GSI PNEG-1187 User Manual

SERIES 2

Incline Chain

Conveyor

Installation and Operation Manual

PNEG-1187

PNEG-1187

Introduction

READ THIS MANUAL carefully to learn how to
properly use and install equipment. Failure to do
so could result in personal injury or equipment
damage.

INSPECT THE SHIPMENT immediately upon
arrival. The Customer is responsible for ensuring
that all quantities are correct. Report any damage
or shortages by recording a detailed description
on the Bill of Lading to justify the Customer’s claim
from the Transport Firm. Our responsibility for
damage to the equipment ends with acceptance
by the delivering carrier. Save all paperwork and
documentation furnished with any of the incline
conveyor components.

THIS MANUAL SHOULD BE CONSIDERED a
permanent part of your equipment and should be
easily accessible when needed.

WARRANTY is provided as part of the company’s
support program for customers who use and

maintain their equipment as described in the
manual. The warranty is explained on the war­ranty page located on the inside back cover of
this manual.

This warranty provides you the assurance that the
company will back its products where defects
appear within the warranty period. In some cir­cumstances, the company also provides field
improvements, often without charge to the cus­tomer, even if the product is out of warranty.
Should the equipment be abused, or modified to
change its performance beyond the factory speci­fications, the warranty will become void and field
improvements may be denied.

i

Use of the Equipment Information page will help you identify your equipment in the case that you need to
call your dealer or installer. This information should be filled out and kept on record.

Equipment Information

Model Number:__________________________
Serial Number:___________________________

Material Handling

1004 East Illinois Street
Assumption, Illinois 62510 USA
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Date Purchased:____________________
Dealer/Distributor Name and Phone Number:

ii

Table of Contents

Introduction ...................................................................................i

Equipment Information ..................................................................ii

Safety Guidelines ..........................................................................1

Safety ............................................................................................2

Safety Decal Locations. ................................................................6

Installation .....................................................................................11

Care & Maintenance .....................................................................17

Option............................................................................................18

Troubleshooting ............................................................................19

All information, illustrations, photos, and specifications in this manual

are based on the latest information available at the time of publication.

The right is reserved to make changes at any time without notice.

iii

NOTES

iv

1

Series 2 Incline Chain Conveyors

Safety

SAFETY GUIDELINES

This manual contains information that is important for you, the owner/operator, to know and

understand. This information relates to protecting personal safety and preventing

equipment problems. It is the responsibility of the owner/operator to inform anyone

operating or working in the area of this equipment of these safety guidelines. To help you

recognize this information, we use the symbols that are defined below.

Please read the manual and pay attention to these sections. Failure to read this manual

and it’s safety instructions is a misuse of the equipment and may lead to serious injury or death.

This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.

DANGER indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.

CAUTION used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided, may
result in property damage.

NOTE indicates information about the equipment that you
should pay special attention to.

PNEG-1187

2

Safety

GENERAL SAFETY GUIDELINES

1. DO NOT make any alterations to the equipment. Such alterations may produce a very
dangerous situation, where SERIOUS INJURY or DEATH may occur.

2. This equipment shall be installed in accordance with any regulations or installation codes
that are required by law. Authorities having jurisdiction should be consulted before installa­tions are made.

3. Untrained operators subject themselves and others to SERIOUS INJURY or DEATH.
NEVER allow untrained personnel to operate this equipment.

4. Keep children and other unqualified personnel out of the working area at ALL times.

5. NEVER start equipment until ALL persons are clear of the work area.

6. DO NOT operate electric motor equipped units until motors are properly grounded.

Series 2 Incline Chain Conveyors

7. Keep hair, loose clothing, and shoestrings away from rotating and moving parts.

8. NEVER allow any person intoxicated or under the influence of alcohol or drugs to operate
the equipment.

9. Disconnect power on electrical driven units before resetting motor overloads.

10. Make sure someone is nearby who is aware of the proper shutdown sequence in the event
of an accident or emergency.

11. NEVER work alone.

12. ALWAYS think before acting. NEVER act impulsively around the equipment.

13. Do not repetitively stop and start the drive in order to free a plugged condition. Jogging the
drive like this can damage the conveyor and/or drive components.

14. Keep off the equipment at all times.

15. NEVER attempt to assist machinery operation or to remove trash from equipment while in
operation.

PNEG-1187

3

Series 2 Incline Chain Conveyors

FOLLOW SAFETY INSTRUCTIONS

Carefully read all safety messages in this manual
and on your machine safety signs. Keep signs in
good condition. Replace missing or damaged
safety signs. Be sure new equipment compo­nents and repair parts include the current safety
signs. Replacement safety signs are available
from the manufacturer.

Learn how to operate the machine and how to
use controls properly. Do not let anyone operate
without instruction.

Keep your machinery in proper working condi­tion. Unauthorized modifications to the machine
may impair the function and/or safety and affect
machine life.

Safety

If you do not understand any part of this manual
and need assistance, contact your dealer.

STAY CLEAR OF MOVING PARTS

Entanglement in rotating sprockets, chains, and
wiper flights can cause serious injury or death.

Keep all shields and covers in place at all times.

Wear close fitting clothing. Stop and lock out
power source before making adjustments,
cleaning, or maintaining equipment.

OPERATE MOTOR PROPERLY

Do not operate electric motor equipped units
until motors are properly grounded.

Disconnect power on electrical driven units
before resetting motor overloads.

Do not repetitively stop and start the drive in
order to free a plugged condition. Jogging the
drive in this type of condition can damage the
conveyor and/or drive components.

PNEG-1187

4

Safety

PRACTICE SAFE MAINTENANCE

Understand service procedures before doing
work. Keep area clean and dry.

Never lubricate, service, or adjust machine while
it is in operation. Keep hands, feet, and clothing
from rotating parts.

Keep all parts in good condition and properly
installed. Fix damage immediately. Replace
worn or broken parts. Remove any build up
grease, oil, or debris.

Series 2 Incline Chain Conveyors

REMOVE PAINT BEFORE WELDING OR
HEATING

Avoid potentially toxic fumes and dust.

Hazardous fumes can be generated when paint
is heated by welding, soldering, or using a torch.

Do all work outside or in a well ventilated area.
Dispose of paint and solvent properly.

Remove paint before welding or heating:

• If you sand or grind paint, avoid breathing the
dust. Wear an approved respirator.

• If you use solvent or paint stripper, remove
stripper with soap and water before welding.
Remove solvent or stripper containers and
other flammable material from area. Allow
fumes to disperse at least 15 minutes before
welding or heating.

PNEG-1187