GSI PNEG-1096 User Manual

ASSEMBLY MANUAL FOR
PNEG-1096
LADDERS,
& PLATFORMS
Owner's Manual
Manual# PNEG-1096 PRINTED: 2/2004
2.66" INSIDE STIFFENED FLAT BOTTOM TANKS
2.66" OUTSIDE STIFFENED FLAT BOTTOM TANKS
4.00" INSIDE STIFFENED FLAT BOTTOM TANKS
4.00" OUTSIDE STIFFENED FLAT BOTTOM TANKS
2.66" COMMERCIAL HOPPER TANKS
4.00" FARM-COM HOPPER TANKS
TABLE OF CONTENTS
2.66" INSIDE STIFF. LADDER SAFETY CAGE & PLATFORM INSTR.
LADDER PLACEMENT/PLATFORM SUPPORT ASSEMBLY EXTENSION RAILS/EAVE ADJUSTABLE BRACES PLATFORM & HANDRAIL ASSEMBLY/EAVE SAFETY CAGE
2.66" INSIDE STIFFENED TANK LAYOUT
2.66" LADDER OFFSET CHART SAFETY CAGE BELL SECTIONS REST PLATFORM OFFSET LOCATION INSIDE LADDER PLACEMENT AND SUPPORTS
2.66" OUTSIDE STIFF. LADDER SAFETY CAGE & PLATFORM INSTR. LADDER PLACEMENT/PLATFORM SUPPORT FOR 2-POST/3-PANEL LADDER PLACEMENT/PLATFORM SUPPORT FOR 3-POST/3 & 4-PANEL EXTENSION RAILS/EAVE ADJUSTABLE BRACES PLATFORM & HANDRAIL ASSEMBLY/EAVE SAFETY CAGE AND EXTENSION
2.66" OUTSIDE STIFFENED TANK LAYOUT
2.66" LADDER OFFSET CHART SAFETY CAGE BELL SECTIONS INSIDE LADDER PLACEMENT AND SUPPORTS
4.00" INSIDE STIFF. LADDER SAFETY CAGE & PLATFORM INSTR. LADDER PLACEMENT/PLATFORM SUPPORT ASSEMBLY EXTENSION RAILS/EAVE ADJUSTABLE BRACES PLATFORM & HANDRAIL ASSEMBLY/EAVE SAFETY CAGE AND EXTENSION
4.00" INSIDE STIFFENED TANK LAYOUT
4.00" LADDER OFFSET CHART SAFETY CAGE BELL SECTIONS REST PLATFORM OFFSET LOCATION INSIDE LADDER PLACEMENT AND SUPPORTS
4.00" OUTSIDE STIFF. LADDER SAFETY CAGE & PLATFORM INSTR.
LADDER PLACEMENT/PLATFORM SUPPORT ASSEMBLY FOR TANKS 4 - 9 RINGS EXTENSION RAILS/EAVE ADJUSTABLE BRACES PLATFORM & HANDRAIL ASSEMBLY/EAVE SAFETY CAGE AND EXTENSIONS INSIDE LADDER PLACEMENT AND SUPPORTS LADDER PLACEMENT/PLATFORM SUPPORT ASSEMBLY FOR TANKS 10 - 14 RINGS EXTENSION RAILS/EAVE ADJUSTABLE BRACES PLATFORM & HANDRAIL ASSEMBLY
4.00" OUTSIDE STIFFENED TANK LAYOUT AND LADDER OFFSET CHART EAVE SAFETY CAGE & BELL SECTIONS REST PLATFORM OFFSET LOCATION INSIDE LADDER PLACEMENT AND SUPPORTS
2.66" COMM. HOPPER TANKS (NCHT)
2.66" (NCHT) TANK LAYOUT AND LADDER OFFSET CHART LADDER SUPPORTS ACCESS TO SIDEWALL DOOR AND CONNECTED TO HOPPER COLUMNS
400" FARM-COM HOPPER TANKS (FCHT)
4.00" (FCHT) TANK LAYOUT AND LADDER OFFSET CHART LADDER PLACEMENT ACCESS TO SIDEWALL DOOR AND CONNECTED TO HOPPER COLUMNS
2.66" OUTSIDE STIFF. OPTIONAL EXTENTED PLATFORM
LADDER PLACEMENT PLATFORM PACKAGE LS-6683 PLATFORM PACKAGE LS-6683 CONNECTED TO HOPPER COLUMNS
PNEG-1096 Ladder , Safety Cage, & Platforms
10-12 13 14-15 16 17 18 19 20-21
22-23 24-25 26 27-29 30 31 32 33-34
35-37 38 39-40 41 42 43 44 45-46
47-49 50 51-52 53-54 55-56 57 58 59 60-61 62 63-64
65-66 67 68
69-70 71 72
73-74 75 76
3
Safety
SAFETY GUIDELINES
This manual contains information that is important for you, the owner/operator , to know and under-
stand. This information relates to protecting personal safety and preventing
equipment problems. It is the responsibility of the owner/operator to inform anyone
operating or working in the area of this equipment of these safety guidelines. T o help you
recognize this information, we use the symbols that are defined below.
Please read the manual and pay attention to these sections. Failure to read this manual
and it’s safety instructions is a misuse of the equipment and may lead to serious injury or death.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury .
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury .
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury .
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTE indicates information about the equipment that you should pay special attention to.
4
PNEG-1096 Ladder , Safety Cage, & Platforms
FOLLOW SAFETY INSTRUCTIONS
Carefully read all safety messages in this manual and safety signs on your equipment. Keep signs in good condition. Replace missing or damaged safety signs. Be sure new equip­ment components and repair parts include the current safety signs. Replacement safety signs are available from the manufacturer.
Never work alone. If you do not understand any part of this manual
and need assistance, contact your dealer.
INSTALL EQUIPMENT PROPERLY
Safety
Read ALL Safety Information.
This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made.
STAY CLEAR OF HOISTED EQUIPMENT
Always use proper lifting/hoisting equipment when assembling or disassembling equipment.
Do not walk or stand under hoisted equipment. Always use sturdy and stable supports when
needed for installation.
Follow Building Codes.
Crush Hazard.
PNEG-1096 Ladder , Safety Cage, & Platforms
5
Safety
WEAR PROTECTIVE CLOTHING
Wear close fitting clothing and safety equipment appropriate to the job. Keep hair, loose clothing, & shoestrings away from rotating & moving parts.
Safety glasses should be worn at all times to protect eyes from debris.
Wear gloves to protect your hands from sharp edges on plastic or steel parts.
A respirator may be needed to prevent breathing potentially toxic fumes and dust.
Wear hard hat and steel toe boots to help protect your head and toes from falling debris.
Eye Protection
Gloves
Steel Toe Boots
Respirator
Hard Hat
PREPARE FOR EMERGENCIES
Make sure someone is nearby who is aware of the proper emergency procedures in the event of an accident or emergency.
Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy . Keep emergency numbers for doctors, ambu-
lance service, hospital, and fire department near your telephone.
Have Emergency Equipment Ready.
6
PNEG-1096 Ladder , Safety Cage, & Platforms
Roof Disclaimer
Roof Damage Warning and Disclaimer
THE MANUFACTURER DOES NOT WARRANT ANY ROOF DAMAGE CAUSED BY EXCESSIVE VACUUM OR INTERNAL PRESSURE FROM FANS OR OTHER AIR MOVING SYSTEMS. ADEQUA TE VENTILA TION AND/OR "MAKEUP AIR" DEVICES SHOULD BE PROVIDED FOR ALL POWERED AIR HANDLING SYSTEMS. THE MANUFACTURER DOES NOT RECOMMEND THE USE OF DOWNWARD FLOW SYSTEMS (SUCTION). SEVERE ROOF DAMAGE CAN RESULT FROM ANY BLOCKAGE OF AIR PASSAGES. RUNNING FANS DURING HIGH HUMIDITY/COLD WEATHER CONDITIONS CAN CAUSE AIR EXHAUST OR INTAKE PORTS TO FREEZE.
PNEG-1096 Ladder , Safety Cage, & Platforms
7
Safety Decal
ATTENTION: The decal shown below should be present on the inside of the two ring door cover , 24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of these locations contact the manufacturer for a free replacement decal.
DECALS
P.O. BOX 20
ASSUMPTION, IL. 62510-0020
(217) 226-4421
8
PNEG-1096 Ladder , Safety Cage, & Platforms
Safety Decal
ATTENTION: The decal shown below should be present on the outside of the two ring door cover, 24” porthole door cover and roof manway cover. If a decal has been damaged or is missing in any of these locations contact the manufacturer for a free replacement decal.
DECALS
P .O. BOX 20
ASSUMPTION, IL. 62510-00020
(217)-226-4421
PNEG-1096 Ladder , Safety Cage, & Platforms
9
2.66 INSIDE STIFFENED
THIS SECTION
CORRUGATED
FOR 2.66"
GRAIN BINS
INSIDE STIFFENED
10
PNEG-1096 Ladder , Safety Cage, & Platforms
2.66 INSIDE STIFFENED
LADDER SAFETY CAGE, AND PLATFORM INSTRUCTIONS
All packages have been structured with the correct components for each ring height grain bin from 6 rings to 37 rings. Be sure and follow the complete instruction sheets for correct placement of parts. Failure to do so may result in improper fit of parts or shortage of parts. Read through the complete set of instructions before proceeding with erection of grain bin. Considerable thought must be given as to location of ladders and platforms in relation to other equipment and structures.
STARTING LOCATION OF LADDERS
Ladder placement is very critical as to assure proper fit of all parts later on as safety cage is bolted in place. Locate the proper place for the roof ladder and manway this will establish the location of the ladder . Ladder must be centered directly below the roof ladder. Refer to the dia­gram below for proper location of field drilled holes (3/8"). Holes must be 18 3/4" apart and 8" below the top horizontal row of holes directly in line with the holes to be used for the platform mounting angle. Platform must be located 9 3/8" to the right of the ladder holes. All of these dimensions are very critical to assure proper fit of all parts!
FIELD DRILL 3/8" HOLES (2)
ROOF LADDER
MANWAY PANEL
18 3/4"18 3/4"
9 3/8"
HOLES FOR PLATFORM
REV . 9/12/-00 PNEG-1096 Ladder , Safety Cage, & Platforms
11
2.66 INSIDE STIFFENED
Roof Sheet
8"
Outside Standoff LS-121
6.1/4"
8"
LADDER PLACEMENT
Ladder placement on the grain bin is very important at this time. Refer to the diagram at the left and follow the correct dimensions as shown. Ladder standoff must be located 8" below the horizontal seam. Check your ladder to make sure the ladder rung dimples are to the top surface. Attach ladder to the standoffs using the holes located 6 1/4" from the end of ladder section. Use 5/16" x 3/4" bin bolts for these connections. Now all standoffs must be located in horizontal seam holes (repeating every 32") until reaching the first rest platform. Refer to the section in these instructions that references the loca­tion of intermediate rest platforms for further hole locations.
PLATFORM SUPPORT ASSEMBLY
When starting the platform support, you must attach the mounting angle to the sidewall of the grain bin. Refer back to the first page for the correct holes to be used by the platform. Attach the angle using 5/16" x 3/4" bolts and nuts, tighten at this time. Next, bolt the support angle to the mounting angle again using the proper holes. Attach the brace angle to the mounting angle as shown in the diagram at left. Use 5/16" x 3/4" bolts and nuts for all connections.
Horizontal Seam
Ladder Section LDR-4002
18 3/4''
LS-370 Support Angle
LS-369 Brace Angle 30 3/4"
12
LS-6705 Mounting Angle 34"
REV. 10/9/01
PNEG-1096 Ladder , Safety Cage, & Platforms
2.66 INSIDE STIFFENED
FIELD DRILL 5/16'' HOLES (4) PER BRACE
3
4
5
1
2
6
REF. NO. DESCRIPTION PART NO.
Note: Reference previous page for the
first ladder standoff starting location.
EXTENSION RAILS
1 END TUBE LS-6616 2 CENTER TUBE LS-6615 3 SAFETY CAGE BRACKET LS-4349 4 SAFETY CAGE EXT. RAIL LS-4355 5 LADDER SECTION LDR-4002 6 OUTSIDE STANDOFF LS-121
LS-6696
Extension rails are provided to extend the side rails of the ladder above the eave of the roof and to support the safety cage at that point. T wo rails have been provided, one for each side of the ladder . Refer to diagram above for proper location and assembly of the extension rails in relation to the ladder . Use 5/16" x 3/4" bolts and nuts to attach the ladder. Tighten the bolts at this time.
EAVE ADJUSTABLE BRACES
After extension rails are firmly attached, the adjustable braces must be attached at this time. A larger diameter tube and two smaller diameter tubes are used to make up one adjustable brace. Slip the smaller tubes inside the larger tube and attach one smaller tube to the top of the extension rail. Adjust the other smaller tube so the bottom of the flattened tube reaches the roof rib. Field drill four 5/16" holes through both large and small adjustable tubes and bolt together using 1/4" x 1.1/2" bolts and nuts. This will keep the adjustable brace from slipping.
Attach the safety cage brackets to the extension rail and ladder as shown in the diagram. Brackets must be placed every 44". This will occur at every ladder joint. Use 5/16" x 3/4" bolts and nuts.
REV. 9/11/01
PNEG-1096 Ladder , Safety Cage, & Platforms
13
2.66 INSIDE STIFFENED
LS-6697 Safety Cage Platform Extension Angles (Flours. Green)
LS-373 Platform
LS-5283 SafetyCage Hoop Adapter Angle
41" (T yp.)
LS-294 End Handrail
24.3/8" (White)
LS-295 Front Handrail
31.7/8" (Black)
LS-371 Platform Vertical Angle 42" (Yellow)
LS-372 Vert. Entrance Angle 46" (Orange)
Extension Rails or Ladder (Ladder to be used on Intermediate Platform)
Extension Angle
Platform
LS-5285 Safety Cage Hoop Adjuster Plate
LS-5284 Safety Cage Adapter Hoop
LS-4351 Safety Cage Hoof Half
EXTENSION ANGLE DETAIL
PLATFORM AND HANDRAIL ASSEMBLY
Start by attaching the platform itself to the platform support using 5/16" x 3/4" bolts and nuts. Place all the vertical angles in place, making sure to place the vertical entrance angle to the left front corner of the platform. After all ver­tical angles are in place attach front and side handrails as shown in the diagram. Use 5/16" x 3/4" bolts and nuts in all connections.
EAVE SAFETY CAGE & INTERMEDIATE REST PLA TFORM
Before attaching any pieces to the lad­der or platform some preassembly will be required. Take the safety cage hoop adjuster plate and the safety cage adapter hoop and bolt together using the proper holes, (as shown on following page.) Be sure the proper holes are used depending on the diameter of the grain bin. Be sure to use the 5/16" x 3/4" bolt with the head of the bolt to the inside of the safety cage. Using the improper holes will make the safety cage more dif­ficult to assemble. Y ou may now bolt this assembly to the safety cage hoop half, tighten bolts as you go. One of the as­semblies will take 2 hoop halves and be positioned just below the platform as shown in the diagram. Take the assem­bly and attach to the safety cage bracket and to the platform extension angle or the hoop adapter angle. Refer to the dia­gram for more information. If holes don't align properly go back and make sure the ladder and platform are correctly po­sitioned on grain bin in relationship to one another . Make any corrections necessary to complete the assembly as shown.
14
REV. 9/13/01
PNEG-1096 Ladder , Safety Cage, & Platforms
2.66 INSIDE STIFFENED
WHEN ATTACHING SAFETY CAGE TO PLATFORM, THE HOOP ADJUSTER PLATE MUST BE USED TO COMPENSATE FOR THE DIFFERENT BIN CURVATURES. NOTE: (THIS PLATE IS NOT NEEDED FOR 90' & 105' DIAMETER BINS.) BOLT THE PROPER END TO THE EXTENSION ANGLE OR ADAPTER HOLE. NOW LOCATE PROPER HOLES IN HOOP ADJUSTER PLATE AND BOLT TO THE SAFETY CAGE ADAPTER HOOP.
12'-15'
21'-24' 18'
30'-33' 27'
36'-42'
48'
60'
75'-78' 72'
EAVE SAFETY CAGE
After all three hoop assemblies are in place you may attach the 44" vertical supports from hoop to hoop. This will require 10 supports, 5 between each set of hoops. Again use the truss head bolts with bolt head to the inside of safety cage.
LS-4353 Safety Cage 44" Vertical Support
LS-4353 Safety Cage 44" Vertical Support
BOLT TO EXTENSION ANGLE OR ADAPTER ANGLE
LS-6697 Safety Cage Platform Extension Angle
LS-4349 Safety Cage Standard Bracket
REV. 9/14/01 PNEG-1096 Ladder , Safety Cage, & Platforms
LS-4351 Safety Cage Hoop Half
SAFETY CAGE EXTENSION
The safety cage extension package is designed to be added on to the bottom of the existing safety cage above it. Attach the vertical support pieces to the existing hoop halves above using the 5/16" x 3/4" bolt and nuts. Fasten the package to the safety cage brackets and attach the bottom of the vertical supports to the hoop halves and tighen bolts. Continue to use the extension packages as the usage chart reflect on the following page.
Whereas you formerly had all extension packages bundled and listed under the LS-4365LB part number you will now have a combination of LS-4366LB (A package of two (2) extension kits) and LS-4365LB (The original single ex­tension kit).
15
16
2.66 INSIDE STIFFENED
2.66" INSIDE STIFFENED LADDER
OFFSET AND PLATFORM LAYOUT
PNEG-1096 Ladder , Safety Cage, & Platforms
A
2nd
A
B
2nd
13th
A
B
C
2nd
12th
22nd
A
B
C
2nd
10th
19th
D
12 RINGS 23 RINGS 32 RINGS 34 RINGS
27th
PNEG-1096 Ladder, Safety Cage, & Platforms
ITEM
Platform Located in Ring22222222222 2222222222 22222222222
Ladder Section (LDR-4002)55677896666 688889966669999977777
Bell Safety Cage (LS-4364LB)111111111111111111111 11111111111
Safety Cage Extension- 1233452222 244445522224444433333
Platform Package 11111111111 1111111111 11111111111
Eave Safey Cage (LS-5289)111111111111 11111111 1 11111111111
LS-5293 6 Rings
LS-5294 7 Rings
LS-5295 8 Rings
LS-5296 9 Rings
LS-5297 10 Rings
LS-5298 11 Rings
LS-5299 12 Rings
B
Platform Located in Ring 9 9 9 9 9 11 11 11 11 13 13 9 9 9 9 12 12 12 12 12 10 10 10 10 10
Ladder Section (LDR-4002)6678 98991091099 9 98899988888
Bell Safety Cage (LS-4364LB)1111 1 11111111 111111111111
Safety Cage Extension11234 34454544 4 43344433333
Platform Package 11111111111111 11111111111
Eave Safey Cage (LS-5289)1111 1 11111111 111111111111
2.66" INSIDE STIFFENED
LADDER OFFSET CHART
LS-5300 13 Rings
LS-5301 14 Rings
LS-5302 15 Rings
LS-5303 16 Rings
LS-5304 17 Rings
LS-5305 18 Rings
LS-5306 19 Rings
LS-5307 20 Rings
LS-5308 21 Rings
LS-5309 22 Rings
LS-5310 23 Rings
LS-5311 24 Rings
LS-5312 25 Rings
LS-5313 26 Rings
LS-5314 27 Rings
LS-5315 28 Rings
LS-5316 29 Rings
LS-5317 30 Rings
LS-5318 31 Rings
LS-5319 32 Rings
LS-6693 33 Rings
LS-6694 34 Rings
C
Platform Located in Ring 18 18 18 18 20 20 22 22 22 19 19 19 19 19
Ladder Section (LDR-4002)78 9 999891088888
Bell Safety Cage (LS-4364LB)11 1 11111111111
Safety Cage Extension233 43434533333
Platform Package 11 111111111111
Eave Safey Cage (LS-5289)11111111111111
D
Platform Located in Ring 27 27 27 27 27
Ladder Section (LDR-4002)789910
Bell Safety Cage (LS-4364LB)11111
Safety Cage Extension23445
Platform Package 11111
Eave Safey Cage (LS-5289)11111
LS-6707 35 Rings
LS-6708 36 Rings
LS-6709 37 Rings
2.66 INSIDE STIFFENED
17
LADDER, SAFETY CAGE, AND PLATFORM USAGE LOCATION CHART
THE CHART ABOVE SHOULD BE IN CONJUNCTION WITH THE DIAGRAMS ON THE PREVIOUS PAGE. FOLLOW THE PROPER LETTER DESIGNATION FROM THE DIAGRAM TO THE CHART FINDING THE PROPER RING GRAIN BIN AND USE THE AMOUNTS OF LADDERS AND SAFETY CAGES SHOWN IN CHART BELOW. FOR SAFETY CAGE BELL SECTION SIZE (22" OR 44") SEE CHART ON FOLLOWING PAGE.
2.66 INSIDE STIFFENED
LS-4353 Safety Cage
LS-4354 Safety Cage
44" Vertical Support
22" Vertical Support
LS-4352 Safety Cage Bell Hoop Half (Red)
LS-4352 Safety Cage Bell Hoop Half (Red)
SAFETY CAGE BELL SECTIONS (22" or 44")
The safety cage bell section is to be used at the point of termination of the safety cage just above the rest platforms or the concrete. Refer to the usage chart at the bottom of the page to determine the correct bell section, attach the vertical supports to the existing hoop halves. Now , fasten the bell safety cage brackets (red) to the ladder (some field drilling may be necessary at this point.) Attach the special bell safety cage hoop halves to the bell brackets and attach the vertical supports to the bell hoop halves. The vertical supports will have to be bent at the flat area to allow for the angle of the bell section.
BELL SAFETY CAGE LOCATION CHART
THE BELL SAFETY CAGE PACKAGE GOES ON THE BOTTOM OF A RUN OF SAFETY CAGE AND TERMINATES JUST ABOVE THE CONCRETE OR PLATFORM. THE CHART GIVES THE SIZE OF BELL SECTION (22" or 44") TO BE USED WITH THE RUN OF SAFETY CAGE STARTING AT THE TOP RING OF GRAIN BIN COMING DOWN AND ENDING JUST ABOVE THE PLATFORMS AND/OR CONCRETE. FOLLOW THE DIAGRAMS AND THE PROPER LETTER DESIGNATION AND REFERENCE THE CHART BELOW FOR PROPER SAFETY CAGE PLACE­MENT.
ITEM
LS-5293 6 Rings
LS-5294 7 Rings
LS-5295 8 Rings
LS-5296 9 Rings
LS-5297 10 Rings
LS-5298 11 Rings
LS-5299 12 Rings
LS-5300 13 Rings
LS-5301 14 Rings
LS-5302 15 Rings
LS-5303 16 Rings
LS-5304 17 Rings
LS-5305 18 Rings
LS-5306 19 Rings
LS-5307 20 Rings
LS-5308 21 Rings
LS-5309 22 Rings
LS-5310 23 Rings
LS-5311 24 Rings
LS-5312 25 Rings
LS-5313 26 Rings
LS-5314 27 Rings
LS-5315 28 Rings
LS-5316 29 Rings
LS-5317 30 Rings
LS-5318 31 Rings
LS-5319 32 Rings
LS-6693 33 Rings
LS-6694 34 Rings
LS-6707 35 Rings
Safety Cage Bel l S i ze 44 44 22 22 44 44 22 44 44 44 44 44 22 22 22 22 22 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44
Safety Cage Bell Size 22 44 22 22 22 22 44 44 44 44 22 22 22 22 22 22 22 44 44 44 22 22 22 22 22
Safety Cage Bell Size 22 22 22 44 44 44 44 44 22 22 22 22 22 22
Safety Cage Bell Size 44 44 44 44 44
LS-6708 36 Rings
22" P ACKAGE P ART NUMBER IS LS-4363LB 44" P ACKAGE P ART NUMBER IS LS-4364LB
REV. 9/13/00
18
PNEG-1096 Ladder , Safety Cage, & Platforms
LS-6709 37 Rings
8"
18.3/4"
18.3/4"
9.3/8"
2.66 INSIDE STIFFENED
REST PLATFORM OFFSET LOCATION
Follow the diagram at the left of the page very carefully to insure proper transition of ladder to platform to ladder offset. Some field drilling will be necessary at this point to locate the standoffs correctly . P ay special attention to the dimensions given. (Holes to be 3/8" dia.) For platform support assembly reference the platform support assembly detail.
DETAIL "A"
8"
INTERMEDIATE SAFETY CAGE
PLATFORM MOUNTING ANGLES
1.000"
DETAIL "A"
Follow the instructions refering to the eave safety cage package for this assembly. The only difference will be the extension rails in the eave safety cage package. This package will have the ladder instead.
REV. 2-15-95 PNEG-1096 Ladder , Safety Cage, & Platforms
19
2.66 INSIDE STIFFENED
INSIDE LADDER PLACEMENT
The inside ladder package includes the ladders and double the amount of standoffs. Begin by positioning the ladder directly under the manhole roof panel and place the standoffs every 16" vertically on the sidewall sheets using the horizontal seam holes for every other hole location. Us 5/16" x 3/4" bin bolts to attach the standoffs to the sidewall of the grain bin. Refer to the diagram on the right.
Manway Sheet
18.3/4"
LS-121 LADDER
STANDOFFS
16" TYP.
Inside Ladder
INSIDE OF GRAIN BIN
INSIDE LADDER STANDOFFS REQUIREMENTS
Field drilling will be necessary for the standoffs located in the middle of the sidewall sheet. Drill 2 holes 3/8" diameter directly in line with the horizontal seam holes 18 3/4" apart. Continue down the sidewall with standoffs at every 16" spacing. Refer to the diagrams at the left.
20
REV. 5-25-95
PNEG-1096 Ladder , Safety Cage, & Platforms
2.66 INSIDE STIFFENED
INSIDE LADDER SUPPORTS
After completing the inside ladder it will be necessary to support the bottom of the ladder to the concrete. Depending on the actual installation, the amount of support may vary . The supports are not supplied by the manufacturer . Usually the supports can be made of 1" x 1" x 1/ 8" angle iron bolted directly to the ladder using 2 bolts 5/16" x 1". If a bin sweep is to be used in the grain bin, other considerations may be necessary to assure there is no interference with the equipment.
SUPPORTS ARE NOT SUPPLIED BY GSI
SUPPORTS ARE NOT SUPPLIED
BY GRAIN SYSTEMS, INC.
PNEG-1096 Ladder , Safety Cage, & Platforms
21
2.66 OUTSIDE STIFFENED
THIS SECTION
FOR 2.66"
CORRUGATED
GRAIN BINS
OUTSIDE STIFFENED
22
PNEG-1096 Ladder , Safety Cage, & Platforms
2.66 OUTSIDE STIFFENED
LADDER SAFETY CAGE, AND PLATFORM INSTRUCTIONS
All packages have been structured with the correct components for each ring height grain bin from 25'-6" Eave to 98'-7" Eave. Be sure and follow the complete instruction sheets for correct placement of parts. Failure to do so may result in improper fit of parts or shortage of parts. Read through the complete set of instructions before proceeding with erection of grain bin. Considerable thought must be given as to location of ladders and platforms in relation to other equipment and structures.
STARTING LOCATION OF LADDERS
Ladder placement is very critical as to assure proper fit of all parts later on as safety cage is bolted in place. Locate the proper place of roof ladder and manway this will establish the location of the ladder . Ladder must be centered directly below the roof ladder. Refer to the diagram below for proper location of field drilled holes (3/8"). Holes must be 18 3/4" apart and 8" below the top horizontal row of holes directly in line with the holes pre-punched in the horizontal seam for the first 2 ladder standoff brackets. The diagrams also show that the platform uses stiffener holes. Both platform vertical support angles must be located in the stiffener holes on 2-post tanks and 1 vertical support angles in stiffener holes on 3-post tanks, as shown in details. These dimensions and locations are very critical to assure proper fit of all parts.
2-POST
ROOF LADDER
FIELD DRILL 3/8" HOLES (2)
18.3/4"
MANWAY PANEL
TDP-5008N FLOURS. GREEN/BLACK
REV. 9/20/00 PNEG-1096 Ladder , Safety Cage, & Platforms
23
2.66 OUTSIDE STIFFENED
ROOF LADDER
MANWAY SHEET
FIELD DRILL 3/8" HOLES
8"
Outside Standoff LS-121
Roof Sheet
6.1/4"
8"
18.3/4"
56.1/4"
4"
FIELD DRILL 3/8" HOLES
LADDER PLACEMENT
Ladder placement on the grain bin is very im­portant at this time. Refer to the diagram at the left and follow the correct dimensions as shown. Ladder standoff must be located 8" below the horizontal seam. Check your ladder to make sure the ladder rung dimples are to the top surface. Attach ladder to the standoffs using the holes located 6 1/4" from the end of ladder section. Use 5/16" x 3/4" bin bolts for these connections. Now all standoffs must be located in horizontal seam holes (repeating every 32") until reaching the first rest platform. Refer to the section in these instructions that references the location of inter­mediate rest platforms for further hole locations.
24
Ladder Section LDR-4002
PNEG-1096 Ladder , Safety Cage, & Platforms
2.66 OUTSIDE STIFFENED
3 - POST / 4 -PANEL PER SIDEWALL SHEET
Roof Sheet
8"
Outside Standoff LS-121
PNEG-1096 Ladder , Safety Cage, & Platforms
LADDER PLACEMENT
Ladder placement on the grain bin is very im­portant at this time. Refer to the diagram at the left and follow the correct dimensions as shown. Ladder standoff must be located 8" below the horizontal seam. Check your ladder to make sure
6.1/4"
the ladder rung dimples are to the top surface. Attach ladder to the standoffs using the holes located 6 1/4" from the end of ladder section. Use 5/16" x 3/4" bin bolts for these connections.
8"
Now all standoffs must be located in horizontal seam holes (repeating every 32") until reaching the first rest platform. Refer to the section in these instructions that references the location of inter­mediate rest platforms for further hole locations.
Ladder Section LDR-4002
25
2.66 OUTSIDE STIFFENED
FIELD DRILL 5/16'' HOLES (4) PER BRACE
1
2
3
4
5
REF. NO. DESCRIPTION PART NO.
Note: Reference previous page for the
first ladder standoff starting location.
6
1 END TUBE LS-6616 2 CENTER TUBE LS-6615 3 SAFETY CAGE BRACKET LS-4349 4 SAFETY CAGE EXT. RAIL LS-4355 5 LADDER SECTION LDR-4002 6 OUTSIDE STANDOFF LS-121
LS-6696
EXTENSION RAILS
Extension rails are provided to extend the side rails of the ladder above the eave of the roof and to support the safety cage at that point. T wo rails have been provided, one for each side of the ladder . Refer to diagram above for proper location and assembly of the extension rails in relation to the ladder . Use 5/16" x 3/4" bolts and nuts to attach the ladder. Tighten the bolts at this time.
EAVE ADJUSTABLE BRACES
After extension rails are firmly attached, the adjustable braces must be attached at this time. A larger diameter tube and two smaller diameter tubes are used to make up one adjust­able brace. Slip the smaller tubes inside the larger tube and attach one smaller tube to the top of the extension rail. Adjust the other smaller tube so the bottom of the flattened tube reaches the roof rib. Field drill four 5/16" holes through both large and small adjustable tubes and bolt together using 1/4" x 1.1/2" bolts and nuts. This will keep the adjustable brace from slipping. Attach the safety cage brackets to the extension rail and ladder as shown in the diagram. Brackets must be placed every 44". This will occur at every ladder joint. Use 5/16" x 3/4" bolts and nuts.
REV. 9/21/01
26
PNEG-1096 Ladder , Safety Cage, & Platforms
PLATFORM ASSEMBLY
2.66 OUTSIDE STIFFENED
NOTE: THE PLATFORM SUPPORTS SHOULD BE MOUNTED ON THE BIN FIRST . THE PLA TFORM FLOOR SHOULD THEN BE ASSEMBLED ONTO THE SUPPORT FRAME. LEAVE PLATFORM SUPPORT TO FL OOR BRACE BOL TS LOOSE UNTIL FLOOR AND TOEPLA TES ARE SECURE.
LS-6621 (PINK) VERTICAL
ENTRANCE ANGLE (46'')
LS-6702 (RED)
HANDRAIL (58'')
TDP-5011 PLATFORM
TOE PLATE
TDP-5002 (PINK/BLACK)
HANDRAIL (30'')
Assemble the platform support frame using 5/16" x 3/4" truss head bolts and nuts. When attaching vertical supports to stiffeners or sidewall, locate the vertical supports according to the instructions on previous pages. Now, proceed to the platform floor and handrails. Align holes on platform floor with the holes on platform sup­ports and bolt together using 5/16" x 3/4" truss head bolts and nuts. Be sure and attach platform toe plates at the same time you attach the platform floor. Vertical entrance angle will bolt to platform floor , toeplate and platform support. Handrail post bolts to plat­form floor and toeplate as shown.
NOTE: On 18' and smaller 3 post tanks, move platform support angles and diagonal support angles away from wall and field drill vertical support angle to allow stiffener clearance.
LS-6703
PLATFORM FLOOR
LS-6698
PLATFORM SUPPORT
LS-6699 (BROWN) LEFT HAND
DIAGONAL SUPPORT ANGLE
TDP-5008N(FL.GREEN/BLACK)
VERTICAL SUPPORT ANGLE
TDP-5011 PLATFORM
TOE PLATE
LS-371 (YELLOW)
HANDRAIL POST (2)
USE UPPER HOLE IN DIAGONAL BRACE WHEN
CONNECTING TO PLATFORM SUPPORT
LS-6700 (BLUE) RIGHT HAND DIAGONAL SUPPORT ANGLE
(SEE DETAIL)
LS-6701 (ORANGE)
FLOOR BRACE
UPPER HOLE
BRACE DETAIL
REV. 10/3/01 PNEG-1096 Ladder , Safety Cage, & Platforms
27
2.66 OUTSIDE STIFFENED EAVE SAFETY CAGE
Before attaching any pieces to the ladder or platform, some preassembly will be re­quired. Take the safety cage hoop adjuster plates and bolt them onto the extension angle as shown. Bolt the safety cage adapter hoops and safety cage hoop halves together using the proper holes, as shown. Be sure to use the 5/16" x 3/4" bolt with the head of the bolt to the inside of the safety cage. Y ou may now bolt these assemblies to the safety cage brackets and hoop adjuster plates, tighten bolts as you go. One of the assemblies will take 2 hoop halves and be positioned just below the platform as shown in the diagram.
44'' TYP.
BOTTOM TO BOTTOM
LS-6696 (GREEN) EXTENSION RAIL
LS-4351 SAFETY CAGE
HOOP HALF
LS-5284 SAFETY CAGE
HOOP ADAPTERS
LS-5285 SAFETY CAGE
HOOP ADJUSTER PLATE
LS-6697 (FL. GREEN) EXTENSION ANGLES
LS-6622 SAFETY CAGE
HOOP ADJUSTER ANGLE
28
PLATFORM ASSEMBLY
PNEG-1096 Ladder , Safety Cage, & Platforms
VERTICAL SUPPORTS
2.66 OUTSIDE STIFFENED
LS-5286 (FL. GREEN)
LS-6697
SAFETY CAGE PLATFORM
EXTENSION ANGLE
After all three hoop assemblies are in place you may attach the 44" vertical supports from hoop assembly to hoop assembly , as shown. This will require 14 supports, 7 between each set of hoops. Bolts should have the head of the bolt to the inside of the safety cage.
SAFETY CAGE
Attach the vertical support pieces to the existing hoop halves above using the 5/16" x 3/4" bolts and nuts (with the heads on the inside of the cage). Fasten two hoop halves together and to the safety cage brackets. Bolt the safety cage brackets to the ladder , the supports to the hoop halves and tighten bolts. Continue in the same manner .
LS-4353 SAFETY CAGE
44" VERTICAL SUPPORT
LS-4349 SAFETY CAGE
STANDARD BRACKET
LS-4353 SAFETY CAGE
44" VERTICAL SUPPORT
Whereas you formerly had all extension packages bundled and listed under the LS-4365LB part number you will now have a combination of LS-4366LB (A package of two (2) extension kits) and LS-4365LB (The original single extension kit).
44" SAFETY CAGE BELL SECTION
The safety cage bell section is to be used at the point of termination of the safety cage just above the concrete or platform (generally 7 to 8 feet). Attach the vertical supports to the existing hoop halves. Attach the special bell safety cage hoop halves to the brackets and attach to the vertical supports. Fasten the safety cage brackets to the ladder (some field drilling may be required). Tighten all bolts at this time. The vertical supports will have to be bent at the flat area to allow for the angle of bell section.
REV. 9/25/01 PNEG-1096 Ladder , Safety Cage, & Platforms
LS-4351 SAFETY CAGE
HOOP HALF
LS-4353 SAFETY CAGE
44" VERTICAL SUPPORT
LS-4352 SAFETY CAGE
BELL HOOP HALF
29
30
2.66" OUTSIDE STIFFENED LADDER
2.66 OUTSIDE STIFFENED
OFFSET AND PLATFORM LAYOUT
PNEG-1096 Ladder , Safety Cage, & Platforms
A
2nd
A
B
2nd
13th
A
B
C
2nd
12th
22nd
A
B
C
2nd
10th
19th
D
12 RINGS 23 RINGS 32 RINGS 34 RINGS
27th
PNEG-1096 Ladder, Safety Cage, & Platforms
ITEM
LSO-25-06
25'-6" EAVE
LSO-29-02
29'-2" EAVE
LSO-32-10
12 RINGS
32'-10" EAVE
LSO-36-06
13 RINGS
36'-6" EAVE
LSO-40-02
15 RINGS
40'-2" EAVE
LSO-43-10
16 RINGS
43'-10" EAVE
LSO-47-06
47'-6" EAVE
LSO-51-02
19 RINGS
51'-2" EAVE
LSO-54-10
20 RINGS
54'-10" EAVE
LSO-58-06
22 RINGS
58'-6" EAVE
LSO-62-02
23 RINGS
62'-2" EAVE
LSO-65-10
Ladder Section (LDR-4002) 7855667788 9 6777787777 Bell Safety Cage (LS-4364LB) 1111111111 1 1111111111 Safety Cage
A
Extension 34112233445 233334333 3 Platf orm Pkg. (LS-6618) 1111111111 1 1111111111 Eave Sfty. Cage (LS-6619) 1111111111 1 1111111111
Ladder Section (LDR-4002) 56677889107778888888 Bell Safety Cage (LS-4364LB) 11111111 1 1111111111 Safety Cage
B
Extension 12233445 5 3334443333 Pl a tf or m Pkg. (LS-6618) 11111111 1 1111111111 In t. Sfty. Cage (LS-6620) 11111111 1 1111111111
Ladder Section (LDR-4002) 778899888 8 Bell Safety Cage
C
(LS-4364LB) 1111111111 Safety Cage Extension 334455333 3 Platf orm Pkg. (LS-6618) 1111111111 Int. Sft y. Cage (LS-6620) 1111111111
24 RINGS
2.66" OUTSIDE STIFFENED LADDER OFFSET CHART
LADDER, SAFETY CAGE, AND PLATFORM USAGE LOCATION CHART
THE CHART ABOVE SHOULD BE IN CONJUNCTION WITH THE DIAGRAMS ON THE PREVIOUS PAGE. FOLLOW THE PROPER LETTER DESIGNATION FROM THE DIAGRAM TO THE CHART FINDING THE PROPER RING GRAIN BIN AND USE THE AMOUNTS OF LADDERS
31
AND SAFETY CAGES SHOWN IN CHART BELOW. FOR 44" SAFETY CAGE BELL SECTION SEE FOLLOWING PAGE.
65'-10" EAVE
LSO-69-06
26 RINGS
D
69'-6" EAVE
LSO-73-02
27 RINGS
73'-2" EAVE
LSO-76-10
29 RINGS
76'-10" EAVE
LSO-80-06
30 RINGS
80'-6" EAVE
LSO-84-02
32 RINGS
84'-2" EAVE
LSO-87-10
33 RINGS
87'-10" EAVE
Ladder Section (LDR-4002) 7 8 9 10 Bell Safety Cage (LS-4364LB) 1 1 1 1 Safety Cage Extens ion 2 3 4 5 Platfor m Pkg. (LS-6618) 1 1 1 1 In t. Sfty. Cage (LS-6620) 1 1 1 1
LSO-91-03
34 RINGS
91'-3" EAVE
LSO-94-11
35 RINGS
94'-11" EAVE
LSO-98-07
36 RINGS
98'-7" EAVE
2.66 OUTSIDE STIFFENED
2.66 OUTSIDE STIFFENED
SAFETY CAGE BELL SECTIONS
The safety cage bell section is to be used at the point of termination of the safety cage just above the rest platforms or the concrete. Fasten the bell safety cage brackets (red) to the ladder (some field drilling may be necessary at this point.) Attach the special bell safety cage hoop halves to the bell brackets and attach the vertical supports to the bell hoop halves. The vertical supports will have to be bent at the flat area to allow for the angle of the bell section.
LS-4353 Safety Cage 44" Vertical Support
LS-4352 Safety Cage Bell Hoop Half (Red)
THE BELL SAFETY CAGE PACKAGE GOES ON THE BOTTOM OF A RUN OF SAFETY CAGE AND TERMINATES JUST ABOVE THE CONCRETE OR PLATFORM.
REV. 3/25/01
32
PNEG-1096 Ladder , Safety Cage, & Platforms
INSIDE LADDER
2.66 OUTSIDE STIFFENED
MANWAY SHEET
INSIDE LADDER PLACEMENT
The inside ladder package includes the ladder and double the amount of standoffs as the outside ladder package. Begin by positioning the ladder directly under the manhole roof panel and place the standoffs every 16" verti­cally on the sidewall sheets using the horizon­tal seam holes for every other hole location. Use 5/16" x 3/4" bin bolts to attach the standoffs to the sidewall of the grain bin. Refer to the diagrams to the left and below .
INSIDE OF GRAIN BIN
INSIDE LADDER STANDOFF REQUIREMENTS
Field drilling will be necessary for the standoffs located in the middle of the sidewall sheet. Drill 2 holes 3/8" diameter directly in line with the horizontal seam holes 18.3/4" apart. Continue down the sidewall with standoffs at every 16" spacing. Refer to the diagram.
LS-121 LADDER
STANDOFFS
18.3/4"
16" TYP.
(See note concerning Commercial Hopper T anks)
REV. 9/20/00 PNEG-1096 Ladder , Safety Cage, & Platforms
33
2.66 OUTSIDE STIFFENED
INSIDE LADDER SUPPORTS
After completing the inside ladder it will be necessary to support the bottom of the ladder to the concrete. Depending on the actual installation, the amount of support may vary . The supports are not supplied by the manufacturer . Usually the supports can be made of 1" x 1" x 1/ 8" angle iron bolted directly to the ladder using 2 bolts 5/16" x 1". If a bin sweep is to be used in the grain bin, other considerations may be necessary to assure there is no interference with the equipment.
34
SUPPORTS ARE NOT SUPPLIED BY GSI
SUPPORTS ARE NOT SUPPLIED
BY GRAIN SYSTEMS, INC.
PNEG-1096 Ladder , Safety Cage, & Platforms
4.00 INSIDE STIFFENED
THIS SECTION
FOR 4.00"
CORRUGATED
GRAIN BINS
INSIDE STIFFENED
PNEG-1096 Ladder , Safety Cage, & Platforms
35
4.00 INSIDE STIFFENED LADDER SAFETY CAGE, AND PLATFORM INSTRUCTIONS
All packages have been structured with the correct components for each ring height grain bin from 4 rings to 24 rings. Be sure and follow the complete instruction sheets for correct placement of parts. Failure to do so may result in improper fit of parts or shortage of parts. Read through the complete set of instructions before proceeding with erection of grain bin. Considerable thought must be given as to location of ladders and platforms in relation to other equipment and structures.
STARTING LOCATION OF LADDERS
Ladder placement is very critical as to assure proper fit of all parts later on as safety cage is bolted in place. Locate the proper place for the roof ladder and manway this will establish the location of the ladder . Ladder must be centered directly below the roof ladder . Refer to the diagram below for proper location of field drilled holes (3/8"). Holes must be 18 3/4" apart and 8" below the top horizontal row of holes directly in line with the holes to be used for the platform mounting angle. Platform must be located 9 3/8" to the right of the ladder holes. All of these dimensions are very critical to assure proper fit of all parts!
FIELD DRILL 3/8" HOLES (2)
18.3/4"
12"
ROOF LADDER
18.3/4"
9.3/8"
MANWAY PANEL
HOLES FOR PLATFORM
36
REV. 9/18/00
PNEG-1096 Ladder , Safety Cage, & Platforms
4.00 INSIDE STIFFENED
8"
Outside Standoffs LS-121
Roof Sheet
18 3/4''
6.1/4"
8"
Ladder Section LDR-4002
LADDER PLACEMENT
Ladder placement on the grain bin is very important at this time. Refer to the diagram at the left and follow the correct dimensions as shown. Ladder standoff must be located 8" below the horizontal seam. Check your ladder to make sure the ladder rung dimples are to the top surface. Attach ladder to the standoffs using the holes located 6 1/4" from the end of ladder section. Use 5/16" x 3/4" bin bolts for these connections. Now all standoffs must be located in horizontal seam holes (repeating every 44") until reaching the first rest platform. Refer to the section in these instructions that references the location of intermediate rest platforms for further hole locations.
PLATFORM SUPPORT ASSEMBLY
LS-6705 Mounting
Horizontal Seam
PNEG-1096 Ladder , Safety Cage, & Platforms
Angle 35"
When starting the platform support, you must attach the mounting angle to the sidewall of the grain bin. Refer back to the first page for the correct holes to be used by the platform. Attach the angle using 5/16" x 3/4" bolts and nuts, tighten at this time. Next, bolt the support angle to the mounting angle again using the proper holes. Attach the brace angle to the mounting angle as shown in the diagram at left. Use 5/16" x 3/4" bolts and nuts for all connections.
LS-369 Brace Angle 30-3/4"
LS-370 Support Angle
30.3/4"
REV.10/9/01
37
4.00 INSIDE STIFFENED
FIELD DRILL 5/16'' HOLES (4) PER BRACE
3
4
5
1
2
6
REF. NO. DESCRIPTION PART NO.
1 END TUBE LS-6616
Note: Reference previous page for the
first ladder standoff starting location.
2 CENTER TUBE LS-6615 3 SAFETY CAGE BRACKET LS-4349 4 SAFETY CAGE EXT. RAIL LS-4355 5 LADDER SECTION LDR-4002 6 OUTSIDE STANDOFF LS-121
LS-6696
EXTENSION RAILS
Extension rails are provided to extend the side rails of the ladder above the eave of the roof and to support the safety cage at that point. T wo rails have been provided, one for each side of the ladder . Refer to diagram above for proper location and assembly of the extension rails in relation to the ladder . Use 5/16" x 3/4" bolts and nuts to attach the ladder. Tighten the bolts at this time.
EAVE ADJUSTABLE BRACES
After extension rails are firmly attached, the adjustable braces must be attached at this time. A larger diameter tube and two smaller diameter tubes are used to make up one adjustable brace. Slip the smaller tubes inside the larger tube and attach one smaller tube to the top of the extension rail. Adjust the other smaller tube so the bottom of the flattened tube reaches the roof rib. Field drill four 5/16" holes through both large and small adjustable tubes and bolt together using 1/4" x 1.1/2" bolts and nuts. This will keep the adjustable brace from slipping.
Attach the safety cage brackets to the extension rail and ladder as shown in the diagram. Brackets must be placed every 44". This will occur at every ladder joint. Use 5/16" x 3/4" bolts and nuts.
REV. 9/25/01
38
PNEG-1096 Ladder , Safety Cage, & Platforms
LS-6697 Safety Cage Platform Extension Angles (Flours. Green)
LS-373 Platform
LS-5283 SafetyCage Hoop Adapter Angle
41" (T yp.)
REV.9/25/01 PNEG-1096 Ladder , Safety Cage, & Platforms
Extension Rails or Ladder (Ladder to be used on Intermediate Platform)
LS-5284 Safety Cage Adapter Hoop
LS-4351 Safety Cage Hoof Half
LS-294 Front Handrail
24.3/8" (White) LS-295
Front Handrail
31.7/8" (Black)
LS-371 Platform Vertical Angle 42" (Y ellow)
LS-372 Vert. Entrance Angle 46" (Orange)
Extension Angle
Platform
LS-5285 Safety Cage Hoop Adjuster Plate
4.00 INSIDE STIFFENED
EXTENSION ANGLE DETAIL
PLATFORM AND HANDRAIL ASSEMBLY
Start by attaching the platform itself to the platform support using 5/16" x 3/4" bolts and nuts. Place all the vertical angles in place, making sure to place the vertical entrance angle to the left front corner of the platform. After all vertical angles are in place attach front and side handrails as shown in the dia­gram. Use 5/16" x 3/4" bolts and nuts in all connections.
Safety cage platform extension angles and safety cage hoop adapter angle will be with the eave safety cage package. These can now be attached to the vertical entrance angle. Refer to the diagram at the left.
EAVE SAFETY CAGE & INTERMEDIATE REST PLATFORM
Before attaching any pieces to the ladder or platform some preassembly will be required. T ake the safety cage hoop adjuster plate and the safety cage adapter hoop and bolt to­gether using the proper holes, (as shown on following page.) Be sure the proper holes are used depending on the diameter of the grain bin. Be sure to use the 5/16" x 3/4" bolt with the head of the bolt to the inside of the safety cage. Using the improper holes will make the safety cage more difficult to assemble. You may now bolt this assembly to the safety cage hoop half, tighten bolts as you go. One of the assemblies will take 2 hoop halves and be positioned just below the platform as shown in the diagram. T ake the assembly and attach to the safety cage bracket and to the platform extension angle or the hoop adapter angle. Refer to the diagram for more infor­mation. If holes don't align properly go back and make sure the ladder and platform are correctly positioned on grain bin in relation­ship to one another. Make any corrections necessary to complete the assembly as shown.
39
4.00 INSIDE STIFFENED
WHEN ATTACHING SAFETY CAGE TO PLATFORM, THE HOOP ADJUSTER PLATE MUST BE USED TO COMPENSATE FOR THE DIFFERENT BIN CURVATURES. NOTE: (THIS PLATE IS NOT NEEDED FOR 90' & 105' DIAMETER BINS.) BOLT THE PROPER END TO THE EXTENSION ANGLE OR ADAPTER HOLE. NOW LOCATE PROPER HOLES IN HOOP ADJUSTER PLATE AND BOLT TO THE SAFETY CAGE ADAPTER HOOP.
30'-33' 27'
36'-42'
48'
60'
75'-78' 72'
EAVE SAFETY CAGE
After all three hoop assemblies are in place you may attach the 44" vertical supports from hoop to hoop. This will require 10 supports, 5 between each set of hoops. Again use the truss head bolts with bolt head to the inside of safety cage.
LS-4353 Safety Cage 44" Vertical Support
LS-4353 Safety Cage 44" Vertical Support
BOLT TO EXTENSION ANGLE OR ADAPTER ANGLE
LS-6697 Safety Cage Platform Extension Angle
LS-4349 Safety Cage Standard Bracket
40
LS-4351 Safety Cage Hoop Half
SAFETY CAGE EXTENSION
The safety cage extension package is designed to be added on to the bottom of the existing safety cage above it. Attach the vertical support pieces to the existing hoop halves above using the 5/16" x 3/4" bolt and nuts. Fas­ten the package to the safety cage brackets and attach the bottom of the vertical supports to the hoop halves and tighen bolts. Continue to use the extension pack­ages as the usage chart reflect on the following page.
Whereas you formerly had all extension packages bundled and listed under the LS-4365LB part number you will now have a combination of LS-4366LB (A package of two (2) extension kits) and LS-4365LB (The original single extension kit).
REV. 9/25/01
PNEG-1096 Ladder , Safety Cage, & Platforms
PNEG-1096 Ladder , Safety Cage, & Platforms
4.00" INSIDE STIFFENED LADDER
OFFSET AND PLATFORM LAYOUT
A
2nd
A
2nd
10th
A
B
C
2nd
9th
17thB
4.00 INSIDE STIFFENED
41
9 RINGS 17 RINGS
24 RINGS
42
PNEG-1096 Ladder , Safety Cage, & Platforms
ITEM
LDR-4019 4 RINGS
Platform Located in Ring Ladder Section
A
(LDR-4002) Bell Safety Cage
(LS-4364LB)
Safety Cage Extension
Platform Package Eave Safety Cage
(LS-5289)
B
LDR-4020 5 RINGS
1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2
456789667788996778899 111111111111111111111
-12345223344552334455 111111111111111111111
111111111111111111111
Platform Located in Ring
Ladder Section (LDR-4002)
Bell Safety Cage (LS-4364LB)
Safety Cage Extension
Platform Package Int. Safety Cage
(LS-5290)
4.00" INSIDE STIFFENED
LADDER OFFSET CHART
LDR-4021 6 RINGS
LDR-4022 7 RINGS
LDR-4023 8 RINGS
LDR-4024 9 RINGS
6-7 6-7 7-8 7-8 8-9 8-9 9-10 9-10 6-7 7-8 7-8 8-9 8-9 9-10 9-10
LDR-4025 10 RINGS
LDR-4026 11 RINGS
LDR-4027 12 RINGS
LDR-4028 13 RINGS
LDR-4029 14 RINGS
LDR-4030 15 RINGS
LDR-4031 16 RINGS
LDR-4032 17 RINGS
LDR-4033 18 RINGS
LDR-4034 19 RINGS
LDR-4035 20 RINGS
LDR-4036 21 RINGS
LDR-4037 22 RINGS
LDR-4038 23 RINGS
LDR-4039 24 RINGS
6778899 10889999 10 111111111111111
-12345223344552 111111111111111 111111111111111
Platform Located in Ring
Ladder Section (LDR-4002)
Bell Safety Cage (LS-4364LB)
C
Safety Cage Extension
Platform Package Int. Safety Cage
(LS-5290)
12-13 13-1414-1515-16 15-16 16-17 17-18
8888999 1111111 3333444 1111111 1111111
4.00 INSIDE STIFFENED
LADDER, SAFETY CAGE, AND PLATFORM USAGE LOCATION CHART
THE CHART ABOVE SHOULD BE IN CONJUNCTION WITH THE DIAGRAMS ON THE PREVIOUS PAGE. FOLLOW THE PROPER LETTER DESIGNATION FROM THE DIAGRAM TO THE CHART FINDING THE PROPER RING GRAIN BIN AND USE THE AMOUNTS OF LADDERS AND SAFETY CAGES SHOWN IN CHART.
SAFETY CAGE BELL SECTIONS
LS-4353 Safety Cage 44" Vertical Support
4.00 INSIDE STIFFENED
LS-4352 Safety Cage Bell Hoop Half (Red)
SAFETY CAGE BELL SECTIONS
The safety cage bell section is to be used at the point of termination of the safety cage just above the rest platforms or the concrete. Attach the vertical supports to the existing hoop halves. Now , fasten the bell safety cage brackets (red) to the ladder (some field drilling may be necessary at this point.) Attach the special bell safety cage hoop halves to the bell brackets and attach the vertical supports to the bell hoop halves. The vertical supports will have to be bent at the flat area to allow for the angle of the bell section.
REV. 10-16-95 PNEG-1096 Ladder , Safety Cage, & Platforms
43
4.00 INSIDE STIFFENED
REST PLATFORM OFFSET LOCATION
12"
18.3/4"
18.3/4"
9.3/8"
Follow the diagram at the left of the page very carefully to insure proper transition of ladder to platform to ladder offset. Some field drilling will be necessary at this point to locate the standoffs correctly . P ay special attention to the dimensions given. (Holes to be 3/8" dia.)
DETAIL "B"
12"
PLATFORM MOUNTING ANGLES
13.000"
12.000"
DETAIL "B"
INTERMEDIATE SAFETY CAGE
Follow the instructions refering to the eave safety cage package for this assembly. The only difference will be the extension rails in the eave safety cage package. This package will have the ladder instead.
REV. 11-15-94
44
PNEG-1096 Ladder , Safety Cage, & Platforms
INSIDE LADDER PLACEMENT
The inside ladder package includes the lad­ders and double the amount of standoffs. Begin by positioning the ladder directly un­der the manhole roof panel and place the standoffs every 22" vertically on the sidewall sheets using the horizontal seam holes for every other hole location. Us 5/16" x 3/4" bin bolts to attach the standoffs to the sidewall of the grain bin. Refer to the diagram on the right.
4.00 INSIDE STIFFENED
Manway Sheet
18.3/4"
Inside Ladder
INSIDE OF GRAIN BIN
LS-121 LADDER
STANDOFFS
22" TYP.
INSIDE LADDER STANDOFFS REQUIREMENTS
Field drilling will be necessary for the standoffs located in the middle of the sidewall sheet. Drill 2 holes 3/8" diameter directly in line with the horizontal seam holes 18 3/4" apart. Continue down the sidewall with standoffs at every 22" spacing. Refer to the diagrams at the left.
REV. 5-25-95 PNEG-1096 Ladder , Safety Cage, & Platforms
45
4.00 INSIDE STIFFENED
INSIDE LADDER SUPPORTS
After completing the inside ladder it will be necessary to support the bottom of the ladder to the concrete. Depending on the actual installation, the amount of support may vary . The supports are not supplied by the manufacturer . Usually the supports can be made of 1" x 1" x 1/ 8" angle iron bolted directly to the ladder using 2 bolts 5/16" x 1". If a bin sweep is to be used in the grain bin, other considerations may be necessary to assure there is no interference with the equipment.
SUPPORTS ARE NOT SUPPLIED BY GSI
SUPPORTS ARE NOT SUPPLIED
BY GRAIN SYSTEMS, INC.
46
PNEG-1096 Ladder , Safety Cage, & Platforms
4.00 OUTSIDE STIFFENED
THIS SECTION
FOR 4.00"
CORRUGATED
GRAIN BINS
OUTSIDE STIFFENED
PNEG-1096 Ladder , Safety Cage, & Platforms
47
4.00 OUTSIDE STIFFENED LADDER SAFETY CAGE, AND PLATFORM INSTRUCTIONS
4 - 9 RINGS ONLY
All packages have been structured with the correct components for each ring height grain bin from 4 ring to 9 ring. Be sure and follow the complete instruction sheets for correct placement of parts. Failure to do so may result in improper fit of parts or shortage of parts. Read through the complete set of instructions before proceeding with erection of grain bin. Considerable thought must be given as to location of ladders and platforms in relation to other equipment and structures.
STARTING LOCATION OF LADDERS
Ladder placement is very critical as to assure proper fit of all parts later on as safety cage is bolted in place. Locate the proper place of roof ladder and manway this will establish the location of the ladder . Ladder must be centered directly below the roof ladder. Refer to the diagram below for proper location of field drilled holes (3/8"). Holes must be 18 3/4" apart and 8" below the top horizontal row of holes directly in line with the holes pre-punched in the horizontal seam for the first 2 ladder standoff brackets. The diagrams also show that the platform uses stiffener holes. Both platform vertical support angles must be located in the stiffener holes on 2-post tanks and 1 vertical support angles in stiffener holes on 3-post tanks, as shown in details. These dimensions and locations are very critical to assure proper fit of all parts.
2-POST
FIELD DRILL 3/8" HOLES (2)
ROOF LADDER
18.3/4"
MANWAY PANEL
12.00"
LS-6705
48
REV. 10/9/01
PNEG-1096 Ladder , Safety Cage, & Platforms
4.00 OUTSIDE STIFFENED
8"
Outside Standoffs LS-121
Roof Sheet
6.1/4"
8"
Ladder Section LDR-4002
LADDER PLACEMENT
Ladder placement on the grain bin is very important at this time. Refer to the diagram at the left and follow the correct dimensions as shown. Ladder standoff must be located 8" below the horizontal seam. Check your ladder to make sure the ladder rung dimples are to the top surface. Attach ladder to the standoffs using the holes located 6 1/4" from the end of ladder section. Use 5/16" x 3/4" bin bolts for these connections. Now all standoffs must be located in horizontal seam holes (repeating every 44") until reaching the first rest platform. Refer to the section in these instructions that references the location of intermediate rest platforms for further hole locations.
PLATFORM SUPPORT ASSEMBLY
LS-6705 Mounting Angle 34''
Horizontal Seam
PNEG-1096 Ladder , Safety Cage, & Platforms
When starting the platform support, you must attach the mounting angle to the sidewall of the grain bin. Refer back to the first page for the correct holes to be used by the platform. Attach the angle using 5/16" x 3/4" bolts and nuts, tighten at this time. Next, bolt the support angle to the mounting angle again using the proper holes. Attach the brace angle to the mounting angle as shown in the diagram at left. Use 5/16" x 3/4" bolts and nuts for all connections.
LS-370 Support Angle
30.3/4"
LS-369 Brace Angle 30-3/4"
REV.10/10/01
49
4.00 OUTSIDE STIFFENED
FIELD DRILL 5/16'' HOLES (4) PER BRACE
3
4
5
1
2
6
REF. NO. DESCRIPTION PART NO.
1 END TUBE LS-6616
Note: Reference previous page for the
first ladder standoff starting location.
2 CENTER TUBE LS-6615 3 SAFETY CAGE BRACKET LS-4349 4 SAFETY CAGE EXT. RAIL LS-4355 5 LADDER SECTION LDR-4002 6 OUTSIDE STANDOFF LS-121
LS-6696
EXTENSION RAILS
Extension rails are provided to extend the side rails of the ladder above the eave of the roof and to support the safety cage at that point. T wo rails have been provided, one for each side of the ladder . Refer to diagram above for proper location and assembly of the extension rails in relation to the ladder . Use 5/16" x 3/4" bolts and nuts to attach the ladder. Tighten the bolts at this time.
EAVE ADJUSTABLE BRACES
After extension rails are firmly attached, the adjustable braces must be attached at this time. A larger diameter tube and two smaller diameter tubes are used to make up one adjustable brace. Slip the smaller tubes inside the larger tube and attach one smaller tube to the top of the extension rail. Adjust the other smaller tube so the bottom of the flattened tube reaches the roof rib. Field drill four 5/16" holes through both large and small adjustable tubes and bolt together using 1/4" x 1.1/2" bolts and nuts. This will keep the adjustable brace from slipping.
Attach the safety cage brackets to the extension rail and ladder as shown in the diagram. Brackets must be placed every 44". This will occur at every ladder joint. Use 5/16" x 3/4" bolts and nuts.
REV. 9/25/01
50
PNEG-1096 Ladder , Safety Cage, & Platforms
LS-6697 Safety Cage Platform Extension Angles (Flours. Green)
LS-373 Platform
LS-5283 SafetyCage Hoop Adapter Angle
41" (T yp.)
REV.9/25/01 PNEG-1096 Ladder , Safety Cage, & Platforms
Extension Rails or Ladder (Ladder to be used on Intermediate Platform)
LS-5284 Safety Cage Adapter Hoop
LS-4351 Safety Cage Hoof Half
LS-295 Front Handrail
31.7/8" (Black)
LS-371 Platform Vertical Angle 42" (Y ellow)
LS-372 Vert. Entrance Angle 46" (Orange)
Extension Angle
Platform
LS-5285 Safety Cage Hoop Adjuster Plate
4.00 OUTSIDE STIFFENED
EXTENSION ANGLE DETAIL
PLATFORM AND HANDRAIL ASSEMBLY
Start by attaching the platform itself to the platform support using 5/16" x 3/4" bolts and nuts. Place all the vertical angles in place, making sure to place the vertical entrance angle to the left front corner of the platform. After all vertical angles are in place attach front and side handrails as shown in the dia­gram. Use 5/16" x 3/4" bolts and nuts in all connections.
Safety cage platform extension angles and safety cage hoop adapter angle will be with the eave safety cage package. These can now be attached to the vertical entrance angle. Refer to the diagram at the left.
EAVE SAFETY CAGE & INTERMEDIATE REST PLATFORM
Before attaching any pieces to the ladder or platform some preassembly will be required. T ake the safety cage hoop adjuster plate and the safety cage adapter hoop and bolt to­gether using the proper holes, (as shown on following page.) Be sure the proper holes are used depending on the diameter of the grain bin. Be sure to use the 5/16" x 3/4" bolt with the head of the bolt to the inside of the safety cage. Using the improper holes will make the safety cage more difficult to assemble. You may now bolt this assembly to the safety cage hoop half, tighten bolts as you go. One of the assemblies will take 2 hoop halves and be positioned just below the platform as shown in the diagram. T ake the assembly and attach to the safety cage bracket and to the platform extension angle or the hoop adapter angle. Refer to the diagram for more infor­mation. If holes don't align properly go back and make sure the ladder and platform are correctly positioned on grain bin in relation­ship to one another. Make any corrections necessary to complete the assembly as shown.
51
4.00 OUTSIDE STIFFENED
WHEN ATTACHING SAFETY CAGE TO PLATFORM, THE HOOP ADJUSTER PLATE MUST BE USED TO COMPENSATE FOR THE DIFFERENT BIN CURVATURES. NOTE: (THIS PLATE IS NOT NEEDED FOR 90' & 105' DIAMETER BINS.) BOLT THE PROPER END TO THE EXTENSION ANGLE OR ADAPTER HOLE. NOW LOCATE PROPER HOLES IN HOOP ADJUSTER PLATE AND BOLT TO THE SAFETY CAGE ADAPTER HOOP.
30'-33' 27'
36'-42'
48'
60'
EAVE SAFETY CAGE
After all three hoop assemblies are in place you may attach the 44" vertical supports from hoop to hoop. This will require 10 supports, 5 between each set of hoops. Again use the truss head bolts with bolt head to the inside of safety cage.
LS-4353 Safety Cage 44" Vertical Support
LS-4353 Safety Cage 44" Vertical Support
BOLT TO EXTENSION ANGLE OR ADAPTER ANGLE
75'-78' 72'
LS-6697 Safety Cage Platform Extension Angle
LS-4349 Safety Cage Standard Bracket
52
LS-4351 Safety Cage Hoop Half
SAFETY CAGE EXTENSION
The safety cage extension package is designed to be added on to the bottom of the existing safety cage above it. Attach the vertical support pieces to the existing hoop halves above using the 5/16" x 3/4" bolt and nuts. Fas­ten the package to the safety cage brackets and attach the bottom of the vertical supports to the hoop halves and tighen bolts. Continue to use the extension pack­ages as the usage chart reflect on the following page.
Whereas you formerly had all extension packages bundled and listed under the LS-4365LB part number you will now have a combination of LS-4366LB (A package of two (2) extension kits) and LS-4365LB (The original single extension kit).
REV. 9/25/01
PNEG-1096 Ladder , Safety Cage, & Platforms
INSIDE LADDER
4.00 OUTSIDE STIFFENED
MANWAY SHEET
INSIDE LADDER PLACEMENT
The inside ladder package includes the
ladder
and double the amount of standoffs as the outside ladder package. Begin by positioning the ladder directly under the manhole roof panel and place the standoffs every 22" verti­cally on the sidewall sheets using the horizon­tal seam holes for every other hole location. Use 5/16" x 3/4" bin bolts to attach the standoffs to the sidewall of the grain bin. Refer to the diagrams to the left and below .
INSIDE OF GRAIN BIN
INSIDE LADDER STANDOFF REQUIREMENTS
Field drilling will be necessary for the standoffs located in the middle of the sidewall sheet. Drill 2 holes 3/8" diameter directly in line with the horizontal seam holes 18.3/4" apart. Continue down the sidewall with standoffs at every 22" spacing. Refer to the diagram.
LS-121 LADDER
STANDOFFS
18.3/4"
22" TYP.
NOTE: In Commercial Hopper Tanks with
inside ladders install brackets at 8" spacing in the bottom two rings.
REV. 9/20/00 PNEG-1096 Ladder , Safety Cage, & Platforms
53
4.00 OUTSIDE STIFFENED
INSIDE LADDER SUPPORTS
After completing the inside ladder it will be necessary to support the bottom of the ladder to the concrete. Depending on the actual installation, the amount of support may vary . The supports are not supplied by the manufacturer . Usually the supports can be made of 1" x 1" x 1/ 8" angle iron bolted directly to the ladder using 2 bolts 5/16" x 1". If a bin sweep is to be used in the grain bin, other considerations may be necessary to assure there is no interference with the equipment.
54
SUPPORTS ARE NOT SUPPLIED BY GSI
SUPPORTS ARE NOT SUPPLIED
BY GRAIN SYSTEMS, INC.
PNEG-1096 Ladder , Safety Cage, & Platforms
4.00 OUTSIDE STIFFENED
LADDER SAFETY CAGE, AND PLATFORM INSTRUCTIONS
10 - 14 RINGS ONLY
All packages have been structured with the correct components for each ring height grain bin from 10 ring to 14 ring. Be sure and follow the complete instruction sheets for correct placement of parts. Failure to do so may result in improper fit of parts or shortage of parts. Read through the complete set of instructions before proceeding with erection of grain bin. Considerable thought must be given as to location of ladders and platforms in relation to other equipment and structures.
STARTING LOCATION OF LADDERS
Ladder placement is very critical as to assure proper fit of all parts later on as safety cage is bolted in place. Locate the proper place of roof ladder and manway this will establish the location of the ladder . Ladder must be centered directly below the roof ladder. Refer to the diagram below for proper location of field drilled holes (3/8"). Holes must be 18 3/4" apart and 8" below the top horizontal row of holes directly in line with the holes pre-punched in the horizontal seam for the first 2 ladder standoff brackets. The diagrams also show that the platform uses stiffener holes. Both platform vertical support angles must be located in the stiffener holes on 2-post tanks and 1 vertical support angles in stiffener holes on 3-post tanks, as shown in details. These dimensions and locations are very critical to assure proper fit of all parts.
FIELD DRILL 3/8" HOLES (2)
ROOF LADDER
18.3/4"
2-POST
MANWAY PANEL
8"
TDP-5008N FLO. GREEN/ BLACK
PNEG-1096 Ladder , Safety Cage, & Platforms
REV. 9/25/01
55
4.00 OUTSIDE STIFFENED
8"
Roof Sheet
6.1/4"
8"
Outside Standoffs LS-121
Ladder Section LDR-4002
LADDER PLACEMENT
Ladder placement on the grain bin is very im­portant at this time. Refer to the diagram at the left and follow the correct dimensions as shown. Ladder standoff must be located 8" below the horizontal seam. Check your ladder to make sure the ladder rung dimples are to the top sur­face. Attach ladder to the standoffs using the holes located 6 1/4" from the end of ladder sec­tion. Use 5/16" x 3/4" bin bolts for these connec­tions. Now all standoffs must be located in hori­zontal seam holes (repeating every 44") until reaching the first rest platform. Refer to the sec­tion in these instructions that references the lo­cation of intermediate rest platforms for further hole locations.
56
REV. 4/19/01
PNEG-1096 Ladder , Safety Cage, & Platforms
4.00 OUTSIDE STIFFENED
FIELD DRILL 5/16'' HOLES (4) PER BRACE
3
4
5
1
2
6
REF. NO. DESCRIPTION PART NO.
1 END TUBE LS-6616
Note: Reference previous page for the
first ladder standoff starting location.
2 CENTER TUBE LS-6615 3 SAFETY CAGE BRACKET LS-4349 4 SAFETY CAGE EXT. RAIL LS-4355 5 LADDER SECTION LDR-4002 6 OUTSIDE STANDOFF LS-121
LS-6696
EXTENSION RAILS
Extension rails are provided to extend the side rails of the ladder above the eave of the roof and to support the safety cage at that point. T wo rails have been provided, one for each side of the ladder . Refer to diagram above for proper location and assembly of the extension rails in relation to the ladder . Use 5/16" x 3/4" bolts and nuts to attach the ladder. Tighten the bolts at this time.
EAVE ADJUSTABLE BRACES
After extension rails are firmly attached, the adjustable braces must be attached at this time. A larger diameter tube and two smaller diameter tubes are used to make up one adjustable brace. Slip the smaller tubes inside the larger tube and attach one smaller tube to the top of the extension rail. Adjust the other smaller tube so the bottom of the flattened tube reaches the roof rib. Field drill four 5/16" holes through both large and small adjustable tubes and bolt together using 1/4" x 1.1/2" bolts and nuts. This will keep the adjustable brace from slipping.
Attach the safety cage brackets to the extension rail and ladder as shown in the diagram. Brackets must be placed every 44". This will occur at every ladder joint. Use 5/16" x 3/4" bolts and nuts.
REV. 9/25/01
PNEG-1096 Ladder , Safety Cage, & Platforms
57
4.00 OUTSIDE STIFFENED PLATFORM ASSEMBLY
NOTE: THE PLATFORM SUPPORTS SHOULD BE MOUNTED ON THE BIN FIRST . THE PLA TFORM FLOOR SHOULD THEN BE ASSEMBLED ONTO THE SUPPORT FRAME. LEAVE PLATFORM SUPPORT TO FL OOR BRACE BOLTS L OOSE UNTIL FLOOR AND TOEPLA TES ARE SECURE.
LS-6621 (PINK) VERTICAL
ENTRANCE ANGLE (46'')
LS-6702 (RED)
HANDRAIL (58'')
TDP-5011 PLATFORM
TOE PLATE
TDP-5002 (PINK/BLACK)
HANDRAIL (30'')
Assemble the platform support frame using 5/16" x 3/4" truss head bolts and nuts. When attaching vertical supports to stiffeners or sidewall, locate the vertical supports according to the instructions on previous pages. Now , proceed to the platform floor and handrails. Align holes on platform floor with the holes on platform sup­ports and bolt together using 5/16" x 3/4" truss head bolts and nuts. Be sure and attach platform toe plates at the same time you attach the platform floor. Vertical entrance angle will bolt to platform floor , toeplate and platform support. Handrail post bolts to plat­form floor and toeplate as shown.
NOTE: On 18' and smaller 3 post tanks, move platform support angles and diagonal support angles away from wall and field drill vertical support angle to allow stiffener clearance.
LS-6703
PLATFORM FLOOR
PLATFORM SUPPORT
LS-6699 (BROWN) LEFT HAND
DIAGONAL SUPPORT ANGLE
TDP-5008N(FL.GREEN/BLACK)
VERTICAL SUPPORT ANGLE
58
LS-6698
TDP-5011 PLATFORM
TOE PLATE
LS-371 (YELLOW)
HANDRAIL POST (2)
USE UPPER HOLE IN DIAGONAL BRACE WHEN
CONNECTING TO PLATFORM SUPPORT
LS-6700 (BLUE) RIGHT HAND DIAGONAL SUPPORT ANGLE
(SEE DETAIL)
LS-6701 (ORANGE)
FLOOR BRACE
UPPER HOLE
BRACE DETAIL
REV. 9/24/01
PNEG-1096 Ladder , Safety Cage, & Platforms
PNEG-1096 Ladder , Safety Cage, & Platforms
REV. 9/26/01
ITEM
4.00" OUTSIDE STIFFENED LADDER OFFSET AND PLATFORM LAYOUT
Platform Located in Ring
A
Ladder Section (LDR-4002)
Bell Safety Cage (LS-4364LB)
Safety Cage Extension
Platform Package Eave Safety Cage
(LS-5289)
B
LDR-4019 4 RINGS
LDR-4020 5 RINGS
LDR-4021 6 RINGS
LDR-4022 7 RINGS
LDR-4023 8 RINGS
LDR-4024 9 RINGS
LSO-36-06 10 RINGS
LSO-40-02 11 RINGS
222222222 2 2
556775 566 7 7 111111111 1 1
-12345123 3 3
111111111 1 1
111111111 1 1
Platform Located in Ring
Ladder Section (LDR-4002)
Bell Safety Cage (LS-4364LB)
Safety Cage Extension
Platform Package Eave Safety Cage
(LS-6620)
9 9 9 9 9
6 6 7 7 7
1 1 1 1 1 2 2 3 3 4 1 1 1 1 1 1 1 1 1 1
LSO-47-06 13 RINGS
LSO-43-10 12 RINGS
LSO-51-02 14 RINGS
A
9 RINGS
LADDER, SAFETY CAGE, AND PLATFORM USAGE LOCATION CHART
THE CHART ABOVE SHOULD BE IN CONJUNCTION WITH THE DIAGRAMS ON THiS PAGE. FOLLOW THE PROPER LET TER DESIGNATION FROM THE DIAGRAM TO THE CHART FINDING THE PROPER RING GRAIN BIN AND USE THE AMOUNTS OF
59
LADDERS AND SAFETY CAGES SHOWN IN CHART.
2nd
A
B
2nd
9th
4.00 OUTSIDE STIFFENED
14 RINGS
4.00 OUTSIDE STIFFENED EAVE SAFETY CAGE
Before attaching any pieces to the ladder or platform, some preassembly will be re­quired. Take the safety cage hoop adjuster plates and bolt them onto the extension angle as shown. Bolt the safety cage adapter hoops and safety cage hoop halves together using the proper holes, as shown. Be sure to use the 5/16" x 3/4" bolt with the head of the bolt to the inside of the safety cage. Y ou may now bolt these assemblies to the safety cage brackets and hoop adjuster plates, tighten bolts as you go. One of the assemblies will take 2 hoop halves and be positioned just below the platform as shown in the diagram.
44'' TYP.
BOTTOM TO BOTTOM
LS-6698 (GREEN)
EXTENSION RAIL
LS-4351 SAFETY CAGE
HOOP HALF
LS-5284 SAFETY CAGE
HOOP ADAPTERS
LS-5285 SAFETY CAGE
HOOP ADJUSTER PLATE
LS-6697 (FL. GREEN)
EXTENSION ANGLES
LS-6622 SAFETY CAGE
HOOP ADJUSTER ANGLE
60
PLATFORM ASSEMBLY
PNEG-1096 Ladder , Safety Cage, & Platforms
VERTICAL SUPPORTS
4.00 OUTSIDE STIFFENED
LS-6697
LS-5286 (FL. GREEN)
SAFETY CAGE PLATFORM
EXTENSION ANGLE
After all three hoop assemblies are in place you may attach the 44" vertical supports from hoop assembly to hoop assembly , as shown. This will require 14 supports, 7 between each set of hoops. Bolts should have the head of the bolt to the inside of the safety cage.
SAFETY CAGE
Attach the vertical support pieces to the existing hoop halves above using the 5/16" x 3/4" bolts and nuts (with the heads on the inside of the cage). Fasten two hoop halves together and to the safety cage brackets. Bolt the safety cage brackets to the ladder , the supports to the hoop halves and tighten bolts. Continue in the same manner .
LS-4353 SAFETY CAGE
44" VERTICAL SUPPORT
LS-4349 SAFETY CAGE
STANDARD BRACKET
LS-4353 SAFETY CAGE
44" VERTICAL SUPPORT
Whereas you formerly had all extension packages bundled and listed under the LS-4365LB part number you will now have a combination of LS-4366LB (A package of two (2) extension kits) and LS-4365LB (The original single extension kit).
44" SAFETY CAGE BELL SECTION
The safety cage bell section is to be used at the point of termination of the safety cage just above the concrete or platform (generally 7 to 8 feet). Attach the vertical supports to the existing hoop halves. Attach the special bell safety cage hoop halves to the brackets and attach to the vertical supports. Fasten the safety cage brackets to the ladder (some field drilling may be required). Tighten all bolts at this time. The vertical supports will have to be bent at the flat area to allow for tne angle of bell section.
REV. 926/01 PNEG-1096 Ladder , Safety Cage, & Platforms
LS-4351 SAFETY CAGE
HOOP HALF
LS-4353 SAFETY CAGE
44" VERTICAL SUPPORT
LS-4352 SAFETY CAGE
BELL HOOP HALF
61
4.00 OUTSIDE STIFFENED
9.3/8"
18.3/4"
9.3/8''
UPPER LADDER
18.3/4"
8.00''
LOWER LADDER
REST PLATFORM OFFSET LOCATION
Follow the diagram above, very carefully to insure proper transition of ladder to platform to ladder offset. Some field drilling will be necessary at this point to locate the standoffs correctly . Pay special attention to the dimensions given. (Holes to be 3/8" dia.)
INTERMEDIATE SAFETY CAGE
Follow the instructions refering to the eave safety cage package for this assembly . The only difference will be the extension rails in the eave safety cage package. This package will have the ladder instead.
62
PLATFORM MOUNTING ANGLES
8.00''
REV . 10/10/01
PNEG-1096 Ladder , Safety Cage, & Platforms
INSIDE LADDER
4.00 OUTSIDE STIFFENED
MANWAY SHEET
INSIDE LADDER PLACEMENT
The inside ladder package includes the ladder and double the amount of standoffs as the outside ladder package. Begin by positioning the ladder directly under the manhole roof panel and place the standoffs every 22" verti­cally on the sidewall sheets using the horizon­tal seam holes for every other hole location. Use 5/16" x 3/4" bin bolts to attach the standoffs to the sidewall of the grain bin. Refer to the diagrams to the left and below .
INSIDE OF GRAIN BIN
INSIDE LADDER STANDOFF
REQUIREMENTS
Field drilling will be necessary for the standoffs located in the middle of the sidewall sheet. Drill 2 holes 3/8" diameter directly in line with the horizontal seam holes 18.3/4" apart. Continue down the sidewall with standoffs at every 22" spacing. Refer to the diagram.
LS-121 LADDER
STANDOFFS
18.3/4"
22" TYP.
(See note concerning Commercial Hopper T anks)
NOTE: In Commercial Hopper Tanks with
inside ladders install brackets at 8" spacing in the bottom two rings.
REV. 9/20/00 PNEG-1096 Ladder , Safety Cage, & Platforms
63
4.00 OUTSIDE STIFFENED INSIDE LADDER SUPPORTS
After completing the inside ladder it will be necessary to support the bottom of the ladder to the concrete. Depending on the actual installation, the amount of support may vary . The supports are not supplied by the manufacturer . Usually the supports can be made of 1" x 1" x 1/ 8" angle iron bolted directly to the ladder using 2 bolts 5/16" x 1". If a bin sweep is to be used in the grain bin, other considerations may be necessary to assure there is no interference with the equipment.
64
SUPPORTS ARE NOT SUPPLIED BY GSI
SUPPORTS ARE NOT SUPPLIED
BY GRAIN SYSTEMS, INC.
PNEG-1096 Ladder , Safety Cage, & Platforms
2.66 COMMERCIAL HOPPER TANKS (NCHT)
THIS SECTION
FOR 2.66" CORRUGATED
COMMERCIAL HOPPER
(NCHT) GRAIN BINS
PNEG-1096 Ladder , Safety Cage, & Platforms
65
2.66 COMMERCIAL HOPPER TANKS (NCHT)
2
6 SO
29
02
SO
32
10
32
10 SO
36
06
SO
0
02
0
2 SO
3
10
SO
06 6
SO
1
02
SO
10 10
SO
8
06
SO
62
02
62
2 SO
6
10
6
10 SO
69
06
69
6 SO
3
02
3
2 SO
6
10
6
10 SO
80
06
80
6 SO
8
02
8
2
A
A
-
" EAVE
-
ITEM
S E C T A I O N
Ladder Section (LDR-4002) 7855667788 9 677778 Bell Safety Cage (LS-4364LB) 1111111111 1 111111 Safety Cage Extension 3411223344 5 233334 Platform Pkg. (LS-6618) 1111111111 1 111111 Eave Sfty. Cage (LS-6619) 1111111111 1 111111
Ladder Section (LDR-4002) 5667788910777888 Bell Safety Cage
S
(LS-4364LB) 11111111 1 111111
E
Safety Cag e
C
Extension 12233445 5 333444
T B
Platform Pkg.
I
(LS-6618) 11111111 1 111111
O
Int. Sfty. Cage
N
(LS-6620) 11111111 1 111111
NOTE: FIRST PLATFORM IS LOCATED IN THE SECOND RING FROM THE TOP. SEE 2.66" OUTSIDE STIFFENED SECTION FOR GENERAL ASSEMBLY.
5'-
LSO-25-06
L
-
" EAVE
-7
'-
L
7
B
C
-
" EAVE
-
'­7
L
4-
" EAVE
-
'-
L
" EAVE 4'-
A
B
-
-
-
" EAVE
-
-
'-
29'-2" EAVE
L
36'-6" EAVE
L
-
" EAVE
-4
-4
'-
L
L
4
43'-10" EAVE
S E C T C I O N
-47­L
-
" EAVE
-5 L
47'-
51'-2" EAVE
-
" EAVE
-54­L
54'-
Ladder Section (LDR-4002) 778899 Bell Safe ty Cage (LS-4364LB) 111111 Safe ty Cage Extension 334455 Platform Pkg. (LS-6618) 111111 Int. Sfty. Cage (LS-6620) 111111
-
-5 L
" EAVE
­'-
58'-6" EAVE
L
5-
­L
-
" EAVE
-
5'-
L
-
" EAVE
-7
'-
L
66
PNEG-1096 Ladder , Safety Cage, & Platforms
2.66 COMMERCIAL HOPPER TANKS (NCHT)
LADDER
44"
TYPICAL
SUPPORT
COLUMN
Bin
Diameter
Hopper
Slope
No. of Support
Channels
Hopper Ladder
Brackets
15'-21' 45 3 6 15'-18' 60 5 10 21' 60 6 12 24' 45 4 8 27'-30' 40 4 8 27'-30' 45 5 10 36' 40 5 10 36' 45 6 12
SUPPORT CHANNEL
FIELD DRILL HOLE 5/16" X 1.1/4" HDW.
OR WELD TO COLUMN
LADDER
STANDOFF
LADDER SUPPORT DETAIL
LADDER
BRACKET
5/16" X 3/4" HDW.
REV. 9/20/00 PNEG-1096 Ladder , Safety Cage, & Platforms
67
2.66 COMMERCIAL HOPPER TANKS (NCHT)
ACCESS TO SIDEWALL DOOR ON COMMERCIAL HOPPER TANK
THE METHOD OF ACCESSING THE SIDEWALL DOOR WILL DEPEND ON HOW THE SYSTEM WAS ORDERED.
1. IF A SEPARATE ACCESS PACKAGE FOR THE SIDEWALL DOOR (ONE OF THE LSCHT PACKAGES) YOU WILL SIMPLY INSTALL THE SEPARATE RUN OF LADDER, HOPPER LADDER SUPPORTS AND PLATFORM AS SHOWN IN PREVIOUS DETAILS, WITHOUT REGARD TO THE STANDARD ROOF MANWAY LADDER PACKAGE.
2. IF THEY ARE USING THE LSO-ACESPLTF PACKAGE TO ACCESS YOUR SIDEWALL DOOR YOU MUST PRECISELY LAYOUT THE ROOF MANWAY AND SIDEWALL MANWAY LOCATIONS SO THAT THE SIDEWALL DOOR MAY BE ACCES SED FROM THE LADDER PATH OF ASCENT.
3. DOOR ACCESS PLATFORMS WILL BE MOUNTED DIRECTLY TO THE HOPPER TANK COLUMNS. (AS SHOWN BELOW).
LS-6699
(BROWN) LEFT HAND
DIAGONAL SUPPOR T ANGL
TDP-5008N (FL. GREEN/BLACK
VERTICAL SUPPORT ANGLE
REV . 10/3/01
LS-6698
PLA TFORM SUPPOR T
LS-6701
(ORANGE)
FLOOR BRACE
LS-6700
(BLUE) RIGHT HAND
DIAGONAL SUPPOR T ANGLE
3-1/2''
MINIMUM
1/8 1/8
FIELD WELD BOTH ANGLES (TDP-5008N) (3 PLCS, 6'' LONG @ 24'' C/C EA. SIDE) WHEN ATTACHING THE SIDEW ALL ACCESS DOOR PLATFORM ONLY. PAINT ALL FEILD WELDS
6''-24'' 6''-24''
68
PNEG-1096 Ladder , Safety Cage, & Platforms
4.00 FARM-COM. HOPPER TANK
THIS SECTION
FOR 4.00" CORRUGATED
FARM-COM HOPPER
(FCHT) GRAIN BINS
PNEG-1096 Ladder , Safety Cage, & Platforms
69
4.00 FARM-COM. HOPPER TANK
A
A
B
70
S E C T A I O N
ITEM
LSO-25-06
25'-6" EAVE
LSO-29-02
29'-2" EAVE
LSO-32-10
32'-10" EAVE
LSO-36-06
36'-6" EAVE
LSO-40-02
40'-2" EAVE
LSO-43-10
43'-10" EAVE
Ladder Section (LDR-4002) 7 8 5 5 6 6 7 Bell Safety Cage (LS-4364LB) 1 1 1 1 1 1 1 Safety Cage Extension 3411223 Platform Pkg. (LS-6618) 1111111 Eave Sfty. Cage (LS-6619) 1111111
Ladder Section (LDR-4002) 5 6 6 7 7 Bell Safety Cage
S E C T B I O N
(LS-4364LB) 1 1 1 1 1 Safety Cage Extension 12233 Platform Pkg. (LS-6618) 1 1 1 1 1 Int. Sfty. C age (LS-6620) 1 1 1 1 1
LSO-47-06
NOTE: REFERENCE 4.00" OUTSIDE STIFFENED SECTION FOR GENERAL ASSEMBLY.
PNEG-1096 Ladder , Safety Cage, & Platforms
47'-6" EAVE
4.00 FARM-COM. HOPPER TANK
LADDER
44"
TYPICAL
SUPPORT
COLUMN
Bin
Diameter
Hopper
Slope
No. of Support
Channels
Hopper Ladder
Brackets
15'-21' 45 3 6 15'-18' 60 5 10 21' 60 6 12 24' 45 4 8
SUPPORT CHANNEL
FIELD DRILL HOLE 5/16" X 1.1/4" HDW.
OR WELD TO COLUMN
LADDER
STANDOFF
LADDER SUPPORT DETAIL
LADDER
BRACKET
5/16" X 3/4" HDW.
REV . 9/26/01
PNEG-1096 Ladder , Safety Cage, & Platforms
71
4.00 FARM-COM. HOPPER TANK
ACCESS TO SIDEWALL DOOR ON COMMERCIAL HOPPER TANK
THE METHOD OF ACCESSING THE SIDEWALL DOOR WILL DEPEND ON HOW THE SYSTEM WAS ORDERED.
1. IF A SEPARATE ACCESS PACKAGE FOR THE SIDEWALL DOOR (ONE OF THE LSCHT PACKAGES) YOU WILL SIMPLY INSTALL THE SEPARATE RUN OF LADDER, HOPPER LADDER SUPPORTS AND PLATFORM AS SHOWN IN PREVIOUS DETAILS, WITHOUT REGARD TO THE STANDARD ROOF MANWAY LADDER PACKAGE.
2. IF THEY ARE USING THE LS0-ACESPLTF PACKAGE TO ACCESS YOUR SIDEWALL DOOR YOU MUST PRECISELY LAYOUT THE ROOF MANWAY AND SIDEWALL MANWAY LOCATIONS SO THAT THE SIDEWALL DOOR MAY BE ACCES SED FROM THE LADDER PATH OF ASCENT.
3. DOOR ACCESS PLATFORMS WILL BE MOUNTED DIRECTLY TO THE HOPPER TANK COLUMNS. (AS SHOWN BELOW).
LS-6699
(BROWN) LEFT HAND
DIAGONAL SUPPOR T ANGL
TDP-5008N (FL. GREEN/BLACK
VERTICAL SUPPORT ANGLE
REV . 10/3/01
LS-6698
PLA TFORM SUPPOR T
LS-6701
(ORANGE)
FLOOR BRACE
LS-6700
(BLUE) RIGHT HAND
DIAGONAL SUPPOR T ANGLE
3-1/2''
MINIMUM
1/8
1/8
FIELD WELD BOTH ANGLES (TDP-5008N) (3 PLCS, 6'' LONG @ 24'' C/C EA. SIDE) WHEN ATTACHING THE SIDEW ALL ACCESS DOOR PLATFORM ONLY. PAINT ALL FEILD WELDS
6''-24'' 6''-24''
72
PNEG-1096 Ladder , Safety Cage, & Platforms
2.66 (OPTIONAL)
THIS SECTION FOR 2.66"
CORRUGATED GRAIN BINS
OPTIONAL - EXTENDED
OUTSIDE STIFFENED
LADDER AND PLATFORM
INSTRUCTIONS FOR
COMMERCIAL TANKS AND
COMMERCIAL HOPPER
TANKS
THE FOLLOWING PAGES SHOW AN OPTIONAL LADDER AND
PLATFORM INSTRUCTIONS.
IF YOU HAVE ANYTHING DIFFERENT FROM WHAT IS TALKED
ABOUT IN THIS MANUAL PLEASE CALL THE MANUFACTURER
PNEG-1096 Ladder , Safety Cage, & Platforms
73
2.66 (OPTIONAL)
LADDER EXTENSION
BRACKET BRACE
LS-6704
LADDER EXTENSION BRACKET LS-6676
OUTSIDE STAND-OFF LS-121
LADDER SECTION LDR-4002
LADDER PLACEMENT
Ladder placement on the grain bin is very important at this time. Refer to the diagrams above and follow the correct dimensions as shown. Ladder extension must be located 8" below the horizon­tal seam. Check your ladder to make sure the ladder rung dimples are to the top surface. Attach extension bracket (LS-6676) to sidewall. Extension bracket brace and ladder standoff will attach to upper hole in extension bracket, refer to diagrams for orientation. Attach ladder to the standoffs using the holes located 6 1/4" from the end of ladder section. Use 5/16" x 3/4" bin bolts for these connections. Now all extension brackets must be located in horizontal seam holes (repeating every 32") until reaching the first rest platform. Extension bracket braces (LS-6704) attach at every other horizontal seam. Refer to the section in these instructions that references the location of intermediate rest platforms for further hole locations.
74
PNEG-1096 Ladder , Safety Cage, & Platforms
REV. 10/9/01
PLATFORM PACKAGE LS - 6683
2.66 (OPTIONAL)
ENTRANCE ANGLE (1) LS-6621
FLOOR BRACE (4) LS-6701
58 in. HANDRAIL (2) LS-6702
38 in. HANDRAIL (2) LS-6677
TOE PLATE (2) LS-6682
SUPPORT ANGLE (2) LS-6679
RIGHT HAND DIAGONAL SUPPORT ANGLE LS-6700
SIDEWALL SUPPORT (2) TDP-5008N
When starting the platform support, you must attach the mounting angle to the sidewall of the grain bin. Refer back to the first page for the correct holes to be used by the platform. Attach the angle using 5/16" x 3/4" bolts and nuts, tighten at this time. Next, bolt the support angle to the mounting angle again using the proper holes. Attach the brace angle to the mounting angle as shown in the diagram at left. Use 5/16" x 3/4" bolts and nuts for all connections.
PNEG-1096 Ladder , Safety Cage, & Platforms
75
2.66 (OPTIONAL)
PLATFORM PACKAGE LS - 6683 CONNECTION TO A HOPPER TANK
SUPPORT ANGLE (2) LS-6679
LEFT HAND DIAGONAL SUPPORT ANGLE LS-6699
3. 1/2 in. MINIMUM
FLOOR BRACE (4) LS-6701
RIGHT HAND DIAGONAL SUPPORT ANGLE LS-6700
HOPPER COLUMN
SIDEWALL SUPPORT (2) TDP-5008N
76
PNEG-1096 Ladder , Safety Cage, & Platforms
THE GSI GROUP, INC. WARRANTY
THE GSI GROUP, INC. (“GSI”) WARRANTS ALL PRODUCTS WHICH IT MANUF ACTURES TO BE FREE OF DEFECTS IN MA TERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR A PERIOD OF 12 MONTHS AFTER RETAIL SALE TO THE ORIGINAL END USER. THE PURCHASER’S SOLE REMEDY AND GSI’S ONLY OBLIGA TION SHALL BE T O REPAIR OR REPLACE, A T GSI’S OPTION AND EXPENSE, PRODUCTS THA T, IN GSI’S SOLE JUDGMENT , CONT AIN A MA TERIAL DEFECT DUE TO MA TERIALS OR WORKMANSHIP. ALL DELIVERY AND SHIPMENT CHARGES T O AND FROM GSI’S F ACTOR Y WILL BE PURCHASER’S RESPONSIBILITY. EXPENSES INCURRED BY OR ON BEHALF OF THE PURCHASER WITHOUT PRIOR WRITTEN AUTHORIZATION FROM AN AUTHORIZED EMPLOYEE OF GSI SHALL BE THE SOLE RESPONSIBILITY OF THE PURCHASER.
EXCEPT FOR THE LIMITED W ARRANTY EXPRESSED ABOVE, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITA TION, WARRANTIES OF MERCHANT ABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH (I) PRODUCT MANUF ACTURED OR SOLD BY GSI OR (II) ANY ADVICE, INSTRUCTION, RECOMMENDA TION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTATIVE OR EMPLOYEE OF GSI REGARDING OR RELA TED TO THE CONFIGURATION, INST ALLA TION, LAYOUT, SUITABILITY FOR A P AR TICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.
GSI SHALL NOT BE LIABLE FOR ANY DIRECT , INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING, WITHOUT LIMITA TION, LOSS OF ANTICIP A TED PROFITS OR BENEFITS. PURCHASER’S SOLE AND EXCLUSIVE REMEDY IS AS SET FORTH IN THE LIMITED WARRANTY EXPRESSED ABOVE, WHICH SHALL NOT EXCEED THE AMOUNT PAID FOR THE PRODUCT PURCHASED. THIS WARRANTY IS NOT TRANSFERABLE AND APPLIES ONLY TO THE ORIGINAL PURCHASER. GSI SHALL HA VE NO OBLIGA TION OR RESPONSIBILITY FOR ANY REPRESENTATIONS OR WARRANTIES MADE BY OR ON BEHALF OF ANY DEALER, AGENT O R DISTRIBUTOR OF GSI.
GSI ASSUMES NO RESPONSIBILITY FOR CLAIMS RESUL TING FROM ERECTION DEFECTS OR UNAUTHORIZED MODIFICA TIONS T O PRODUCTS WHICH IT MANUF ACTURED. MODIFICA TIONS TO PRODUCTS NOT SPECIFICALL Y DELINEA TED IN THE MANUAL ACCOMP ANYING THE EQUIPMENT A T INITIAL SALE WILL NULLIFY THE PRODUCT WARRANTY THA T MIGHT HA VE BEEN OTHERWISE A V AILABLE.
THE FOREGOING WARRANTY SHALL NOT EXTEND TO PRODUCTS OR PARTS WHICH HA VE BEEN DAMAGED BY NEGLIGENT USE, MISUSE, AL TERA TION OR ACCIDENT . THIS WARRANTY EXTENDS SOLELY TO ONLY PRODUCTS MANUFACTURED BY GSI. THIS W ARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER W ARRANTIES EXPRESS OR IMPLIED. GSI RESERVES THE RIGHT TO MAKE DESIGN OR SPECIFICA TION CHANGES A T ANY TIME.
PRIOR TO INST ALLA TION, PURCHASER HAS THE RESPONSIBILITY TO COMPL Y WITH ALL FEDERAL, STA TE AND LOCAL CODES WHICH MAY APPLY TO THE LOCA TION AND INST ALLA TION OF PRODUCTS MANUF ACTURED OR SOLD BY GSI.
PHLEGAL: #1832020 v1 (139LG01!.DOC) (revised December 2005)
P.O. Box 20 Assumption, Il. 62510-0020 PHONE: (217)226-4421 F AX: (217)226-4420
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