 18 202 2 20 * 286 2 28 27' 24" 108 2 14 160 2 18 218 2 20 ** 344 2 28 32' 20" 128 2 18 188 2 22 260 2 26 344 2 28 40' 16" 158 18 22 232 22 28 320 24 32 426 28 36 48' 13" 192 18 28 282 22 34 390 24 38 520 28 44 53' 12" 206 18 30 306 22 36 422 24 42 562 28 48 68' 10" 246 18 36 364 22 44 504 24 50 670 28 58 16' 24" and 12" 136 18 14 188 22 18 246 24 20 N/A N/A N/A
(for Grain Flow)
* Use 24" Spacing ** Use 20" Spacing
PNEG-223 60' Cor-Lok and Cut-Lok Flooring 35
NOTES

12. Warranty

9101239_1_CR_rev7.DOC (revised July 2009)
GSI Group, LLC Limited Warranty
The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship. Expenses incurred by or on behalf of the end-user without prior written authorization from the GSI Warranty Group shall be the sole responsibility of the end-user.
Warranty Extensions:
The Limited Warranty period is extended for the following products:
Product Warranty Period
Performer Series Direct Drive Fan Motor 3 Years
AP Fans and Flooring
Cumberland Feeding/Watering Systems
Grain Systems Grain Bin Structural Design 5 Years Grain Systems
Farm Fans Zimmerman
All Fiberglass Housings Lifetime All Fiberglass Propellers Lifetime Feeder System Pan Assemblies 5 Years ** Feed Tubes (1-3/4" and 2.00") 10 Years * Centerless Augers 10 Years * Watering Nipples 10 Years *
Portable and Tower Dryers 2 Years Portable and Tower Dryer Frames and
Internal Infrastructure †
5 Years
* Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 25% 5 to 7 years - end-user pays 50% 7 to 10 years - end-user pays 75% ** Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 50%
† Motors, burner components
and moving parts not included. Portable dryer screens included. Tower dryer screens not included.
GSI further warrants that the portable and tower dryer frame and basket, excluding all auger and auger drive components, shall be free from defects in materials for a period of time beginning on the twelfth (12 and continuing until the sixtieth (60
th
) month from the date of purchase (extended warranty period). During the extended
th
) month from the date of purchase
warranty period, GSI will replace the frame or basket components that prove to be defective under normal conditions of use without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of this extended warranty.
Conditions and Limitations:
THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH: (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (II) ANY ADVICE, INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTA TIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.
GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed the amount paid for the product purchased. This warranty is not transferable and applies only to the original end-user. GSI shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer, agent or distributor.
GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products which it manufactured. Modifications to products not specifically delineated in the manual accompanying the equipment at initial sale will void the Limited Warranty.
This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse, alteration, accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to products manufactured by GSI.
Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the location and installation of products manufactured or sold by GSI.
PNEG-223 60' Cor-Lok and Cut-Lok Flooring 37
This equipment shall be installed in accordance with
the current installation codes and applicable
regulations, which should be carefully followed in all
cases. Authorities having jurisdiction should be
consulted before installations are made.
Copyright © 2012 by GSI Group Printed in the USA
GSI Group
1004 E. Illinois St.
Assumption, IL 62510-0020
Phone: 1-217-226-4421
Fax: 1-217-226-4420
www.gsiag.com
CN-301476
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