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PNEG-1360
User Manual
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GSI PNEG-1360 User Manual

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Page 1
PNEG-1360
36'-30 Ring, 42'-48'-24 Ring and 54'-60'-22 Ring Externally Stiffened Small 2 Ring Door
Assembly Instructions
PNEG-1360
Date: 06-08-12
Page 2
Page 3
Table of Contents

Contents

Chapter 1 Introduction ..........................................................................................................................................4
Chapter 2 Safety .....................................................................................................................................................5
Safety Guidelines .................................................................................................................................. 5
General Safety Statement ..................................................................................................................... 6
Safety Instructions ..................... ... .... .......................................... ... ... ..................................................... 7
Safety Sign-Off Sheet ........................................................................................................................... 9
Proper Storage of Grain Bin/Silo Materials Prior to Construction ....................................................... 10
Chapter 3 Safety Decals ......................................................................................................................................11
Roof Damage Warning and Disclaimer ............................................................................................... 11
Chapter 4 Assembly Instructions ......................... .................................................... ..........................................15
Chapter 5 Assembly Drawings ...........................................................................................................................16
Sidewall/Stiffener Layout ..................................................................................................................... 16
Exploded Assembly ............................................................................................................................. 17
Top Inner Panel Assembly .................................................................................................................. 18
Bottom Inner Panel Assembly ............................................................................................................. 19
Inner Panel Assembly ......................................................................................................................... 20
Outer Cover Assembly ........................................................................................................................ 21
Outer Cover Installation ...................................................................................................................... 22
Chapter 6 Warranty ..............................................................................................................................................23
PNEG-1360 36'-30 Ring, 42'-48'-24 Ring and 54'-60'-22 Ring Externally Stiffened Small 2 Ring Door 3
Page 4

1. Introduction

READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could result in personal injury or equipment damage.
INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all quantities are correct. The customer should report and note any damage or shortage on the bill of lading to justify their claim to the transport company.
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily accessible when needed.
This warranty provides you the assurance that the company will back its products when defects appear within the warranty period. In some circumstances, the company also provides field improvements, often without charge to the customer, even if the product is out of warranty. Should the equipment be abused, or modified to change its performance beyond the factory specifications, the warranty will become void and field improvements may be denied.
Page 5

2. Safety

DANGER
WARNING
CAUTION
NOTICE
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. To help you recognize this information, we use the symbols that are defined below. Please read the manual and pay attention to these sections. Failure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death.
PNEG-1360 36'-30 Ring, 42'-48'-24 Ring and 54'-60'-22 Ring Externally Stiffened Small 2 Ring Door 5
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2. Safety
This product has sharp edges, which may cause serious injury. To avoid injury, handle sharp edges with caution and always use proper protective clothing and equipment.
General Safety Statement
Our foremost concern is your safety and the safety of others associated with grain handling equipment. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel.
As owner and/or operator, you are responsible to know what requirements, hazards, and precau tions exist and inform all personnel associated with the equipment or in the area. Safety precautions may be required from the personnel. Avoid any alterations to the equipment, which may produce a very dangerous situation, where SERIOUS INJURY or DEATH may occur.
You should consider the location of the bin site relative to power line locations or electrical transmission equipment. Contact your local power company to review your installation plan or for information concerning required equipment clearance. Clearance of portable equipment that may be taken to the bin site should also be reviewed and considered. Any electrical control equipment in contact with the bin should be properly grounded and installed in accordance with National Electric Code provisions and other local or national codes.
This product is intended for the use of grain storage only. Any other use is a misuse of the product.
Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing sidewall bundles is laying horizontally with the arch of the sheet upward, like a dome. Sidewall sheets stored on edge must be secured so that they cannot fall over and cause injury. Use care when handling and moving sidewall bundles.
Personnel operating or working around equipment should read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment.
Page 7
2. Safety
Follow Safety Instructions
Carefully read all safety messages in this manual and safety signs on your machine. Keep signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from the manufacturer.
Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life.
If you do not understand any part of this manual or need assistance, contact your dealer.
Read and Understand Manual
Practice Safe Maintenance
Understand service procedures before doing work. Keep area clean and dry.
Never lubricate, service, or adjust machine while it is in operation. Keep hands, feet and clothing away from rotating parts.
Keep all parts in good condition and properly installed. Fix damage immediately . Replace worn or broken p arts. Remove any built-up grease, oil, and debris.
Maintain Equipment and Work Area
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made.
PNEG-1360 36'-30 Ring, 42'-48'-24 Ring and 54'-60'-22 Ring Externally Stiffened Small 2 Ring Door 7
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2. Safety
Prepare for Emergencies
Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
Keep Emergency Equipment Quickly Accessible
Wear Protective Clothing
Wear close-fitting clothing and safety equipment appropriate to the job.
Remove all jewelry.
Tie long hair up and back.
Wear safety glasses at all times to protect eyes from debris.
Wear gloves to protect your hands from sharp edges on plastic or steel parts.
Wear steel-toed boots to help protect your feet from falling debris. Tuck in any loose or dangling shoestrings.
A respirator may be needed to prevent breathing potentially toxic fumes and dust.
Wear a hard hat to help protect your head.
Wear appropriate fall protection equipment when working at elevations greater than six feet (6').
Eye Protection
Gloves
Steel-Toed Boots
Respirator
Hard Hat
Fall Protection
Page 9
2. Safety
Safety Sign-Off Sheet
As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the safe operating and safety procedures for this equipment. This sign-off sheet is provided for your convenience and personal record keeping. All unqualified persons are to stay out of the work area at all times. It is strongly recommended that another qualified person who knows the shut down procedure be in the area in the event of an emergency.
Date Employee Name Supervisor Name
PNEG-1360 36'-30 Ring, 42'-48'-24 Ring and 54'-60'-22 Ring Externally Stiffened Small 2 Ring Door 9
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2. Safety
Proper Storage of Grain Bin/Silo Materials Prior to Construction
Wet storage stain (rust) will develop when closely packed bundles of galvanized material, such as sidewall and roof sheets, have moisture present. Inspect roof and sidewall bundles on arrival for any moisture. If moisture is present, it must not be allowed to remain between the she ets. Separate the sheets or panels immediately and wipe them down. Spray with a light oil or diesel fuel.
If possible, sidewall bundles, roof sheets and other closely packed galvanized materials should be stored in a dry, climate controlled building. If outdoor storage is unavoidable, the materials should be stored so that they are raised above the ground and vegetation. Any stacking an d spacing mat erials sho uld not be corrosive or wet. Be sure to protect materials from the weather, but permit air movement around the bundles if possible.
Storing roof bundles and sidewall sheets at a slight incline can also help minimize the presence of moisture. Storing the bundles with the center of the dome up (like an arch) is one option for minimizing moisture during storage. Sidewall bundles can also be stored on edge but must be secured so that they do not fall over and cause injury.
If “white rust” or “wet storage stain” occurs, contact the manufacturer immediately about ways to minimize the adverse effect upon the galvanized coating.
Page 11

3. Safety Decals

Excessive vacuum (or pressure) may damage roof. Use positive aeration system. Make sure all roof vents are open and unobstructed. Start roof fans when supply fans are started. Do not operate when conditions exist that may cause roof vent icing.
DC-969
CAUTION!
The manufacturer does not warrant any roof damage caused by excess ive v acuum or internal pressure from fans or other air moving systems. Adequate ventilation and/or “makeup air” devices should be provided for all powered air handling systems. The manufacturer does not recommend the use of downward flow systems (suction). Severe roof damage can result from any blockage of air passages. Running fans durin g high humidity/cold weather conditions can cause air exhaust or intake ports to freeze.
Roof Damage Warning and Disclaimer
PNEG-1360 36'-30 Ring, 42'-48'-24 Ring and 54'-60'-22 Ring Externally Stiffened Small 2 Ring Door 11
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3. Safety Decals
Rotating flighting will
kill or dismember.
Flowing material will
trap and suffocate.
Crusted material will
collapse and suffocate.
Keep clear of all augers. DO NOT ENTER this bin!
Failure to heed these
warnings will result in
serious injury or death.
If you must enter the bin:
1. Shut off and lock out all power.
2. Use a safety harness and safety line.
3. Station another person outside the bin.
4. Avoid the center of the bin.
5. Wear proper breathing equipment or respirator.
DC-GBC-1A
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring, 24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of these locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421
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3. Safety Decals
Failure to heed these warnings
could result in serious injury, death,
structural damage or collapse of tank.
1. Use CENTER FLOOR OUTLET ONLY until NO grain remains above this outlet.
2. Side floor outlets to be used ONLY when above condition is satisfied.
3. Lock all side floor outlets to avoid accidental premature use.
4. See manufacturers instructions for proper use of factory supplied sidedraw (wall) discharge systems.
UNLOADING INSTRUCTIONS:
DC-GBC-2A
WARNING
DON’T
DO
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring, 24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of these locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421
PNEG-1360 36'-30 Ring, 42'-48'-24 Ring and 54'-60'-22 Ring Externally Stiffened Small 2 Ring Door 13
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3. Safety Decals
DOOR DESIGN SPECIFICATIONS
1.)
2.)
3.)
THIS GSI COMMERCIAL TWO RING DOOR IS DESIGNED FOR USE IN GSI BINS ONLY. THIS DOOR IS INTENDED FOR USE WITH A TANK SPECIFICALLY STRUCTURED FOR THE INSTALLATION OF THE TWO RING DOOR. SPECIAL SIDEWALL SHEETS ARE PROVIDED AS PART OF THE TANK SIDEWALL BUNDLES. YOU MUST CONSULT WITH GSI ENGINEERING CONCERNING RETROFITTING THIS DOOR INTO ANY EXISTING GSI MANUFACTURED TANK.
THIS DOOR IS DESIGNED FOR 4.00" FARM/COMMERCIAL BINS OR 2.66" COMMERCIAL BINS 42-60' (12.8-18.3 M) DIAMETER WITH MAX. EAVE HEIGHT OF 64'-2" (19.6 M).
DO NOT INSTALL DOOR IN BINS WITH EAVE HEIGHTS EXCEEDING 64'-2" (19.6 M) OR WITH DIAMETERS GREATER THAN 60' (18.3 M).
FAILURE TO HEED THESE DESIGN SPECIFICATIONS WILL VOID ALL WARRANTIES AND COULD RESULT IN SERIOUS INJURY, DEATH, STRUCTURAL DAMAGE OR COLLAPSE OF THE TANK.
DC-1754
IMPORTANT NOTE
Page 15

4. Assembly Instructions

Written instructions for installation of an NCWT0208-XXX (36'-30 ring) or NCWT0206-XXX (42'-48'-24 ring) or NCWT0206-XXX (54'-60'-22 ring) 2 ring door package in an externally stiffened tank.
* NCWT0206-XXX must be installed in a 42'-48' diameter tank 24 rings and smaller * * NCWT0208-XXX must be installed in a 36' diameter tank 30 rings and smaller * * NCWT0206-XXX must be installed in a 54'-60' diameter tank 22 rings and smaller *
nd
1. The commercial 2 ring door may be installed in the bottom 2 rings or in the 2 If the bin contains a full floor the door must be placed in the 2
nd
and 3
rd
rings.
2. The door should normally be placed in line with the conveyor. An intermediate discharge well should be located near the wall to clear grain from the area of the access door (as with any access door). The door must be positioned directly above and below the vertical seam as shown in Figure 5A
on Page 16.
3. The door consists of a frame weldment, top and bottom inner panel and an outer cover assembly. The frame weldment will bolt directly into the sidewall of the tank. The sidewall orientation must be as shown on Page 16. Install the base stiffeners on each side of the door frame after door installation is complete. Caulk door frame weldment in the same manner as the sidewall sheets. Install all frame bolts and tighten. Use 3/8" x 1" bin bolts to install door. In certain cases 5/16" x 3/4" bin bolts may be used if sidewall gauges are 14 gauge or thinner.
and 3rd rings.
4. Assemble the top and bottom inner panels as shown on Pages 18 and 19. Note orientation of the latches and hinges. Install bearing pins (WD-6224) and latch bar holders (WD-6234) in door frame as shown on Page 20. Use a 5/16" x 2" bolts to attach the bearing pins to the door frame. Bolt head should be on the inside of the bin. Attach the latch bar holders to the door frame with 1/2" x 2-1/4" bolts. Use 1/2" flat washers to adjust the depth of the latch bar holde rs. A 1/2" lock washer must also be used on this connection. Do not fully tighten bearing pins or latch bar hold ers until the inner d oor panels have been installed and adjusted. Attach assembled top and bottom panels to door frame with 3/8" x 6" grade 2 bolt and lock nut. Adjust hinges as necessary to allow door panels to open and close smoothly. The bearing pins should be adjusted to fit door panel holes. Adjust the latch bar holders as necessary until the inner panel latches operate smoothly. Once the panels have been installed and adjusted, apply a foam seal strip all along the door frame to seal inner panels.
5. Assemble the outer cover as shown on Page 21. Attach outer cover hinge weld ments to outer cover hinges with 3/8" x 6" grade 2 bolts and 3/8" lock nuts. Be sure that the decals DC-GBC-1A and DC-GBC-1S are on the inner side of the outer cover. Decals DC-GBC-2A, DC-GBC-2S and DC-1754 must be placed on the outer side of the outer cover. Attach the outer cover angles (NCWT0205) to the frame weldment with 5/16" x 1-1/4" bin bolts. Use flat washer over on any slotted connections. Adjust hinge location so that door operates smoothly. Apply foam seal strip all along outer surface of frame weldment to seal outer cover. Fill all open holes with 3/8" x 1" bin bolts. Caulk aroun d door frame as necessary to seal door and sidewall. (See Page 22.)
6. Continue installing the rest of the sidewall sheets and base stiffeners.
PNEG-1360 36'-30 Ring, 42'-48'-24 Ring and 54'-60'-22 Ring Externally Stiffened Small 2 Ring Door 15
Page 16

5. Assembly Drawings

Sidewall/Stiffener Layout
Figure 5A
Page 17
Exploded Assembly
Top inner door
panel assembly
(NCWT0193)
(See Page 18.)
Bottom inner door
panel assembly
(NCWT0195)
(See Page 19.)
Outer cover
assembly
(See Page 21.)
* Bolt door frame weldment (NCWT0191-XXX or NCWT0209-XXX) to
sidewall as shown. Attach top and bottom inner panel assemblies to
frame weldment. See Pages 18-20 for details. Attach outer cover
assembly to frame weldment. See Pages 21-22 for details. Caulk
as necessary.
5. Assembly Drawings
Figure 5B
PNEG-1360 36'-30 Ring, 42'-48'-24 Ring and 54'-60'-22 Ring Externally Stiffened Small 2 Ring Door 17
Page 18
5. Assembly Drawings
Top Inner Panel Assembly
Figure 5C
Page 19
Bottom Inner Panel Assembly
5. Assembly Drawings
Figure 5D
PNEG-1360 36'-30 Ring, 42'-48'-24 Ring and 54'-60'-22 Ring Externally Stiffened Small 2 Ring Door 19
Page 20
5. Assembly Drawings
Inner Panel Assembly
Figure 5E
Page 21
Outer Cover Assembly
5. Assembly Drawings
Figure 5F
PNEG-1360 36'-30 Ring, 42'-48'-24 Ring and 54'-60'-22 Ring Externally Stiffened Small 2 Ring Door 21
Page 22
5. Assembly Drawings
Attach outer cover angles (NCWT0205)
to frame weldment with 5/16" x 1-1/4" bin
bolts. Attach outer cover assembly to
angles as shown on Page 21.
Outer Cover Installation
Figure 5G
Page 23

6. Warranty

9101239_1_CR_rev7.DOC (revised July 2009)
GSI Group, LLC Limited Warranty
The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship. Expenses incurred by or on behalf of the end-user without prior written authorization from the GSI Warranty Group shall be the sole responsibility of the end-user.
Warranty Extensions:
The Limited Warranty period is extended for the following products:
Product Warranty Period
Performer Series Direct Drive Fan Motor 3 Years
AP Fans and Flooring
Cumberland Feeding/Watering Systems
Grain Systems Grain Bin Structural Design 5 Years Grain Systems
Farm Fans Zimmerman
All Fiberglass Housings Lifetime All Fiberglass Propellers Lifetime Feeder System Pan Assemblies 5 Years ** Feed Tubes (1-3/4" and 2.00") 10 Years * Centerless Augers 10 Years * Watering Nipples 10 Years *
Portable and Tower Dryers 2 Years Portable and Tower Dryer Frames and
Internal Infrastructure †
5 Years
* Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 25% 5 to 7 years - end-user pays 50% 7 to 10 years - end-user pays 75% ** Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 50%
† Motors, burner components
and moving parts not included. Portable dryer screens included. Tower dryer screens not included.
GSI further warrants that the portable and tower dryer frame and basket, excluding all auger and auger drive components, shall be free from defects in materials for a period of time beginning on the twelfth (12 and continuing until the sixtieth (60
th
) month from the date of purchase (extended warranty period). During the extended
th
) month from the date of purchase
warranty period, GSI will replace the frame or basket components that prove to be defective under normal conditions of use without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of this extended warranty.
Conditions and Limitations:
THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH: (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (II) ANY ADVICE, INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTA TIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.
GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed the amount paid for the product purchased. This warranty is not transferable and applies only to the original end-user. GSI shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer, agent or distributor.
GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products which it manufactured. Modifications to products not specifically delineated in the manual accompanying the equipment at initial sale will void the Limited Warranty.
This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse, alteration, accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to products manufactured by GSI.
Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the location and installation of products manufactured or sold by GSI.
PNEG-1360 36'-30 Ring, 42'-48'-24 Ring and 54'-60'-22 Ring Externally Stiffened Small 2 Ring Door 23
Page 24
This equipment shall be installed in accordance with
the current installation codes and applicable
regulations, which should be carefully followed in all
cases. Authorities having jurisdiction should be
consulted before installations are made.
Copyright © 2012 by GSI Group Printed in the USA
GSI Group
1004 E. Illinois St.
Assumption, IL 62510-0020
Phone: 1-217-226-4421
Fax: 1-217-226-4420
www.gsiag.com
CN-205772
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