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PNEG-1094
User Manual
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GSI PNEG-1094 User Manual

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Page 1
PNEG-1 09 4
Farm Grain Bin
4.00" Corrugation
Owner ’s Manual
PNEG-1094
Version: 1.0 Date: 11-16-11
Page 2
All information, illustrations, photos and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
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Table of Contents

Contents

Chapter 1 Introduction ..........................................................................................................................................4
Chapter 2 Safety .....................................................................................................................................................5
Safety Guidelines .................................................................................................................................. 5
General Safety Statement ..................................................................................................................... 6
Safety Instructions ..................... ... .... .......................................... ... ... ..................................................... 7
Safety Sign-Off Sheet ........................................................................................................................... 9
Proper Storage of Grain Bin/Silo Materials Prior to Construction ....................................................... 10
Chapter 3 Decals ..................................................................................................................................................11
Chapter 4 Bins with Stirring Devices .................................................................................................................14
Selecting the Appropriate “Series” Grain Bin ...................................................................................... 14
General Instructions for Stirring Devices ............................................................................................. 14
Chapter 5 Foundations ........................................................................................................................................15
Foundation Recommendations ........ ... ... .......................................... ... ... .... ... ... ... .... ... ... ...................... 15
Foundation Forms ..................................... ... .... ... .......................................... ... ... .... ............................ 16
Placement of the Fan Pad: Transitions, Fans and Heaters Only ........................................................ 18
Anchor Bolt Placement ........................................................................................................................ 20
Outside Bin Hold-Down Charts (4.00" Corrugation) ............................................................................ 21
Reinforcement Bar Properties ............................................................................................................. 21
Floating Monolithic Foundation Pad for Bins with up to 5 Rings ......................................................... 22
Frost Free Pad Recommendations ........ ... ... .... ... ... ... .... ... ... ... .......................................... ... .... ... ... ...... 23
Frost Free Pads ..................................................... ... .... ... ... ... ............................................................. 24
Location of Accessories ...................................................................................................................... 26
Chapter 6 Installation ..........................................................................................................................................27
Sidewall Construction ................... .... ... ... ... ... .... ... ... ... .......................................... .... ... ... ... ................... 27
Caulking Sidewall Sheet Seams ......................................................................................................... 29
Hardware ...................................... ................ ................. ................ ................ ...................................... 30
Lifting Jack Usage .................................. ... ... .... ... ... ... .... ... .......................................... ... ...................... 33
Sidewall Gauges ....... .......................................... ... ... .... .......................................... ... ... ...................... 34
Ladder Placement ............................................................................................................................... 36
2 Ring Door Installation ....................................................................................................................... 47
Options for 2 Ring Doors ..................................................................................................................... 52
Access Door Weldment Assembly Hardware Package (PLS-41985) ..................... ... ... ... ... .... ... ... ... ... 53
Outside Bin Hold-Down Details (4.00" Corrugation) ........................................................................... 54
Base Angle Installation ........................................................................................................................ 55
Chapter 7 Warranty ..............................................................................................................................................57
PNEG-1094 Farm Grain Bin - 4" Corrugation 3
Page 4

1. Introduction

READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could result in personal injury or equipment damage.
INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all quantities are correct. The customer should report and note any damage or shortage on the bill of lading to justify their claim to the transport company.
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily accessible when needed.
This warranty provides you the assurance that the company will back its products when defects appear within the warranty period. In some circumstances, the company also provides field improvements, often without charge to the customer, even if the product is out of warranty. Should the equipment be abused, or modified to change its performance beyond the factory specifications, the warranty will become void and field improvements may be denied.
Page 5

2. Safety

DANGER
WARNING
CAUTION
NOTICE
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. To help you recognize this information, we use the symbols that are defined below. Please read the manual and pay attention to these sections. Failure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death.
PNEG-1094 Farm Grain Bin - 4" Corrugation 5
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2. Safety
This product has sharp edges, which may cause serious injury. To avoid injury, handle sharp edges with caution and always use proper protective clothing and equipment.
General Safety Statement
Our foremost concern is your safety and the safety of others associated with grain handling equipment. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel.
As owner and/or operator, you are responsible to know what requirements, hazards, and precau tions exist and inform all personnel associated with the equipment or in the area. Safety precautions may be required from the personnel. Avoid any alterations to the equipment, which may produce a very dangerous situation, where SERIOUS INJURY or DEATH may occur.
You should consider the location of the bin site relative to power line locations or electrical transmission equipment. Contact your local power company to review your installation plan or for information concerning required equipment clearance. Clearance of portable equipment that may be taken to the bin site should also be reviewed and considered. Any electrical control equipment in contact with the bin should be properly grounded and installed in accordance with National Electric Code provisions and other local or national codes.
This product is intended for the use of grain storage only. Any other use is a misuse of the product.
Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing sidewall bundles is laying horizontally with the arch of the sheet upward, like a dome. Sidewall sheets stored on edge must be secured so that they cannot fall over and cause injury. Use care when handling and moving sidewall bundles.
Personnel operating or working around equipment should read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment.
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2. Safety
Follow Safety Instructions
Carefully read all safety messages in this manual and safety signs on your machine. Keep signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from the manufacturer.
Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life.
If you do not understand any part of this manual or need assistance, contact your dealer.
Read and Understand Manual
Practice Safe Maintenance
Understand service procedures before doing work. Keep area clean and dry.
Never lubricate, service, or adjust machine while it is in operation. Keep hands, feet, and clothing away from rotating parts.
Keep all parts in good condition and properly installed. Fix damage immediately . Replace worn or broken p arts. Remove any built-up grease, oil, and debris.
Maintain Equipment and Work Area
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made.
PNEG-1094 Farm Grain Bin - 4" Corrugation 7
Page 8
2. Safety
Prepare for Emergencies
Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
Keep Emergency Equipment Quickly Accessible
Wear Protective Clothing
Wear close-fitting clothing and safety equipment appropriate to the job.
Remove all jewelry.
Tie long hair up and back.
Wear safety glasses at all times to protect eyes from debris.
Wear gloves to protect your hands from sharp edges on plastic or steel parts.
Wear steel-toed boots to help protect your feet from falling debris. Tuck in any loose or dangling shoestrings.
A respirator may be needed to prevent breathing potentially toxic fumes and dust.
Wear a hard hat to help protect your head.
Wear appropriate fall protection equipment when working at elevations greater than six feet (6').
Eye Protection
Gloves
Steel-Toed Boots
Respirator
Hard Hat
Fall Protection
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2. Safety
Safety Sign-Off Sheet
As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the safe operating and safety procedures for this auger. This sign-off sheet is provided for your convenience and personal record keeping. All unqualified persons are to stay out of the work area at all times. It is strongly recommended that another qualified person who knows the shut down procedure be in the area in the event of an emergency.
Date Employee Name Supervisor Name
PNEG-1094 Farm Grain Bin - 4" Corrugation 9
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2. Safety
Proper Storage of Grain Bin/Silo Materials Prior to Construction
Wet storage stain (rust) will develop when closely packed bundles of galvanized material, such as sidewall and roof sheets, have moisture present. Inspect roof and sidewall bundles on arrival for any moisture. If moisture is present, it must not be allowed to remain between the she ets. Separate the sheets or panels immediately and wipe them down. Spray with a light oil or diesel fuel.
If possible, sidewall bundles, roof sheets and other closely packed galvanized materials should be stored in a dry, climate controlled building. If outdoor storage is unavoidable, the materials should be stored so that they are raised above the ground and vegetation. Any stacking an d spacing mat erials sho uld not be corrosive or wet. Be sure to protect materials from the weather, but permit air movement around the bundles if possible.
Storing roof bundles and sidewall sheets at a slight incline can also help minimize the presence of moisture. Storing the bundles with the center of the dome up (like an arch) is one option for minimizing moisture during storage. Sidewall bundles can also be stored on edge but must be secured so that they do not fall over and cause injury.
If “white rust” or “wet storage stain” occurs, contact the manufacturer imme diately about ways to minimize the adverse effect upon the galvanized coating.
Page 11

3. Decals

Excessive vacuum (or pressure) may damage roof. Use positive aeration system. Make sure all roof vents are open and unobstructed. Start roof fans when supply fans are started. Do not operate when conditions exist that may cause roof vent icing.
DC-969
CAUTION!
The manufacturer does not warrant any roof damage caused by excessive vacuum or internal pressure from fans or other air moving systems. Adequate ventilation and/or “makeup air” devices should be provided for all powered air handling systems. The manufacturer does n ot recommend the use of downward flow systems (suction). Severe roof damage can result fro m any blockage of air passages. Running fans during high humidity/cold weather conditions can cause air exhaust or intake ports to freeze.
PNEG-1094 Farm Grain Bin - 4" Corrugation 11
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3. Decals
Rotating flighting will
kill or dismember.
Flowing material will
trap and suffocate.
Crusted material will
collapse and suffocate.
Keep clear of all augers. DO NOT ENTER this bin!
Failure to heed these
warnings will result in
serious injury or death.
If you must enter the bin:
1. Shut off and lock out all power.
2. Use a safety harness and safety line.
3. Station another person outside the bin.
4. Avoid the center of the bin.
5. Wear proper breathing equipment or respirator.
DC-GBC-1A
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring, 24" porthole door cover and roof manway cover. If a decal has been damaged or is missing in any of these locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421
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3. Decals
Failure to heed these warnings
could result in serious injury, death,
structural damage or collapse of tank.
1. Use CENTER FLOOR OUTLET ONLY until NO grain remains above this outlet.
2. Side floor outlets to be used ONLY when above condition is satisfied.
3. Lock all side floor outlets to avoid accidental premature use.
4. See manufacturers instructions for proper use of factory supplied sidedraw (wall) discharge systems.
UNLOADING INSTRUCTIONS:
DC-GBC-2A
WARNIN
DON’T
DO
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring, 24" porthole door cover and roof manway cover. If a decal has been damaged or is missing in any of these locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421
PNEG-1094 Farm Grain Bin - 4" Corrugation 13
Page 14

4. Bins with Stirring Devices

WARNING
Stirring devices may create additional loads on grain bin sidewalls, roofs and floors. If high-moisture grain is loaded too deep and too fast, bin walls can become overloaded. Observe the following installation and operation procedures if the bin is to be equipped with a stirring device.
Selecting the Appropriate “Series” Grain Bin
Grain storage tanks are offered in more than one structural series for specific uses. To maintain the warranty, the appropriate “series” grain bin must be used. Consult the sales catalog or contact the Engineering Department for current recommendations. Note that the use of any stirring device with three (3) or more vertical screws may require a heavier than standard series bin. Any re-circulating device or systems should be used in the “re-circulating” series bins. Re-circulating devices include products such as the Grain Flow, Foreway, Shivers units or similar devices.
General Instructions for Stirring Devices
Bins are offered in more than one structural series for specific uses. In order to maintain warranty, the appropriate “series” grain bin must be used. Consult the sales catalog or contact the Engineering Department for current recommendations. Especially note that use of any stirring device with thr ee (3) or more vertical screws may require a heavier than “standard” series bin. Any re-circulating device or system should be used in the “re-circulating” series bins.
NOTE: Additional loads on grain bin sidewalls, roofs and floors can be created by stirring devices. If
high-moisture grain is loaded too deep and too fast, any unstiffened bin wall can be overloaded. Observe the following installation and operation procedures if the bin is to be equipped with the stirring device.
1. Read the Owner’s manual for the stirring device and follow all instructions set forth by the manufacturer.
IMPORTANT: Install the switch for the stirring device near t he roof manway opening so that the unit
can be observed while stirring.
2. Make sure there are no obstructions, such as protruding ladders.
3. After loading approximately three feet (3') of grain, run the unit for one complete revolution to determine if it is working properly.
4. If the unit is functioning properly, operate the stirring device continuously while filling and drying to avoid compacted grain around the vertical screws.
5. If it becomes necessary to stop the stirring device using laterally moving screws, try to stop it with the vertical screws nearest to the center of the bin, away from the side wall. Should a device stop or stall for any reason and remain inoperable for any length of time, the auger carriage should be supported to the grain surface before restarting. The vertical auger should be turned by hand, with a pipe wrench, before the power is applied.
6. For best results, fill the bin to one-half of the final intended depth. Dry grain to 16% and continue filling. Use filling rates specified by stirring device manufacturer. If necessary to fill to the top wit hout stopping, reduce the filling rate and drying air temperature so that th e stirrin g rate ca n keep up with the drying rate.
7. Do not overfill bin. Filling should be stopped at the bottom of the top ring or 30" below the track.
8. The preceding steps are only general instructions which apply to the majority of stirring devices. Since there are different manufacturers of these devices, it is importan t to read the operator’s manual thoroughly for specific instructions applicable to the machine.
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5. Foundations

Foundation Recommendations
These are general foundation recommendations. Site conditions, system requirements and other factors may create foundation construction requirements not covered by this manual.
Selecting the Proper Site Location
1. The selected site should be level, firm and free from underlying debris. The soil bearing capacity should be equal to or greater than required by the footing specifications.
2. The concrete foundation surface must be level. If fill is required, it should be watered and tamped thoroughly to prevent uneven settling from the weight of the bin.
3. The site should allow easy access for easy loading and unloading, as well as provide additional space for future units.
4. When selecting a bin site, also consider the positioning of handling equipment, availability of electricity and the placement of fans, heaters and gas tanks.
Scribe the Diameter
1. Determine the center of the foundation site and drive a small 2 x 4 in the ground to mark it. Drive stake into the ground so that it is the same height as the finished foundation will be.
2. Using one large spike, nail a straight 2 x 4 to the top of the center spike. This 2 x 4 should be approximately two feet (2') longer than the radius of the bin. The swiveling 2 x 4 will act as a compass, enabling you to scribe the correct diameter of the foundation and later locate the anchor and stiffener bolt locations.
NOTE: Making the 2 x 4 two feet (2') longer than the radius, allow the 2 x 4 to also be used as a leveling
device and for pulling concrete.
Figure 5A Scribe the Diameter
PNEG-1094 Farm Grain Bin - 4" Corrugation 15
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5. Foundations
Foundation Forms
Foundation Form Options
Two styles of foundation forms are commonly used for unstiffened farm bins. The first is the Circular Form. (See Figure 5B.) The second style of foundation is the Octagon Form, made of 2" x 8" boards set into a square with blocked corners to form an octagon. This eight sided form will approximate a circle and is easy to construct. (See Figure 5C on Page 17.)
Figure 5B Circular Form
Preparing the Foundation Forms
1. Having scribed the diameter of the foundation, proceed by digging the foundation’s footing, which consists of a large circular trench inside the foundation line. (Refer to foundation charts on
Pages 18-25.)
2. Once the footing has been dug, you are ready to build the forms. The forms must be rigid enough to hold their shape against the poured concrete.
3. The foundation must be flat. Sloped floors cannot be used in drying bins. A carpenter’s level placed on top of the compass 2 x 4 constructed earlier will enable you to set the top of the forms to match the top of the center stake.
4. Check the form work with a transit to ensure a uniform elevation for the entire foundation. The foundation should be level within 1/8" on non-stiffened tanks and within 1/4" on stiffened tanks at bin wall perimeter. Stiffened tanks must be shimmed level. Provisions for unloading system trenches, air ducts, etc., should be made as required by the particular grain system used.
NOTE: All foundation specifications shall be construed as recommendations only. Because of the many
variable conditions in actual installation, manufacturer assumes no liability for results arising from the use of such recommendations.
Page 17
5. Foundations
* All concrete to have a minimum compressive strenth of 3000 PSI at 28 days.
Placing the Reinforcement
1. Once the forms and trench have been prepared, begin placing the reinforcement rods and mesh in the foundation’s footing. (See the appropriate charts and drawings for the bin to determine requirements and positions of the reinforcement on Pages 21-25.) Be sure reinforcement rods are properly lapped by wiring.
2. Place at least 2" of compacted sand on the inside section of the foundation to provide a good base for the concrete and to protect against rodents.
3. Cover the sand with 4 mil polyethylene plastic, which will act as a moisture barrier.
4. Add two (2) layers of 6" x 6" wire mesh to the entire area of the foundation slab or the entire foundation for monolithic systems to complete the preparation of the bin’s foundation.
PNEG-1094 Farm Grain Bin - 4" Corrugation 17
Figure 5C Octagon Form
Page 18
5. Foundations
Fan pad and fan must be level and smooth for proper operation. Improper leveling can cause vibration problems.
Placement of the Fan Pad: Transitions, Fans and Heaters Only
Vane Axial Fan Pad
If a fan or fan and heater combination is to be installed, refe r to Figure 5D below, to determine the concrete pad size.
1. The top of this pad should be level with the top of the bin’s foundation.
2. Recommended pad thickness is 4" minimum.
3. Front of pad should be perpendicular to bin wall.
4. Pad for heater is not required. If it is to be added, pour the pad to cover the locations of both the heater and the fan.
For fans and transitions used in aeration duct system applications, refer to the transition and aeration installation instructions.
CAUTION
Figure 5D Vane Axial Fan Pad
Page 19
5. Foundations
Fan pad and fan must be level and smooth for proper operation. Vibration problems can result from improper fan leveling.
Centrifugal Fan Pad
1. Fan pad should be poured 2" below the top of bin foundation for all centrifugal fans.
2. A pad for heaters is not required, but is recommended.
3. Recommended pad thickness is four inches (4").
4. If a downwind heater pad is to be installed, the pad width (“C”) should be 48" and extended toward the bin by 33".
5. Fan discharge should be centered on center line of bin.
6. The fan pad should be perpendicular to bin wall.
CAUTION
Figure 5E Centrifugal Fan Pad
PNEG-1094 Farm Grain Bin - 4" Corrugation 19
Page 20
5. Foundations
Anchor Bolt Placement
1. Having poured and leveled the concrete, use the center stake and straight 2 x 4 again to find the bolt circle radius for the outside hold-down brackets.
2. Select a starting point and stretch a pre-measured chord (“E” chord distance in Figure 5G) along the imaginary circle formed by the bolt circle radius. This will give you the bolt locations on the bolt circle radius.
3. Take into consideration the placement of these bolts so as not to interfere with the positions of bin doors and transitions. (Refer to following anchor bolt chart on Page 21 for necessary radius and chord lengths.) Take the time and work carefully since accuracy is important.
NOTE: The top edge of slab where the bin wall sets must be held to within 1/8" of level.
Figure 5F Anchor Bolt Detail (Typical)
Figure 5G
Page 21
5. Foundations
Outside Bin Hold-Down Charts (4.00" Corrugation)
Outside bin hold-down should be used on all non-stiffened bins. When anchoring the bin, be sure the vertical seams of the bin align with the U-bolts in the foundation. They may be anchored to the foundation using either the U-bolt and J-bolt combination or the single anchor bolt, except on the 42' and larger bins and bins 10 rings tall.
NOTE: All non-stiffened 42' and larger bins and bins 10 rings tall should use single anchor bolts, not the
U-bolt/J-bolt combination. 10 Ring bins require double hold-downs. (Double U-bolt/J-bolt may be used on non-stiffened 42' and larger bins no greater than 9 rings tall, as an option. Extra hold-downs are required with this option.)
Single Anchor Bolt Chart
3-9 Rings Except on 42, 48 and 60 ft.
Bin Diameter “B” Bolt Circle Radius
12' 6' - 2-7/16" 4 8' - 9-1/4" 8 4'-9" 15' 7' - 8-5/16" 5 9' - 0-9/16" 10 4' - 9-1/16" 18' 9' - 2-1/4" 6 9' - 2-1/4" 12 4' - 9-1/16" 21' 10' - 8-1/8" 7 9' - 3-3/16" 14 4'-9" 24' 12' - 2-1/16" 8 9' - 3-13/16" 16 4'-9" 27' 13' - 7-15/16" 9 9' - 4-1/8" 18 4' - 8-15/16" 30' 15' - 1-7/8" 10 9' - 4-3/8" 20 4' - 8-7/8" 33' 16' - 7-3/4" 11 9' - 4-9/16" 22 4' - 8-7/8" 36' 18' - 1-11/16" 12 9' - 4-11/16" 24 4' - 8-13/16" 42' 21' - 1-1/2" 14 9' - 4-13/16" 28 4' - 8-3/4" 48' 24' - 1-5/16" 16 9' - 4-7/8" 32 4' - 8-11/16"
# of
Anchors
Diameter
“E” Chord Distance # of Anchors “F” Chord Distance
10 Rings or Optional Double Hold-Down
Anchors
U-Bolt/J-Bolt Combination Chart
3-9 Rings Except on 42, 48 and 60 ft.
Bin Diameter “B” Bolt Circle Radius
# of Anchors “E” Chord Distance # of Anchors “F” Chord Distance
12' 6' - 3-1/4" 4 8' - 10-7/16" 8 4' - 9-5/8" 15' 7' - 9-1/4" 5 9' - 1-1/2" 10 4' - 9-9/16" 18' 9' - 3-1/16" 6 9' - 3-1/16" 12 4' - 9-1/2" 21' 10' - 8-15/16" 7 9' - 3-15/16" 14 4' - 9-3/8" 24' 12' - 2-7/8" 8 9' - 4-3/8" 16 4' - 9-5/16" 27' 13' - 8-3/4" 9 9' - 4-11/16" 18 4' - 9-1/4" 30' 15' - 2-11/16" 10 9' - 4-7/8" 20 4' - 9-3/16" 33' 16' - 8-9/16" 11 9'-5" 22 4' - 9-1/16" 36' 18' - 2-7/16" 12 9' - 5-1/16" 24 4' - 9-1/16" 42' 21' - 2-5/16" 28 4' - 8-15/16" 48' 24' - 2-1/8" 32 4' - 8-7/8"
Diameter
Optional Double Hold-Down Anchors
Reinforcement Bar Properties
Bar Designation Number Weight per Foot (lb.)
3 0.376 0.375 [9] 0.11 4 0.668 0.500 [13] 0.20 5 1.043 0.625 [16] 0.31 6 1.502 0.750 [19] 0.44 7 2.044 0.875 [22] 0.60 8 2.670 1.000 [25] 0.79
Diameter (in. [mm.]) Cross Sectional Area (sq. in.)
NOTE: -Lap all circumferential bars 35 diameters and stagger all laps in plan 3'-0".
-All reinforcement bar estimates do not include end laps.
PNEG-1094 Farm Grain Bin - 4" Corrugation 21
Standard Nominal Dimensions
Page 22
5. Foundations
Floating Monolithic Foundation Pad for Bins with up to 5 Rings
Monolithic Pads
The foundation design is based on a minimum allowable soil bearing capacity of 3000 PSF. Bearing capacity of the soils should be determined by geotechnical investigation and be of uniform bearing capacity.
1. The foundation site must be free of vegetation and debris and be well drained.
2. The foundation must be founded below the frost line or placed on non expansive frost free fill.
3. All material used for backfill inside the ring wall should be clean, well graded, crushed rock or a sand and gravel mixture. Backfill should be placed in 6" lifts, 95% compaction.
4. All reinforcement must meet the requirements of ASTM A615 grade 60 deformed bars.
5. Lap all circumferential bars 35 bar diameters and stagger all laps in plans 3'-0". Estimates do not include end laps.
6. Concrete must have a minimum compressive strength of 3000 PSI at 28 days, 6%-8% air entrainment, 4" slump.
Figure 5H Floating Monolithic Pad for Bins up to 5 Rings
* Contact the manufacturer’s engineering department for heights greater than 6". ** The optional #4 rebar grid can be substituted for the wire mesh in most cases. Place the #4 bars in the
pad at 18" c/c each way.
Bin Diameter
12' 6'-6" 6' - 3-1/4" 8' - 10-7/16" 4 4.0 300 100 200 15' 8'-0" 7 - 9-1/4" 9' - 1-1/2" 5 5.5 500 100 300 18' 9'-6" 9' - 3-1/16" 9' - 3-1/16" 6 7.5 700 200 400 21' 11'-2" 10' - 8-15/16" 9' - 3-15/16" 7 9.5 900 200 600 24' 12'-6" 12' - 2-7/8" 9' - 4-3/8" 8 12.0 1100 200 700 27' 14'-0" 13' - 8-3/4" 9' - 4-11/16" 9 14.5 1200 200 900 30' 15'-7" 15' - 2-11/16" 9' - 4-7/8" 10 17.5 1600 200 1100 33' 17'-0" 16' - 8-9/16" 9'-5" 11 20.5 1800 300 1300 36' 18'-8" 18' - 2-7/16" 9' - 5-1/16" 12 24.0 2300 300 1500
Outside
Radius
U/J Anchor Bolt
Radius
Anchor Chord
# of
Anchors
Total Cu. Yds.
Concrete
Sq. Ft.
Mesh
Length #6
Bar
** Optional #4 (ft.)
Page 23
5. Foundations
Frost Free Pad Recommendations
Frost Free Pads
The foundation design is based on a minimum allowable soil bearing capacity of 3000 PSF. Bearing capacity of the soils should be determined by geotechnical investigation and be of uniform bearing capacity.
1. The foundation site must be free of vegetation and debris and well drained.
2. The foundation must be founded below the frost line or placed on non expansive frost free fill.
3. All material used for backfill inside the ring wall should be clean, well graded, crushed rock or a sand and gravel mixture. Backfill should be placed in 6" lifts, 95% compaction.
4. All reinforcement must meet the requirements of ASTM A615 Grade 60 deformed bars.
5. Lap all circumferential bars 35 bar diameters and stagger all laps in plans 3'-0". Estimates do not include end laps.
6. Concrete must have a minimum compressive strength of 3000 PSI at 28 days, 6%-8% air entrainment and 4" slump.
Figure 5I Frost Free Pad
* Contact the manufacturer’s engineering department for heights greater then 6". The optional #4 rebar grid can be substituted for the wire mesh in most cases. Place the #4 bars in the
pad at 18" c/c each way.
PNEG-1094 Farm Grain Bin - 4" Corrugation 23
Page 24
5. Foundations
Frost Free Pads
(Refer to Figure 5I on Page 23)
Diameter of Bin: 18' Corrugation: 4.00''
Ring No. B N
6 1 ft. 0 in. 2 9 ft. 6 in. 600 400 200 8 8 1 ft. 7 in. 2 9 ft. 9 in. 600 400 200 9
Diameter of Bin: 21' Corrugation: 4.00"
Ring No. B N
6 1 ft. 1 in. 2 10 ft. 11 in. 800 500 200 10 8 1 ft. 8 in. 2 11 ft. 3 in. 800 500 200 12
Diameter of Bin: 24' Corrugation: 4.00"
Ring No. B N
6 1 ft. 1 in. 2 12 ft. 5 in. 1000 600 200 12 8 1 ft. 9 in. 2 12 ft. 9 in. 1000 600 200 15 9 2 ft. 6 in. 3 13 ft. 2 in. 1000 600 400 18
Outside
Radius
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4**
18" x 18" Grid (ft.)
Optional #4**
18" x 18" Grid (ft.)
Optional #4**
18" x 18" Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Total
Cu. Yds. Concrete
Total
Cu. Yds. Concrete
Total
Cu. Yds. Concrete
Diameter of Bin: 27' Corrugation: 4.00"
Ring No. B N
6 1 ft. 2 in. 2 14 ft. 0 in. 1200 700 200 16 8 1 ft. 10 in. 2 14 ft. 4 in. 1200 700 200 18 9 2 ft. 7 in. 3 14 ft. 7 in. 1200 700 500 21
Diameter of Bin: 30' Corrugation: 4.00"
Ring No. B N
6 1 ft. 2 in. 2 15 ft. 6 in. 1400 900 200 19 8 1 ft. 10 in. 2 15 ft. 10 in. 1400 900 200 21 9 2 ft. 8 in. 3 16 ft. 1 in. 1400 900 500 25
Diameter of Bin: 33' Corrugation: 4.00"
Ring No. B N
6 1 ft. 3 in. 2 17 ft. 0 in. 1700 1100 300 22 8 1 ft. 11 in. 2 17 ft. 4 in. 1700 1100 300 25 9 2 ft. 9 in. 3 17 ft. 6 in. 1700 1100 600 29
Outside
Radius
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4**
18" x 18" Grid (ft.)
Optional #4**
18" x 18" Grid (ft.)
Optional #4**
18" x 18" Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Total
Cu. Yds. Concrete
Total
Cu. Yds. Concrete
Total
Cu. Yds. Concrete
Page 25
5. Foundations
Diameter of Bin: 36' Corrugation: 4.00"
Ring No. B N
6 1 ft. 3 in. 2 18 ft. 6 in. 2000 1300 300 26 8 2 ft. 0 in. 2 18 ft. 1 1 in. 2000 1300 400 30
9, 10 2 ft. 10 in. 3 19 ft. 0 in. 2000 1300 600 33
Diameter of Bin: 42' Corrugation: 4.00"
Ring No. B N
6 1 ft. 4 in. 2 21 ft. 7 in. 2700 1800 300 34 8 2 ft. 1 in. 3 21 ft. 1 1 in. 2700 1800 700 39
9, 10 3 ft. 1 in. 4 22 ft. 2 in. 2700 1800 900 44
Diameter of Bin: 48' Corrugation: 4.00"
Ring No. B N
6 1 ft. 5 in. 2 24 ft. 6 in. 3500 2300 400 43 8 2 ft. 3 in. 3 24 ft. 11 in. 3500 2300 800 49
9, 10 3 ft. 3 in. 4 25 ft. 2 in. 3500 2300 1100 55
Outside
Radius
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4**
18" x 18" Grid (ft.)
Optional #4**
18" x 18" Grid (ft.)
Optional #4**
18" x 18" Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Cu. Yds. Concrete
Cu. Yds. Concrete
Cu. Yds. Concrete
Total
Total
Total
PNEG-1094 Farm Grain Bin - 4" Corrugation 25
Page 26
5. Foundations
Location of Accessories
1. On this page are typical bin layouts showing the suggested location of bin accessories. Figure 5J below shows two (2) fans should be placed at a 90° angle to each other.
Figure 5J Placement with Two (2) Fans
2. Figure 5K below shows the fan and unloading auger on opposite sides of the bin to allow good air flow. When locating the manway, be sure the ladder will not interfere with the other bin accessories below it. Roof vents should be spaced evenly around the roof.
Figure 5K Placement with One Fan
Page 27

6. Installation

Sidewall Construction
Sidewall Construction Instructions
Gauge Color code
1. Before bolting the sidewall sheets together, check for the proper gauge of steel for the first ring. Higher gauge numbers denote the thinner materials. (For example, 20 gauge material is thinner than 14 gauge.)
2. In erecting most grain bins, the thinnest material usually goes on top, therefore the first sidewall ring you assemble will be the top ring of the bin.
3. Check the various gauges of the bin with the color code chart and begin building accordingly.
REMEMBER..... Assemble the top ring first.
Gauge Color Code
20 Red 19 Black/Yellow 18 Orange 17 Pink/Light Blue 16 Blue 15 Brown/Red 14 Green 13 Yellow/Blue 12 Black
11 Pink
10 Light Blue
9 Blue/Orange 8 Yellow
Figure 6A
PNEG-1094 Farm Grain Bin - 4" Corrugation 27
Page 28
6. Installation
Door Placement
Consider the location of the door and other accessories before starting the bin. Proper p lacement of lifting jacks in relationship to the anchor bolts could make a difference on odd or even ring bins. (See Figure 6B
and Figure 6C.)
NOTE: The walk-through diameter door must be centered between two (2) anchor bolts. The sidewall
sheets are staggered 1/3 from end to end.
Figure 6B Odd Number of Rings
Figure 6C Even Number of Rings
Page 29
6. Installation
Caulking Sidewall Sheet Seams
1. Apply one strip of caulking near the outside edge of the outer sheet, refer to Figure 6D below. A strip of caulking 10" long, should be placed along the horizontal seams.
2. Apply one strip of caulking 10" long on the front of the underlapped sheet at ea ch joint, before bolting the next ring.
3. Place a 10" strip of caulking along lower horizontal edge of lapping sheet at every vertical seam lap, which will fill the space that occurs between the holes caused by the overlapped sheets. Additional 10" strips must be used to fill larger gaps that occur with heavier gauges and laminated gauges.
4. Begin assembling sidewall sheets, end to end (overlapping the same way throughout), until the ring is completed. Use correct size bin bolts throughout. All body sheet bolts are to be installed with the bolt head and its neoprene washer to the outside and the nut on the inside. Do not tighten bolts
until all sheets are assembled and form a complete ring.
5. Remember to attach lifting straps at the bottom of the vertical seams while bolting the sheets together. These straps, coupled to the jacks, will enable you to later elevate the bin.
6. Tighten the bolts in sequence, starting from the center and working to the edge in both directions, which permits the sidewall sheets to draw-up evenly. Complete 1 ring and stop.
7. You are now ready to assemble the roof. Refer to the roof erection manual for roof assembly instructions located in roof hardware box.
NOTE: The rope caulking is installed before each sheet is assembled. There is sufficient caulking for all
vertical seams on storage and drying bins. Wipe sheet clean where caulking is to be applied.
Figure 6D Caulking Detail
PNEG-1094 Farm Grain Bin - 4" Corrugation 29
Page 30
6. Installation
CAUTION
Under no condition shall any other bolts be substituted for those supplied by the manufacturer.
Grade 2 Bolts
1. Grade 2 bolts are designated with a plain head. Grade 2 bolts will not be used in this grain bin.
Grade 5 Bolts
2. Grade 5 bolts are designated by three (3) slash marks on the head. All 5/16" diameter bolts are to be grade 5 or higher.
Grade 8 Bolts
3. Grade 8 bolts are designated by six (6) slash marks evenly spaced on the head.
Grade 8.2 Bolts
4. Grade 8.2 bolts are designated by six (6) slash marks on the head in a sunrise pattern. All 3/8" diameter bolts are to be grade 8 or grade 8.2.
Hardware
Identifying Bolt Grades
NOTE: Do not tighten bolts to exceed the torque specifications listed below.
Torque (ft. lbs.)
Bolt Size Minimum Maximum
5/16"-18 15 20 3/8"-16 35 42 7/16"-14 65 72 1/2"-13 95 105
Hardware Usage
20 Gauge - 15 gauge sidewall sheets, use 5/16" x 3/4" bolts and nuts. (S-275) [44 pcs.] 14 Gauge and 13 gauge sidewall sheets, use 5/16" x 3/4" bolts and nuts. (S-275) [66 pcs.] 12 Gauge - 8 gauge sidewall sheets, use 3/8" x 1" bolts and nuts. (S-455) [66 pcs.] Use 5/16" bolts and nuts when joining 13 to 12 gauge on horizontal seams. Use 5/16" x 1-1/4" (S-277) for attaching floor flashing to the sidewall.
Page 31
Bolt Usage
0.3125" x 0.750" Bolt pre-assembled with a steel backed neoprene washer
This bolt is used to connect horizontal and vertical seams for 14 gauge and thinner sidewall sheets to each other and to bolt the stiffeners to the sidewall sheets. It is also used in attaching roof panels to the top sidewall sheet and attaching roof panels and flashing to the center collar.
S-275
0.3125" x 1.250" Bolt pre-assembled with a steel backed neoprene washer
This bolt is primarily used to connect roof panels together where they overlap and is also used at the bottom of the flat bottomed bins to attach the base angle to the sidewall sheet.
S-277
This bolt is used in horizontal and vertical seams for 12 gauge and thicker laminate sidewall to attach the sheets to each other.
0.375" x 1.000" Bolt pre-assembled with a steel backed neoprene washer
S-455
(Refer to Page 30 and Page 31 for complete bolt usage.)
6. Installation
PNEG-1094 Farm Grain Bin - 4" Corrugation 31
Page 32
6. Installation
Color Chart for Bin Hardware Bucket Lids
Part # Color Description
S-275 5/16" x 3/4" Bolt pre-assembled with a steel backed sealing washer
S-277 5/16" x 1-1/4" Bolt pre-assembled with a steel backed sealing washer
S-396 5/16" Hex nut
S-455 3/8" x 1" Bolt pre-assembled with a steel backed sealing washer
S-456 3/8" Hex nut
S-5060 3/8" x 1-1/2" Bolt pre-assembled with a steel backed sealing washer
S-7927 3/8" x 1" Hex flanged head bolt without
S-7928 3/8" x 1-1/2" Hex flanged head bolt without sealing washer
S-8479 7/16" Special recessed nuts
Dark Blue
Black
Red
Grey
Yellow
Orange
Light Green
Dark Brown
Light Brown
sealing washer
S-9373 3/8" Hex flanged nuts
S-9444 7/16" x 2-1/2" Bolt pre-assembled with a steel backed sealing washer
S-9445 3/8" x 2" Bolt pre-assembled with a steel backed sealing washer
S-9470 7/16" x 2" Bolt pre-assembled with a steel backed sealing washer
Dark Purple
Dark Green
Light Blue
Light Purple
Page 33
6. Installation
Lifting Jack Usage
General Lifting Jack Instructions
1. Before constructing the bin, consider the location of the door and other accessories. Proper placement of lifting jacks in relationship to anchor bolts could make a difference on odd or even ring bins. Walk-through door is centered between two stiffener anchor bolts. The sidewall sheets are also staggered 1/3 from end to end.
2. Anchor all jacks securely with metal stakes and cable.
3. Raise the bin just high enough to assemble the next ring. When lifting the bin, crank all jacks equally. This will prevent bowing the previously assembled rings and make for easier hole alignment. (See Figure 6E.)
Figure 6E Lifting Jack
4. Bolt the next ring to the inside of the first ring. Be sure to stagger the sheets and select the proper gauge material.
5. Lower the bin onto the foundation after assembling and tightening bolts on the new ring or rings.
6. Re-bolt the lifting straps to the lowest ring in place thus far. Continue ring additions until ready for the door installation.
NOTE: The number of lifting jacks required is best determined by personal experience. Factors such as
bin size, soil compaction, wind velocity, jack design, etc., are all to be considered when deciding how many to use. If in doubt, use one jack on every vertical seam. Be sure to use heavy d uty jacks for commercial installation.
NOTE: Add inside and outside ladders to bin walls as you continue to raise the bin. (Refer to the manual
supplied with the ladder.)
PNEG-1094 Farm Grain Bin - 4" Corrugation 33
Page 34
6. Installation
Sidewall Gauges
4.00" Standard Bin Sidewall Gauges
UNDERLINE Denotes 2 ring door location
Model #Bin Diameter# Rings1-2-3-4-5-6-7-8-9-10-
WS 15 3 16 20 20 WS 15 4 16 18 20 20 WS 15 5 16 17 18 20 20 WS 18 3 16 20 20 WS 18 4 16 WS 18 5 15 WS 18 6 13 WS 18 7 12 WS 18 8 12 WS 18 9 11 WS 21 3 16 18 20 WS 21 4 15 17 20 20 WS 21 5 14 16 17 20 20 WS 21 6 13 14 16 17 20 20 WS 21 7 12 13 14 16 17 18 20 WS 21 8 12 12 13 14 16 17 18 20 WS 21 9 11 12 12 13 14 16 17 18 20 WS 24 3 16 18 20 WS 24 4 16 WS 24 5 14 WS 24 6 13 WS 24 7 12 WS 24 8 11 WS 24 9 11 WS 27 3 16 17 20 WS 27 4 14 16 17 20 WS 27 5 14 15 17 18 20 WS 27 6 13 14 15 17 18 20 WS 27 7 12 13 14 15 17 17 18 WS 27 8 11 12 13 14 15 17 17 18 WS 27 9 11 11 12 13 14 15 17 17 18 WS 30 4 14 16 17 20 WS 30 5 14 WS 30 6 13 WS 30 7 12 WS 30 8 11 WS 30 9 11 WS 33 4 14 15 17 20 WS 33 5 14 14 17 17 20 WS 33 6 13 13 14 16 17 18 WS 33 7 12 13 13 14 15 17 18 WS 33 8 11 12 13 13 14 15 17 18 WS 33 9 10 11 12 13 13 14 15 17 18 WS 36 4 14 15 17 18 WS 36 5 14 WS 36 6 13 WS 36 7 12 WS 36 8 11 WS 36 9 10 WS 36 10 8 WS 42 4 14 15 17 18 WS 42 5 13 14 15 17 18 WS 42 6 12 13 14 15 17 18 WS 42 7 11 12 13 14 15 17 18 WS 42 8 11 11 12 13 14 15 17 18 WS 42 9 10 11 11 12 13 14 15 17 18 WS 42 10 8 10 11 11 12 13 14 15 17 18 WS 48 4 14 WS 48 5 13 WS 48 6 12 WS 48 7 11 WS 48 8 10 WS 48 9 8 WS 48 10 8
17 20 20 16 18 20 20 14 16 17 18 20 13 14 16 17 18 20 12 13 14 16 17 18 20 12 12 13 14 16 17 18 20
17 20 20 15 17 20 20 14 15 17 20 20 13 14 15 17 18 20 12 13 14 15 17 18 20 11 12 13 14 15 17 18 20
14 17 18 20 13 14 16 17 18 13 13 14 15 17 18 12 13 13 14 15 17 18 11 12 13 13 14 15 17 18
14 17 17 18 13 14 16 17 18 13 13 14 15 17 18 12 13 13 14 15 17 18 11 12 13 13 14 15 17 18 10 11 12 13 13 14 15 17
14 17 17 14 14 17 17 13 14 14 17 17 12 13 14 14 17 17 11 12 13 14 14 17 17 10 11 12 13 14 14 17 17
8 10 11 12 13 14 14 17
18
17
Page 35
4.00" Heavy Bin Sidewall Gauges
UNDERLINE Denotes 2 ring door location
Model # Bin Diameter # Rings 1- 2- 3- 4- 5- 6-
WH 18 5 14 16 17 18 20 WH 18 6 13 14 16 17 18 20 WH 21 5 14
16 17 18 20
6. Installation
WH 21 6 13 WH 24 5 14 15 17 18 20 WH 24 6 13 14 15 17 18 20 WH 27 5 14 WH 27 6 13 WH 30 5 14 14 15 17 18 WH 30 6 13 13 14 15 17 18 WH 33 5 13 WH 33 6 12 WH 36 5 13 14 15 17 18 WH 36 6 12 13 14 15 17 18
14 16 17 18 20
15 16 17 20 14 15 16 17 20
14 15 17 18 13 14 15 17 18
4.00" Re-Circulating Bin Sidewall Gauges
UNDERLINE Denotes 2 ring door location
Model # Bin Diameter # Rings 1- 2- 3- 4- 5- 6-
WR 18 5 13 14 16 18 20 WR 18 6 12 13 14 16 18 20 WR 21 5 13 WR 21 6 12 WR 24 5 13 14 15 17 20 WR 24 6 12 13 14 15 17 18 WR 27 5 13 WR 27 6 12 13 14 15 17 18 WR 30 5 13 14 15 17 18 WR 30 6 12 13 14 15 17 18 WR 33 5 13 14 14 17 18 WR 33 6 12 WR 36 5 13 14 14 17 18 WR 36 6 12 12 13 14 17 18 WR 42 5 12 WR 42 6 11 WR 48 5 11 12 13 15 17 WR 48 6 10 11 12 13 15 17
14 16 18 20 13 14 16 18 20
14 15 17 20
12 13 14 17 18
13 14 15 17 12 13 14 15 17
PNEG-1094 Farm Grain Bin - 4" Corrugation 35
Page 36
6. Installation
Ladder Placement
Starting Location of Ladders
Ladder placement is very critical to assure proper fit of all parts later on as safety cage is bolted in place. Proper placement of the roof ladder and manway will establish the location of the ladder. The ladder must be centered directly below the roof ladder. Refer to Figure 6F below for proper location of field drilled holes (3/8"). Holes must be 18-3/4" apart and 4" below the top horizontal row of holes directly in line with the pre-punched holes in the horizontal seam. Platform mounting angle must be located 9-3/8" to the right of the ladder holes. All of these dimensions are very critical to assure proper fit of all parts.
Figure 6F
Page 37
6. Installation
Eave Starter Bracket and Ladder Placement for External Ladder without Cage or Platform
Ladder placement on the grain bin is very important. Refer to Figure 6G and follow the correct dimensions as shown. The ladder starter brackets must be located in line with the horizontal seam. Check the 4' ladder section to make sure the ladder rung dimples are to the top surface and attach to the starter bracke ts using the hole located 1" from top of the ladder. All standoff brackets must be located in horizontal seam holes (repeating every 44") and attached to each additional 4' ladder section required. Use 5/16" x 3/4" bin bolts for all connections. It is also necessary to field drill a 3/8" hole on the ladder section for each starter bracket (L.H. and R.H.)
Figure 6G
PNEG-1094 Farm Grain Bin - 4" Corrugation 37
Page 38
6. Installation
NOTE: With most installations, the ladder section installed
to reach the ground will need to be cut to fit.
Ladder Section Assembly
Two (2) splice plates (LDR 4317) are required to attach each ladder section. The head of the bolt should be to the inside of the ladder with the splice plate on the outside as shown in bolts for all connections.
Figure 6H
. Use 5/16" x 3/4"
Figure 6H
Page 39
6. Installation
Platform Support Assembly
When starting the platform support, attach the mounting angle to the sidewall of the grain bin. Refer to
Page 36 for the correct holes to be used by the platform. Attach the angle using 5/16" x 3/4" bolts a nd nuts,
tighten at this time. Next, bolt the support angle to the mounting angle again using the proper holes. Attach the brace angle to the mounting angle as shown in Figure 6I. Use 5/16" x 3/4" bolts and nuts for all connections.
Figure 6I
PNEG-1094 Farm Grain Bin - 4" Corrugation 39
Page 40
6. Installation
Eave Adjustable Braces
The adjustable braces must be attached at this time. An eave adjustable brace is comprised of one large diameter tube and two (2) smaller diameter tubes. (See Figure 6J.) Slide the smaller tubes inside the larger tubes and attach one smaller tube to the top of the ladder extension rail. Adjust the other smaller tube so the bottom of the flattened tube reaches the roof panel. Field drill four (4) 5/16" holes through both large and small tubes and bolt together using 1/4" x 1-1/2" bolts and nuts. This will keep the adjustable braces from slipping.
Figure 6J
Figure 6K
Page 41
6. Installation
Figure 6L
Figure 6M Ladder and brackets as viewed from top of bin
PNEG-1094 Farm Grain Bin - 4" Corrugation 41
Page 42
6. Installation
Platform and Handrail Assembly
Start by attaching the platform to the platform support using 5/16" x 3/4" bolts and nuts. Place all the vertical angles in place, making sure to place the vertical entrance angle to the left front corner of the platform. After all vertical angles are in place, attach front and side handrails as shown in Figure 6N. Use 5/16" x 3/4" bolts and nuts in all connections.
Figure 6N
Page 43
6. Installation
Eave Safety Cage
Before attaching any pieces to the ladders of platform, some pre-assembly is required. Attach two (2) safety cage brackets to the ladder section. ( safety cage hoop adjuster plates onto the extension angle as shown. Using the pr oper configuration based upon the diameter of the bin, bolt the safety cage hoop adapters together and attach to the safety cage hoop halves. Bolt the safety cage hoop adapters and safety cage hoop halves together using the proper holes based upon the diameter of the grain bin. Be sure to use the 5/16" x 3/4" bolt with the head of the bolt to the inside of the safety cage. Bolt th ese asse mblies to the safe ty cage bracke ts and hoo p adjuster plates, tightening the bolts as you go. The bottom assembly requires two (2) hoop halves and will be positioned just below the platform as shown. Use the safety cage hoop adapter angle to secure the two (2) hoop half assembly to the vertical entrance angle on the platform assembly.
See Figure 6S on Page 45
for assembly details.) Bolt the
Figure 6O
PNEG-1094 Farm Grain Bin - 4" Corrugation 43
Page 44
6. Installation
Safety Cage Hoop Adapter Detail
18' Diameter through 21' Diameter Bins
Figure 6P 18' Diameter through 21' Diameter Bins
Adjuster Plate Connection Detail
Use Figure 6Q to determine the proper holes used when attaching the hoo p adapter to the adjuster plate.
Figure 6Q
Page 45
Vertical Supports
6. Installation
After all three (3) hoop assemblies are in place, attach the 48" vertical supports from hoop assembly to hoop assembly as shown. This will require ten (10) supports, five (5) between each set of hoops. The 2 vertical supports will need to be bent at the flat area to allow for the tapering of the bottom hoop assemb ly. Use 5/16" x 3/4" bolts (unless otherwise noted) with the head of the bolt to the inside of the safety cage.
Figure 6R Vertical Supports
nd
set of
Safety Cage
Attach the vertical support pieces to the existing hoop halves above using the 5/1 6" x 3/4" bolt s and nu ts (with the heads on the inside of the cage). Fasten two (2) hoop halves together and bolt to other end of vertical supports. Attach cage hoop brackets to ladder as shown in Figure 6S. Once cage hoop brackets have been installed, attach cage hoop halves and tighten bolts. Repeat installation for each safety cage required.
Figure 6S
PNEG-1094 Farm Grain Bin - 4" Corrugation 45
Page 46
6. Installation
24" Safety Cage Bell Sections
Attach the vertical supports to the hoop half assembly from the final safety cage installation using 5/16" x 3/4" bolts and nuts (with the heads on the inside of the cage). Assemble the special bell safety cage hoop halves and attach to other end of vertical supports. The vertical support should be bent at the flat area to allow for the bell section angle. Attach the safety cage brackets to the ladder as shown in
Figure 6S on Page 45. Once the safety cage brackets are installed, attach the bell safety cage hoop half
assembly to the safety cage brackets and tighten bolts.
NOTE: The safety cage bell sect ion is to be used at the point of termination of th e safety cage and should
be just above the concrete (generally 7' to 8').
Figure 6T 24" Bell
Page 47
6. Installation
2 Ring Door Installation
Before starting to install, be sure the correct door has been received. (See Chart on Page 47.) Note that 1 ring doors are standard with some sizes of bins/silos. Refer to Page 53 for round access door installation instructions.
2 Ring Door Installation Instructions (See Figure 6V on Page 48.)
1. Remove inner door panels (19-21) and outer door cover (1). Apply double row of rope caulk along door flanges, noting how door and bin sheets lap. The top of the door frame goes to the inside of the sidewall and the bottom of the door frame goes to the outside of the sidewall sheet . With inner door panels and outer door cover removed, set door frame into opening. Insert a bolt at the four (4)
corners of door frame and sidewall, but do not tighten until completing Step 2.
2. Re-install inner door panels (19-21) at original locations. Close latch bars (12) to lock panels in place. Be sure that panels are fully seated over all bearing pins (17). Install inner panel hinge assemblies (8-10) per illustration instructions with hinges.
NOTE: Do not distort door frame with use of alignment or drift punches - if necessary, drill or ream
holes to insert bolts in door frame. Now tighten frame bolts starting at center and working toward top and bottom on each side.
3. Keep inner panels latched and loosen all bearing pin bolts (17). Re-tighten all bearing pin bolts. This makes loading on pins uniform for easier operation of panels.
4. If some latch bars (12) are loose or require excessive force to lock, loosen hex socket cap screws and adjust in or out until latch bars operate smoothly. Check that the panels a re fully seated over all bearing pins.
5. Re-install outer door cover (1). Adjust outer door hinges and latches as required.
6. Assemble door hold back as shown in
Figure 6V on Page 48
. Open door cover (1) until it approaches the bin wall. Hook retaining bracket (5) over lower latch (2) mount and position the door hold back bracket (24) against bin wall in a valley. Drill a 3/8" hole through the bin wall and bolt the door hold back bracket (24) to the bin. If needed, install the door hold back extension (25) to door hold back bracket (24).
4.00" Corrugation
WD-6241 WD-6245
WD-6242
WD-6246 48'-Maximum height of 8 rings WD-6244 WD-6248
12'-27' Bins/Silos
30'-42' Bins/Silos - Maximum height of 9 rings
48'-Bins/Silo - 9 rings
Optional Auger Hood - 2 Ring
WD-6243 WD-6247
PNEG-1094 Farm Grain Bin - 4" Corrugation 47
12'-24' Bins/Silos - with auger hood panel
Figure 6U 2 Ring Door Installed
Page 48
6. Installation
Figure 6V 2 Ring Door Assembly
Page 49
Parts List for 2 Ring Doors
12'-27' Diameter Bins (WD-6241 and WD-6245) 30'-42' Diameter Bins (WD-6242 and WD-6246)
(48' Diameter Bins up to 8 Rings)
6. Installation
Part #
Ref #
12'-27' and 30'-60'
Bin Diameter
4.00" Corrugation
1 WD-039 Outer Door Cover 1 2 WD-2854 Outer Cover Latch Bracket 2 3 WD-225 Outer Cover Hinge Bracket 2 4 WD-035 Door Cover Brace Section 4 5 WD-033 Door Retainer 3 6 WD-6124 Outer Cover Latch Mount Base 2 7 WD-6066 Outer Cover Hinge Base 2 8 WD-6055 Bottom Inner Door Hinge 1
9 WD-6056 Middle Inner Door Hinge 2 10 WD-6054 Top Inner Door Hinge 1 11 S-4380 Rubber Trim Seal Strip 2-1/4 ft. 12 WD-6039 Latch Bar 3
Description
Qty
12'-27' and 30'-60'
Bin Diameter
13 WD-6037 Inner Panel Latch - Right Hand 3 14 WD-6038 Inner Panel Latch - Left Hand 3 15 S-7160 1/2" x 1" Hex Socket Cap Screw 6 16 WD-6040 Latch Bushing 6 17 WD-6079 Long Bearing Pin 38 18 WD-6125 Inner Panel Reinforcing Angle 6 19 WD-6128 Bottom Inner Door Panel 1 20 WD-6127 Middle Inner Door Panel 1 21 WD-6126 Top Inner Door Panel 1 22 WD-6028 Bottom Inner Door Port Hole Cover 1 23 WD-6053 Inner Door Hinge Strap 6 24 WD-1302 Door Hold Back Bracket 1 25 WD-6110 Door Hold Back Extension 1
PNEG-1094 Farm Grain Bin - 4" Corrugation 49
Page 50
6. Installation
Figure 6W Heavy 2 Ring Door Assembly
Page 51
Parts List for Heavy 2 Ring Doors
48' Diameter Bins 9 Rings (WD-6244 and WD-6248)
6. Installation
Part #
Ref #
12'-27' and 30'-60'
Bin Diameter
4.00" Corrugation
1 WD-039 Outer Door Cover 1
2 WD-2854 Outer Cover Latch Bracket 2
3 WD-225 Outer Cover Hinge Bracket 2
4 WD-035 Door Cover Brace Section 4
5 WD-033 Door Retainer 3
6 WD-6124 Outer Cover Latch Mount Base 2
7 WD-6066 Outer Cover Hinge Base 2
8 WD-6055 Bottom Inner Door Hinge 1
9 WD-6056 Middle Inner Door Hinge 2 10 WD-6054 Top Inner Door Hinge 1 11 S-4380 Rubber Trim Seal Strip 2-1/4" ft. 12 WD-6039 Latch Bar 3
Description
12'-27' and 30'-60'
Qty
Bin Diameter
13 WD-6037 Inner Panel Latch - Right Hand 3 14 WD-6038 Inner Panel Latch - Left Hand 3 15 WD-6040 Latch Bushing 6 16 S-7160 1/2" x 1" Hex Socket Cap Screw 6 17 WD-6079 Long Bearing Pin 38 18 WD-6125 Inner Panel Reinforcing Angle 6 19 WD-6140 Bottom Inner Door Panel 1 20 WD-6141 Middle Inner Door Panel 1 21 WD-6139 Top Inner Door Panel 1 22 WD-6028 Bottom Inner Door Port Hole Cover 1 23 WD-6053 Inner Door Hinge Strap 6 24 WD-1302 Door Hold Back Bracket 1 25 WD-6110 Door Hold Back Extension 1 26 WD-6147 Turnbuckle Latch Weldment 4 27 D32-003 Turnbuckle 5/8" x 9" 2
PNEG-1094 Farm Grain Bin - 4" Corrugation 51
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6. Installation
CAUTION
Improperly unloading grain through door opening may cause grain bin failure. Unloading directly through the door opening should be limited to grain bins no larger than 24' (7.32 m) diameter and grain depths no greater than 18' (5.49 m). Unloading from the door opening should be done only with use of an auger hood with the auger inserted through the opening all the way to the center of the bin.
Options for 2 Ring Doors
Auger Hood
Inner Door Auger Hood 12' (3.66 m) ­24' (7.32 m) Diameters Only
1. Remove bolts, lock washers and nuts along each side of large square opening on the inner door panel.
2. Position auger shield as shown in
Figure 6X and bolt to underside of
top angle with bolt heads under shield. Replace bolts, lock washers and nuts through inner door panel and auger shield.
(See Figure 6X.)
3. Attach inner door panel to inner bin door and outer door panel to the outer bin door.
Figure 6X
Bin Step
4. Attach the left and right sides to the sides of the bin step using four (4) 5/16" x 3/4" grade 5 hex head bin bolts and nuts. (See Figure 6Y.)
5. Center assembled step under bin door and use it as a template to field drill the holes in the side wall sheet on the ridges of the corrugation.
Figure 6Y
Page 53
6. Installation
Access Door Weldment Assembly Hardware Package (PLS-41985)
Figure 6Z
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6. Installation
Outside Bin Hold-Down Details (4.00" Corrugation)
Outside Hold-Downs
Outside bin hold-downs should be used on all non-stiffened bins. When anchoring the bin, be sure the vertical seams of the bin align with the U-bolts in the foundation.
They may be anchored to the foundation using either the U-bolt and J-bolt combination or the single anchor bolt, exception being 42' diameter and larger bins and bins 10 rings tall.
NOTE:
All non-stiffened 42' and larger bins and bins 10 rings tall should use single anchor bolts, not the U-bolt/J-bolt combination, 10 ring bins require double hold-downs. (Double U-bolt/J-bolt may be used on non-stiffened 42' and larger bins no greater than 9 rings ta ll, as an option.)
Figure 6AA
Page 55
6. Installation
Base Angle Installation
A bolt on the base angle is standard on 8 gauge unstiffened base ring sheets and all Farm-Com base rings. Install the base ring angle as shown in Figure 6AB below.
1. Once the door frame has been placed and secured, continue adding necessary side wall ring(s).
2. To the lower edge of the final bottom ring, attach the base angle ring. Bolt on the base angle where applicable. Before lowering the bin, apply mastic sealer to the entire underneath side of the base angle. (See Figure 6AB.)
3. Next, lower the bin onto the foundation and check for an adequate seal.
4. Sealing the base of the bin after final construction is done by various methods and materials. However, provisions should be made to seal the base of the bin to prevent moisture from coming into the bin.
Figure 6AB
PNEG-1094 Farm Grain Bin - 4" Corrugation 55
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NOTES
Page 57

7. Warranty

9101239_1_CR_rev7.DOC (revised July 2009)
GSI Group, LLC Limited Warranty
The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship. Expenses incurred by or on behalf of the end-user without prior written authorization from the GSI Warranty Group shall be the sole responsibility of the end-user.
Warranty Extensions:
The Limited Warranty period is extended for the following products:
Product Warranty Period
Performer Series Direct Drive Fan Motor 3 Years
AP Fans and Flooring
Cumberland Feeding/Watering Systems
Grain Systems Grain Bin Structural Design 5 Years Grain Systems
Farm Fans Zimmerman
All Fiberglass Housings Lifetime All Fiberglass Propellers Lifetime Feeder System Pan Assemblies 5 Years ** Feed Tubes (1-3/4" and 2.00") 10 Years * Centerless Augers 10 Years * Watering Nipples 10 Years *
Portable and Tower Dryers 2 Years Portable and Tower Dryer Frames and
Internal Infrastructure †
5 Years
* Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 25% 5 to 7 years - end-user pays 50% 7 to 10 years - end-user pays 75% ** Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 50%
† Motors, burner components
and moving parts not included. Portable dryer screens included. Tower dryer screens not included.
GSI further warrants that the portable and tower dryer frame and basket, excluding all auger and auger drive components, shall be free from defects in materials for a period of time beginning on the twelfth (12 and continuing until the sixtieth (60
th
) month from the date of purchase (extended warranty period). During the extended
th
) month from the date of purchase
warranty period, GSI will replace the frame or basket components that prove to be defective under normal conditions of use without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of this extended warranty.
Conditions and Limitations:
THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH: (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (II) ANY ADVICE, INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTA TIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.
GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed the amount paid for the product purchased. This warranty is not transferable and applies only to the original end-user. GSI shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer, agent or distributor.
GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products which it manufactured. Modifications to products not specifically delineated in the manual accompanying the equipment at initial sale will void the Limited Warranty.
This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse, alteration, accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to products manufactured by GSI.
Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the location and installation of products manufactured or sold by GSI.
PNEG-1094 Farm Grain Bin - 4" Corrugation 57
Page 58
This equipment shall be installed in accordance with
the current installation codes and applicable
regulations, which should be carefully followed in all
cases. Authorities having jurisdiction should be
consulted before installations are made.
Copyright © 2011 by GSI Group Printed in the USA
GSI Group
1004 E. Illinois St.
Assumption, IL 62510-0020
Phone: 1-217-226-4421
Fax: 1-217-226-4420
www.gsiag.com
CN-206290
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