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PNEG-223
User Manual
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GSI PNEG-223 User Manual

PNEG-223
60' Diameter Bins Cor-Lok and Cut-Lok Flooring and Grandstand Layout
Installation Manual
PNEG-223
Date: 10-03-12
Table of Contents
SEE PAGE 27 AND PAGE 28 FOR 20 GAUGE FLOOR SUPPORT REQUIREMENTS.

Contents

Chapter 1 Safety .....................................................................................................................................................4
Safety Guidelines .................................................................................................................................. 4
Safety Instructions ..................... ... .... .......................................... ... ........................................................ 5
Chapter 2 Recommended Method for Full Floor Installation .............................................................................7
Fan Placement Diagram ....................................................................................................................... 7
Grain Systems Recommended Method for Full Floor Installation ......................................................... 8
Installing the Undersplice .................................... ... ... .... ... ... ... .... ... ...................................................... 11
Chapter 3 Grandstand Identification .................... ....................................................... .......................................13
20 Gauge Grandstand Identification .......................................... ... ... ... ... .... ... ... ... .... ... ... ... ... .... ... ......... 13
Chapter 4 Flashing Installation ............................. ....................... ...................... .................................................14
Grain Systems Formed Flashing Installation ...................................................................................... 14
Chapter 5 Well Installation Cut Detail ................................................................................................................15
Well Installation Plank Cut Detail for 42', 48' and 60' Split Floor ......................................................... 15
Chapter 6 60' Cor-Lok/Cut-Lok Plank Order ........................ ... .... ... ....................................................................16
Chapter 7 Plank Lengths .....................................................................................................................................17
60' Floor Plank Lengths ....................................................................................................................... 17
Chapter 8 60' Grandstand Layouts, 33' Maximum Wall Height ........................................................................19
60' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66'' Corrugated Bins 5 Rings ................... 19
60' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 6 Rings ................... 20
60' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 7 Rings ....................21
60' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 8 Rings ................... 22
60' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 9 Rings ................... 23
60' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 10 Rings ................. 24
60' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 11 Rings ................. 25
60' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 12 Rings ................. 26
Chapter 9 20 Gauge Floor Support Requirements ...........................................................................................27
20 Gauge Grandstand Chart - 2.66" Corrugation ................................................................................ 27
20 Gauge Grandstand Chart - 4.00" Corrugation ................................................................................ 28
Chapter 10 Flashing Support at Stiffeners ........................................................................................................29
Stiffener Flashing Support Instructions for Internal Universal Stiffeners ........................................... 29
Chapter 11 Air Flow Support Instructions .........................................................................................................30
Installation of Air Flow Supports ........................................................................................................ 30
Chapter 12 Warranty ............................................................................................................................................37
PNEG-223 60' Cor-Lok and Cut-Lok Flooring 3

1. Safety

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. To help you recognize this information, we use the symbols that are defined below. Please read the manual and pay attention to these sections. Failure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death.
DANGER
WARNING
CAUTION
NOTICE
1. Safety
Follow Safety Instructions
Carefully read all safety messages in this manual and safety signs on your machine. Keep signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from the manufacturer.
Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life.
If you do not understand any part of this manual or need assistance, contact your dealer.
Read and Understand Manual
Rotating Flight
Grain augers can kill or dismember. Keep clear of all augers and never enter the bin unless all
power is disconnected and locked out. Failure to do so will result in serious injury or death.
Rotating Flight
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made.
PNEG-223 60' Cor-Lok and Cut-Lok Flooring 5
1. Safety
Prepare for Emergencies
Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
Keep Emergency Equipment Quickly Accessible
Eye Protection
Gloves
Steel-Toed Boots
Respirator
Hard Hat
Fall Protection
Wear Protective Clothing
Wear close-fitting clothing and safety equipment appropriate to the job.
Remove all jewelry.
Tie long hair up and back.
Wear safety glasses at all times to protect eyes from debris.
Wear gloves to protect your hands from sharp edges on plastic or steel parts.
Wear steel-toed boots to help protect your feet from falling debris. Tuck in any loose or dangling shoestrings.
A respirator may be needed to prevent breathing potentially toxic fumes and dust.
Wear a hard hat to help protect your head.
Wear appropriate fall protection equipment when working at elevations greater than six feet (6').

2. Recommended Method for Full Floor Installation

Fan Placement Diagram
For uniform air flow, place the fans in relation to the unloading tube as shown in Figure 2A. Floor planks should be perpendicular to the unloading tube.
Figure 2A
PNEG-223 60' Cor-Lok and Cut-Lok Flooring 7
2. Recommended Method for Full Floor Installation
Chalked lines referred to Step 2.
Grain Systems Recommended Method for Full Floor Installation
Using the GSI recommended method for full floor installation should save construction time and eliminate the problem of improper installation which could invalidate your warranty. Note the following dimensions as shown in Figure 2B.
• Dimension “A” is the leg-to-leg spacing along the centerline of a given plank.
• Dimension “B” is the amount of stagger between supports under adjacent planks and is half of Dimension “A”.
• Dimension “C” is the distance from the center of the unload auger to the nearest rows of supports and is half of Dimension “B”.
Dimensions “A”, “B” and “C” are shown on the appropriate grandstand layout for wall heights under 32 feet. For taller bins, grandstand quantity as well as dimensions “A” and “B” are given on Page 27 and
Page 28 for 20 gauge.
1. Layout centerlines of tank. Make sure one centerline is in line with the direction of the flooring planks while the other centerline is perpendicular with the flooring planks. See Figure 2B.
2. From the centerline that is perpendicular to the flooring planks, measure the distance of “C” Dimension and mark a chalk line. See Figure 2B.
3. From the line chalked in the previous step, measure over the distance of “B” Dimension and chalk another line. Repeat this procedure across the bin until reaching the wall in both directions. When completed, there should be a set of parallel lines (perpendicular to the floor planks) with “B” Dimension distance between each line. See Figure 2B.
Figure 2B
2. Recommended Method for Full Floor Installation
IMPORTANT: First piece of flooring must start at the
proper distance from centerline of bin. Refer to floor layout on Page 16. First piece may need to be trimmed for length to fit at the proper location.
Figure 2C
4. Install flooring starting at the bin wall on the opposite side of the unload auger. Floor planks should be placed perpendicular to the unload auger with the outside edge the correct distance from the center of the bin.
(See Figure 6A on Page 16.)
and the open channel edge is facing towards the center of the bin.
Be sure the flat edge of the floor plank is facing the bin wall
(See Figure 2C.)
Position the supports for the first/shortest floor plank according to the number of bin rings and corrugation as shown in the illustrations
on Pages 19-26
to flooring and bin wall to hold plank in place. (
or stated in the charts on
See Page 14
for flashing installation.)
Pages 27-28
. Attach the flashing
5. POSITION THE NEXT ROW OF SUPPORTS ACCORDING TO THE CHALK LINES and support
layout. The straight tab should “snap” under the first (previous) floor piece. After the supports in the row are correctly positioned, install the next floor piece by hooking the open channel edge under the outside hooks of the floor supports. Push down sharply on the edge of the floor piece until it snaps into the previous floor piece. (See Figure 2C.) Continue this process for the rest of the floor cutting planks for center and intermediate wells as needed.
NOTE: Whenever there is more than Dimension “B” divided by three inches (B/3") of plank unsupported
beside the bin wall, there should be a support on that plank or a support on each of the planks adjacent to it such that no more than Dimension “B” divided by three inches (B/3") is unsupported. For example: 2.66" bin with 8 rings has a “B” dimension of 22". Take 22"/3" = 7.33" (Round to 7"). Therefore, there should be no more than 7" of unsupported floor plank.
PNEG-223 60' Cor-Lok and Cut-Lok Flooring 9
2. Recommended Method for Full Floor Installation
6. Some floor planks will need to be spliced together. (See Figure 5A on Page 15, Figure 6A on
Page 16, Figure 7A on Page 17 and Charts on Page 18.) Install plank length A first, then install
the corresponding plank length B by butting plank B up against plank A. Make sure the planks are supported by a grandstand on each side of the splice. Continue until floor is complete. Center and install floor splice plate (CLF-1763) over the splice seam using self drilling screws. Use three (3) screws at the end of the splice and two (2) for each plank, one on each side. (See Figure 2D.)
Figure 2D
2. Recommended Method for Full Floor Installation
Installing the Undersplice
The undersplice should be installed underneath the planks at the split after b oth plank lengths have been butted together. Each splice has to be laid as each row of planks are laid rather than after all have been placed. Figure 2E shows the layout of the undersplice plates and the screw pattern used to secure them.
Figure 2E Pattern for Fastening Splice to Planks
PNEG-223 60' Cor-Lok and Cut-Lok Flooring 11
2. Recommended Method for Full Floor Installation
Installation Instructions
1. When a splice is needed, plank length A as described in the floor manual should be installed alongside plank length B.
2. The under-splice should then be installed under the split of plank A and B. The splice should extend 3" under each plank. The splice should be screwed in place as shown in Figure 2E on Page 11.
3. This process will be repeated for all plank locations requiring a splice.
Figure 2F
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