GSI PNEG-1276 User Manual

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PNEG-1 27 6
Top Dry Autoflow Construction Manual 24', 30' and 36'
Construction and Owner ’s Manual
PNEG-1276
Date: 11-29-12
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2 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'
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Contents

Chapter 1 Safety .....................................................................................................................................................5
Safety Guidelines ... ... ... ... ...................................................................................................................... 5
Chapter 2 Decals ....................................................................................................................................................6
Roof Damage Warning and Disclaimer ................................................................................................. 6
Chapter 3 Foundation Requirements ...................................................................................................................9
Foundation Requirements for Top Dry Bins (4.00" Top Dry Bin Corrugation) ...................................... 9
Inline Centrifugal Fan Pad ................................................................................................................... 12
Duct and Drying Fan Pad Optional ..................................................................................................... 13
Anchor Bolt Placement ........................................................................................................................ 14
Frost Free Pad (Top Dry Bins) ............................................................................................................ 15
Frost Free Foundation (Top Dry Bins) ................................................................................................ 16
Chapter 4 Hardware .............................................................................................................................................17
Hardware/Bolting Requirements ......................................................................................................... 17
Location of Accessories ...................................................................................................................... 20
Very Important ..................................................................................................................................... 21
Chapter 5 Sidewall Construction ........................................................................................................................22
Sidewall Gauges .................... ... ... .... ... ... ... ... .... .......................................... ... ... ... .... ............................ 22
Sidewall Erection Instructions ................ ... ... .... ... ... ... .... ... ... ... .... ... ... ... ... .... ... ...................................... 23
Caulking Detail .................................................................................................................................... 24
Lifting Jacks and Brackets .................................................................................................................. 25
Lifting Jack Usage .................................. ... ... .... ... ... ... .... ... .......................................... ... ...................... 26
Chapter 6 Stiffener Details ..................................................................................................................................27
Stiffener Gauges .................... ... ... .... ... ... ... ... .... .......................................... ... ... ... .... ............................ 27
Outside Stiffeners ................................................................................................................................ 28
Top Stiffener Starting Location ............................................................................................................ 29
Stiffener Installation and Location ....................................................................................................... 30
Bolting Requirements ................................ ... .... ... ... ... .... ... ... .......................................... ... ................... 31
Stiffener and Seam Locations ............................................................................................................. 31
Chapter 7 “C” Channels ......................................................................................................................................32
Stiffener to “C” Channel Bracket Installation ....................................................................................... 32
“C” Channel Installation ................ .... ... ... .......................................... ... ... .... ... ...................................... 33
Center Collar Assembly ...................................................................................................................... 34
Chapter 8 Installation ..........................................................................................................................................36
Rafter Installation and Floor Support Angle Attachment ..................................................................... 36
Purlin Installation ................................................................................................................................. 37
Dump Hopper Installation ....................... ... ... .... ... ... ... .... ... ... ... .... ......................................... ................ 40
Floor Sheet Installation ....................................................................................................................... 40
Flashing Bolt Installation ..................................................................................................................... 41
Eave Flashing Installation ................................................................................................................... 41
Eave Flashing Splice ........................................................................................................................... 42
Outer Dump Chutes ............................................................................................................................ 43
24' Leveling Band Post Installation ..................................................................................................... 44
30' Leveling Band Post Installation ..................................................................................................... 45
36' Leveling Band Post Installation ..................................................................................................... 46
Leveling Band Installation ......................... ... .... ... ... .......................................... ... .... ... ... ... ... ................ 46
24' Leveling Band Location ................................................................................................................. 47
30' Leveling Band Location ................................................................................................................. 48
36' Leveling Band Location ................................................................................................................. 50
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Table of Contents
Chapter 9 Assembly ............................................................................................................................................52
Pulley Assembly ...................... ... ... .......................................... .... ... ... ... ............................................... 52
Dump Chute Chain Assembly ............................................................................................................. 53
Center Cone Assembly ....................................................................................................................... 55
Center Cone Installation ...................................................................................................................... 55
Roof Assembly .................................................................................................................................... 56
Perforated Center Band ...................................................................................................................... 57
42" Fan Diffuser Instructions and Installation ...................................................................................... 58
Fan Entrance Sheets .......................................................................................................................... 60
Access Door Platform (TDP-5012) ...................................................................................................... 62
Small Platform Assembly ........ ... ... .... ... ... ... ... .... ... ... ... .... .......................................... ... ... ... ... ............... 63
Large Platform Assembly .................................................................................................................... 65
Cross Over Platform Assembly for Use with Stairs (TDP-5013) ......................................................... 67
Transition Installation (TR-4734) ......................................................................................................... 68
Transition Assembly (TR-4734) .......................................................................................................... 69
Top Dry Access Door Assembly (TD-100996) .................................................................................... 70
Chapter 10 Accessories ......................................................................................................................................71
2 Ring Door Installation and Accessories .......................................................................................... 71
2 Ring Door Assembly ....................................................................................................................... 72
Optional Bin Step Assembly (WD-042) ............................................................................................. 74
Base Angle ........................................................................................................................................ 75
Base Stiffener Shim ........................................................................................................................... 75
Chapter 11 Warranty ............................................................................................................................................77
4 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'
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1. Safety

DANGER
WARNING
CAUTION
NOTICE
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. To help you recognize this information, we use the symbols that are defined below. Please read the manual and pay attention to these sections. Failure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death.
PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 5
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2. Decals

The manufacturer does not warrant any roof damage caused by excess ive v acuum or internal pressure from fans or other air moving systems. Adequate ventilation and/or “makeup air” devices should be provided for all powered air handling systems. The manufacturer does not recommend the use of downward flow systems (suction). Severe roof damage can result from any blockage of air passages. Running fans durin g high humidity/cold weather conditions can cause air exhaust or intake ports to freeze.
Roof Damage Warning and Disclaimer
CAUTION!
Excessive vacuum (or pressure) may damage roof. Use positive aeration system. Make sure all roof vents are open and unobstructed. Start roof fans when supply fans are started. Do not operate when conditions exist that may cause roof vent icing.
DC-969
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2. Decals
Rotating flighting will
kill or dismember.
Flowing material will
trap and suffocate.
Crusted material will
collapse and suffocate.
Keep clear of all augers. DO NOT ENTER this bin!
Failure to heed these
warnings will result in
serious injury or death.
If you must enter the bin:
1. Shut off and lock out all power.
2. Use a safety harness and safety line.
3. Station another person outside the bin.
4. Avoid the center of the bin.
5. Wear proper breathing equipment or respirator.
DC-GBC-1A
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring, 24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of these locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421
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2. Decals
Failure to heed these warnings
could result in serious injury, death,
structural damage or collapse of tank.
1. Use CENTER FLOOR OUTLET ONLY until NO grain remains above this outlet.
2. Side floor outlets to be used ONLY when above condition is satisfied.
3. Lock all side floor outlets to avoid accidental premature use.
4. See manufacturers instructions for proper use of factory supplied sidedraw (wall) discharge systems.
UNLOADING INSTRUCTIONS:
DC-GBC-2A
WARNING
DON’T
DO
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring, 24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of these locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421
8 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'
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3. Foundation Requirements

Foundation Requirements for Top Dry Bins (4.00" Top Dry Bin Corrugation)
Requirements
The following foundation recommendations are a revision to earlier manuals distributed by the GSI Group.
NOTE: There are changes in founda tion dimensions from past publications. These dimensions are critical
to the proper installation and function of each foundation.
Selecting the Proper Site
The selected site should be level, firm and free from underlying debris. The bin can be installed satisfactorily on slopes, but as the slope increases, additional labor and materials are required for the foundation. The concrete foundation surface must be level. If some fill is required, it should be watered and tamped thoroughly to prevent uneven settling from the weight of th e bin. Naturally, the site must allow convenient access for easy loading and unloading, plus provide additional space for future units. Also consider the positioning of handling equipment, availability of electricity and the placement of fans, heaters, and gas tanks.
Scribe the Diameter
Having determined the center of the site, drive a small 2 x 4 in the ground to mark the center point of the foundation. The top of the stake should be the same height as the finished foundation will be. Using one large spike, nail a straight 2 x 4 (approximately 2' longer than the radius of the bin) to the top of the center spike. The swiveling 2 x 4 will act as a compass, enabling you to scribe the correct diameter of the foundation and later locate the anchor and stiffener bolt locations. (NOTE: Making the 2 x 4 2' longer than the radius allow the 2 x 4 to also be used as a leveling device and for pulling concrete.) (See Figure 3A.)
Figure 3A
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3. Foundation Requirements
Foundation Requirements for Top Dry Bins (4.00" Top Dry Bin Corrugation) (Continued)
Prepare the Foundation Forms
Having scribed the diameter of the foundation, proceed by digging the foundation’s footing. This consists of a large circular trench dug inside the foundation line, (Refer to foundation details for necessary information). Once the footing has been dug, you are ready to build the forms. It is important that the forms be rigid enough to hold its shape against the poured concrete. Also, the foundation must be flat. Sloped floors cannot be used in drying bins. A carpenter’s level placed on top of the compass 2 x 4 will enable you to set the top of the forms to match the top of the center stake. Check the form work with a transit to ensure a uniform elevation for the entire foundation. The foundation should be level within 1/8" on non-stiffened tanks and 1/4" on stiffened tanks at bin wall perimeter. Stiffened tanks must be shimmed level. (See Figure 3B.)
Figure 3B
All foundation specifications shall be construed as recommendations only. Because of the many variable conditions in actual installation, the GSI Group, assumes no liability for results arising from the use of such recommendations.
Alternate Foundation Forms
There are two (2) styles of foundation forms commonly used. The first is the circular form shown in
Figure 3B. The second style of foundation can be made of 2" x 8" boards set into a square with the
corners blocked off to form an octagon. This eight sided form will approximate a circle and can also be constructed easily.
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3. Foundation Requirements
Foundation Requirements for Top Dry Bins (4.00" Top Dry Bin Corrugation) (Continued)
Second Style of Foundation
Figure 3C
Place the Reinforcement
Once the forms and trench have been prepared, begin the placement of reinforcement rods at various levels in the foundation’s footing. See the appropriate charts and drawings for the bin to determine requirements and positions of the reinforcement. The reinforcement rods offer their greatest strength when lapped properly and connected by wiring or welding. Next, place a minimum of 2" of co mpacted sand on the inside section of the foundation to provide a good base for the concrete and protect against rodents. The sand should then be covered with four (4) mil polyethylene plastic which will act as a moisture barrier. Two (2) layers of 6 x 6 wire mesh should then be added to the entire area of the foundation to complete the preparation of the bins foundation. (See Figure 3C.)
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3. Foundation Requirements
Inline Centrifugal Fan Pad
Placement of the Fan Pad: GSI Transitions/Fans only.
If a fan is to be installed, refer to Figure 3D to determine the concrete pad size.
1. The top of this pad should be level with the top of the bin’s foundation.
2. Recommended pad thickness is 4" minimum.
3. Front of pad should be perpendicular to bin wall.
4. Pad for heater not required.
IMPORTANT: Fan pad and fan must be leveled an d smooth for proper operation. Vibration problems can
result from improper fan leveling.
Figure 3D
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3. Foundation Requirements
Duct and Drying Fan Pad Optional
Placement of the Duct Fan Pad: GSI Top Dry Duct System only.
Refer to Figure 3E to determine the duct pad size.
1. The top of this pad should be level with the top of the bin’s foundation.
2. Recommended pad thickness is 4" minimum.
3. Front of pad should be perpendicular to bin wall.
Figure 3E
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3. Foundation Requirements
Anchor Bolt Placement
Having poured and leveled the concrete, use the center stake and straight 2 x 4 again to find the bolt circle radius for the outside hold-down brackets. Select a starting point and stretch a pre-measure d chord along the imaginary circle formed by the bolt circle radius. Take into consideration the placement of these bolts so as not to interfere with the positions of bin doors and transitions. (Refer to below chart for necessary radius and chord lengths.) Take the time and work carefully since accuracy is important.
NOTE: Top edge of slab where the bin wall sets must be held to within 1/8" of level.
Bin Diameter “B” Bolt Circle Radius # of Anchors “E” Chord Distance
24' 12' - 2-7/8" 16 4' - 9-5/16" 30' 15' - 2-11/16" 20 4' - 9-1/8" 36' 18' - 2-1/2" 24 4' - 9-1/16"
Figure 3F
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3. Foundation Requirements
* Contact GSI Engineering for heights greater than 6".
Frost Free Pad (Top Dry Bins)
NOTES:
1. Foundation site should be well drained and free of vegetation or debris.
2. Foundation design is based on a minimum soil bearing capacity of 3000 PSI. If soil bearing capacity
is in doubt, contact a local soil testing engineer.
3. Concrete shall have a minimum compressive strength of 3000 PSI at 28 days.
4. Requirements for reinforcement do not include overlap.
5. Lap all circumferential bars 35 bar diameters and stagger all laps in plan 3'-0".
6. All material used for backfill inside the ring wall should be clean, well graded, crushed stone of
sand-gravel mixture. Backfill should be placed at 6" lifts and well compacted.
7. The optional #4 rebar grid can be substituted for the wire mesh in most cases. Place the #4 bars in the pad in an 18" x 18" grid.
Figure 3G
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3. Foundation Requirements
Frost Free Foundation (Top Dry Bins)
Diameter of Bin: 24' Corrugation: 4.00"
Ring # B N
6 1'-1" 2 12'-9" 900 600 200 13
7, 8 1'-9" 2 12'-9" 900 600 200 15
9, 10 2'-6" 3 13'-2" 900 600 400 18
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4
18" x 18" Grid (Ft.)
Length #6
Bar (Ft.)
Diameter of Bin: 30' Corrugation: 4.00"
Ring # B N
6 1'-2" 2 15'-9" 1400 900 200 19
7, 8 1'-10" 2 15'-10" 1400 900 200 21
9, 10 2'-8" 3 16'-1" 1400 900 500 25
11 3'-8" 4 16'-5" 1400 900 700 29
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4
18" x 18" Grid (Ft.)
Length #6
Bar (Ft.)
Diameter of Bin: 36'
Total Cu. Yds.
Concrete
Total Cu. Yds.
Concrete
Corrugation: 4.00"
Ring # B N
6 1'-3" 2 18'-9" 2000 1300 300 26
7, 8 2'-0" 2 18'-11" 2000 1300 400 30
9, 10 2'-10" 3 19'-0" 2000 1300 600 33
11, 12 3'-11" 4 19'-6" 2000 1300 900 39
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4
18" x 18" Grid (Ft.)
Length #6
Bar (Ft.)
Total Cu. Yds.
Concrete
16 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'
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Hardware/Bolting Requirements
Grade 2
Grade 2 bolts are designated with a plain head.
Grade 5
Grade 5 bolts are designated by three (3) slash marks on the head. All 5/16" diameter bolts are
to be grade 5 or higher.
Grade 8
Grade 8 bolts are designated by six (6) slash marks on the head.
Grade 8.2
Grade 8.2 bolts are designated by six (6) slash marks on the head in a sunrise pattern.
All 3/8" diameter bolts are to be grade 8 or 8.2.
Under no condition shall any other bolts be substituted for those supplied by GSI.

4. Hardware

IMPORTANT: Do not tighten bolts to exceed the torque specifications listed below.
Important Hardware Usage
20 Gauge through 15 gauge sidewall sheets, use 5/16" x 3/4" bolts and nuts (S-275). 14 Gauge and 13 gauge sidewall sheets, use 5/16" x 3/4" bolts and nuts (S-275). Use 5/16" x 1-1/4" (S-277) for attaching floor flashing to the sidewall.
Bolt Size
5/16"-18 15 20 3/8"-16 35 42 7/16"-14 65 72 1/2"-13 95 105
Minimum Maximum
Torque (Ft. Lbs.)
Figure 4A
CAUTION
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4. Hardware
0.3125" x 0.750" Pre-assembled with a steel backed neoprene washer.
This bolt is used to connect horizontal and vertical seams for 13 gauge and thinner sidewall sheets to each other and to bolt the stiffeners to the sidewall sheets. It is also used in attaching roof panels to the top sidewall sheet and attaching roof panels and flashing to the center collar.
0.3125" x 1.250" Pre-assembled with a steel backed neoprene washer .
This bolt is primarily used to connect roof panels together where they overlap. It is also used at the bottom of the flat bottomed bins to attach the base angle to the sidewall sheet. A small number of these are provided for joints and splice plates (FC-42076) for the stiffeners to sidewall connection.
Refer to Top Dry Tank Bolting Requirements for Complete Bolt Usage
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Refer to Top Dry Tank Bolting Requirements for Complete Bolt
0.375" x 1.000" Hex flanged head without a plastic sealing washer.
This bolt is used to splice the stiffeners together on the flang es. A steel flat washer is used on the nut side of the connection. They are also used on “C” channel splices and mounting “C” channel to wall bracket.
0.375" x 1.500" Hex flanged head without a plastic sealing washer.
This bolt is used to attach the wall bracket t o the sidewall and stiffener. A steel flat washe r is used on the nut side of the connection.
Usage (Continued)
4. Hardware
NOTE: The only washers shipped loose with the bins are the steel flat washers. The 5/16" steel flat washer
(S-845) is used where the base angle attaches to the sheet and some are used at the main eave clips. The 3/8" steel flat washers (S-248) are used at the stiffener splices and some are used in the roof rafter splices.
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4. Hardware
Location of Accessories
Below is a typical Top Dry bin layout showing suggested locations of Top Dry accessories. When locating the manway be sure the outside ladder will not interfere with other accessories below. Roof vents sh ould be spaced evenly around the roof. (Quantity will vary with individual systems.) (See Figure 4B.)
NOTE: The Top Dry system should be provided with a dependable equipment ground.
Figure 4B
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Very Important
4. Hardware
Figure 4C Sheet Shown as Viewed from the Inside of Bin
All 4.00" corrugated sidewall sheets must be placed correctly.
4.00" corrugated sidewall sheets have a top and bottom.
All
Failure to observe this will not allow the door to fit properly. Carefully review the erection manual and place sidewall sheets as shown in Figure 4C.
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5. Sidewall Construction

Sidewall Gauges
Tank Dia.
(Ft.)
# of Rings
of Sidewall
24 5 20 Ga. 20 Ga. 20 Ga. 20 Ga. 20 Ga.
24 6 20 Ga. 20 Ga. 20 Ga. 20 Ga. 20 Ga. 20 Ga.
24 7 18 Ga. 20 Ga. 20 Ga. 20 Ga. 20 Ga. 20 Ga. 20 Ga.
24 8 18 Ga. 18 Ga. 20 Ga. 20 Ga. 20 Ga. 20 Ga. 20 Ga. 20 Ga.
24 9 17 Ga. 18 Ga. 18 Ga. 20 Ga. 20 Ga. 20 Ga. 20 Ga. 20 Ga. 20 Ga.
24 10 17 Ga. 17 Ga. 18 Ga. 18 Ga. 18 Ga. 20 Ga. 20 Ga. 20 Ga. 20 Ga. 20 Ga.
30 5 18 Ga. 18 Ga. 18 Ga. 18 Ga. 20 Ga.
30 6 18 Ga. 18 Ga. 18 Ga. 18 Ga. 18 Ga. 20 Ga.
30 7 17 Ga. 18 Ga. 18 Ga. 18 Ga. 18 Ga. 18 Ga. 20 Ga.
30 8 17 Ga. 17 Ga. 18 Ga. 18 Ga. 18 Ga. 18 Ga. 18 Ga. 20 Ga.
30 9 17 Ga. 17 Ga. 17 Ga. 18 Ga. 18 Ga. 18 Ga. 18 Ga. 18 Ga. 20 Ga.
30 10 16 Ga. 17 Ga. 17 Ga. 17 Ga. 18 Ga. 18 Ga. 18 Ga. 18 Ga. 18 Ga. 20 Ga.
30 11 16 Ga. 17 Ga. 17 Ga. 17 Ga. 17 Ga. 18 Ga. 18 Ga. 18 Ga. 18 Ga. 18 Ga. 20 Ga.
Sidewall
Base
Ring
Sidewall
Ring #2
Sidewall
Ring #3
Sidewall
Ring #4
Sidewall
Ring #5
Sidewall
Ring #6
Sidewall
Ring #7
Sidewall
Ring #8
Sidewall
Ring #9
Sidewall Ring #10
Sidewall Ring #11
36 5 17 Ga. 18 Ga. 18 Ga. 18 Ga. 20 Ga.
36 6 17 Ga. 18 Ga. 18 Ga. 18 Ga. 18 Ga. 20 Ga.
36 7 16 Ga. 17 Ga. 18 Ga. 18 Ga. 18 Ga. 18 Ga. 20 Ga.
36 8 16 Ga. 16 Ga. 17 Ga. 18 Ga. 18 Ga. 18 Ga. 18 Ga. 20 Ga.
36 9 16 Ga. 16 Ga. 16 Ga. 17 Ga. 18 Ga. 18 Ga. 18 Ga. 18 Ga. 20 Ga.
36 10 15 Ga. 16 Ga. 16 Ga. 16 Ga. 17 Ga. 18 Ga. 18 Ga. 18 Ga. 18 Ga. 20 Ga.
36 11 14 Ga. 15 Ga. 15 Ga. 16 Ga. 16 Ga. 17 Ga. 18 Ga. 18 Ga. 18 Ga. 18 Ga. 20 Ga.
NOTE: Fan entrance sheets and plenum access door sheets are located in the second ring fr om the top
of the bin, just below the upper drying floor.
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5. Sidewall Construction
Sidewall Erection Instructions
Before bolting the sidewall sheets together, check that you have the proper gauge steel for the first ring. The higher gauge numbers denote the thinner materials. (For example, 22 gauge material is thinner than 14 gauge.) In erecting most grain bins the thinnest material usually goes on top, therefore the first sid ewall ring you assemble will be the top ring of the bin. Check the various gauges of the bin with the color code
chart and begin building accordingly REMEMBER.....Assemble the top ring first.
Once you have selected the proper gauge material, begin assembling all sidewall sheets in the following manner: Standing on the inside the bin, place the left panel to the inside with the right panel to the outside.
(See Figure 5A.) Check to see that the sidewall sheet is “Right side up”.
Refer to Page 21
for details.
Figure 5A
Gauge Color Code
22 White 20 Red 19 Black/Yellow 18 Orange 17 Pink/Light Blue 16 Blue 15 Brown/Red 14 Green 13 Yellow/Blue 12 Black 11 Pink 10 Light Blue
9 Blue/Orange 8 Yellow
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5. Sidewall Construction
Sidewall Erection Instructions (Continued)
After assembling the second ring, lift the top ring sheets in place, add top stiffeners, build the Top Dry floor, then the roof.
NOTE: The sidewall sheets used for the top ring are punched to accommodate the eave flashing bolts. NOTE: The fan entrance sheet and access door are located in the second ring. Attach the top stiffeners,
leaving out the seven (7) bolts indicated in Figure 5B at each stiffener location. Insta ll the flashing bolts from the outside and tighten first nut on the inside of the bin.
Figure 5B
Caulking Detail
NOTE: The rope caulking is installed before each sheet is assembled. Apply rope caulking between the
last vertical row of bolts and edge of outside sheet. There is sufficient caulking for all vertical seams on storage and drying bins. Wipe sheet clean where caulking is to be applied. (See Figure 5C.)
Figure 5C Standard Sidewall Sheets as Viewed from Inside
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5. Sidewall Construction
Caulking Detail (Continued)
Using correct size bin bolts throughout, begin assembling sidewall sheets end to end (overlapping the same way throughout) until the ring is completed. All body sheet bolts are to be installed with the bolt head and its neoprene washer to the outside and the nut on the inside. Do n ot tighten bolts u ntil all sh eets are assembled and form a complete ring. Attach lifting brackets to stiffener bolt holes. These straps, coupled to the jacks will enable you to later elevate the bin. Now tighten the bolts in sequence, starting from the center and working to the edge in both directions. This permits the sidewall sheets to draw-up evenly. Complete one-ring and stop. You are now ready to assemble the roof. Refer to the roof erection manual for roof assembly instructions located in roof hardware box.
Lifting Jacks and Brackets
NOTE: The number of lifting jacks required is best determined by personal experience. Factors such as
bin size, soil compaction, wind velocity, jack design, etc., are all to be considered when deciding how many to use. If in doubt, use one jack on every other stiffener. GSI recommends heavy duty jacks rated at 6000 lbs. or more. (See Figure 5D.)
Figure 5D
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5. Sidewall Construction
WARNING
The number of lifting jacks required is best determined by personal experience. Factors such as bin size, soil compaction, wind velocity, jack design, etc., are all to be considered when deciding how many to use. If in doubt, use one jack on every vertical seam. Be sure to use heavy duty jacks for commercial installation.
Lifting Jack Usage
Give some thought before starting the bin on location of door and other accessories. Proper placement of lifting jacks in relationship to anchor bolts could make a difference on odd or even ring bins. Walk-through door is centered between two (2) stiffener anchor bolts. The sidewall sheets are also staggered 1/2" from end to end.
Figure 5E
Lifting brackets should be attached to the stiffeners. Normally you will need to attach to at least four (4) bolts per stiffener. Anchor all jacks securely with metal stakes and cable. Now raise the bin just high enough to assemble the next ring. When lifting the bin, crank all jacks at an equal rate. This will prevent bowing previously assembled rings and make for easier hole alignment. To the inside the next ring. Be sure to stagger the sheets and select the proper gauge material. Lower the bin on the foundation after assembling and tightening bolts on the new ring or rings. When installing duct work for the drying fans be sure to install it as you go up with the bin letting the duct set on the foundation before the bolts are tightened to assure proper alignment. Now re-bolt the lifting straps to the lowest ring in place thus far. Continue ring additions until you are ready for door installation. You may want to leave sheets loose to make the attachment of the stiffeners easier.
NOTE: Add inside and outside ladders to bin walls as you continue to raise the bin.
of the first ring, bolt
26 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'
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Stiffener Gauges

6. Stiffener Details

Nominal
Dia. of
Sidewall
(Ft.)
# of Rings
Sidewall
24 5 14 Ga. 16 Ga. 16 Ga. 16 Ga.
24 6 12 Ga. 14 Ga. 16 Ga. 16 Ga.
24 7 12 Ga. 14 Ga. 16 Ga. 16 Ga. 16 Ga.
24 8 12 Ga. 12 Ga. 14 Ga. 16 Ga. 16 Ga.
24 9 10 Ga. 12 Ga. 12 Ga. 14 Ga. 14 Ga. 16 Ga.
24 10 8 Ga. 10 Ga. 12 Ga. 14 Ga. 16 Ga. 16 Ga.
30 5 12 Ga. 14 Ga. 16 Ga. 16 Ga.
30 6 12 Ga. 14 Ga. 16 Ga. 16 Ga.
30 7 12 Ga. 12 Ga. 14 Ga. 16 Ga. 16 Ga.
30 8 10 Ga. 12 Ga. 14 Ga. 16 Ga. 16 Ga.
30 9 10 Ga. 12 Ga. 12 Ga. 14 Ga. 16 Ga. 16 Ga.
30 10 8 Ga. 10 Ga. 12 Ga. 14 Ga. 16 Ga. 16 Ga.
of
Stiffener
Base
Ring
Stiffener
Ring #2
Stiffener
Ring #3
Stiffener
Ring #4
Stiffener
Ring #5
Stiffener
Ring #6
Stiffener
Ring #7
Stiffener
Ring #8
Stiffener
Ring #9
Stiffener Ring #10
Stiffener Ring #11
30 11 8 Ga. 10 Ga. 12 Ga. 12 Ga. 14 Ga. 16 Ga. 16 Ga.
36 5 12 Ga. 14 Ga. 16 Ga. 16 Ga.
36 6 12 Ga. 12 Ga. 14 Ga. 16 Ga.
36 7 10 Ga. 12 Ga. 14 Ga. 14 Ga. 16 Ga.
36 8 10 Ga. 12 Ga. 12 Ga. 14 Ga. 16 Ga.
36 9 8 Ga. 10 Ga. 12 Ga. 14 Ga. 14 Ga. 16 Ga.
36 10 8 Ga. 10 Ga. 12 Ga. 12 Ga. 14 Ga. 16 Ga.
36 11 8 Ga. 8 Ga. 10 Ga. 12 Ga. 14 Ga. 14 Ga. 16 Ga.
NOTE: All Top Dry bin stiffeners are mounted on the outside of the bin. See stiffener instructions for
stiffener joint details and stiffener to sidewall attachment on Page 28.
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Page 28
6. Stiffener Details
Outside Stiffeners
The XX in the part numbers at the bottom will identify the stiffeners gauge. Example: FC-4205714 is a 2 ring standard stiffener 14 gauge.
Part # Stiffener Description
FC-4207210 2 Ring 10 Gauge (Base) 94-27/32" White FC-4207212 2 Ring 12 Gauge (Base) 94-27/32" Black FC-4207214 2 Ring 14 Gauge (Base) 94-27/32" Green FC-4207216 2 Ring 16 Gauge (Base) 93-13/16" Blue FC-4207308 2 Ring 8 Gauge (Base) 88-3/16" Yellow FC-4206308 2 Ring 8 Gauge 87-15/16" Yellow FC-42062 2 Ring 10 Gauge Transitional 94-19/32" Puple FC-4205712 2 Ring 12 Gauge 94-19/32" Black FC-4205714 2 Ring 14 Gauge 94-19/32" Green FC-4207516 2 Ring 16 Gauge 93-9/16" Blue FC-4207518 2 Ring 18 Gauge 93-9/16" Orange FC-4206516 2 Ring 16 Gauge Top 85-9/16" Blue FC-4206518 2 Ring 18 Gauge Top 85-9/16" Orange FC-4205912 1 Ring 12 Gauge 50-19/32" Black FC-4205914 1 Ring 14 Gauge 50-19/32" Green FC-4207416 1 Ring 16 Gauge 49-9/16" Blue FC-4207418 1 Ring 18 Gauge 49-9/16" Orange FC-4206616 1 Ring Top 16 Gauge 41-7/16" Blue FC-4206618 1 Ring Top 18 Gauge 41-7/16" Orange FC-42076 Splice 10-11/16" -
Overall Length
Color Code
Figure 6B
Figure 6A
28 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'
Page 29
6. Stiffener Details
Top Stiffener Starting Location
Refer to Figure 6C, for proper location of top stiffeners. On the overlap of th e stiffeners and on th e splice, use 3/8" x 1" hex bolts, a washer on the nut side connection. Refer to the stiffener layout, See Figure 6A
on Page 28 for stiffener usage.
All stiffeners are outside the bin wall. Use 5/16" x 3/4" grade 5 bin bolts with head and neoprene washer to the inside of the bin wall. Refer to proper Chart and illustrations on Page 28 for proper location of stiffeners and sidewall sheets.
Figure 6C
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Page 30
6. Stiffener Details
Stiffener Installation and Location
When installing bottom stiffeners, you may find that in some cases the stiffener with base plate attached will not rest on the foundation (due to unlevel concrete, etc.). Shim plates have been furnished and should be used to fill opening between base plate and concrete.
IMPORTANT: If shim plates are not used where required, the downward pressure of the stiffeners will not
be transferred directly to the foundation and bin failure could result.
Figure 6D
30 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'
Page 31
6. Stiffener Details
Bolting Requirements
Two (2) Stiffeners per Sidewall Sheet
Sidewall Gauge Horizontal Seam Vertical Seam S tiffener to Sidewall Overlap Seam
17 through 20 5/16" x 3/4" [10] 5/16" x 3/4" [42] 5/16" x 3/4" [20] 5/16" x 3/4" [2]
All bolts are standard bin bolts with neoprene washers. For horizontal and vertical seam bolts, the bolt head and neoprene washers are on the outside of the bin.
NOTE: For the splice plates (FC-42076), use 5/16" x 1-1/4" bolts for the stiffener to sidewall connections.
Figure 6E Standard (17 gauge through 20 gauge) Sheet Bolting Detail (Viewed from outside of the bin.)
Stiffener and Seam Locations
Figure 6F
PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 31
Page 32

7. “C” Channels

Stiffener to “C” Channel Bracket Installation
Install the stiffeners on the outside of the bin and the wall brackets on the inside of the bin. The wall brackets are to be positioned with the brackets top hole matching the first hole up from the horizon tal seam (not counting the horizontal seam). Bracket to sidewall connection using a 3/8" x 1-1/2" bolt (S-2086), head outside, with a neoprene washer (S-3558) against the wall on the inside. (See Figure 7A.)
Figure 7A
32 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'
Page 33
7. “C” Channels
“C” Channel Installation
Fasten the rolled “C” eave members to the wall brackets in the upper two (2) holes of the top set of three (3) holes leaving the bolts loose.
Install the splice plates at the rolled “C” eave member seams using 3/8" x 1" flanged hex bolts and nuts. Tighten all bolts. (See Figure 7B and Figure 7C.)
Figure 7B “C” Channel Attachment
Nominal Diameter of Tank (Ft.) Part # “A”
24' TD-100678 30' TD-100643 36' TD-100731
Figure 7C
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Page 34
7. “C” Channels
Center Collar Assembly
Add channel braces and brace plates to center collar as shown using 3/8" x 1" bolts and nuts. (Do not attach cross channel until floor is done if using a jack on center collar.) (See Figure 7D.)
Figure 7D
Nominal Diameter of Tank (Ft.) Part # “A”
24' TD-100632 30' TD-100634 36' TD-100730
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Page 35
7. “C” Channels
Dimension “A”
(See below Chart.)
Position the center collar at the center of the bin and raise it to the required height per diameter of tank. Height is measured from the bottom of the center collar to the concrete. (See Figure 7E.)
Figure 7E
Nominal Diameter of Tank (Ft.) Dimension “A”
24' 8' - 9-1/2" 30' 10' - 5-3/16" 36' 11' - 8-3/4"
PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 35
Page 36

8. Installation

Nominal Diameter
of Tank (Ft.)
Long Support Short Support
24' TD-100720 TD-100721 30' TD-100650 TD-100651 36' TD-100740 TD-100741
Rafter Installation and Floor Support Angle Attachment
When installing the rafters, set the lower clip end on the “C” eave member. Leave the bolts to the center collar and the eave member loose until all rafters are in place. Use 3/8" x 1" hex bolts and nuts to connect the center collar and eave member to three (3) rafters at 90° to each other. These first three (3) rafters should all face the same direction. Every other rafter should alte rnate direction . IMPORTANT: Ther e are left and right rafters. Be sure to alternate left, right, left, right, etc. The floor sheet support purlins can now be installed using 5/16" x 3/4" bin bolts. There are two (2) different lengths of purlins to fit between the rafters. Insert the straight tab of the purlin through the upper slot in the left hand rafter when looking to ward the bottom of the rafters. Bolt the bent end of the purlin to the right hand rafter in the upper two (2) holes. After inserting the next purlin tab, bolt the first purlin tab to the second purlin. Continue around the bin alternating lengths as the rafter facings did. Tighten all bolts.
Figure 8A
36 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'
Figure 8B
Page 37
8. Installation
The angle is to be bolted on the underneath side of the rafters, joining rafter to rafter, with the angles interior angle facing the center of the bin.
Purlin Installation
24' Intermediate Purlin
Counting up from the lower end of the rafter, on the underneath side, the angle purlins bolt in the third hole using 5/16" x 3/4" bin bolts. The angle is to be bolted to the u nderneath side of the rafters, joining rafter to rafter, with the angle interior angle facing the center of the bin as shown in Figure 8C. Tighten all bolts.
Figure 8C
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Page 38
8. Installation
The angle is to be bolted on the underneath side of the rafters, joining rafter to rafter, with the angles interior angle facing the center of the bin.
30' Intermediate Purlin
The upper purlins are bolted using 5/16" x 1-1/4" bolts in the ninth hole counting up from the sidewall. The middle purlins are bolted in the fourth hole counting up from the sidewall. Bolt purlins to rafters with interior angle facing the center of the bin as shown in Figure 8D.
Figure 8D
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Page 39
8. Installation
The angle is to be bolted on the underneath side of the rafters, joining rafter to rafter, with the angles interior angle facing the center of the bin.
36' Intermediate Purlin
The upper purlins are bolted using 5/16" x 1-1/4" bolts in the ninth hole counting up from the sidewall. The middle purlins are bolted in the fourth hole counting up from the sidewall. Bolt purlins to rafters with interior angle facing the center of the bin as shown in Figure 8E.
PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 39
Figure 8E
Page 40
8. Installation
Dump Hopper Installation
Pre-assemble the dump hoppers and flashing angles to the floor sheets. Place a dump hopper under the floor sheet and align it with the pre-punched large hole. Place a flash ing angle on top of the sheet across the outer edge of the hopper entrance with the interior of the angle facing the sidewall. Screw down through the angle, sheet and hopper with 5/16" x 3/4" self-tapping screws. (See Figure 8F.)
Figure 8F
Floor Sheet Installation
The assembled sheets can now be laced over the framework. As the sheets are placed and overlapped they are to be screwed down to the rafters using 5/16" x 3/4" self-tapping screws. There are certain holes in the sheets that should not be screwed down at this time to mount leveling band posts later. See chart
below. All holes are counted from the sidewall sheet up to the center of the bin. (See Figure 8G.)
Nominal Diameter
of Tank (Ft.)
24' Third and Eighth Holes 30' Fourth, Seventh and Tenth Holes
36'
# of Holes to Leave Empty
Third, Sixth, Te nth and Twelfth Holes
Figure 8G
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Page 41
8. Installation
Left bolt on the each vertical sidewall seam level with the eave flashing bolts (as viewe d from inside the bin) is to be installed bolt in, nut out, as shown in Figure 8H.
Flashing Attachment
1) Sidewall
2) Flashing (TD-100648)
3) Floor sheet
4) 5/16" x 1-1/4" Bin bolt Note that there is a nut in between the
sidewall sheet and the flashing sheet.
Flashing Bolt Installation
Install the eave flashing bolts (5/16" x 1-1/4") through the sidewall and tighten first nut. Note at the vertical sidewall seams, one bolt is turned around to avoid interference with eave flashing. (See Figure 8H.)
Figure 8H
Eave Flashing Installation
Install the eave flashing centered on the floor sheet (1 per) with the bent edge towards the sidewall install a fender washer (S-3671) and nut. Screw the flashing to the flashing angle at the dump hopper opening with five (5) #10 self-drilling screws (S-280) and screw the flashing pieces together where they overlap with three (3) #10 self-drilling screws (S-280). (See Figure 8I below and Figure 8J on Page 42.)
PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 41
Figure 8I
Page 42
8. Installation
Eave Flashing Installation (Continued)
Figure 8J
Eave Flashing Splice
The flashing splice pieces can now be attached to the eave flashing to seal around the rib of the floor she et as shown with #10 self-drilling screws (S-280). (See Figure 8K.)
Figure 8K Eave Flashing (TD-101018) (As viewed from insdie the bin.)
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Page 43
8. Installation
Outer Dump Chutes
Bolt a angle dam (TD-100598) to each dump chute using three (3) 1/4" x 5/8" bolts and nuts, a s shown in
Figure 8L. Use 1/4" x 5/8" bolts and double nuts to fasten dump chutes to hopper. Do not tighten first
nut down. Lock second nut to first nut and make sure chutes raise and lower FREELY.
Figure 8L
PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 43
Page 44
8. Installation
24' Leveling Band Post Installation
Install the leveling band posts on the floor as shown in Figure 8M. The fourth and eighth holes in the floor sheet indicate the location of the leveling band posts. Attach posts
with 5/16" x 1-1/4" bin bolts (S-277). The third hole from the bottom of the sheet, there will be eight (8) posts (1 every third sheet). In the eighth hole there will be four (4) posts (1 every sixth sheet). After all of the posts have been installed fill the unused holes with 5/16" x 1-1/4" bin bolts.
Figure 8M
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Page 45
8. Installation
30' Leveling Band Post Installation
Install the leveling band posts on the floor as shown in Figure 8N. The fourth, seventh and tenth holes in the floor sheets indicate the location of the leveling band posts.
Attach with 5/16" x 1-1/4" bin bolts (S-277). In the fourth and seventh hole there will be ten (10) posts (1 at every third sheet). In the tenth hole there will be six (6) posts (1 every fifth).
Figure 8N
PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 45
Page 46
8. Installation
36' Leveling Band Post Installation
Install the leveling band posts on the floor as shown in Figure 8O. The third, sixth, tenth and twelfth holes in the floor sheets indicate the location of the leve ling band post s.
Attach with 5/16" x 1-1/4" bin bolts (S-277). In the third h ole fr om the bottom of the floor sheets there will be eighteen (18) posts (one in every other sheet). In the sixth and tenth hole there will be twelve (12) posts (1 at every third sheet). In the twelfth hole there will be six (6) posts (1 every sixth sheet).
Figure 8O
Leveling Band Installation
NOTE: Field cut rounded notches in the outer leveling band(s) where the two (2) roof support channels
hang from the roof ribs. (See Figure 8P.)
Figure 8P
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8. Installation
24' Leveling Band Location
Position leveling bands as shown in the Figure 8Q. Use two (2) 5/16" x 3/4" bin bolts to attach bands to posts. Also use 5/16" x 3/4" bin bolts to join band
sections. Note that band sections connect to each other only at end most holes until completing
the circle where an overlap may occur.
Figure 8Q
24' Leveling Band Grain Depth Settings
24' Old New
Inner 24.57" Same Outer 14.2" 12.2"
Dump Time Estimate (Corn at 105°) 32 Sec. 28 Sec.
Grain Temperature Sensor Distance from Floor 10-1/2" 8-1/2"
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Page 48
8. Installation
30' Leveling Band Location
Inner Leveling Bands
Middle Leveling Bands
Figure 8R
Figure 8S
48 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'
Page 49
30' Leveling Band Locations (Continued)
Outer Leveling Bands
8. Installation
Figure 8T
30' Leveling Band Grain Depth Settings
30' Old New
Inner 30.2" Same
Middle 22.6" 16.6"
Outer 16.2" 12.2"
Dump Time Estimate (Corn at 105°) 40 Sec. 34 Sec.
Grain Temperature Sensor Distance from Floor 10-1/2" 8-1/2"
PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 49
Page 50
8. Installation
36' Leveling Band Location
Inner Leveling Bands
Number 2 Set of Leveling Bands
Figure 8U
Figure 8V
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Page 51
36' Leveling Band Locations (Continued)
Number 3 Set of Leveling Bands
8. Installation
Number 4 Set of Leveling Bands
Figure 8W
Figure 8X
36' Leveling Band Grain Depth Settings
36' Old New 36' Old New
Inner 31.5" Same No. 4 14.2" 12.2" No. 2 26.5" 22.5"
No. 3 20.2" 16.2"
PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 51
Dump Time Estimate
(Corn at 105°)
Grain Temperature Sensor
Distance from Floor
36 Sec. 31 Sec.
10-1/2" 8-1/2"
Page 52

9. Assembly

Pulley Assembly
Position the pulley assembly to the cross angle in the middle of the center collar assembly. Use a 3/8" x 1" hex head cap bolt to fasten assembly to the cross angle. Position the pulley in the direction of the desired winch location on the sidewall. (See Figure 9A.)
Figure 9A
Field drill five (5) 3/8" diameter holes as shown at left. Attach the pulley assembly with 5/16" x 3/4" bolts with the neoprene on the inside of the bin. (See Figure 9B.)
Figure 9B
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9. Assembly
Dump Chute Chain Assembly
Attach all dump chute chains directly to the lift (TD-100801) plate as shown in Figure 9C. Install all chains using “S” hooks (S-4692) to attach the chains to the dump chutes and lift plates. Keep
excess chain at the lift plate. Adjust the chains until the chutes a re approxima tely level when the lif t plate is in the closed (up) position. Once the chains are uniformly adjusted, crimp the “S” hooks closed. Check when attaching the “S” hook to the end link on a chain that the end has not been cut open. If this is found remove the end link or shift up and use the next link in chain. The lift plate should be approximately 12" down from the cross channel when the chutes are level.
Figure 9C
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Page 54
9. Assembly
Dump Chute Chain Assembly (Continued)
Figure 9D
54 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'
Page 55
9. Assembly
Center Cone Assembly
Bolt the sections together to form perforated cone as shown in Figure 9E. Use 1/4" x 5/8" bolts and nuts to attach sections together.
Figure 9E
Center Cone Installation
After chains have been adjusted, install cone over the center collar. Fasten cone assembly with twelve (12) #10 x 3/4" self-drilling screws (S-280). (See Figure 9F.)
Figure 9F
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Page 56
9. Assembly
Roof Assembly
Special Instructions
SEE ROOF INSTALLATION MANUAL LOCATED WITH ROOF HARDWARE PACKAGE.
1. Use eave clips (TD-101017) for 24' tanks and eave clips (TD-101074) for 30'-36' tanks. The Top Dry eave clips are located in the roof hardware package.
2. Locate eave clips so that a roof sheet will be centered over sidewall ladder.
3. Use roof brackets (TD-100274) shipped in the roof hardware package. (See Figure 9G.)
Figure 9G
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Page 57
9. Assembly
Nominal Diameter
of Tank (Ft.)
# of Holes Dimension
24' 6 25-1/4" 30' 6 22" 36' 12 30"
Nominal Diameter
of Tank (Ft.)
Part # “A” Qty
24' TD-100219 3 30' TD-100545 6 36' TD-100726 6
Perforated Center Band
Drill 3/8" diameter holes equally spaced as shown in Chart for top band clips. Attach clips using 5/16" x 3/4" bin bolts. Add perforated band sections. Note that these do not attach to the leveling bands but hang down on the inside of the top inner leveling band. (See Figure 9H.)
PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 57
Figure 9H
Page 58
9. Assembly
42" Fan Diffuser Instructions and Installation
Bolt the long side of the hangers to the endmost sl ots of t he top plate (TD-1 00665) as shown in Figure 9I. Hold the top plate up under the bottom flange of the “C” channel in fro nt of the fan opening. Mark an d drill
four (4) 3/8" holes into bottom flange using diffuser hangers as a guide. Using 5/16" x 3/8" bolts and nuts bolt the top plate to the “C” channel.
Figure 9I
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9. Assembly
Side bracket (TD-100656) (2)
Left side plate (TD-100664)
5/16" x 3/4" Bin bolt and nut
Self-drilling screws (S-7229)
Front plate (TD-100665)
5/16" x 3/4" Bin bolt and nut
Self-drilling screws (S-7229)
Right side plate (TD-100663)
Top plate (TD-100665)
42" Fan Diffuser Instructions and Installation (Continued)
Attach front plate to the top plate with four (4) 1/4" x 1" self-drilling screws. Bolt the side brackets to the front plate slot with the angle outward. Field drill two (2) holes (on inside
corrugation hills) through the sidewall and install 5/16" x 3/4" bin bolts and nuts. Position the side plates on each side with the angle outward and fasten in place using six (6) 1/4" x 1"
self-drilling screws. (See Figure 9J.)
NOTE: The corner bolt will need to be removed through the side plate, side bracket and front plate.
PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 59
Figure 9J
Page 60
9. Assembly
Fan Entrance Sheets
Figure 9K 24" through 36" Fans
Figure 9L 42" Fans
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Page 61
Detailed Layout for Proper Location of Platforms
9. Assembly
Figure 9M
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Page 62
9. Assembly
Access Door Platform (TDP-5012)
Before assembly of any platform, read the entire instructions to assure proper placement and assembly.
Refer to Figure 9N for proper location of access door platform. Begin by assembling the access door
platform support frame using 5/16" x 3/4" truss head bolts and nuts. When attaching platform vertical support to bin sidewall field drill sixteen (16) 3/8" diameter h oles for each support spaced every 4". Be sure and use 5/16" x 3/4" bin bolt on vertical support to sidewall. Special attention should be taken when assembling the platform support that the support brace is placed correctly.
Now proceed to the platform floor. Align holes on platform floor with holes on platform support and bolt together using 5/16" x 3/4" truss head bolt and nuts. Next, assemble handrail posts, handrails and handrail braces.
Figure 9N
Ref # Part # Description Qty Weight
1 LS-371 Platform Vertical Angle 42" 3 11.38 2 TDP-5000 Handrail 59" 2 10.15 3 TDP-5002 Handrail 30" 2 10.15 4 TDP-5003 Handrail Brace 36-29/32" 2 6.34 5 TDP-5005 Floor Brace 58-1/2" 3 26.11 6 TDP-5006 Platform Floor 37-7/8" 2 38.23 7 TDP-5007 Support Brace 50-21/32" 2 15.08 8 TDP-5008 Sidewall Brace 58" 2 19.65
9 TDP-5009 Platform Support 43-1/2" 2 12.95 10 TDP-5010 Platform Floor Splice 37-1/2" 1 6.24 11 TDP-5011 Platform Toe Plate 29-3/4" 1 3.29 12 TDP-5008N Sidewall Brace 2.66" 2 16.61
N/S TDP-5014 Access Door Hardware Package 1 5.41
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Page 63
9. Assembly
Small Platform Assembly
For 36" Fans and Smaller or with #1 fan when two (2) 36" or smaller fans are installed
Before assembling any platform, read all of the instructions first to assure prope r placement and assembly.
Refer to Figure 9O for proper location of small platform. Begin by assembling the small platform support
frame using 3/8" x 1" bolts on all connections. Use 5/16" x 1-1/4" bin bolt to attach platform vertical supports to sidewall stiffeners.
Be sure and locate the 5/16" x 1-1/4" bolts from the inside of the bin to the outside. This will provide maximum weather protection.
Figure 9O
Ref # P art # Description Weight Qty
1 TD-100051 Channel Bracket 3.90 8 2 TD-100052 Handrail Post 49 -3/4" 31.69 4 3 TD-100059 Long Toeboard 78-1/2" 10.96 2 4 TD-100060 Short Toeboard 54-1/2" 3.80 1 5 TD-100061 Long Handrail 78-1/2" 37.52 4 6 TD-100062 Short Handrail 54-1/2" 13.02 2 7 TD-100064 Floor Plank 78" 112.87 11 8 TD-100066 “X” Brace Strap 60" 7.26 4
9 TD-100067 Mid Channel Support 74" 32.73 2 10 TD-100070 Side Channel Support 78-1/2" 41.26 2 11 TD-100072 End Channel Support 78-1/2" 41.60 2 12 TD-100686 Vertical Support 70" 43.11 2 13 TD-100083 Support Channel 80-7/8" 32.98 2 14 TD-100084 Knee Brace 83-5/8" 23.67 2
N/S TD-100090 Small Platform Hardware Package 8.96 1
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Page 64
9. Assembly
Small Platform Assembly (Continued)
36" Fans and Smaller (TD-100092)
Position the vertical support to the existing sidewall stiffeners as shown in Figure 9P and double nut with 5/16" nuts.
Figure 9P
When bolting stiffener to sidewall at locations where plat form supports are to be att ached, use twenty five (25) 5/16" x 1-1/4" bin bolts, heads to inside. Start 12" below horizontal seam of second and third rings from top. (See Figure 9Q.)
Figure 9Q
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9. Assembly
Large Platform Assembly
For 42" Fan
Before assembly of any platform, read the entire instructions to assure proper placement and assembly.
Refer to Figure 9R for proper location of large platform. Begin by assembling the large platform support
frame using 7/16" x 1" bolts on all connections. Use 5/16" x 1-1/4" bin bolt to attach the platform vertical supports to the sidewall stiffeners. Be sure and place the 5/16" x 1-1/4" bolts from the inside of the bin to the outside. This will provide maximum weather protection.
Figure 9R
Ref # Part # Description Qty Weight
1 TD-100051 Channel Bracket 10 4.87
2 TD-100052 Handrail Post 49 -3/4" 7 55.47
3 TD-100053 Toeboard 71-1/2" 1 4.99
4 TD-100054 Toeboard 92" 1 6.42
5 TD-100055 Toeboard 95-1/2" 1 6.67
6 TD-100056 Handrail 71-1/2" 2 17.07
7 TD-100057 Handrail 92" 2 22.98
8 TD-100058 Handrail 95-1/2" 2 22.81
9 TD-100063 Floor Plank 95-1/2" 13 163.35 10 TD-100065 “X” Brace Strap 94-5/16" 2 8.75 11 TD-100068 Mid Channel Support 88" 3 58.37 12 TD-100069 Side Channel Support 96" 2 50.46 13 TD-100071 End Channel Support 92-1/2" 2 49.15 14 TD-100085 Short Knee Brace 72-9/32" 2 54.51 15 TD-100086 Support Channel 98-3/8" 2 53.08 16 TD-100087 Long Knee Brace 114" 2 85.98 17 TD-100685 Vertical Support 94" 2 63.64
N/S TD-100091 Large Platform Hardware Package 1 14.35
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9. Assembly
Large Platform Assembly (Continued)
For 1 Fan Systems or #2 Fan on 2 Fan Systems
Position the vertical support to the existing sidewall stiffeners as shown in Figure 9S and double nut with 5/16" nuts.
Figure 9S
When bolting stiffener to sidewall at locations where platform supports are to be attached, use twenty five (25) 5/16" x 1-1/4" bin bolts, heads to inside. Start 12" below horizontal seam of second and third rings from top. (See Figure 9T.)
Figure 9T
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9. Assembly
Cross Over Platform Assembly for Use with Stairs (TDP-5013)
Before assembly of any platform, read the entire instructions to assure proper placement and assembly.
Refer to Figure 9U for proper location of cross over platform. Begin by assembling the cross over platform
support frame using 5/16" x 3/4" truss head bolts and nuts. When attaching plat form vertical support to bin sidewall field drill sixteen (16) 3/8" diameter holes for each support spaced every 4". Be sure and use 5/16" x 3/4" bin bolt on vertical support to sidewall. Special attention should be taken when assembling the platform support that the support brace is placed correctly.
Now proceed to the platform floor. Align holes on platform floor with holes on platform support and bolt together using 5/16" x 3/4" truss head bolt and nuts. Next, assemble handrail posts, handrails, and handrail braces.
Figure 9U
Ref # Part # Description Qty Weight
1 LS-371 Platform Vertical Angle 2 7.59 2 TDP-5001 Handrail 27" 2 4.63 3 TDP-5003 Handrail Brace 36-29/32" 2 6.34 4 TDP-5004 Short Floor Brace 26-1/2" 3 11.85 5 TDP-5006 Platform Floor 37-7/8" 1 19.11 6 TDP-5007 Support Brace 50-21/32" 2 15.08 7 TDP-5008 Sidewall Brace 58" 2 19.65 8 TDP-5009 Platform Support 43-1/2" 2 12.95
N/S TDP-5015 Cross Over Platform Hardware Package 1 3.95
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9. Assembly
Transition Installation (TR-4734)
BEFORE CUTTING THE OPENING CHECK THAT TR-4734 IS THE TRANSITION THAT WAS ORDERED.
When installing the GSI aeration transition, it will be necessary to field cut a hole into the bottom sidewall ring (usually straight across from the unload auger). Refer to Figure 9V for proper dimensions of cut out. The base angle will also need to be cut at entrance collar cut out. Take note of the diagram showing the 1" dimension from bottom of entrance collar side bracket to concrete. This is important for proper fit of transition.
NOTE: Entrance collar side bracket must be bolted on the inside of the bin sidewall.
Figure 9V As Viewed from Inside Bin
Part # Description Qty
S-275 5/16"-18 x 3/4" Bin Bolt Grade 5 125 S-280 #10-16 x 5/8" Self-Drilling Screw 10 S-3651 Tube Caulk Gray Butyl #506-15 1 S-396 5/16"-18 Hex Nut Grade 2 125 S-7264 Spec Neoprene Seal Strip w/ ADH 10'
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Transition Assembly (TR-4734)
9. Assembly
Figure 9W
Ref # Part # Description
1 TR-4724-1 Transition Side 1 TR-4724-2 Transition Side 2 TR-4767 Transition Faceplate 3 TR-4726 Top Entra nce Collar Piece 4 TR-4727 Bottom Entrance Collar 5 TR-4728 Sizing Angle 6 TR-4729 Transition Bottom 7 TR-4730 Transition Top 8 TR-4731 Entrance Collar Side Bracket
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9. Assembly
Top Dry Access Door Assembly (TD-100996)
1. Assemble the Z-frames (TD-100991 and TD-100992) and then attach the frames (TD-100991 and TD-100992), to the inside of the access door plate (TD-100990). NOTE: The first set of Z-frames
comes pre-assembled to the access door plate.
2. Now attach the top and bottom rear door catches (TD-101020) to the back of the Z-frames. Referring to the layout, position the catches with the left hand most hole aligned with the center hole of the access door plate.
3. Using washers to center the doors over the opening, attach the top access door (TD-100993) and the inside access door (TD-100994) to the Z-frames. Utilize the lock washers to secure the bolts to the doors. Do not overly tighten the lock washers. This allows the doors to move freely.
4. Now attach the handles (D02-0045 and D03-0512) to the doors. NOTE: The locking handles
along with the hardware labeled “out”, go to the outside doors. The rear handles have their own hardware package.
5. With the nut and bolt supplied, attach the appropriate latches to the handles and lock them. (Refer
to Figure 9X.).) Adjust front latches (TD-101021) to catch the inside lip of the front Z-frames. Adjust
rear latches (TD-101022) to fit the slot in the top and bottom catches attached to the rear Z-frames.
6. Attach the assembled access door to the access door panel (TD-101025).
Figure 9X
Ref # Part # Description Qty
1 TD-100990 Access Door Plate 1 2 TD-100991 Access Top/Bottom Z-Frames 4 3 TD-100992 Access Door Side Z-Frames 4 4 TD-100993 Top Access Door 2 5 TD-100994 Inside Access Door 2 x TD-101020 Rear Door Catches 2 x TD-101021 Outside Door Latches 2 x TD-101022 Inside Door Latches 2 x D03-0512 Lockable Handle 2 x D02-0045 Gasket for Lockable Handle 2 x ACD-4513 Access Door Handle w/ Gasket 2
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2 Ring Door Installation and Accessories
Before starting to install, be sure the correct door has been received.
4.00" Bin Corrugation (WD-6133)

10. Accessories

Figure 10A
1. Remove inner door panels, and outer door cover. Apply double row of rope caulk along door flanges, noting how door and bin sheets lap. The top of the door frame goes to the inside of the sidewall and the bottom of the door frame goes to the outside of the sidewall sheet. With inner door panels and outer door cover removed set door frame into opening. Insert a bolt at the four (4) corne rs of door frame and sidewall, do not tighten until completing Step 2.
2. Re-install inner door panels at original locations. Close latch bars to lock panels in place. Be sure that panels are fully seated over all bearing pins. Install inner panel hinge assemblies per illustration instructions with hinges. NOTE: Do not distort door frame with use of alignment or drift punches if
necessary, drill or ream holes to insert bolts in door frame. Now tighten frame bolts starting at center and working toward top and bottom on each side.
3. Keep inner panels latched and loosen all bearing pin bolts. Re-tighten all bearing pin bolts. This makes loading on pins uniform for easier operation of panels.
4. If some latch bars are loose or require excessive force to lock, loosen hex socket cap screws and adjust in or out until latch bars operate smoothly. Check that the panels are fully seated over all bearing pins.
5. Re-install outer cover. Adjust outer door hinges and latches as required.
6. Assemble door hold back as shown on Page 72. Open door cover until it approaches the bin wall. Hook retaining bracket over lower latch mount and position the door hold back against bin wall in a valley. Drill a 3/8" hole through the bin wall and bolt the door hold back to the bin.
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10. Accessories
2 Ring Door Assembly
Figure 10B
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2 Ring Door Assembly Parts List
10. Accessories
Part #
Ref #
1 WD-039 WD-039 Outer Door Cover 1 1 2 WD-2854 WD-2854 Outer Cover Latch Bracket 2 2 3 WD-225 WD-225 Outer Cover Hinge Bracket 2 2 4 WD-035 WD-035 Door Cover Brace Section 4 4 5 WD-033 WD-033 Door Retainer 3 3 6 WD-6124 WD-6124 Outer Cover Latch Mount Base 2 2 7 WD-6066 WD-6066 Outer Cover Hinge Base 2 2 8 WD-6055 WD-6055 Bottom Inner Door Hinge 1 1
9 WD-6056 WD-6056 Middle Inner Door Hinge 2 2 10 WD-6054 WD-6054 Top Inner Door Hinge 1 1 11 S-4380 S-4380 Rubber Trim Seal Strip 2-1/4' 2-1/4' 12 WD-6039 WD-6039 Latch Bar 3 3
12'-27' Bin
Diameter
4.00" Corr. 4.00" Corr.
30'-60' Bin
Diameter
Description
12'-27' Bin
Diameter
Qty
30'-60' Bin
Diameter
13 WD-6037 WD-6037 Inner Panel Latch - Right Hand 3 3 14 WD-6038 WD-6038 Inner Panel Latch - Left Hand 3 3 15 S-7160 S-7160 1/2" x 1" Hex Socket Cap Screw 6 6 16 WD-6040 WD-6040 Latch Bushing 6 6 17 WD-6079 WD-6079 Long Bearing Pin 38 38 18 WD-6125 WD-6125 Inner Panel Reinforcing Angle 6 6 19 WD-6128 WD-6128 Bottom Inner Door Panel 1 1 20 WD-6127 WD-6127 Middle Inner Door Panel 1 1 21 WD-6126 WD-6126 Top Inner Door Panel 1 1 22 WD-6028 WD-6028 Bottom Inner Door Port Hole Cover 1 1 23 WD-6053 WD-6053 Inner Door Hinge Strap 6 6 24 WD-1302 WD-1302 Door Hold Back Bracket 1 1 25 WD-6110 WD-6110 Door Hold Back Extension 1 1
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10. Accessories
Optional Bin Step Assembly (WD-042)
Figure 10C
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10. Accessories
Base Angle
Once the door frame has been placed and secured, continue adding necessary sidewall ring(s). To the lower edge of the bottom ring, attach the base angle ring. Before lowering the bin, apply mastic sealer to the entire underneath side of the base angle. (See Figure 10D.) Next, lower the bin onto the foundation and check for an adequate seal.
Base Stiffener Shim
Figure 10D
Figure 10E
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NOTES
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11. Warranty

9101239_1_CR_rev7.DOC (revised July 2009)
GSI Group, LLC Limited Warranty
The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship. Expenses incurred by or on behalf of the end-user without prior written authorization from the GSI Warranty Group shall be the sole responsibility of the end-user.
Warranty Extensions:
The Limited Warranty period is extended for the following products:
Product Warranty Period
Performer Series Direct Drive Fan Motor 3 Years
AP Fans and Flooring
Cumberland Feeding/Watering Systems
Grain Systems Grain Bin Structural Design 5 Years Grain Systems
Farm Fans Zimmerman
All Fiberglass Housings Lifetime All Fiberglass Propellers Lifetime Feeder System Pan Assemblies 5 Years ** Feed Tubes (1-3/4" and 2.00") 10 Years * Centerless Augers 10 Years * Watering Nipples 10 Years *
Portable and Tower Dryers 2 Years Portable and Tower Dryer Frames and
Internal Infrastructure †
5 Years
* Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 25% 5 to 7 years - end-user pays 50% 7 to 10 years - end-user pays 75% ** Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 50%
† Motors, burner components
and moving parts not included. Portable dryer screens included. Tower dryer screens not included.
GSI further warrants that the portable and tower dryer frame and basket, excluding all auger and auger drive components, shall be free from defects in materials for a period of time beginning on the twelfth (12 and continuing until the sixtieth (60
th
) month from the date of purchase (extended warranty period). During the extended
th
) month from the date of purchase
warranty period, GSI will replace the frame or basket components that prove to be defective under normal conditions of use without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of this extended warranty.
Conditions and Limitations:
THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH: (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (II) ANY ADVICE, INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTA TIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.
GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed the amount paid for the product purchased. This warranty is not transferable and applies only to the original end-user. GSI shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer, agent or distributor.
GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products which it manufactured. Modifications to products not specifically delineated in the manual accompanying the equipment at initial sale will void the Limited Warranty.
This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse, alteration, accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to products manufactured by GSI.
Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the location and installation of products manufactured or sold by GSI.
PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 77
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This equipment shall be installed in accordance with
the current installation codes and applicable
regulations, which should be carefully followed in all
cases. Authorities having jurisdiction should be
consulted before installations are made.
Copyright © 2012 by GSI Group Printed in the USA
GSI Group
1004 E. Illinois St.
Assumption, IL 62510-0020
Phone: 1-217-226-4421
Fax: 1-217-226-4420
www.gsiag.com
CN-302668
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