GSI PNEG-1000 User Manual

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PNEG-1000

2.66" Commercial Tank Stiffener and Sidewall

Construction Manual

PNEG-1000

Date: 10-11-13

All information, illustrations, photos and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.

2 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

Table of Contents

Chapter 1 Introduction ..........................................................................................................................................4

Chapter 2 Safety .....................................................................................................................................................5

Safety Guidelines .................................................................................................................................. 5

General Safety Statement ..................................................................................................................... 6

Safety Instructions ..................... ... .... .......................................... ... ... ..................................................... 7

Safety Sign-Off Sheet ........................................................................................................................... 9

Proper Storage of Grain Bin/Silo Materials Prior to Construction ....................................................... 10

General Information ............................................................................................................................ 11

Construction Procedures and Lifting Jack Usage ............................................................................... 12

Chapter 3 Safety Decals ......................................................................................................................................13

Roof Damage Warning and Disclaimer ............................................................................................... 13

Chapter 4 Decal Sheet Placement ......................................................................................................................16

Chapter 5 Access Door Weldment Assembly ...................................................................................................17

Access Door Weldment Assembly Hardware Package (PLS-41985) ..................... ... ... ... ... .... ... ... ... ... 17

Chapter 6 Bolting Requirements ........................................................................................................................18

2 Stiffeners per Sidewall Sheet ........................................................................................................... 18

3 Stiffeners per Sidewall Sheet ........................................................................................................... 19

Hardware Requirements ..................................................................................................................... 20

Color Chart for Bin Hardware Bucket Lids .......................................................................................... 25

Chapter 7 Caulking Detail ...................................................................................................................................26

Caulking Detail (Standard Non-Laminated Sheets) ............................................................................ 26

Caulking Detail for Laminated Sheets ................................................................................................. 28

Chapter 8 Installation ..........................................................................................................................................30

Base Angle Installation ........................................................................................................................ 30

Anchor Bolt Detail ............................................................................................................................... 31

Anchor Bolt Washer Installation .......................................................................................................... 31

2.66" Sidewall Gauges .............. ... .... ... ... ... .......................................... ... .... ... ... ... .... ... ......................... 32

Chapter 9 Stiffener Instruction (Inside Stiffened) ...................... ... ... ... .... ... ... ... ... .... ..........................................34

2.66 Commercial Tank Stiffener Instructions Inside Stiffened Only .................................................... 34

Chapter 10 Stiffener Assembly (Inside Only) ................................ ... ... .... ... ... ....................................................51

2 Stiffeners per Sidewall Sheet ......................................................................................................... 51

3 Stiffeners per Sidewall Sheet ......................................................................................................... 52

Roof Stiffener Detail .......... .......................................... ... ... .......................................... ... ................... 54

Wind Ring Assembly ......................................................................................................................... 55

Chapter 11 Stiffener Instruction (Outside Stiffened) ........................................................................................58

2.66 Commercial Tank Stiffener Instructions Outside Stiffened Only ................................................ 58

Chapter 12 Stiffener Assembly (Outside Only) .................................................................................................76

2 Stiffeners per Sidewall Sheet ......................................................................................................... 76

3 Stiffeners per Sidewall Sheet ......................................................................................................... 77

Roof Stiffener Detail .......... .......................................... ... ... .......................................... ... ................... 79

Wind Ring Assembly ......................................................................................................................... 81

Chapter 13 Accessory Instructions ....................................................................................................................82

Sidedraw Systems ............................................................................................................................. 82

Wind Ring Installation ........................................................................................................

Sidedraw Instructions ........................................................................................................................ 84

Weather Cover Assembly .................................................................................................................. 91

Chapter 14 Warranty ............................................................................................................................................93

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 3

................ 83

1. Introduction

ATTENTION:

NCL 105' diameter, 28 rings and taller are covered by construction manual PNEG-972. Please obtain that manual if you are building a 105' diameter tank 28 rings or taller.

READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could result in personal injury or equipment damage.

INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all quantities are correct. The customer should report and note any damage or shortage on the bill of lading to justify their claim to the transport company.

THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily accessible when needed.

This warranty provides you the assurance that the company will back its products when defects appear within the warranty period. In some circumstances, the company also provides field improvements, often without charge to the customer, even if the product is out of warranty. Should the equipment be abused, or modified to change its performance beyond the factory specifications, the warranty will become void and field improvements may be denied.

4 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

2. Safety

DANGER

WARNING

CAUTION

NOTICE

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

WARNING indicates a hazardous situation which, if not

avoided, could result in death or serious injury.

CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE is used to address practices not related to personal injury.

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

Safety Guidelines

This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. To help you recognize this information, we use the symbols that are defined below. Please read the manual and pay attention to these sections. Failure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death.

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 5

2. Safety

This product has sharp edges, which may cause serious injury. T o a void injury, handle sharp edges with caution and always use proper protective clothing and equipment.

General Safety Statement

Our foremost concern is your safety and the safety of others associated with grain handling equipment. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel.

As owner and/or operator, you are responsible to know what requirements, hazards, and precau tions exist and inform all personnel associated with the equipment or in the area. Safety precautions may be required from the personnel. Avoid any alterations to the equipment, which may produce a very dangerous situation, where SERIOUS INJURY or DEATH may occur.

You should consider the location of the bin site relative to power line locations or electrical transmission equipment. Contact your local power company to review your installation plan or for information concerning required equipment clearance. Clearance of portable equipment that may be taken to the bin site should also be reviewed and considered. Any electrical control equipment in contact with the bin should be properly grounded and installed in accordance with National Electric Code provisions and other local or national codes.

This product is intended for the use of grain storage only. Any other use is a misuse of the product.

Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing sidewall bundles is laying horizontally with the arch of the sheet upward, like a dome. Sidewall sheets stored on edge must be secured so that they cannot fall over and cause injury. Use care when handling and moving sidewall bundles.

Personnel operating or working around equipment should read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment.

6 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

2. Safety

Follow Safety Instructions

Carefully read all safety messages in this manual and safety signs on your machine. Keep signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from the manufacturer.

Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction.

Keep your machinery in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life.

If you do not understand any part of this manual or need assistance, contact your dealer.

Read and Understand Manual

Practice Safe Maintenance

Understand service procedures before doing work. Keep area clean and dry.

Never lubricate, service, or adjust machine while it is in operation. Keep hands, feet, and clothing away from rotating parts.

Keep all parts in good condition and properly installed. Fix damage immediately . Replace worn or broken p arts. Remove any built-up grease, oil, and debris.

Maintain Equipment and Work Area

Safety Instructions

Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel.

As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very dangerous situation where SERIOUS INJURY or DEATH may occur.

This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made.

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 7

2. Safety

Prepare for Emergencies

Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service,

hospital, and fire department near your telephone.

Keep Emergency Equipment Quickly Accessible

Wear Protective Clothing

Wear close-fitting clothing and safety equipment appropriate to the job.

Remove all jewelry.

Tie long hair up and back.

Wear safety glasses at all times to protect eyes from debris.

Wear gloves to protect your hands from sharp edges on plastic or steel parts.

Wear steel-toed boots to help protect your feet from falling debris. Tuck in any loose or dangling shoestrings.

A respirator may be needed to prevent breathing potentially toxic fumes and dust.

Wear a hard hat to help protect your head.

Wear appropriate fall protection equipment when working at elevations greater than six feet (6').

Eye Protection

Gloves

Steel-Toed Boots

Respirator

Hard Hat

Fall Protection

8 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

2. Safety

Safety Sign-Off Sheet

As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the safe operating and safety procedures for this fan. This sign-off sheet is provided for your convenience and personal record keeping. All unqualified persons are to stay out of the work area at all times. It is strongly recommended that another qualified person who knows the shut down procedure be in the area in the event of an emergency.

Date Employee Name Supervisor Name

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 9

2. Safety

Proper Storage of Grain Bin/Silo Materials Prior to Construction

Wet storage stain (rust) will develop when closely packed bundles of galvanized material, such as sidewall and roof sheets, have moisture present. Inspect roof and sidewall bundles on arrival for any moisture. If moisture is present, it must not be allowed to remain between the she ets. Separate the sheets or panels immediately and wipe them down. Spray with a light oil or diesel fuel.

If possible, sidewall bundles, roof sheets and other closely packed galvanized materials should be stored in a dry, climate controlled building. If outdoor storage is unavoidable, the materials should be stored so that they are raised above the ground and vegetation. Any stacking an d spacing mat erials sho uld not be corrosive or wet. Be sure to protect materials from the weather, but permit air movement around the bundles if possible.

Storing roof bundles and sidewall sheets at a slight incline can also help minimize the presence of moisture. Storing the bundles with the center of the dome up (like an arch) is one option for minimizing moisture during storage. Sidewall bundles can also be stored on edge but must be secured so that they do not fall over and cause injury.

If “white rust” or “wet storage stain” occurs, contact the manufacturer imme diately about ways to minimize the adverse effect upon the galvanized coating.

10 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

2. Safety

General Information

Read this manual carefully. This manual will provide instructions on building the sidewall and stiffeners. You will also need to consult other instructions in building the tank. These include, but may not be limited to:

A stiffener and sidewall gauge layout chart. If such a chart is not included with this manual, contact GSI. Roof instructions must be followed. The roof construction manual (PNEG-1092) will contain instructions

for 60' diameter and smaller bins. See appropriate individual diameter instructions for other diameters. Ladders, roof stairs, roof handrails and other products are covered by separate instruction manuals.

Consult the appropriate accessory manual. Areation systems and transitions are to be installed according to the instructions provide d with the system

or transition. Anchor bolt placement details are provided in the GSI concrete recommendation manual (PNEG-318).

See this manual.

Tools for Construction

1. Combination wrench set 7/16" to 1".

2. Alignment punches 12" long.

3. Hammer.

4. Screw drivers - standard and philips.

5. 3/8" Drive socket set and ratchet.

6. 1/2" Drive socket set and ratchet.

7. Nail aprons or tool pouches to hold supplies.

8. Gloves for hand protection.

9. Tape measure.

10. 1/2" Drive electric or pneumatic impact gun.

11. 1/2" Drive impact socket set.

12. Lifting jacks.

13. Center pole roof support.

14. Step ladders.

15. Large C-clamp or welding V-grip for clamping.

Quantities required will depend on the number of workers and size of the bin/silo.

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 11

2. Safety

Construction Procedures and Lifting Jack Usage

NOTE: The roof and top ring or 2 rings will be installed prior to the beginning of bin lifting/jacking

procedures. Refer all other procedures on sidewall and stiffener installation prior to the start of construction.

1. Consider the starting location of the bin, relative to the location of doors and other accessories. Proper placement of lifting jacks in relationship to anchor bolts could make a difference in final locations. Note that the sidewall sheets will be staggered.

2. The bin is lifted by the use of lifting jacks. Lifting jacks are used to slowly and evenly lift the bin during construction. Lifting jacks must be properly sized and designed to carry all dead and live loads and job site conditions associated with the construction of the bin.

The number of lifting jacks required is best determined by personal experience and expertise. Factors such as bin size, jack design, construction conditions, support surface, etc., are all to be considered when deciding how many to use. If in doubt, use one jack on every sheet. The lifting jack must be adequate to carry all loads. Heavy duty jacks, generally hydraulic or electric powered in the case of large bins, should be used for commercial installation. All jacks should be secured with braces or otherwise maintained in a stable condition.

Lifting of the bins should not be done under windy conditions. Follow the jack manufacturers recommendations on capacity and operations.

3. Lifting brackets must be attached through the stiffener bolt holes. Normally you will need to attach to at least four (4) bolts per stiffener.

4. Raise the bin just high enough to assemble the next ring. When lifting the bin, all jacks must lift at an equal rate. Monitor the lift to ensure even lifting is occurring.

5. To the inside of the first ring, bolt the next ring. Be sure to stagger the sheets and select the proper gauge material.

6. Lower the bin onto the foundation after assembling and tightening bolts on the new ring or rings.

7. Attach stiffeners to the body sheets every two (2) tiers (on the external surface of the bin). You may want to leave sheets loose to make the attachment of the stiffeners easier.

8. Now re-bolt the lifting brackets to the lowest ring in place thus far. Continue ring additions by repeating Steps 5 and 6.

9. Add inside and outside ladders as you continue to raise the bin. (Refer to the manual supplied with the ladder.)

10. Lower the tank and secure to the foundation before leaving the job site.

11. At the completion of the tank, set stiffeners over the anchor bolts and measure the tank to ensure it is in a round condition. Consult with GSI for questions on tolerances.

NOTE: For 2 ring doors or vehicle traffic doors special placement issues may apply. Consult the special

instructions provided with 2 ring doors or vehicle traffic doors for these options.

12 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

3. Safety Decals

Excessive vacuum (or pressure) may damage roof. Use positive aeration system. Make sure all roof vents are open and unobstructed. Start roof fans when supply fans are started. Do not operate when conditions exist that may cause roof vent icing.

DC-969

CAUTION

GSI Group, Inc. 217-226-4421

The manufacturer does not warrant any roof damage caused by excess ive v acuum or internal pressure from fans or other air moving systems. Adequate ventilation and/or “makeup air” devices should be provided for all powered air handling systems. The manufacturer does not recommend the use of downward flow systems (suction). Severe roof damage can result from any blockage of air passages. Running fans durin g high humidity/cold weather conditions can cause air exhaust or intake ports to freeze.

Roof Damage Warning and Disclaimer

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 13

3. Safety Decals

Rotating flighting will

kill or dismember.

Flowing material will

trap and suffocate.

Crusted material will

collapse and suffocate.

DANGER

Keep clear of all augers.

DO NOT ENTER this bin!

If you must enter the bin:

1. Shut off and lock out all power.

2. Use a safety harness and safety line.

3. Station another person outside the bin.

4. Avoid the center of the bin.

5. Wear proper breathing equipment or respirator.

Failure to heed these

warnings will result in

serious injury or death.

DC-GBC-1A

GSI GROUP, INC. 217-226-4421

ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring, 24" porthole door cover and roof manway cover. If a decal has been damaged or is missing in any of these locations, contact the manufacturer for a free replacement decal.

GSI Decals

1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421

14 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

3. Safety Decals

ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring,

24" porthole door cover and roof manway cover. If a decal has been damaged or is missing in any of these locations, contact the manufacturer for a free replacement decal.

GSI Decals

1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421

WARNING

UNLOADING INSTRUCTIONS:

1. Use CENTER FLOOR OUTLET ONLY until NO grain remains above this outlet.

2. Side floor outlets to be used ONLY when above condition is satisfied.

3. Lock all side floor outlets to avoid accidental premature use.

4. See manufacturers instructions for proper use of factory supplied sidedraw (wall) discharge systems.

Failure to heed these warnings

could result in serious injury, death,

structural damage or collapse of tank.

GSI GROUP, INC. 217-226-4421

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 15

DC-GBC-2A

4. Decal Sheet Placement

NOTE: Dashed lines represent stiffener locations.

NOTE: The decal sheets are located in the second ring from the top. They are to be spaced evenly around

the diameter of the bin.

Figure 4A 2 Post (Two (2) rows of stiffeners used on each sidewall sheet.)

NOTE: On 3 post bins the top ring is not normally stiffened except for 42' diameter and larger bins with

stiffeners, (one per sidewall panel). Refer stiffener to sidewall attachment detail and specific gauge sheet for the bin.

Figure 4B 3 Post (Three (3) rows of stiffeners used on each sidewall sheet.)

16 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

5. Access Door Weldment Assembly

Assembled side detail

Access Door Weldment Assembly Hardware Package (PLS-41985)

** The quantity of 3/8" washers needed may vary depending on the sidewall gauges.

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 17

Figure 5A

Ref # Part # Description Ref # Part # Description

A ACD-4514 Latch Bar I SS-721 1 Access Door Weldment B ACD-4531 Door Cover C ACD-4513 Access Door Handle K ACD-4509 Access Inner Door Hinge Bracket D ACD-4505 Access Door Hinge E ACD-4515 Access Inner Door Handle (2) M 5/16" x 3/4" Bolt and Nut F ACD-4549 Bottom Ring Inner Door Hinge (2) G ACD-4548 Bottom Ring Access Inner Door O 3/8" x 1-1/2" Full Threads H S-3867 Sleeve, Plastic Rod Door Handle (2)

J SS-7214 Access Door Weldment

L#10 Screw

N 3/8" x 1" Bolt

P ** 3/8" Washers (Use as needed)

6. Bolting Requirements

2 Stiffeners per Sidewall Sheet

Sidewall Seams and Stiffener to Sidewall Bolt Usage.

Sidewall Gauge Horizontal Seam Vertical Seam Stiffener to Sidewall Overlap Seam

20-19

18T

17T-16T

15Q-14Q

13Q-10Q

5/16'' x 3/4''

[10]

5/16'' x 3/4''

[22]

5/16'' x 3/4''

[22]

5/16'' x 3/4''

[22]

3/8'' x 1''

[22]

1. T - Triple punched sheets (36 holes in vertical seam) Q - Quad punched sheets (48 holes in vertical seams) All bolts are standard bin bolts with neoprene washers. For horizontal and vertical seam bolts, the bolt head and neoprene washers are on the outside of the bin. Refer stiffe ner instructions on stiffener to sidewall bolt usage on Page 34 and Page 58.

5/16'' x 3/4''

[24]

5/16'' x 3/4''

[36]

5/16'' x 3/4''

[36]

5/16'' x 3/4''

[48]

3/8'' x 1''

[48]

3/8'' x 1''

[8]

3/8'' x 1''

[16]

3/8'' x 1''

[24]

3/8'' x 1''

[24]

3/8'' x 1''

[24]

5/16'' x 3/4''

[2]

5/16'' x 3/4''

[2]

5/16'' x 3/4''

[2]

5/16'' x 3/4''

[2]

3/8'' x 1''

[2]

2. Hardware part numbers 5/16'' x 3/4'' - S-275 3/8'' x 1'' - S-455

3. See Pages 34-37 and Pages 58-61 for special instructions on stiffener to sidewall bolt usage for stiffener splices and laminated stiffeners.

4. Use 5/16'' bolts and nuts when joining 14 gauge to 13 gauge on horizontal seams.

Figure 6A As Viewed from Outside (18 Gauge Sidewall Sheet)

Ref # Description

A Overlap Seam C Vertical Seam B Horizontal Seam

Ref # Description

D Stiffener to Sidewall Standard Stiffened Punched

18 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

6. Bolting Requirements

3 Stiffeners per Sidewall Sheet

Sidewall Gauge Horizontal Seam Vertical Seam Stiffener to Sidewall Overlap Seam

20-19

18T-16T

15Q-14Q

13Q-10Q

9Q-8Q

6Q-11QL

10QL

9QL-8QL*

5/16'' x 3/4''

[10]

5/16'' x 3/4''

[10]

5/16'' x 3/4''

[10]

3/8'' x 1''

[22]

3/8'' x 1''

[22]

3/8'' x 1-1/2''

[22]

3/8'' x 1-1/2''

[22]

3/8'' x 1-1/2''

[24]

1. T - Triple punched sheets (36 holes in vertical seam) Q - Quad punched sheets (48 holes in vertical seams) QL - Laminated quad punched sheets (two (2) sheets of same gauge bolted together - all bolts are standard bin bolts with neoprene washers. For horizontal and vertical seam bolts, the bolt head and neoprene washers are on the outside of the bin. Refer stiffener instructions on stiffener to sidewall bolt usage on Page 34 and Page 58.

5/16'' x 3/4''

[24]

5/16'' x 3/4''

[36]

5/16'' x 3/4''

[48]

3/8'' x 1''

[48]

3/8'' x 1''

[48]

3/8'' x 1-1/2''

[48]

3/8'' x 1-1/2''

[48]

7/16'' x 1-1/2''

[48]

3/8'' x 1''

[12]

3/8'' x 1''

[12]

3/8'' x 1''

[12]

3/8'' x 1''

[12]

3/8'' x 1-1/2''

[12]

3/8'' x 1-1/2''

[12]

3/8'' x 1-1/2'' ***

[24]

3/8'' x 1-1/2'' ***

[24]

5/16'' x 3/4''

[2]

5/16'' x 3/4''

[2]

5/16'' x 3/4''

[2]

3/8'' x 1''

[2]

3/8'' x 1-1/2''

[2]

3/8'' x 1-1/2''

[2]

3/8'' x 1-1/2''

[2]

3/8'' x 2''

[6]

2. Hardware part numbers 5/16'' x 3/4'' - S-275; 3/8'' x 1'' - S-455; 3/8" x 1-1/2" - S-5060; 7/16" x 1-1/2" - S-9464.

3. See Pages 34-37 and Pages 58-61 for special instructions on stiffener to sidewall bolt usage for stiffener splices and laminated stiffeners.

4. Use 5/16" bolts and nuts when joining 14 to 13 gauge on horizontal seams.

Figure 6B As Viewed from Outside

Ref # Description Ref # Description

A Overlap Seam D Stiffener to Sidewall Standard Stiffened Punched B Horizontal Seam C Ve rtical Seam

Stiffener to sidewall (close punched) sheets are

close punched for stiffeners.

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 19

6. Bolting Requirements

NOTE: Grade 2 bolts are designated with a plain head.

NOTE: Grade 5 bolts are designated by three (3) slash marks on the head.

NOTE: Grade 8 bolts are designated by six (6) slash marks on the head.

NOTE: Grade 8.2 bolts are designated by six (6) slash marks on the head in a

sunrise pattern.

Under no condition shall any other bolts be substituted for those supplied by grain systems.

* 105' diameter, 28 ring and taller tanks will utilize 7/16" x 2-1/2" bolts in the vertical seam. 3/8" x 2" bolts are provided for the overlap connection in the horizontal seam.

See the 105' tall tank series manual PNEG-972 if building 105' tanks 28 rings or taller.

*** A 3/8'' x 2'' bolt may be needed at first stiffener to sidewall bolt.

Before bolting sheets together, apply a single strip of caulking on both sides and 12" on b oth sides of top edge. DO NOT CAULK BOTTOM EDGE.

1. When attaching a 13Q sheet to a 14Q sheet, use the 5/16" x 3/4" bin bolt on horizontal seam.

2. When attaching an 6Q sheet to a 8Q sheet, use the 3/8" x 1" bin bolt in the horizontal seam.

3. All base sheets are bolted to the base angle with 5/16" x 1-1/4" bin bolts (independent of sidewall gauge).

Hardware Requirements

IMPORTANT: Do not tighten bolts to exceed the torque specifications listed below.

Torque (ft. lbs.)

Bolt Size Minimum Maximum

5/16"-18 15 20 3/8"-16 35 42 7/16"-14 65 72 1/2"-13 95 105

CAUTION

20 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

6. Bolting Requirements

0.3125" x 0.750" Pre-assembled with a steel backed neoprene washer .

This bolt is used to connect horizontal and vertical seams for 14 gauge and thinner sidewall sheet s to each other. It is also used in attaching roof panels to the top sidewall sheet and attaching roof panels and flashing to the center collar.

A 0.950" (2.41 cm) B 0.750" (1.90 cm) C Grade 5 D Side View E Top View

0.3125" x 1.250" Pre-assembled with a steel backed neoprene washer . This bolt is primarily used to connect roof panels together where they overlap. It is also used at the

bottom of the flat bottomed bins to attach the base angle to the sidewall sheet.

A 1.437" (3.64 cm) B 1.250" (3.17 cm) C Grade 5 D Side View E Top View

Refer to 2.66" Commercial Tank Bolting Requirements for Complete Bolt Usage.

S-275

S-277

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 21

6. Bolting Requirements

0.375" x 1.000" Pre-assembled with a steel backed neoprene washer. This bolt is used in horizontal and vertical seams for 13 gauge through 13 ga uge laminated sidewall

to attach the sheets to each other. It is also used to attach the stiffener to the sidewall sheet for up to 10 gauge sidewall. It is not used to splice the stiffeners together on the flanges where they connect to each other or the splice plates. These are also used to attach the hopper panels to the hopper support beam for the NCHT’s.

A 1.223" (3.10 cm) B 1.000" (2.54 cm) C Grade 8 D Grade 8.2 E Side View F Top View

0.375" x 1.500" Pre-assembled with a steel backed neoprene washer. It is used to connect the stiffener to the sidewall at locations where a splice plate is used to connect

the stiffener and to connect laminated stiffeners to the sidewall sheets. It is also used to bolt stiffeners to 9 gauge and thicker sidewall. This bolt is also used to bolt horizont al and vertical seams together on 12 gauge laminated and thicker and some overlap seams. It is only used to attach the stiffener and the splice plate to the sidewall. The flanges where the stiffener bolts to the splices plates use a different bolt (one without a rubber washer).

NOTE: 3/8" x 1-1/2" (S-5060) Bolts are provided for laminated stiffeners and splices.

A 1.725" (4.38 cm) B 1.500" (3.81 cm) C Grade 8 D Grade 8.2 E Side View F Top View

Refer to 2.66" Commercial Tank Bolting Requirements for Complete Bolt Usage. (Continued)

S-455

S-5060

22 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

6. Bolting Requirements

0.375" x 2.000" Pre-assembled steel backed neoprene washer. This bolt is used in overlapping seams on 8 gauge to 9 gauge laminated sidewall sheets and to

connect 6 gauge laminated rings to one another. It is also used to attach stiffener to sidewall on 6 gauge laminated sidewall sheets.

A 2.225" (5.65 cm) B 2.000" (5.08 cm) C Grade 8 D Grade 8.2 E Side View F Top View

0.375" x 1.000" Hex flanged head without a plastic sealing washer. This bolt is used to splice the stiffeners together on the flang es. A flange n ut is used on th e nut side

of the connection. They are also used on the roof rafter splices for commercial roof systems.

A 1.377" (3.49 cm) B Grade 8 C Grade 8.2 D Side View E Top View

Refer to 2.66" Commercial Tank Bolting Requirements for Complete Bolt Usage. (Continued)

S-9445

S-7927

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 23

6. Bolting Requirements

0.375" x 1.500" Hex flanged head without a plastic sealing washer. This bolt is used to attach the flanges of the 5 gauge base stiffener to the splice plates and splice

laminated stiffeners together. A flange nut is used on the nut side of the connection.

A 1.873" (4.75 cm) B Grade 8 C Grade 8.2 D Side View E Top View

Refer to 2.66" Commercial Tank Bolting Requirements for Complete Bolt Usage. (Continued)

S-7928

NOTE: Outside stiffened bins with sidewall that is 10 gauge laminated or thicker will have three (3) sealing

washers per sheet provided loose. See the instructions for installation of these loose sealing washers. Outside stiffened bins, 42' and larger diameter also may have loose sealing washers provided for the roof rafter wall attachment bracket in the roof assembly hardware. See the roof instruction manual on those washers and their installation. All other sealing washers are pre-assembled onto the bolts. Steel flat washers are shipped loose. In the shell portion of the bin the 5/16" steel flat washer (S-845) is used where the base angle attach es t o the sheet and some are installed at the main eave clips. The 3/8" steel flat washers (S-248) are used at the stiffener splices and at the laminated stiffener to sidewall locations and steel flat washers are also utilized in some roof locations.

24 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

Color Chart for Bin Hardware Bucket Lids

Part # Color Description

6. Bolting Requirements

S-275 5/16" x 3/4" Bolt pre-assembled with a steel backed sealing washer

S-277 5/16" x 1-1/4" Bolt pre-assembled with a steel backed sealing washer

S-396 5/16" Hex nut

S-455 3/8" x 1" Bolt pre-assembled with a steel backed sealing washer

S-456 3/8" Hex nut

S-5060 3/8" x 1-1/2" Bolt pre-assembled with a steel backed sealing washer

S-7927 3/8" x 1" Hex flanged head bolt without

S-7928 3/8" x 1-1/2" Hex flanged head bolt without

Dark Blue

Black

Red

Grey

Yellow

Orange

Light Green

Dark Brown

sealing washer

S-8479 7/16" Special recessed nuts

S-9373 3/8" Hex flanged nuts

S-9444 7/16" x 2-1/2" Bolt pre-assembled with a steel backed sealing washer

S-9445 3/8" x 2" Bolt pre-assembled with a steel backed sealing washer

S-9470 7/16" x 2" Bolt pre-assembled with a steel backed sealing washer

Light Brown

Dark Purple

Dark Green

Light Blue

Light Purple

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 25

7. Caulking Detail

Caulking Detail (Standard Non-Laminated Sheets)

Apply one strip of caulking near the outside edge of the outer sheet and between the outer two (2) rows of bolts, refer to Figure 7A. A strip of caulking 10" long, should be placed along the horizontal seams. Before bolting the next ring into place, apply one strip of caulking 10" long on the front of the underlapped sheet at each joint. Also, a 10" strip of caulking is to be placed along the lower horizo ntal edge of lapping sheet at every vertical seam. This will fill the space that occurs between the holes caused by the overlapping sheets. Additional 10" strips must be used to fill larger gaps that occur with heavier gauges and laminated gauges.

Figure 7A Standard, Triple and Quad Punched Sidewall Sheets as Viewed from Outside

26 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

7. Caulking Detail

Caulking Detail (Standard Non-Laminated Sheets) (Continued)

NOTE: See Figure 7B for additional details on laminated caulking.

Figure 7B As Viewed from Inside of Bin (Externally stiffened reverse-rolled sheets shown.)

Ref # Description

A Double Punch Caulking Detail B Triple Punch Caulking Detail C Quad Punch Caulking Detail

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 27

7. Caulking Detail

Caulking Detail for Laminated Sheets

Figure 7C

Ref # Description

A Caulking B Laminated quad punched sidewall sheets as viewed from outside. C Caulking between laminated sheets.

28 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

7. Caulking Detail

Caulking Detail for Laminated Sheets (Continued)

When bolting the two (2) assembled/laminated sheets to each other, apply one strip of caulking near the outside edge of the outer sheet, between the outer two (2) rows of bolts and o utside the last row of bolts.

(See Figure 7D.) A strip of caulking 12" long should be placed along t he horizontal seams. Before bolting

the next ring into place, apply one strip of caulking 12" long on the front of the under lapped sheet at each joint. Also, a 12" strip of caulking is to be placed along the lower horizontal edge of lapping sheet at the vertical seam. This will fill the space that occurs between the holes caused by the overlapping sheets. Additional 12" strips must be used to fill larger gaps that may occur with thicker gauges.

When assembling two (2) sheets to make a laminated sheet assembly, apply a row of caulk all around the vertical seam. (See Figure 7D.)

Figure 7D

Ref # Description

D Caulking detail for assembled sheets as viewed from inside of bin. E Laminated Sheet Detail (Caulking not shown.)

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 29

8. Installation

Base Angle Installation

On the lower edge of the final bottom ring, attach the base angle ring utilizing 5/16" x 1-1/4" bin bolts. Before the bolts are tightened, push the angle tight against the bottom edge of the sheet. Before lowering the bin, apply the optional mastic sealer to the entire underneath side of the base angle.

(See Figure 8A.) Next, lower the bin onto the foundation and check for an adequate seal. If base sealer

strip is not used some other method should be utilized to seal the base ring to the concrete.

NOTE: Inside stiffened shown.

Figure 8A

Ref # Description

A 5/16" x 1-1/4" Bin Bolt B Base Angle (B-6753) C Mastic Sealer (Optional) D Outside E Inside

30 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

8. Installation

Anchor Bolt Detail

This is a minimum requirement for anchorage on standard tan ks. Refer to sidedraw instructions for special anchorage details on Page 83.

Ref # Description

3/4" Diameter anchor bolt shown bolt assembly.

(B-4161 3/4" bolt assembly package.) 3/4" is minimum diameter permitted.

Figure 8B

Anchor Bolt Washer Installation

Ref # Description

A square plate washer (provided) must be placed in between the base plate and the anchor bolt

nut. 3/4" Anchor plate washer part # is HT-635. 1" Anchor plate washer part # is B-6756.

Figure 8C

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 31

8. Installation

2.66" Sidewall Gauges

NOTE: Some colors are different than those used for stiffeners.

Sidewall Gauge Color Code

20 Red 19 Black/Yellow 18 Orange 17 Pink/Light Blue 16 Blue 15 Brown/Red 14 Green 13 Yellow/Blue 12 Black 11 Pink 10 Light Blue

9 Blue/Orange 8 Yellow 6White 5 Fluorescent Green

Laminated Sidewall Color Code

10 Light Blue/Gold

9 Blue/Orange/Gold 8 Yellow/Gold 6 White/Gold 5 Fluorescent Green/Gold

32 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

2.66" Commercial Tank Stiffener Instructions

Inside Stiffened Only

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 33

9. Stiffener Instruction (Inside Stiffened)

2.66 Commercial Tank Stiffener Instructions Inside Stiffened Only

Universal Stiffener and Splice Hardware

Stiffeners Splicing Systems

12 Gauge to 12 Gauge

and Thinner

12 Gauge to 11 Gauge

through

8 Gauge to 5 Gauge, 6 Gauge

5 Gauge, 6 Gauge to 5 Gauge, 6 Gauge

5 Gauge to Laminated, Laminated to Laminated,

Laminated to Laminated Enhanced/Universal

Laminated Enhanced/Universal to Laminated Enhanced/Universal

Laminated Enhanced/Universal to Laminated Enhanced/Enhanced

Laminated Enhanced/Enhanced to

Laminated Enhanced/Enhanced

Splice Hardware Usage

(Not Including Sidewall to Splice Bolts)

Use SS-6966 or SS-7427 Splice 2 per Joint Use SS-6966 or SS-7427 Splice 2 per Joint

Use SS-6966 or SS-7427 Splice 2 per Joint

Offset/Lapped Stiffener

No Separate Splices Plate

Use SS-7053 Splice

Color Code: Y ellow

Use SS-7053 Splice

Color Code: Y ellow

Use SS-7398 Splice 2 per Joint

Use SS-7398 Splice 4 per Joint

Stiffeners Splicing Systems Hardware Part # Description Qty

14 Gauge and 15 Gauge Offset Stiffener Joint

12 Gauge and 13 Gauge Offset Stiffener Joint

10 Gauge and 11 Gauge

8 Gauge and 9 Gauge

5 Gauge and 6 Gauge

Laminated

Laminated to Laminated Enhanced

Laminated Enhanced

SS-7053

Stiffener Joint

SS-7053

Stiffener Joint

SS-7053

Stiffener Joint

SS-6966 or SS-7427

Stiffener Joint

SS-6966 or SS-7427

and SS-7398

Stiffener Joint

SS-6966 or SS-7427

and SS-7398

Stiffener Joint

Stiffener to Sidewall Hardware Usage

Splicing Systems Hardware Part # Description

Stiffener to Sidewall

SS-7053

Splice to Sidewall

Laminated Stiffener to Sidewall

Laminated Enhanced Stiffener

to Sidewall

S-7927 3/8" x 1" 8 S-9373 3/8" Flange Nuts 8 S-7927 3/8" x 1" 10 S-9373 3/8" Flange Nuts 10 S-7927 3/8" x 1" 16 S-9373 3/8" Flange Nuts 16 S-7927 3/8" x 1" 20 S-9373 3/8" Flange Nuts 20 S-7928 3/8" x 1-1/2" 20 S-9373 3/8" Flange Nuts 20 S-7928 3/8" x 1-1/2" 30 S-9373 3/8" Flange Nuts 30 S-7928 3/8" x 1-1/2" 38

S-9373 3/8" Flange Nuts 38 S-7928 3/8" x 1-1/2" 42 S-9373 3/8" Flange Nuts 42

S-455 3/8" x 1" S-456 3/8" Nuts

S-5060 3/8" x 1-1/2"

S-456 3/8" Nuts S-5060 3/8" x 1-1/2" S-9373 3/8" Flange Nuts S-5060 3/8" x 1-1/2" S-9373 3/8" Flange Nuts

34 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

9. Stiffener Instruction (Inside Stiffened)

Commercial Stiffeners for 2.66'' Corrugation

Figure 9A

Ref # Part # Description Length

A SS-6929 2 Ring Laminated Stiffener 71.906'' (182.642 cm) B SS-6976 Base Stiffener 80.094'' (203.438 cm) C SS-7371 5E+5U Enhanced Laminated 2 Ring Stiffener 71.938" (182.723 cm) D SS-6978 5+10 and 5+8 Laminated Base Weldment 88.094'' (223.758 cm) E SS-7372 5E+5E Enhanced Laminated 2 Ring Stiffener 71.938" (182.723 cm) F SS-7202 5+5 Laminated Base Weldment 87.719'' (222.806 cm)

G SS-6989 Offset Base Stiffener 87-1/8'' (180.260 cm)

H SS-7366 5E+5 Laminated Enhanced Base Weldment 88.844" (225.664 cm)

I SS-7362 5E+5E Laminated Enhanced Base Weldment 88.844" (225.664 cm)

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 35

9. Stiffener Instruction (Inside Stiffened)

4" Typical

Commercial Stiffeners for 2.66'' Corrugation (Continued)

Figure 9B

Ref # Part # Description Length

A SS-7065 14 Gauge and 15 Gauge 2 Ring Stiffener 70.969" (180.260 cm) B SS-6982 12 Gauge and 13 Gauge 2 Ring Stiffener 70.969" (180.260 cm) C SS-7083 10 Gauge and 11 Gauge 2 Ring Stiffener 63.938" (162.401 cm) D SS-6923 5 Gauge, 6 Gauge, 8 Gauge and 9 Gauge 2 Ring Stiffener 63.938" (162.401 cm) E SS-7064 Offset 1 Ring Stiffener 38.969" (98.981 cm) F SS-7066 1 Ring Top 12.469'' (31.671 cm)

G SS-7053 8 Gauge Splice 14'' (35.56 cm)

H SS-6966 or Laminated Back Plate Splice 22'' (55.88 cm) H SS-7427 Laminated Back Plate Splice 11-3/4" (29.845 cm)

I SS-7398 Enhanced Back Plate Splice 14" (35.56 cm)

36 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

9. Stiffener Instruction (Inside Stiffened)

2.66'' Corrugation Commercial Stiffeners Splice Details

When installing bottom stiffeners, you may find that in some cases the stiffener with base plate attached will not rest on the foundation (due to unlevel foundation, etc.). Shim plates have been furnished and should be used to fill opening between base plate and concrete.

IMPORTANT: If shim plates are not used where required, the downward pressure of the stiffeners will not

be transferred directly to the foundation and bin failure could result.

NOTE: Some colors are different than those used for sidewall sheets. * NOTE: Only Orange on 1 ring stiffener.

Stiffener Color Code Chart

Stiffener Gauge Color Code

15 Red/Orange * 14 Green/Orange * 13 Dark Blue 12 Black 11 Pink 10 Light Blue

9 Purple 8Yellow 6 White

5 Fluorescent Green 5+12 Gold/Black 5+10 Gold/Light Blue

5+8 Gold/Yellow

5+5 Gold/Fluorescent Green 5E+5U Ochre/Gold/White 5E+5E Ochre/Gold/White/Brown

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 37

9. Stiffener Instruction (Inside Stiffened)

2.66'' Corrugation Commercial Stiffeners Splice Details (Continued)

Figure 9C

Ref # Description

A Standar d Offset Stiffener B 3/8" Diameter Hex Flanged Head Bolt (No Sealing Washer) C 3/8" Flange Nut D Splice Plate 8 Gauge (SS-7053) E 2 Ring Standard Stiffener F Offset Joint Connection Detail G Base Stiffener (SS-6976) H Splice Plate Joint Detail (Non-Offset Joints)

I Splice Plate Joint (Top View)

38 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

9. Stiffener Instruction (Inside Stiffened)

2.66'' Corrugation Commercial Stiffeners Splice Details (Continued)

Figure 9D

Ref # Description

A Bolt hole not used in 14 gauge and 15 gauge. Do not drill. B 14 Gauge and 15 Gauge to 14 Gauge and 15 Gauge Offset Connection Detail C 14 Gauge and 15 Gauge to 13 Gauge and 12 Gauge Offset Connection Detail

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 39

9. Stiffener Instruction (Inside Stiffened)

See Page 34 for usage chart.

2.66'' Corrugation Commercial Stiffeners Splice Details (Continued)

Figure 9E 10 Gauge and 11 Gauge Bearing Splice

Ref # Description

A 3/8" Diameter Hex Flanged Head Bolt (No Sealing Washer) B 3/8" Flange Nut C Splice Plate 8 Gauge (SS-7053) D 10 Gauge or 11 Gauge Standard Stiffener E Bolt holes in splice plate not used. Do not drill.

40 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

9. Stiffener Instruction (Inside Stiffened)

See Page 34 for usage chart.

NOTE: Install bolts in all bolt hole locations on stiffener splices.

2.66'' Corrugation Commercial Stiffeners Splice Details (Continued)

Figure 9F 5 Gauge, 6 Gauge, 8 Gauge and 9 Gauge Bearing Splice

Ref # Description

A 3/8" Diameter Hex Flanged Head Bolt (No Sealing Washer) B 3/8" Flange Nut C Sp lice Plate 8 Gauge (SS-7053) D 5 Gauge, 6 Gauge, 8 Gauge and 9 Gauge Standard Stiffener

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 41

9. Stiffener Instruction (Inside Stiffened)

NOTE: Install bolts in all bolt hole

locations on stiffener splices.

Laminated Stiffener Splice 2.66" Corrugation

Figure 9G

Ref # Description Ref # Description

A Laminated Stiffener Assembly (SS-6929) D Use 3/8" x 1-1/2" Bin Bolt and 3/8" Hex Nut B Back Plate Splice (Two (2) per Connection) (SS-6966)

C 3/8" x 1-1/2" Flange Bolts and 3/8" Flange Nuts (30) F

E Stiffener Detail for SS-6929

Bolting Detail for Laminated to Laminated Stiffener Connection

42 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

9. Stiffener Instruction (Inside Stiffened)

NOTE: Install bolts in all bolt hole

locations on stiffener splices.

Laminated Stiffener Splice 2.66" Corrugation (Continued)

Ref # Description Ref # Description

A Laminated Stiffener Assembly (SS-6929) E Laminated Stiffener Splice (SS-7427)

B 3/8" x 1-1/2" Flange Bolts and 3/8" Flange Nuts (30)

C Use 3/8" x 1-1/2" Bin Bolt and 3/8" Hex Nut G

D Bolting Detail for Laminated to Laminated Stiffener Connection

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 43

Figure 9H

Use 3/8" x 1-1/2" Flange Bolt and

3/8" Flange Nut Special Laminated Stiffener Splice Detail

(SS-7427 substituted for SS-6966)

9. Stiffener Instruction (Inside Stiffened)

NOTE: Install bolts in all bolt hole

locations on stiffener splices.

Laminated to Universal Stiffener Splice 2.66" Corrugation

Figure 9I Bolting Detail for Laminated to Universal Stiffener Connection

Ref # Description

A 3/8" x 1-1/2" Flange Bolts and 3/8" Flange Nuts (20)

44 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

9. Stiffener Instruction (Inside Stiffened)

NOTE: Laminated stiffener splice is used in the

same way as non-enhanced laminated stiffeners.

Laminated to Universal Stiffener Splice 2.66" Corrugation (Continued)

Figure 9J Laminated Enhanced/Universal to Laminated Enhanced Universal and

Laminated Enhanced/Enhanced to Laminated Enhanced/Universal Stiffener Splice 2.66" Corrugation

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 45

Ref # Description

A 3/8" x 1-1/2" Flange Bolt B Enhanced Stiffener Splice Two (2) per Connection

9. Stiffener Instruction (Inside Stiffened)

NOTE: Laminated stiffener splice is used in the

same way as non-enhanced laminated stiffeners.

Laminated to Universal Stiffener Splice 2.66" Corrugation (Continued)

Figure 9K Enhanced/Enhanced to Enhanced/Enhanced Stiffener Splice 2.66" Corrugation

Ref # Description

A 3/8" x 1-1/2" Flange Bolt B Enhanced Stiffener Splice Four (4) per Connection

46 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

9. Stiffener Instruction (Inside Stiffened)

Stiffener to Sidewall Connections 3 Post Tanks

NOTE: Use the dimensioned holes for stiffener to sidewall connections on 3 post tanks.

Figure 9L

Ref # Description

A Horizontal Seam Clearance Holes B 2 Ring Offset Stiffener (The same hole locations are used

for 14 gauge and 15 gauge 2 ring stiffener (SS-7065).)

C 2 Ring Standard Stiffener

NOTE: Some locations in the lower regions of the tank utilize close punched sheets where the stiffener

will attach more frequently.

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 47

9. Stiffener Instruction (Inside Stiffened)

Non-Laminated Stiffener to Sidewall Det a il

Figure 9M Inside Stiffened Non-Laminated Stiffener to Sidewall Detail

Ref # Description

A 3/8" Bin Bolt with a Steel Backed Neoprene Washer B 3/8" Flange Nut (S-456) C Non-Laminated Stiffener D Outside of Bin

48 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

Laminated Stiffener to Sidewall Detail

9. Stiffener Instruction (Inside Stiffened)

Figure 9N Inside Stiffened Laminated Stiffener to Sidewall Detail (11 Gauge Laminated Only)

Ref # Description

A 3/8" Bin Bolt with a Steel Backed Neoprene Washer B 3/8" Flange Nut (S-9373) C Two (2) Laminated Stiffeners D Outside of Bin

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 49

9. Stiffener Instruction (Inside Stiffened)

Laminated Stiffener to Sidewall Detail (Continued)

Figure 9O Inside Stiffened Lam inated Stiffener to Sidewall Detail (10 Gauge Laminated and Thicker Only)

Ref # Description

A 3/8" Bin Bolt with a Steel Backed Neoprene Washer B 3/8" Flange Nut (S-9373) C Two (2) Laminated Stiffeners D Outside of Bin

50 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

10. Stiffener Assembly (Inside Only)

2 Stiffeners per Sidewall Sheet

Commercial Stiffener Starting Location - 36' Diameter and Smaller

2.66'' Corrugation Inside Stiffener Only

For sidewall to stiffener connections, use 3/8" x 1" bin bolt except horizontal seam. 19 Gauge and 20 gauge sidewall sheet will bolt four (4) locations per sheet. 18 Gauge will bolt at eight (8) locations per sheet. 17 Gauge and thicker sidewalls will bolt every 2.66".

NOTE: Splice plate and laminated stiffener to sidewall connections use 3/8" x 1-1/2" bin bolts. Offset joints and 8 gauge splice plated joints use 3/8" x 1" hex flanged head bolts. All other stiffener

joints use 3/8" x 1-1/2" hex flanged head bolts. Flanged nuts are used on the nut side of all stiffened joint connections. (See Figure 10A.)

Figure 10A

Ref # Description Ref # Description

A Horizontal Seam D Odd Ring Bins B 1 Ring Offset Stiffener (SS-7064) C 2 Ring Offset Stiffener (SS-7065 or SS-6982)

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 51

E Even Ring Bins

10. Stiffener Assembly (Inside Only)

3 Stiffeners per Sidewall Sheet

Commercial Stiffener Starting Location - 36' Diameter and Smaller

2.66'' Corrugation Inside Stiffener Only

NOTE: Certain tanks may be stiffened to the eave. Refer to the tank gauge layout sheet to determine if

this is the case for the bin.

For sidewall to stiffener connections, use 3/8" x 1" bin bolts except on horizontal seam. Stiffener will bolt every 8".

use 3/8" x 1-1/2" hex flanged head bolts. Flanged nuts are used on the nut side of all stiffened joint connections. (See Figure 10B.)

Figure 10B

Ref # Description Ref # Description

A Horizontal Seam D Odd Ring Bins B 1 Ring Offset Stiffener (SS-7064)

C 2 Ring Offset Stiffener (SS-7065 or SS-6982)

52 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

E Even Ring Bins

10. Stiffener Assembly (Inside Only)

3 Stiffeners per Sidewall Sheet (Continued) Commercial Stiffener Starting Location - 42' Diameter to 105' Diameter

2.66'' Corrugation Inside Stiffener Only

NOTE: Certain tanks may be stiffened to the eave. Refer to the tank gauge layout sheet to determine if

this is the case for the bin.

For sidewall to stiffener connections, use 3/8" x 1" bin bolts except horizontal seam. Stiffener will bolt every 8".

joints use 3/8" x 1-1/2" hex flanged head bolts. Flanged nuts are used on the nut side of all stiffened joint connections. (See Figure 10C.)

Figure 10C

Ref # Description Ref # Description

A Horizontal Seam D Odd Ring Bins B 1 Ring Offset Stiffener (SS-7064) C Top Stiffener (One per Sidewall Sheet) (SS-7066)

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 53

E Even Ring Bins

10. Stiffener Assembly (Inside Only)

Roof Stiffener Detail

42' Through 60' Standard Roof Stiffener Detail

Ref # Description

B Upper Roof Shim (CRP-5350) C Roof Beam Stiffener (One Per Sidewall Sheet)

Top Stiffener 42' and Larger (One Per Sidewall Sheet) (SS-7066)

Figure 10D 2.66'' Corrugation Inside Stiffener Only

72' Through 105' Diameter Roof Stiffener Detail 60' Diameter 10000 Lbs. Peak Load Stiffener Detail

Ref # Description

Top Stiffener 42' and Larger

(One Per Sidewall Sheet) (SS-7066) B Upper Roof Shim (CRP-5350) C Roof Beam Stiffener (One Per Sidewall Sheet) D Roof Stiffener Shim Plate (CRP-5336)

Figure 10E 2.66'' Corrugation Inside Stiffener Only

NOTE: The standard 10000 lbs. peak load roof stiffener to sidewall attachment is shown in Figure 10E.

The 20000 lbs. peak load roofs have special attachment details included with the roof instructions for those roofs.

54 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

Wind Ring Assembly

10. Stiffener Assembly (Inside Only)

Ref # Description

A 3/8" x 1" Flanged Head Bolts B 3/8" Flange Nuts C Wind Ring Coupler D C-Clamp (SS-7248)

Figure 10F

1.To connect wind ring pipe to the stiffeners, attach with 3/8" x 1" bolts through the flange of the stiffener. In some cases, field drilling of wind ring locations may be required.

2. Attach wind ring pipe section to stiffener using two (2) 3/8" x 6" (SS-7248) wind ring clamps.

3. Place pipes end-to-end without overlapping. Fasten together using two (2) wind ring couplers and

six (6) 3/8" x 1" flanged head bolts with flanged nuts. Couplers should be centered on the seam of pipes.

Wind rings must be installed in relation to the ladder rungs as shown here, to ensure compliance with O.S.H.A., regulations. (See Figure 10G.)

Ref # Description

E 1-1/2" Minimum

F 4-1/2" Minimum

Figure 10G

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 55

NOTES

56 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

2.66" Commercial Tank Stiffener Instructions

Outside Stiffened Only

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 57

11. Stiffener Instruction (Outside Stiffened)

2.66 Commercial Tank Stiffener Instructions Outside Stiffened Only

Universal Stiffener and Splice Hardware

Stiffeners Splicing Systems

12 Gauge to 12 Gauge

and Thinner

12 Gauge to 11 Gauge

through

8 Gauge to 5 Gauge, 6 Gauge

5 Gauge, 6 Gauge to 5 Gauge, 6 Gauge

5 Gauge to Laminated, Laminated to Laminated,

Laminated to Laminated Enhanced/Universal

Laminated Enhanced/Universal to Laminated Enhanced/Universal

Laminated Enhanced/Universal to Laminated Enhanced/Enhanced

Laminated Enhanced/Enhanced to

Laminated Enhanced/Enhanced

Splice Hardware Usage

(Not Including Sidewall to Splice Bolts)

Use SS-6966 or SS-7427 Splice 2 per Joint Use SS-6966 or SS-7427 Splice 2 per Joint

Use SS-6966 or SS-7427 Splice 2 per Joint

Offset/Lapped Stiffener

No Separate Splices Plate

Use SS-7053 Splice

Color Code: Y ellow

Use SS-7053 Splice

Color Code: Y ellow

Use SS-7398 Splice 2 per Joint

Use SS-7398 Splice 4 per Joint

Stiffeners Splicing Systems Hardware Part # Description Qty

14 Gauge and 15 Gauge Offset Stiffener Joint

12 Gauge and 13 Gauge Offset Stiffener Joint

10 Gauge and 11 Gauge

8 Gauge and 9 Gauge

5 Gauge and 6 Gauge

Laminated

Laminated to Laminated Enhanced

Laminated Enhanced

SS-7053

Stiffener Joint

SS-7053

Stiffener Joint

SS-7053

Stiffener Joint

SS-6966 or SS-7427

Stiffener Joint

SS-6966 or SS-7427

and SS-7398

Stiffener Joint

SS-6966 or SS-7427

and SS-7398

Stiffener Joint

Stiffener to Sidewall Hardware Usage

Splicing Systems Hardware Part # Description

Stiffener to Sidewall

SS-7053

Splice to Sidewall

Laminated Stiffener to Sidewall

Laminated Enhanced Stiffener

to Sidewall

S-9373 3/8" Flange Nuts 38 S-7928 3/8" x 1-1/2" 42 S-9373 3/8" Flange Nuts 42

S-455 3/8" x 1" S-456 3/8" Nuts

S-5060 3/8" x 1-1/2"

S-456 3/8" Nuts S-5060 3/8" x 1-1/2" S-9373 3/8" Flange Nuts S-5060 3/8" x 1-1/2" S-9373 3/8" Flange Nuts

58 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

11. Stiffener Instruction (Outside Stiffened)

Commercial Stiffeners for 2.66'' Corrugation

Figure 11A

Ref # Part # Description Length

G SS-6989 Offset Base Stiffener 87-1/8'' (180.260 cm)

H SS-7366 5E+5 Laminated Enhanced Base Weldment 88.844" (225.664 cm)

I SS-7362 5E+5E Laminated Enhanced Base Weldment 88.844" (225.664 cm)

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 59

11. Stiffener Instruction (Outside Stiffened)

4" Typical

Commercial Stiffeners for 2.66'' Corrugation (Continued)

Figure 11B

Ref # Part # Description Length

G SS-7053 8 Gauge Splice 14'' (35.56 cm)

H SS-6966 or Laminated Back Plate Splice 22'' (55.88 cm) H SS-7427 Laminated Back Plate Splice 11-3/4" (29.845 cm)

I SS-7398 Enhanced Back Plate Splice 14" (35.56 cm)

60 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

11. Stiffener Instruction (Outside Stiffened)

2.66'' Corrugation Commercial Stiffeners Splice Details

IMPORTANT: If shim plates are not used where required, the downward pressure of the stiffeners will not

be transferred directly to the foundation and bin failure could result.

NOTE: Some colors are different than those used for sidewall sheets. * NOTE: Only Orange on 1 ring stiffener.

Stiffener Color Code Chart

Stiffener Gauge Color Code

15 Red/Orange * 14 Green/Orange * 13 Dark Blue 12 Black 11 Pink 10 Light Blue

9 Purple 8Yellow 6 White

5 Fluorescent Green 5+12 Gold/Black 5+10 Gold/Light Blue

5+8 Gold/Yellow

5+5 Gold/Fluorescent Green 5E+5U Ochre/Gold/White 5E+5E Ochre/Gold/White/Brown

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 61

11. Stiffener Instruction (Outside Stiffened)

2.66'' Corrugation Commercial Stiffeners Splice Details (Continued)

Figure 11C

Ref # Description

A Standar d Offset Stiffener

B 3/8" Diameter Hex Flanged Head Bolt (No Sealing Washer) C 3/8" Flange Nut D Splice Plate 8 Gauge (SS-7053)

E 2 Ring Standard Stiffener

F Offset Joint Connection Detail G Base Stiffener (SS-6976) H Splice Plate Joint Detail (Non-Offset Joints)

I Splice Plate Joint (Top View)

62 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

11. Stiffener Instruction (Outside Stiffened)

2.66'' Corrugation Commercial Stiffeners Splice Details (Continued)

Figure 11D

Ref # Description

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 63

11. Stiffener Instruction (Outside Stiffened)

See Page 58 for usage chart.

2.66'' Corrugation Commercial Stiffeners Splice Details (Continued)

Figure 11E 10 Gauge and 11 Gauge Bearing Splice

Ref # Description

64 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

11. Stiffener Instruction (Outside Stiffened)

See Page 58 for usage chart.

NOTE: Install bolts in all bolt hole locations on stiffener splices.

2.66'' Corrugation Commercial Stiffeners Splice Details (Continued)

Figure 11F 5 Gauge, 6 Gauge, 8 Gauge and 9 Gauge Bearing Splice

Ref # Description

A 3/8" Diameter Hex Flanged Head Bolt (No Sealing Washer) B 3/8" Flange Nut C Sp lice Plate 8 Gauge (SS-7053) D 5 Gauge, 6 Gauge, 8 Gauge and 9 Gauge Standard Stiffener

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 65

11. Stiffener Instruction (Outside Stiffened)

NOTE: Install bolts in all bolt hole

locations on stiffener splices.

Laminated Stiffener Splice 2.66" Corrugation

Figure 11G

Ref # Description Ref # Description

A Laminated Stiffener Assembly (SS-6929) D Use 3/8" x 1-1/2" Bin Bolt and 3/8" Hex Nut B Back Plate Splice (Two (2) per Connection) (SS-6966)

C 3/8" x 1-1/2" Flange Bolts and 3/8" Flange Nuts (30) F

E Stiffener Detail for SS-6929

Bolting Detail for Laminated to Laminated Stiffener Connection

66 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

11. Stiffener Instruction (Outside Stiffened)

NOTE: Install bolts in all bolt hole

locations on stiffener splices.

Laminated Stiffener Splice 2.66" Corrugation (Continued)

Ref # Description Ref # Description

A Laminated Stiffener Assembly (SS-6929) E Laminated Stiffener Splice (SS-7427)

B 3/8" x 1-1/2" Flange Bolts and 3/8" Flange Nuts (30)

C Use 3/8" x 1-1/2" Bin Bolt and 3/8" Hex Nut G

D Bolting Detail for Laminated to Laminated Stiffener Connection

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 67

Figure 11H

Use 3/8" x 1-1/2" Flange Bolt and

3/8" Flange Nut Special Laminated Stiffener Splice Detail

(SS-7427 substituted for SS-6966)

11. Stiffener Instruction (Outside Stiffened)

NOTE: Install bolts in all bolt hole

locations on stiffener splices.

Laminated to Universal Stiffener Splice 2.66" Corrugation

Figure 11I Bolting Detail for Laminated to Universal Stiffener Connection

Ref # Description

A 3/8" x 1-1/2" Flange Bolts and 3/8" Flange Nuts (20)

68 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

11. Stiffener Instruction (Outside Stiffened)

NOTE: Laminated stiffener splice is used in the

same way as non-enhanced laminated stiffeners.

Laminated to Universal Stiffener Splice 2.66" Corrugation (Continued)

Figure 11J Laminated Enhanced/Universal to Laminated Enhanced Universal and

Laminated Enhanced/Enhanced to Laminated Enhanced/Universal Stiffener Splice 2.66" Corrugation

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 69

Ref # Description

A 3/8" x 1-1/2" Flange Bolt B Enhanced Stiffener Splice Two (2) per Connection

11. Stiffener Instruction (Outside Stiffened)

NOTE: Laminated stiffener splice is used in the

same way as non-enhanced laminated stiffeners.

Laminated to Universal Stiffener Splice 2.66" Corrugation (Continued)

Figure 11K Enhanced/Enhanced to Enhanced/Enhanced Stiffener Splice 2.66" Corrugation

Ref # Description

A 3/8" x 1-1/2" Flange Bolt B Enhanced Stiffener Splice Four (4) per Connection

70 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

11. Stiffener Instruction (Outside Stiffened)

Stiffener to Sidewall Connections 3 Post Tanks

NOTE: Use the dimensioned holes for stiffener to sidewall connections on 3 post tanks.

Figure 11L

Ref # Description

A Horizontal Seam Clearance Holes B 2 Ring Offset Stiffener (The same hole locations are used

for 14 gauge and 15 gauge 2 ring stiffener (SS-7065).)

C 2 Ring Standard Stiffener

NOTE: Some locations in the lower regions of the tank utilize close punched sheets where the stiffener

will attach more frequently.

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 71

11. Stiffener Instruction (Outside Stiffened)

Non-Laminated Stiffener to Sidewall Det a il

Figure 11M Outside Stiffened Non-Laminated Stiffener to Sidewall Detail

Ref # Description

A 3/8" Bin Bolt with a Steel Backed Neoprene Washer B 3/8" Flange Nut (S-456) C Non-Laminated Stiffener D Outside of Bin

72 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

Laminated Stiffener to Sidewall Detail

11. Stiffener Instruction (Outside Stiffened)

Figure 11N Outside Stiffened Laminated S tiffener to Sidewall Detail (11 Gauge Laminated Only)

Ref # Description

A 3/8" Bin Bolt with a Steel Backed Neoprene Washer B 3/8" Flange Nut (S-9373) C Two (2) Laminated Stiffeners D Outside of Bin

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 73

11. Stiffener Instruction (Outside Stiffened)

Laminated Stiffener to Sidewall Detail (Continued)

Figure 11O Outside Stiffened Laminated Stiffener to Sidewall Detail (10 Gauge Laminated and Thicker Only)

Ref # Description

A 3/8" Bin Bolt with a Steel Backed Neoprene Washer B 3/8" Flange Nut (S-9373) C Two (2) Laminated Stiffeners D Outside of Bin

Place a sealing washer (S-9467) between the stiffener and sidewall sheet on the first stiffener to sidewall bolt down from the horizontal seam (close punched laminated,

10 gauge and thicker only). Placing a small amount of tube caulk on the washer placing on the sidewall is a aid to inst al l ation.

74 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

11. Stiffener Instruction (Outside Stiffened)

Special Detail for 10 Gauge and Thicker Laminated Sidewall

Figure 11P Outside Stiffened Laminated Stiffener to Sidewall Detail

(10 Gauge Laminated Sidewall or Thicker Only)

Ref # Description

A Horizontal Seam B 3/8" x 1-1/2" Bolt (S-5060) C 3/8" Flange nut (S-9373) if laminated stiffener. D NOTE: Use of a longer 2" bolt (S-9445) may be necessary for this bolt.

Sealing washer (S-9467) installed at first sidewall to stiffener connection down from

the horizontal seam only. Install with sealing material against the sidewall sheet.

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 75

12. Stiffener Assembly (Outside Only)

2 Stiffeners per Sidewall Sheet

Commercial Stiffener Starting Location - 36' Diameter and Smaller

2.66'' Corrugation Outside Stiffener Only

NOTE: Certain tanks may be stiffened to the eave. Refer to the tank gauge layout sheet to determine if

this is the case for the bin.

For sidewall to stiffener connections, use 3/8" x 1" bin bolt except horizontal seam. 19 Gauge and 20 gauge sidewall sheet will bolt four (4) locations per sh eet. 1 8 Gauge will bolt at eight (8) locations per sheet. 17 Gauge and thicker sidewalls will bolt every 2.66".

joints use 3/8" x 1-1/2" hex flanged head bolts. Flanged nuts are used on the nut side of all stiffened joint connections. (See Figure 12A.)

Figure 12A

Ref # Description Ref # Description

A Horizontal Seam D Odd Ring Bins B 1 Ring Offset Stiffener (SS-7064) C 2 Ring Offset Stiffener (SS-7065 or SS-6982)

76 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

E Even Ring Bins

12. Stiffener Assembly (Outside Only)

3 Stiffeners per Sidewall Sheet

Commercial Stiffener Starting Location - 36' Diameter and Smaller

2.66'' Corrugation Outside Stiffener Only

NOTE: Certain tanks may be stiffened to the eave. Refer to the tank gauge layout sheet to determine if

this is the case for the bin.

For sidewall to stiffener connections, use 3/8" x 1" bin bolts except on horizontal seam. Stiffener will bolt every 8".

use 3/8" x 1-1/2" hex flanged head bolts. Flanged nuts are used on the nut side of all stiffened joint connections. (See Figure 12B.)

Figure 12B

Ref # Description Ref # Description

A Horizontal Seam D Odd Ring Bins B 1 Ring Offset Stiffener (SS-7064) C 2 Ring Offset Stiffener (SS-7065 or SS-6982)

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 77

E Even Ring Bins

12. Stiffener Assembly (Outside Only)

3 Stiffeners per Sidewall Sheet (Continued) Commercial Stiffener Starting Location - 42' to 105' Diameter

2.66'' Reverse Corrugation Outside Stiffener Only

NOTE: Certain tanks may be stiffened to the eave. Refer to the tank gauge layout sheet to determine if

this is the case for the bin.

For sidewall to stiffener connections, use 3/8" x 1" bin bolts except horizontal seam. Stiffener will bolt every 8".

joints use 3/8" x 1-1/2" hex flanged head bolts. Flanged nuts are used on the nut side of all stiffened joint connections. (See Figure 12C.)

Figure 12C

Ref # Description Ref # Description

A Horizontal Seam D Odd Ring Bins B 1 Ring Offset Stiffener (SS-7064) C Top Stiffener (One Per Sidewall Sheet) (SS-7066)

78 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

E Even Ring Bins

12. Stiffener Assembly (Outside Only)

Roof Stiffener Detail

42' Through 60' Standard Roof Stiffener Detail

Figure 12D 2.66" Corrugation Outside Stiffener Only

Ref # Descrip t ion Ref # Description

A Roof Beam Stiffener (One Per Sidewall Sheet) D 3/8" x 1-1/2" Bolt (S-5060) B Corrugation Spacer (S-7041)

Top Stiffener 42' and Larger

(One Per Sidewall Sheet) (SS-7066)

E 3/8" x 1" Bolt (S-455)

Insert steel backed neoprene between

spacer and sidewall.

NOTE: Insert corrugation spacer (S-7041) into corrugation.

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 79

12. Stiffener Assembly (Outside Only)

Roof Stiffener Detail (Continued)

72' Through 105' Diameter Roof Stiffener Detail 60' Diameter 10000 Lbs. Peak Load Roof Stiffener Detail

Figure 12E 2.66" Corrugation Outside Stiffener Only

Ref # Description Ref # Description

A Roof Beam Stiffener (One Per Sidewall Sheet) D 3/8" x 1-1/2" Bolt (S-5060) B Corrugation Spacer (S-7041)

Top Stiffener 42' and Larger

(One Per Sidewall Sheet) (SS-7066)

E 3/8" x 1" Bolt (S-455)

Insert steel backed neoprene between

spacer and sidewall.

NOTE: Insert corrugation spacer (S-7041) into corrugation. NOTE: The standard 10000 lbs. peak load roof stiffener to sidewall attachment is shown in Figure 12E.

The 20000 lbs. peak load roofs have special attachment details included with the roof instructions for those roofs.

80 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

Wind Ring Assembly

12. Stiffener Assembly (Outside Only)

Ref # Description

A 3/8" x 1" Flanged Head Bolts B 3/8" Flange Nuts C Wind Ring Coupler D C-Clamp (SS-7248)

Figure 12F

1.To connect wind ring pipe to the stiffeners, attach with 3/8" x 1" bolts through the flange of the stiffener. In some cases, field drilling of wind ring locations may be required.

2. Attach wind ring pipe section to stiffener using two (2) 3/8" x 6" (SS-7248) wind ring clamps.

3. Place pipes end-to-end without overlapping. Fasten together using two (2) wind ring couplers and

six (6) 3/8" x 1" flanged head bolts with flanged nuts. Couplers should be centered on the seam of pipes.

Wind rings must be installed in relation to the ladder rungs as shown here, to ensure compliance with O.S.H.A., regulations. (See Figure 12G.)

Ref # Description

E 1-1/2" Minimum

F 4-1/2" Minimum

Figure 12G

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 81

13. Accessory Instructions

Sidedraw Systems

Installation and Management of Sidedraw Systems

Grain systems designs and manufactures bins to the highest standards, however proper installation and good usage practices for a commercial flume system are essential, regardless of manufacturer. The following practices address general usage and installation criteria for such systems.

Sidedraw Installation

1. Side discharge is only permitted in GSI commercial bins when a GSI manufactured sidedraw flume system has been installed. No corrugated steel bin should be unload ed through the sidewall without installation of such a system and permission of the manufacturer.

2. Installation of a flume system may require installation of additional wind rings and 1" diameter anchor bolts. Refer the tank gauge sheet for wind ring placement or contact GSI. Refer the 1" anchor bolt usage on Page 83.

Installation of multiple systems may require additional wind rings and must be placed a minimum of 90° apart. Installation of multiple systems requires approval of GSI.

3. A sidedraw should not be the only discharge system available. A standard center discharge and conveyor should be installed.

Sidedraw Management and Usage

1. Sidedraw systems are intended for use with dry flowable grain. Sidedraws are not to be used for poorly flowing products. This is not unique to GSI bins and flume systems but is a general rule for such systems.

2. In multiple system installations, only one sidedraw may be used at any one time.

3. Filling should not be occurring at the same time as grain is being withdrawn through the sidedraw flume system.

4. Prolonged storage of grain in the sloped condition produced by sidedraw discharge may accelerate differential settlement and result in deformations of the bin/silo. After using the sidedra w system the sloped grain should be returned to a near level condition by use of the center discharge. Leveling of the grain should also allow more even consolidation of foundation and fill soils and produce more even settlement of the bin/silo.

5. If geotechnical investigations or past experience indicate significant foundation level soil variations or a site propensity toward differential settlement, sidedraw usage may be prohibited or severely restricted. In this situation the use of a flume system should be reviewed with geotechnical consultants or the foundation engineer.

82 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

1" Anchor Bolts Required with Sidedraw Systems

Used with 2.66" Corrugation Commercial Tanks

Corrugation Tank Diameter Total Number of 1" Anchor Bolts

2.66" 42' 42

2.66" 48' 48

2.66" 54' 54

2.66" 60' 60

2.66" 72' 72

2.66" 75' 75

2.66" 78' 78

2.66" 90' 90

2.66" 105' 105

Use 1" diameter anchor bolts at all of the required stiffener locations.

Wind Ring Installation

Additional Wind Rings Required for 2.66" Commercial Tanks

with Sidedraw Chute Systems (One System Only)

13. Accessory Instructions

Rings

37 - - - - 7 1 7 1 7 1 8 1 8 1 - - - - 37 36 - - - - 6 1 6 1 7 1 7 1 7 2 - - - - 36 35 - - - - 6 1 6 1 6 1 7 1 7 1 7 1 - - 35 34 - - - - 5 1 5 1 6 2 6 2 6 2 6 2 6 2 34 33 - - - - 4 2 4 2 5 2 5 3 5 3 5 3 6 2 33 32 4 1 4 1 4 1 4 1 5 2 5 2 5 2 5 2 5 3 32 31 3 2 3 2 4 1 4 1 4 2 4 2 4 2 4 2 5 3 31 30 3 2 3 2 4 1 4 1 4 1 4 1 4 1 4 2 4 3 30 29 2 1 3 1 3 2 3 2 3 2 3 2 3 2 4 2 4 3 29 28 2 1 2 1 2 2 2 2 2 2 3 2 3 2 3 3 4 3 28 27 1 1 2 1 2 2 2 2 2 2 3 2 3 2 3 3 3 4 27 26 1 1 1 1 2 2 2 2 2 2 2 2 3 2 3 3 3 4 26 25 - 1 1 1 1 2 1 2 2 2 2 2 2 2 3 3 3 4 25 24 - 1 - 1 1 2 1 2 2 2 2 2 2 2 2 3 3 3 24 23 - 1 - 1 1 2 1 2 2 2 2 2 2 2 2 3 2 4 23 22 - 1 - 1 1 2 1 2 2 2 2 2 2 2 2 3 2 3 22 21 - 1 - 1 - 3 1 2 2 2 2 2 2 2 2 3 2 3 21 20 - 1 - 1 - 3 1 2 2 2 2 2 2 2 2 3 2 3 20 19 - 1 - 1 - 3 1 2 1 3 2 2 2 2 2 3 2 3 19 18 - 1 - 1 - 3 1 2 1 3 1 3 2 2 2 3 2 3 18 17 - 1 - 1 - 3 1 2 1 2 1 2 1 2 2 2 2 2 17 16 - 1 - 1 - 3 - 3 1 2 1 2 1 2 1 2 1 2 16

15 - 1 - 1 - 3 - 3 1 2 1 2 1 2 1 1 1 2 15 14 - 1 - 1 - 2 - 2 - 2 - 2 - 2 1 2 1 2 14 13 - 1 - 1 - 1 - 2 - 2 - 2 - 2 - 2 1 1 13 12-----1-2-2-2-2-21112

42' 48' 54' 60' 72' 75' 78' 90' 105'

Std Add Std Add Std Add Std Add Std Add Std Add Std Add Std Add Std Add

Rings

NOTE: Consult the gauge sheet supplied with the tank for complete wind ring quantities and placement

for the specific tank the sidedraw is being installed in.

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 83

13. Accessory Instructions

Sidedraw Instructions

2.66'' Sidedraw Instructions - 2 Post (Viewed from Inside of Bin) Wind Ring Installation

Tanks that use wind rings require 2-3/4" diameter holes passing through the sidedraw chute; with the center no less than 6" from either end and 4-3/8" from the sidewall. The wind ring must penetrate th rough the chute and form a complete ring. Do not locate wind ring in 8" space at chute entrance. Field drill stiffeners for wind ring attachment brackets (if required).

Discharge Tube Installation

1. Use the bottom two (2) holes in the last chute to locate discharge tube 28" below the 7th horizontal seam. Refer to Figure 13A on Page 85 and Figure 13E on Page 89 for sidewall sheet hole dimensions.

2. For proper water shed, install plate so upper body sheet overlaps the plate, as shown in Figure 13D

on Page 88 and Figure 13F on Page 90.

3. Use discharge tube assembly as a template, drill all holes 7/16" diameter.

4. Use two (2) beads of caulking to seal discharge plate to body sheets. Use 3/8" bolts and nuts provided to bolt discharge assembly to body sheets.

Number of Rings in Tank Chute Location Horizontal Starting Location

1. Locate 1st chute in 2nd ring from top.

All

2. Top bolt holes in chute to be located on 2nd corrugation of body sheet.

11, 12, 15, 17, 19, 21 and 23 3. Center chute over vertical seam.

10, 12, 14, 16, 18, 20, 22 and 24 4. Center chute 56-1/4'' from the 1st horizontal seam bolt in the 2nd ring.

84 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

13. Accessory Instructions

Sidedraw Instructions (Continued)

2.66'' Sidedraw Instructions - 2 Post (Viewed from Inside of Bin) (Continued)

Figure 13A

Ref # Description

A Stiffener Column B

7th Sidewall Ring

6th Sidewall Ring D Horizontal Seam E Field cut discharge hole 1-1/2" radius at corners (3.80 cm) F Externally stiffened is 1-1/3" higher G First Chute Location H Viewing Inside of Typical 24 Ring Bin

NOTE: Unload tubes and support from rack and pinion not provided by GSI.

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 85

13. Accessory Instructions

Sidedraw Instructions (Continued)

2.66'' Sidedraw Instructions - 3 Post (Viewed from Inside of Bin)

These instructions for 90' diameter tanks and smaller. See PNEG-972 or PNEG-1343 for 105' diameter tank sidedraw installation instructions.

Wind Ring Installation

Tanks that use wind rings require 2-3/4" diameter holes passing through the sidedraw chute; with the center no less than 6" from either end and 4-3/8" from the sidewall. The wind ring must penetrate through the chute and form a complete ring. Do not locate wind ring in 8" space at chute entrance. Field drill stiffeners for wind ring attachment brackets (if required).

Discharge Tube Installation

1. Use the bottom two (2) holes in the last chute to locate discharge tube 28" below the 7th horizontal seam. Refer to Figure 13B on Page 87 and Figure 13E on Page 89 for sidewall sheet hole dimensions.

2. For proper water shed, install plate so upper body sheet overlaps the plate, as shown in Figure 13D

on Page 88 and Figure 13F on Page 90.

3. Use discharge tube assembly as a template, drill all holes 7/16" diameter.

4. Use two (2) beads of caulking to seal discharge plate to body sheets. Use 3/8" bolts and nuts provided to bolt discharge assembly to body sheets. For all locations where the sidewall uses 3/8" x 1-1/2" long bolts, use the same bolt to install the discharge tube.

Number of Rings in Tank Chute Location Horizontal Starting Location

1. Locate 1st chute in 2nd ring from top.

All

2. Top bolt holes in chute to be located on 2nd corrugation of body sheet.

11, 14, 17, 20, 23, 26, 29, 32 and 35 3. Center chute 75 inches (left to right) from 1

10, 13, 16, 19, 22, 25, 28, 31, 34 and 37 4. Center chute 37.500 inches (left to right) from 1st hole in 2nd body sheet.

12, 15, 18, 21, 24, 27, 30, 33 and 36 5. Center chute over vertical seam.

hole in 2nd body sheet.

86 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

13. Accessory Instructions

Sidedraw Instructions (Continued)

2.66'' Sidedraw Instructions - 3 Post (Viewed from Inside of Bin) (Continued)

Figure 13B

Ref # Description

A Stiffener Column B

7th Sidewall Ring

6th Sidewall Ring

D Horizontal Seam

E Field cut discharge hole 1-1/2" radius at corners (3.80 cm)

F Externally stiffened is 1-1/3" higher G First Chute Location H Viewing Inside of Ty pical 29 Ring Bin

NOTE: Unload tubes and support from rack and pinion not provided by GSI.

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 87

13. Accessory Instructions

Sidedraw Instructions (Continued)

2.66" Sidedraw Instructions - 2 and 3 Post (Internally Stiffened)

Figure 13C

Ref # Description Ref # Description

A Inside of bin F Stiffener B Chute C First Horizontal Seam from Eave H 8" Typical (20.32 cm)

Starting Location: 2

E Field Drill Sidewall to Match Chute. (7/16" Diameter Holes) J 2-3/4" Diameter (6.99 cm)

Inside Corrugation of the 2nd Ring

G 4" Typical (10.16 cm)

I 6" Diameter (15.24 cm)

Field cutting of chutes is necessary to install the wind rings. Locate wind rings as shown. The wind ring must be assembled into a complete ring and penetrate through the chute. Field drill stiffeners for attachment brackets (if required).

Ref # Description

B Chute K

L Sidedraw Plate

M N O P

Q 28" Typical (71.12 cm) R 15" Ty pical (38.10 cm) S 12-3/4" T y p i ca l (32. 39 cm)

Horizontal Seam from Tank Base

Ring from Tank Base

8th Ring from Tank Base

Horizontal Seam from Tank Base

7th Ring from Tank Base

NOTE: Unload tubes and supports from rack and

pinion not provided by GSI.

Figure 13D

88 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

13. Accessory Instructions

Sidedraw Instructions (Continued)

2.66" Sidedraw Instructions - 2 and 3 Post (Externally Stiffened)

Figure 13E

Ref # Description Ref # Description

A Stiffener Column E Field Cut Discharge Hole 1-1/2" Radius at Corners (3.80 cm) B

C D Horizontal Seam

Sidewall Ring

6th Sidewall Ring

F Externally Stiffened - 2 Post

G Externally Stiffened - 3 Post

NOTE: Unload tubes and supports from rack and pinion not provided by GSI.

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 89

13. Accessory Instructions

Sidedraw Instructions (Continued)

2.66" Sidedraw Instructions - 2 and 3 Post (Externally Stiffened) (Continued)

Figure 13F Externally Stiffened Figure 13G Externally Stiffened

Ref # Description

A Inside of bin BChute C First Horizontal Seam from Eave

Starting Location: 2nd Inside Corrugation

of the 2 Field Drill Sidewall to Match Chute

(7/16" Diameter Holes)

F 8" Typical (20.32 cm)

G 2.677" Typical (6.77 cm)

Ring

Ref # Description

B Chute

6th Horizontal Seam from Tank Base

L Sidedraw Plate

6th Ring from Tank Base

8th Ring from Tank Base

Q 26.667" Typical (67.73 cm) R 16.333" Typical (41.49 cm) S 12-3/4" T y p i ca l (32. 39 cm)

Horizontal Seam from Tank Base

7th Ring from Tank Base

NOTE: Unload tubes and supports from rack and pinion not provided by GSI. (See Figure 13F.) NOTE: When installing the discharge weldment, use the same 3/8" bolts as the installation rings vertical

seam. For example, if 3/8" x 1-1/2" bolts were used, utilize that size bolt. (See Figure 13G.)

90 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

13. Accessory Instructions

Weather Cover Assembly

Weather Cover Assembly Instructions for Roller Valve

1. Install weather cover kit after gate has been installed.

2. Use bead caulking at all seams where weather cover attaches to gate.

3. Use 5/8" x 3/4" bolts and nuts to plug all holes not in use.

4. Use 1/4" self-drillers to seal gate end plate corners. (See Figure 13H.)

Figure 13H

Ref # Part # Description

A CHT-1351 Universal Weather Cover Plate B Chain Wheel (Typical)

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 91

NOTES

92 PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall

14. Warranty

9101239_1_CR_rev7.DOC (revised July 2009)

GSI Group, LLC Limited Warranty

The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship. Expenses incurred by or on behalf of the end-user without prior written authorization from the GSI Warranty Group shall be the sole responsibility of the end-user.

Warranty Extensions:

The Limited Warranty period is extended for the following products:

Product Warranty Period

Performer Series Direct Drive Fan Motor 3 Years

AP Fans and Flooring

Cumberland Feeding/Watering Systems

Grain Systems Grain Bin Structural Design 5 Years Grain Systems

Farm Fans Zimmerman

All Fiberglass Housings Lifetime All Fiberglass Propellers Lifetime Feeder System Pan Assemblies 5 Years ** Feed Tubes (1-3/4" and 2.00") 10 Years * Centerless Augers 10 Years * Watering Nipples 10 Years *

Portable and Tower Dryers 2 Years Portable and Tower Dryer Frames and

Internal Infrastructure †

5 Years

* Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 25% 5 to 7 years - end-user pays 50% 7 to 10 years - end-user pays 75% ** Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 50%

† Motors, burner components

and moving parts not included. Portable dryer screens included. Tower dryer screens not included.

GSI further warrants that the portable and tower dryer frame and basket, excluding all auger and auger drive components, shall be free from defects in materials for a period of time beginning on the twelfth (12 and continuing until the sixtieth (60

) month from the date of purchase (extended warranty period). During the extended

) month from the date of purchase

warranty period, GSI will replace the frame or basket components that prove to be defective under normal conditions of use without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of this extended warranty.

Conditions and Limitations:

THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH: (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (II) ANY ADVICE, INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTA TIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.

GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed the amount paid for the product purchased. This warranty is not transferable and applies only to the original end-user. GSI shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer, agent or distributor.

GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products which it manufactured. Modifications to products not specifically delineated in the manual accompanying the equipment at initial sale will void the Limited Warranty.

This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse, alteration, accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to products manufactured by GSI.

Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the location and installation of products manufactured or sold by GSI.

PNEG-1000 2.66" Commercial Tank Stiffener and Sidewall 93

This equipment shall be installed in accordance with

the current installation codes and applicable

regulations, which should be carefully followed in all

cases. Authorities having jurisdiction should be

consulted before installations are made.

GSI Group

1004 E. Illinois St.

Assumption, IL 62510-0020

Phone: 1-217-226-4421

Fax: 1-217-226-4420

www.gsiag.com

GSI is a worldwide brand of AGCO Corporation.

CN-308615

GSI PNEG-1000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

1. Introduction

2. Safety

3. Safety Decals

4. Decal Sheet Placement

5. Access Door Weldment Assembly

6. Bolting Requirements

7. Caulking Detail

8. Installation

9. Stiffener Instruction (Inside Stiffened)

10. Stiffener Assembly (Inside Only)

11. Stiffener Instruction (Outside Stiffened)

12. Stiffener Assembly (Outside Only)

13. Accessory Instructions

14. Warranty