All information, illustrations, photos and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.
Bins with Stirring Devices .................................................................................................................... 14
Chapter 5 Foundation ..........................................................................................................................................15
READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could
result in personal injury or equipment damage.
INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all
quantities are correct. The customer should report and note any damage or shortage on the bill of
lading to justify their claim to the transport company.
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily
accessible when needed.
This warranty provides you the assurance that the company will back its products when defects appear
within the warranty period. In some circumstances, the company also provides field improvements, often
without charge to the customer, even if the product is out of warranty. Should the equipment be abused,
or modified to change its performance beyond the factory specifications, the warranty will become void
and field improvements may be denied.
4PNEG-1093 2.66" Corrugation Unstiffened Bin
2. Safety
DANGER
WARNING
CAUTION
NOTICE
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a
hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE is used to address practices not related to
personal injury.
DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.
PNEG-1093 2.66" Corrugation Unstiffened Bin5
2. Safety
This product has sharp edges, which may cause serious injury. To avoid injury, handle
sharp edges with caution and always use proper protective clothing and equipment.
General Safety Statement
Our foremost concern is your safety and the safety of others associated with grain handling equipment.
This manual is to help you understand safe operating procedures and some problems that may be
encountered by the operator and other personnel.
As owner and/or operator, you are responsible to know what requirements, hazards and precautions exist
and inform all personnel associated with the equipment or in the area. Safety precautions may be required
from the personnel. Avoid any alterations to the equipment, which may produce a very dangerous
situation, where SERIOUS INJURY or DEATH may occur.
You should consider the location of the bin site relative to power line locations or electrical transmission
equipment. Contact your local power company to review your installation plan or for information
concerning required equipment clearance. Clearance of portable equipment that may be taken to the bin
site should also be reviewed and considered. Any electrical control equipment in contact with the bin
should be properly grounded and installed in accordance with National Electric Code provisions and other
local or national codes.
This product is intended for the use of grain storage only. Any other use is a misuse of the product.
Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing sidewall
bundles is laying horizontally with the arch of the sheet upward, like a dome. Sidewall sheets stored on
edge must be secured so that they cannot fall over and cause injury. Use care when handling and moving
sidewall bundles.
Personnel operating or working around equipment should read this manual. This manual must be
delivered with equipment to its owner. Failure to read this manual and its safety instructions is a
misuse of the equipment.
6PNEG-1093 2.66" Corrugation Unstiffened Bin
2. Safety
Follow Safety Instructions
Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from the manufacturer.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.
If you do not understand any part of this manual or need
assistance, contact your dealer.
Read and Understand Manual
Practice Safe Maintenance
Understand service procedures before doing work. Keep area
clean and dry.
Never lubricate, service, or adjust machine while it is in operation.
Keep hands, feet, and clothing away from rotating parts.
Keep all parts in good condition and properly installed. Fix
damage immediately . Replace worn or broken p arts. Remove any
built-up grease, oil, and debris.
Maintain Equipment
and Work Area
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want to
keep you as a customer. This manual is to help you understand safe operating procedures and some
problems that may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions
exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be
required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very
dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable
regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.
PNEG-1093 2.66" Corrugation Unstiffened Bin7
2. Safety
Prepare for Emergencies
Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
Keep Emergency Equipment
Quickly Accessible
Wear Protective Clothing
Wear close-fitting clothing and safety equipment appropriate
to the job.
Remove all jewelry.
Tie long hair up and back.
Wear safety glasses at all times to protect eyes from debris.
Wear gloves to protect your hands from sharp edges on
plastic or steel parts.
Wear steel-toed boots to help protect your feet from falling
debris. Tuck in any loose or dangling shoestrings.
A respirator may be needed to prevent breathing potentially
toxic fumes and dust.
Wear a hard hat to help protect your head.
Wear appropriate fall protection equipment when working at
elevations greater than six feet (6').
Eye Protection
Gloves
Steel-Toed Boots
Respirator
Hard Hat
Fall Protection
8PNEG-1093 2.66" Corrugation Unstiffened Bin
2. Safety
Safety Sign-Off Sheet
As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the safe operating
and safety procedures for this equipment. This sign-off sheet is provided for your convenience and
personal record keeping. All unqualified persons are to stay out of the work area at all times. It is strongly
recommended that another qualified person who knows the shut down procedure be in the area in the
event of an emergency.
DateEmployee NameSupervisor Name
PNEG-1093 2.66" Corrugation Unstiffened Bin9
2. Safety
Proper Storage of Grain Bin/Silo Materials Prior to Construction
Wet storage stain (rust) will develop when closely packed bundles of galvanized material, such as sidewall
and roof sheets, have moisture present. Inspect roof and sidewall bundles on arrival for any moisture. If
moisture is present, it must not be allowed to remain between the she ets. Separate the sheets or panels
immediately and wipe them down. Spray with a light oil or diesel fuel.
If possible, sidewall bundles, roof sheets and other closely packed galvanized materials should be stored
in a dry, climate controlled building. If outdoor storage is unavoidable, the materials should be stored so
that they are raised above the ground and vegetation. Any stacking an d spacing mat erials sho uld not be
corrosive or wet. Be sure to protect materials from the weather, but permit air movement around the
bundles if possible.
Storing roof bundles and sidewall sheets at a slight incline can also help minimize the presence of
moisture. Storing the bundles with the center of the dome up (like an arch) is one option for minimizing
moisture during storage. Sidewall bundles can also be stored on edge but must be secured so that they
do not fall over and cause injury.
If “white rust” or “wet storage stain” occurs, contact the manufacturer imme diately about ways to minimize
the adverse effect upon the galvanized coating.
10PNEG-1093 2.66" Corrugation Unstiffened Bin
Roof Damage Warning and Disclaimer
The manufacturer does not warrant any roof damage caused by excess ive v acuum or internal
pressure from fans or other air moving systems. Adequate ventilation and/or “makeup air”
devices should be provided for all powered air handling systems. The manufacturer does not
recommend the use of downward flow systems (suction). Severe roof damage can result from
any blockage of air passages. Running fans durin g high humidity/cold weather conditions can
cause air exhaust or intake ports to freeze.
CAUTION!
3. Decals
Excessive vacuum (or pressure) may
damage roof. Use positive aeration
system. Make sure all roof vents are
open and unobstructed. Start roof
fans when supply fans are started.
Do not operate when conditions exist
that may cause roof vent icing.
DC-969
PNEG-1093 2.66" Corrugation Unstiffened Bin11
3. Decals
Rotating flighting will
kill or dismember.
Flowing material will
trap and suffocate.
Crusted material will
collapse and suffocate.
Keep clear of all augers.
DO NOT ENTER this bin!
Failure to heed these
warnings will result in
serious injury or death.
If you must enter the bin:
1. Shut off and lock out all power.
2. Use a safety harness and safety line.
3. Station another person outside the bin.
4. Avoid the center of the bin.
5. Wear proper breathing equipment or respirator.
DC-GBC-1A
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring,
24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of
these locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St.
Assumption, IL. 62510
Phone: 1-217-226-4421
12PNEG-1093 2.66" Corrugation Unstiffened Bin
3. Decals
Failure to heed these warnings
could result in serious injury, death,
structural damage or collapse of tank.
1. Use CENTER FLOOR OUTLET ONLY until NO grain
remains above this outlet.
2. Side floor outlets to be used ONLY when above
condition is satisfied.
3. Lock all side floor outlets to avoid accidental
premature use.
4. See manufacturers instructions for proper use of
factory supplied sidedraw (wall) discharge systems.
UNLOADING INSTRUCTIONS:
DC-GBC-2A
WARNING
DON’T
DO
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring,
24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of
these locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St.
Assumption, IL. 62510
Phone: 1-217-226-4421
PNEG-1093 2.66" Corrugation Unstiffened Bin13
4. Stirring Devices
WARNING
Additional loads on grain bin sidewalls, roofs and floors can be created by stirring
devices. If high-moisture grain is loaded too deep and too fast, any bin wall can be
overloaded. Observe the following installation and operation procedures if the bin
is to be equipped with a stirring device.
Bins with Stirring Devices
Selecting the Appropriate “Series” Grain Bin
Grain storage tanks are offered in more than one structural series for specific uses. In order to maintain
the warranty, the appropriate “series” grain bin must be used. Consult the sales catalog or contact the
Engineering Department for current recommendations. Especially note that use of any stirring d evice with
3 or more vertical screws may require a heavier
systems should be used in the “re-circulating” series bins. Re-circulating devices include products such
as the Grain Flow, Foreway, Shivers units or similar devices.
General Instructions for Stirring Devices
1. Read the owner’s manual for the stirring device and follow all instructions set forth by
the manufacturer.
than “standard” series bin. Any re-circulating device or
IMPORTANT: Install the switch for the stirring device near the roof manway open ing so that the unit
can be observed while stirring.
2. Make sure there are no obstructions. (Such as protruding ladders.)
3. Run the unit one complete revolution after about 3' of grain has been put into the bin, to see that the
unit is operating correctly.
4. Operate the stirring device continuously while filling and drying to avoid compacted grain around the
vertical screws.
5. If it becomes necessary to stop the stirring device with laterally moving screws, attempt to stop it with
the vertical screws nearest to the center of the bin (away from the sidewall). Sho uld a device stop or
stall for any reason and remain inoperative for any length of time, the auger carriage should be
supported to the grain surface before re-starting. The vertical auger should be turned by hand (with
a pipe wrench) before the power is applied.
6. For best results, fill the bin to one-half the final intended depth. Dry grain to 16% and continue filling.
(Use filling rates specified by stirring device manufacturer.) If necessary to fill to the top without
stopping, reduce the filling rate and drying air temperature so that th e stirrin g rate ca n keep up with
the drying rate.
7. Do not overfill bin. Filling should be stopped at the bottom of the top ring or 30" below the track.
8. The preceding steps are general instructions which apply to the major types of stirring devices. Since
there are several different manufacturers, it is important that you read the operator’s manual
thoroughly for specific instructions applicable to the machine.
14PNEG-1093 2.66" Corrugation Unstiffened Bin
5. Foundation
Foundation Recommendation
These foundation recommendations are of a general nature. Site conditions, system requirements, etc.
May result in foundation construction requirements not covered by this manual.
Selecting the Proper Site Location
1. The selected site should be level, firm and free from underlying debris. The soil bearing capacity
should be equal to or greater than required by the footing specifications.
2. The concrete foundation surface must be level. If some fill is required, it should be watered and
tamped thoroughly to prevent uneven settling from the weight of the bin.
3. Naturally, the site must allow convenient access for easy loading and unloading, plus provide
additional space for future units.
4. Also consider the positioning of handling equipment, availability of electricity and the placement of
fans, heaters and gas tanks.
Scribe the Diameter
(See Figure 5A.)
1. Having determined the center of the site, drive a small 2 x 4 in the ground to mark the center point of
the foundation. The top of the stake should be the same height as the finished foundation will be.
2. Using one large spike, nail a straight 2 x 4 (approximately 2' longer than the radius of the bin) to the
top of the center spike. The swiveling 2 x 4 will act as a compass, enabling you to scribe the correct
diameter of the foundation and later locate the anchor and stiffener bolt locations.
NOTE: Making the 2 x 4 2' longer tha n the radius allow the 2 x 4 to also be used as a leveling device
and for pulling concrete.
Figure 5A Scribe the Diameter
PNEG-1093 2.66" Corrugation Unstiffened Bin15
5. Foundation
Foundation Forms
Foundation Form Options
There are two (2) styles of foundation forms commonly used for unstiffened farm bins. The first is the
Circular Form.(See Figure 5B.) The second style of foundation is the Octagon Form, made of 2" x 8"
boards set into a square with the corners blocked off to form an octagon. (See Figure 5C on Page 17.) This
eight (8) sided form will approximate a circle and is easy to construct.
Footing trench
Carpenter’s level
T
Figure 5B Circular Form
Preparing the Foundation Forms
1. Having scribed the diameter of the foundation, proceed by digging the foundation’s footing.
This consist of a large circular trench dug inside the foundation line. (Refer to foundation charts
on Pages 18-26.)
2. Once the footing has been dug, you are ready to build the forms. It is important that the forms be rigid
enough to hold its shape against the poured concrete.
3. Also, the foundation must be flat. Sloped floors cannot be used in drying bins. A carpenter’s level
placed on top of the compass 2 x 4 will enable you to set the top of the forms to match the top of the
center stake.
4. Check the form work with a transit to ensure a uniform elevation for the entire foundation. The
foundation should be level within 1/8" on non-stiffened tanks and 1/4" on stiffened tanks at bin wall
perimeter. Stiffened tanks must be shimmed level. Provisions for unloading system trenches, air
ducts, etc., should be made as required by the particular grain system used.
NOTE: All foundation specifications shall be construed as recommendations only. Because of the many
variable conditions in actual installation, manufacturer assumes no liability for results arising from
the use of such recommendations.
16PNEG-1093 2.66" Corrugation Unstiffened Bin
5. Foundation
Placing the Reinforcement
1. Once the forms and trench have been prepared, begin the placement of reinforcement rods and
mesh at various levels in the foundation’s footing. (See the appropriate charts and drawings for the bin to determine requirements and positions of the reinforcement on Page 18-26.) Reinforcement
rods should be properly lapped by wiring.
2. Next, place a minimum of 2" of compacted sand on the inside section of the foundation to provide a
good base for the concrete and protect against rodents.
3. The sand should then be covered with 4 mil polyethylene plastic which will act as a moisture barrier.
4. Two (2) layers of 6" x 6" wire mesh should then be added to the entire area of the foundation slab or
the entire foundation for monolithic systems to complete the preparation of the bin’s foundation.
2" x 8" Forms
6" x 6" Wire mesh
Foundation line
* All concrete to have a minimum compressive
strength of 3000 PSI at 28 days.
Figure 5C Octagon Form
PNEG-1093 2.66" Corrugation Unstiffened Bin17
Footing trench
5. Foundation
CAUTION
Fan pad and fan must be level and smooth for proper operation. Vibration
problems can result from improper fan leveling.
Placement of the Fan Pad: Transitions, Fans and Heaters Only
Vane Axial Fan Pad
If a fan or fan and heater combination is to be installed, refe r to Figure 5D below, to determine the concrete
pad size.
1. The top of this pad should be level with the top of the bin’s foundation.
2. Recommended pad thickness is 4" minimum.
3. Front of pad should be perpendicular to bin wall.
4. Pad for heater not required, but if it is to be added, pour the pad to cover both locations.
For fans and transitions used in aeration duct system applications, refer to transition and aeration
installation instructions.
Figure 5D Vane Axial Fan Pad
18PNEG-1093 2.66" Corrugation Unstiffened Bin
5. Foundation
CAUTION
Fan pad and fan must be level and smooth for proper operation. Vibration
problems can result from improper fan leveling.
Placement of the Fan Pad: Transitions, Fans and Heaters
Only (Continued)
Centrifugal Fan Pad
1. Fan pad should be poured 2" below the top of bin foundation for all centrifugal fans.
2. A pad for heaters is not required, but is recommended.
3. Recommended pad thickness is four inches (4").
4. If a downwind heater pad is to be installed, the pad width (“C”) should be 48" and extended toward
the bin by 33".
5. Fan discharge should be centered on centerline of bin.
6. The fan pad should be perpendicular to bin wall.
Figure 5E Centrifugal Fan Pad
PNEG-1093 2.66" Corrugation Unstiffened Bin19
5. Foundation
Anchor Bolt Placement
1. Having poured and leveled the concrete, use the center stake and straight 2 x 4 again to find the bolt
circle radius for the outside hold-down brackets.
2. Select a starting point and stretch a pre-measured chord (“E” chord distance inFigure 5G) along
the imaginary circle formed by the bolt circle radius. This will give you the bolt locations on the bolt
circle radius.
3. Take into consideration the placement of these bolts so as not to interfere with the positions of bin
doors and transitions. (Refer to following Anchor Bolt Chart on Page 21 for necessary radii and chord
lengths.) Take the time and work carefully since accuracy is important.
Figure 5F Anchor Bolt Detail (Typical)
Figure 5G
20PNEG-1093 2.66" Corrugation Unstiffened Bin
5. Foundation
Outside Bin Hold-Down Chart (2.66" Corrugation)
Outside bin hold-downs should be used on all non-stiffened bins/silos. When anchoring the bin, be sure
the vertical seams of the bin/silo align with the U-bolts or single anchor bolts in the foundation. Bin/silos
up to 36' diameter and 12 rings tall or shorter may be anchored using either the U-bolt/J-bolt combina tion
or the single anchor bolt. Bin/silos 42' and greater in diameter and all 13 rings or taller sh ould be anchored
using the single anchor bolt. Bins/silos 13 rings and taller require double hold-downs. The sidewall must
be field drilled to attach the hold-down bracket located between the horizontal seams. For the case of
42' and larger bin/silo, no greater than 12 rings tall, double U-bolt/J-bolt combination anchors may be
used as an option to the single anchors bolt. Additional hold-downs are required with this option. Refer to
NOTES: - Lap all circumferential bars 35 diameters and stagger all laps in plan 3'-0".
- All reinforcement bar estimates do not include end laps.
22PNEG-1093 2.66" Corrugation Unstiffened Bin
Standard Norminal Dimensions
Diameter
(in. (mm.))
Cross Sectional Area
(sq. in.)
5. Foundation
Floating Monolithic Foundation Pad for Bins with up to 5 Rings
Monolithic Pads
1. The foundation design is based on a minimum allowable soil bearing capacity of 3000 PSF.
Bearing capacity of the soil should be determined by geotechnical investigation and be of uniform
bearing capacity.
2. The foundation site must be free of vegetation and debris and be well drained.
3. The foundation must be founded below the frost line or place on non-expansive frost free fill.
4. All material used for backfill inside the ring wall should be clean, well graded, crushed rock or a sand
and gravel mixture. Backfill should be placed in 6" lifts, 95% compaction.
5. All reinforcement must meet the requirements of ASTM A615 grade 60 deformed bars.
6. Lap all circumferential bars 35 bar diameters and stagger all laps in plans 3'-0". Estimates do not
include end laps.
7. Concrete must have a minimum compressive strength of 3000 PSI at 28 days, 6%-8% air
entrainment, 4" slump.
Figure 5H Floating Monolithic Pad for Bins up to 5 Rings
* Contact the manufacturer’s engineering department for heights greater than 6".
** The optional #4 rebar grid can be substituted for the wire mesh in most cases. Place the #4 bars in the
1. The foundation design is based on a minimum allowable soil bearing capacity of 3000 PSF.
Bearing capacity of the soils should be determined by geotechnical investigation and be of
uniform bearing capacity.
2. The foundation site must be free of vegetation and debris and well drained.
3. The foundation must be founded below the frost line or placed on non-expansive frost free fill.
4. All material used for backfill inside the ring wall should be clean, well graded, crushed rock or a sand
and gravel mixture. Backfill should be placed in 6" lifts, 95% compaction.
5. All reinforcement must meet the requirements of ASTM A615 grade 60 deformed bars.
6. Lap all circumferential bars 35 bar diameters and stagger all laps in plans 3'-0". Estimates do not
include end laps.
7. Concrete must have a minimum compressive strength of 3000 PSI at 28 days, 6%-8% air
entrainment and 4" slump.
Figure 5I Frost Free Pad
* Contact the manufacturer’s engineering department for heights greater than 6".
** The optional #4 rebar grid can be substituted for the wire mesh in most cases. Place the #4 bars in the
pad at 18" c/c each way.
24PNEG-1093 2.66" Corrugation Unstiffened Bin
Frost Free Pad (2.66" Corrugation)
Diameter of Bin: 18'
Corrugation: 2.66"
Ring #BN
81 ft. 0 in.29 ft. 6 in. 6004002008
101 ft. 4 in.29 ft. 8 in.6004002009
121 ft. 10 in.29 ft. 10 in.60040020010
Diameter of Bin: 21'
Corrugation: 2.66"
Ring #BN
81 ft. 0 in.210 ft. 1 1 in. 80050020010
101 ft. 5 in.211 ft. 1 in.80050020011
121 ft. 11 in.211 ft. 4 in.80050020013
Diameter of Bin: 24'
Corrugation: 2.66"
Ring #BN
81 ft. 1 in.212 ft. 5 in. 100060020012
101 ft. 6 in.212 ft. 8 in.100060020014
122 ft. 0 in.212 ft. 11 in.100060030016
Outside
Radius
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4**
18" x 18" Grid (ft.)
Optional #4**
18" x 18" Grid (ft.)
Optional #4**
18" x 18" Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
5. Foundation
To tal Cu. Yds.
Concrete
Total Cu. Yds.
Concrete
Total Cu. Yds.
Concrete
Diameter of Bin: 27'
Corrugation: 2.66"
Ring #BN
81 ft. 1 in.213 ft. 11 in. 120070020015
101 ft. 6 in.214 ft. 2 in.120070020017
122 ft. 1 in.314 ft. 5 in.120070040019
Diameter of Bin: 30'
Corrugation: 2.66"
Ring #BN
81 ft. 2 in.215 ft. 6 in.140090020019
101 ft. 7 in.215 ft. 8 in.140090020020
122 ft. 2 in.316 ft. 0 in.140090050023
142 ft. 9 in.316 ft. 0 in.140090050025
153 ft. 6 in.416 ft. 4 in.140090070028
Diameter of Bin: 33'
Corrugation: 2.66"
Ring #BN
81 ft. 2 in.217 ft. 0 in.1700110030022
101 ft. 8 in.217 ft. 3 in.1700110030024
122 ft. 3 in.317 ft. 6 in.1700110050027
142 ft. 10 in.317 ft. 6 in.1700110060029
153 ft. 7 in.417 ft. 10 in.1700110080032
Outside
Radius
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4**
18" x 18" Grid (ft.)
Optional #4**
18" x 18" Grid (ft.)
Optional #4**
18" x 18" Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Total Cu. Yds.
Concrete
Total Cu. Yds.
Concrete
Total Cu. Yds.
Concrete
PNEG-1093 2.66" Corrugation Unstiffened Bin25
5. Foundation
Diameter of Bin: 36'
Corrugation: 2.66"
Ring #BN
81 ft. 2 in.218 ft. 6 in.2000130030025
101 ft. 8 in.218 ft. 9 in.2000130030028
123 ft. 3 in.319 ft. 0 in.2000130070035
142 ft. 2 in.319 ft. 1 in.2000130070035
153 ft. 11 in.419 ft. 5 in.2000130090038
Diameter of Bin: 42'
Corrugation: 2.66"
Ring #BN
81 ft. 4 in.221 ft. 7 in.2700180030034
101 ft. 10 in.22 1 ft. 10 in.2700180030037
122 ft. 5 in.322 ft. 1 in.2700180070041
143 ft. 2 in.422 ft. 2 in.2700180090044
153 ft. 11 in.422 ft. 6 in.2700180010049
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4**
18" x 18" Grid (ft.)
Optional #4**
18" x 18" Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Total Cu. Yds.
Concrete
Total Cu. Yds.
Concrete
Diameter of Bin: 48'
Corrugation: 2.66"
Ring #BN
81 ft. 4 in.224 ft. 6 in.3500230040043
101 ft. 11 in.224 ft. 9 in.35 00230040047
122 ft. 7 in.325 ft. 1 in.3500230080051
143 ft. 4 in.425 ft. 2 in.35002300110056
Diameter of Bin: 54'
Corrugation: 2.66"
Ring #BN
81 ft. 5 in.227 ft. 6 in.4300290040053
102 ft. 1 in.227 ft. 9 in.4300290070058
122 ft. 9 in.328 ft. 1 in.4300290090063
143 ft. 6 in.428 ft. 2 in.43002900120068
Diameter of Bin: 60'
Corrugation: 2.66"
Ring #BN
Outside
Radius
Outside
Radius
Outside
Radius
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Sq. Ft. Mesh
6 x 6 - 6/6
Optional #4**
18" x 18" Grid (ft.)
Optional #4**
18" x 18" Grid (ft.)
Optional #4**
18" x 18" Grid (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Length #6
Bar (ft.)
Total Cu. Yds.
Concrete
To t al Cu. Yds.
Concrete
Total Cu. Yds.
Concrete
81 ft. 6 in.230 ft. 7 in.5400360040065
102 ft. 2 in.330 ft. 11 in.5400360090071
122 ft. 10 in.331 ft. 3 in.54003600110077
26PNEG-1093 2.66" Corrugation Unstiffened Bin
5. Foundation
Location of Accessories
1. On this page are typical bin layouts showing suggested location of bin accessories. Figure 5K shows
the fan and unloading auger on opposite sides of the bin to allow good air flow. When locating the
manway, be sure the ladder will not interfere with the other bin accessories below. Roof vents should
be spaced evenly around the roof.
Figure 5J Placement with Two (2) Fans
2. Figure 5J shows two (2) fans should be placed at a 90° angle to each other.
Figure 5K Placement with One Fan
PNEG-1093 2.66" Corrugation Unstiffened Bin27
6. Installation
Sidewall Erection
Sidewall Erection Instructions
Gauge Color Code
1. Before bolting the sidewall sheets together, check that you have the proper gauge steel for the first
ring. The higher gauge numbers denote the thinner materials. (For example, 20 gauge material is
thinner than 14 gauge.)
2. In erecting most grain bins, the thinnest material usually goes on top, therefore the first sidewall ring
you assemble will be the top ring of the bin.
3. Check the various gauges of the bin with the color code chart and begin building accordingly.
REMEMBER..... Assemble the top ring first.
Overlapping Panels
1. Once you have selected the proper gauge material, begin assembling all sidewall sheets in the
following manner: Standing on the inside of the bin, place the left panel to the inside with the right
panel to the outside. (See Figure 6A.)Check to see that the sidewall sheet is “Right Side Up”.
Figure 6A
GaugeColor Code
20Red
19Black/Yellow
18Orange
17Pink/Light Blue
16Blue
15Brown/Red
14Green
13Yellow/Blue
12Black
11Pink
10Light Blue
9Blue/Orange
8Yellow
6White
5Fluorescent Green
28PNEG-1093 2.66" Corrugation Unstiffened Bin
6. Installation
Door Placement
Give some thought before starting the bin on location of the door and other accessories. Proper placement
of lifting jacks in relationship to the anchor bolts could make a difference on odd or even ring bins.
See Figure 6B and Figure 6C.
NOTE: The walk-through door must be centered between two (2) anchor bolts. The sidewall sheets are
staggered 1/3 from end to end.
Figure 6B Odd Number of Rings
Figure 6C Even Number of Rings
PNEG-1093 2.66" Corrugation Unstiffened Bin29
6. Installation
Caulking Sidewall Sheet Seams
1. Apply one strip of caulking near the outside edge of the outer sheet and between the two (2) rows
of bolts, refer to Figure 6D below. A strip of caulking 10" long, should be placed along the
horizontal seams.
2. Before bolting the next ring in place, apply one strip of caulking 10" long on the front of the
underlapped sheet at each joint.
3. Also, a 10" strip of caulking is to be placed along lower horizontal edge of lapping sheet at every
vertical seam lap. This will fill the space that occurs between the holes caused by the overlapped
sheets. Additional 10" strips must be used to fill larger gaps that occur with heavier gauges and
laminated gauges.
4. Using correct size bin bolts throughout, begin assembling sidewall sheets end to end (overlapping
the same way throughout) until the ring is completed. All body sheet bolts are to be installed with the
bolt head and its neoprene washer to the outside and the nut on the inside. Do not tighten bolts until all sheets are assembled and form a complete ring.
5. Remember to attach lifting straps at the bottom of the vertical seams while bolting the sheets
together. These straps, coupled to the jacks will enable you to later elevate the bin.
6. Now tighten the bolts in sequence, starting from the center and working to the edge in both directions.
This permits the sidewall sheets to draw-up evenly. Complete one ring and stop.
7. You are now ready to assemble the roof. Refer to roof erection manual for roof assembly instructions
located in roof hardware box.
NOTE: The rope caulking is installed before each sheet is assembled. There is sufficient caulking for all
vertical seams on storage and drying bins. Wipe sheet clean where caulking is to be applied.
Figure 6D Caulking Detail
30PNEG-1093 2.66" Corrugation Unstiffened Bin
Hardware Requirements
CAUTION
Under no condition shall any other bolts be substituted for those supplied by
the manufacturer.
Grade 2 Bolts
1. Grade 2 bolts are designated with a plain head. Grade 2 bolts will not be used in
this grain bin.
Grade 5 Bolts
2. Grade 5 bolts are designated by three (3) slash marks on the head. All 5/16" diameter bolts
are to be grade 5 or higher.
Grade 8 Bolts
3. Grade 8 bolts are designated by six (6) slash marks evenly spaced out around the head
of the bolt.
Grade 8.2 Bolts
4. Grade 8.2 bolts are designated by six (6) slash marks on the head in a sunrise pattern.
All 3/8" diameter bolts are to be grade 8 or grade 8.2.
Hardware/Bolting Requirements
6. Installation
NOTE: Do not tighten bolts to exceed the torque specifications listed below.
Torque (ft. lbs.)
Bolt SizeMinimumMaximum
Sidewall Hardware Usage
20 Gauge - 15 gauge sidewall sheets, use 5/16" x 3/4" bolts and nuts (S-275).
14 Gauge and 13 gauge sidewall sheets, use 5/16" x 3/4" bolts and nuts (S-275).
12 Gauge - 8 gauge sidewall sheets, use 3/8" x 1" bolts and nuts (S-455).
6 Gauge and thicker sidewall sheets, use 3/8" x 1-1/2" bolts (S-5060).
Use 5/16" bolts and nuts when joining 13 gauge to 12 gauge on horizontal seams.
Use 5/16" x 1-1/4" (S-277) for attaching floor flashing to the sidewall.
PNEG-1093 2.66" Corrugation Unstiffened Bin31
6. Installation
0.3125" x 0.750" Bolt pre-assembled with a steel backe d neoprene washer.
This bolt is used to connect horizontal and vertical seams for 13 gauge and thinner sidewall sheets
to each other and to bolt the stiffeners to the sidewall sheets. It is also used in attaching roof p a nels
to the top sidewall sheet and attaching roof panels and flashing to the center collar.
0.3125" x 1.250" Bolt pre-assembled with a steel backed neoprene washe r .
This bolt is primarily used to connect roof panels tog ether where th ey over lap. It is also used at the
bottom of the flat bottomed bins to attach the base angle to the sidewall sheet.
0.375" x 1.000" Bolt pre-assembled with a steel backed neopr ene washer.
This bolt is used in horizontal and vertical seams for 12 gauge and thicker sidewall to attach the
sheets to each other.
Bolt Usage
Refer to 2.66" corrugation tank bolting requirements on Page 31 for complete bolt usage.
32PNEG-1093 2.66" Corrugation Unstiffened Bin
Bolt Usage (Continued)
0.375" x 1.500" Bolt pre-assembled with a st eel backed neoprene wash er.
It is used to connect horizontal and vertical seams for 6 gauge and heavier sidewall to each other.
Color Chart for Bin Hardware Bucket Lids
6. Installation
Part #ColorDescription
S-2755/16" x 3/4" Bolt pre-assembled with a steel backed sealing washer
S-2775/16" x 1-1/4" Bolt pre-assembled with a steel backed sealing washer
S-3965/16" Hex nut
S-4553/8" x 1" Bolt pre-assembled with a steel backed sealing washer
S-4563/8" Hex nut
S-50603/8" x 1-1/2" Bolt pre-assembled with a steel backed sealing washer
S-79273/8" x 1" Hex flanged head bolt without
S-79283/8" x 1-1/2" Hex flanged head bolt without
S-84797/16" Special recessed nuts
Dark Blue
Black
Red
Grey
Yellow
Orange
Light Green
Dark Brown
Light Brown
sealing washer
sealing washer
S-93733/8" Hex flanged nuts
S-94447/16" x 2-1/2" Bolt pre-assembled with a steel backed sealing washer
S-94453/8" x 2" Bolt pre-assembled with a steel backed sealing washer
S-94707/16" x 2" Bolt pre-assembled with a steel backed sealing washer
Dark Purple
Dark Green
Light Blue
Light Purple
PNEG-1093 2.66" Corrugation Unstiffened Bin33
6. Installation
Lifting Jack Usage
General Lifting Jack Instructions
1. Give some thought before starting the bin, to the location of door and other accessories. Proper
placement of lifting jacks in relationship to anchor bolts could make a difference on odd or even ring
bins. Walk-through door is centered between 2 stiffener anchor bolts. The sidewall sheets are also
staggered 1/3 from end to end.
2. Anchor all jacks securely with metal stakes and cable.
3. Now raise the bin just high enough to assemble the next ring. When lifting the bin, crank all jacks at an equal rate. This will prevent bowing previously assembled rings and make for easier hole
alignment. (See Figure 6E.)
Figure 6E Lifting Jack
4. To the inside of the first ring, bolt the next ring. Be sure to stagger the sheets and select the prope r
gauge material.
5. Lower the bin onto the foundation after assembling and tightening bolts on the new ring or rings.
6. Now re-bolt the lifting straps to the lowest ring in place thus far. Continue ring additions until you are
ready for door installation.
NOTE: The number of lifting jacks required is best determined by personal experience. Factors such as
bin size, soil compaction, wind velocity, jack design, etc., are all to be considered when deciding
how many to use. If in doubt, use one jack on every vertical seam. Be sure to use heavy duty jacks
for commercial installation.
NOTE: Add inside and outside ladders to bin walls as you continue to raise the bin. (Refer to manual
supplied with the ladder.)
34PNEG-1093 2.66" Corrugation Unstiffened Bin
6. Installation
Sidewall Gauges
2.66" Standard Bin Sidewall Gauges
(As of 6/23/2000)
UNDERLINE
Model #Bin Diameter# of Rings1-2-3-4-5-6-7-8-9-10-11-12-
Ladder placement is very critical as to assure proper fit of all parts later on as safety cage is bolted in place.
Locating proper placement of the roof ladder and manway will establish the location of the lad der. Ladder
must be centered directly below the roof ladder. Refer to Figure 6F below for proper location of field drilled
holes (3/8"). Holes must be 18-3/4" apart and 2.66" below the top horizontal row of holes directly in line
with the pre-punched holes in the horizontal seam. Platform mounting angle must be lo cated 9-3/8" to the
right of the ladder holes. All of these dimensions are very critical to assure proper fit of all parts.
Figure 6F
40PNEG-1093 2.66" Corrugation Unstiffened Bin
6. Installation
Eave Starter Bracket and Ladder Placement for External Ladder without
Cage or Platform
Ladder placement on the grain bin is very important at this time. Refer to
correct dimensions as shown. The ladder starter brackets must be located in line with the horizontal seam.
Check the 4' ladder section to make sure the ladder rung dimples are to the top surface and attach to the
starter brackets using the hole located 1" from top of the ladder. Now all standoff brackets must be located
in horizontal seam holes (repeating every 32") and attached to each additional 4 foot ladder section
required. (Use 5/16" x 3/4" bin bolts for these connections.)
Figure 6G
belowand follow the
Figure 6G
PNEG-1093 2.66" Corrugation Unstiffened Bin41
6. Installation
Ladder Section Assembly
Two (2) splice plates (LDR 4317) are required to attach each ladder section. The head of the bolt should
be to the inside of the ladder with the splice plate on the outside as shown in
bolts for all connections.
Figure 6H
. Use 5/16" x 3/4"
Figure 6H
42PNEG-1093 2.66" Corrugation Unstiffened Bin
6. Installation
Platform Support Assembly
When starting the platform support, attach the mounting angle to the sidewall of the grain bin. Refer to
Page 40 for the correct holes to be used by the platform. Attach the angle using 5/16" x 3/4" bolts and
nuts, tighten at this time. Next, bolt the support angle to the mounting angle again using the proper holes.
Attach the brace angle to the mounting angle as shown in Figure 6I below. Use 5/16" x 3/4" bolts and
nuts for all connections.
Figure 6I
PNEG-1093 2.66" Corrugation Unstiffened Bin43
6. Installation
Eave Adjustable Braces
The adjustable braces must be attached at this time. A larger diameter tube and two (2) smaller tubes are
used to make up one adjustable brace. (See Figure 6J.) Slip the smaller tubes inside the larger tubes and
attach one smaller tube to the top of the ladder extension rail. Adjust the other smaller tube so the bottom
of the flattened tube reaches the roof panel. Field drill four (4) 5/16" holes through both large and small
tubes and bolt together using 1/4" x 1-1/2" bolts and nuts. This will keep the adjustable braces from
slipping. (See Figure 6K.)
Figure 6J
Figure 6K
44PNEG-1093 2.66" Corrugation Unstiffened Bin
6. Installation
Figure 6L
Figure 6M Ladder and Brackets as Viewed from Top of Bin
PNEG-1093 2.66" Corrugation Unstiffened Bin45
6. Installation
Platform and Handrail Assembly
Start by attaching the platform to the platform support using 5/16" x 3/4" bolts and nuts. Place all
the vertical angles in place, making sure to place the vertical entrance angle to the left front corner
of the platform. After all vertical angles are in place, attach front and side handrails as shown in
Figure 6N. Use 5/16" x 3/4" bolts and nuts in all connections.
Figure 6N
46PNEG-1093 2.66" Corrugation Unstiffened Bin
Eave Safety Cage
6. Installation
Before attaching any pieces to the ladder or platform, some pre-assembly will be required. Attach
two (2) safety cage brackets to the extension rails and one safety cage bracket to the 2
as shown on Page 49. Take the safety cage hoop adjuster plates and bolt them onto the extension angle
as shown. Using the proper configuration depending on the diameter of the bin, bolt the safety cage hoop
adapters together and attach to the safety cage hoop halves. Bolt the safety cage hoop adapters and
safety cage hoop halves together using the proper holes depending on the diameter of the grain bin.
Be sure to use the 5/16" x 3/4" bolt with the head of the bolt to the inside of the safety cage. You may now
bolt these assemblies to the safety cage brackets and hoop adjuster plates, tighten bolts as you go. The
bottom assembly requires two (2) hoop halves and will be positioned just below the platform as shown.
Use the safety cage hoop adapter angle to secu re the two (2) ho op half assembly to the vertical entrance
angle on the platform assembly.
nd
4' ladder section
Figure 6O
PNEG-1093 2.66" Corrugation Unstiffened Bin47
6. Installation
Safety Cage Hoop Adapter Detail
Figure 6P 18' Diameter through 21' Diameter Bins
Adjuster Plate Connection Detail
Use Figure 6Q below to determine the proper holes used when attaching the hoop adapter to the
adjuster plate.
Figure 6Q
48PNEG-1093 2.66" Corrugation Unstiffened Bin
6. Installation
Vertical Supports
After all three (3) hoop assemblies are in place, you may now attach the 48" vertical supports from hoop
assembly to hoop assembly as shown in Figure 6R. This will require ten (10) supports, five (5) between
each set of hoops. The 2
tapering of the bottom hoop assembly. Use 5/16" x 3/4" bolts (unless otherwise noted) with the head of
the bolt to the inside of the safety cage.
nd
set of vertical supports will need to be bent at the flat area to allow for the
Figure 6R Vertical Supports
Safety Cage
Attach the vertical support pieces to the existing hoop halves above using the 5/16" x 3/4" bolt and nuts
(with the heads on the inside of the cag e ). Fasten two (2) hoop halves together and bolt to other end of
vertical supports. Attach cage hoop brackets to ladder as sho wn in
brackets have been installed, attach cage hoop halves and tighten bolts. Repeat installation for each safety
cage required.
Figure 6S
below. Once cage hoop
Figure 6S
PNEG-1093 2.66" Corrugation Unstiffened Bin49
6. Installation
Safety Cage Bell Sections (24" or 48")
Attach the vertical supports to the hoop half assembly from the final safety cage installation using
5/16" x 3/4" bolts and nuts (with the heads on the inside of the cage). Assemble the special bell safety
cage hoop halves and attach to other end of vertical supports. The vertical support will have to be ben t at
the flat area to allow for the angle of the bell section. Attach the safety cage brackets to the ladder as
shown on Page 49. Once the safety cage brackets are installed, attach the bell safety cage hoop half
assembly to the safety cage brackets and tighten bolts.
NOTE: The safety cage be ll section is to be used at the point of termination of th e safety cage and should
be just above the concrete (generally 7'-8').
Figure 6T
50PNEG-1093 2.66" Corrugation Unstiffened Bin
6. Installation
2 Ring Door Installation
Before starting to install, be sure the correct door has been received. (See Chart on Page 51.) Note that
one ring doors are standard with some sizes of bins/silos. Refer to Page 57 for round access door
installation instructions.
2 Ring Door Installation Instructions(See Figure 6V on Page 52.)
1. Remove inner door panels (19-21) and outer door cover (1). Apply double row of rope caulk along
door flanges, noting how door and bin sheets lap. The top of the door frame goes to the inside of
the sidewall and the bottom of the door frame goes to the outside of the sidewall sheet . With inner
door panels and outer door cover removed, set door frame into opening. Insert a bolt at the four (4)
corners of door frame and sidewall, but do not tighten until completing Step #2.
2. Re-install inner door panels (19-21) at original locations. Close latch bars (12) to lock panels in place.
Be sure that panels are fully seated over all bearing pins (17). Install inner panel hinge assemblies
per illustration instructions with hinges.
NOTE:Do not distort door frame with use of alignment or drift punches - if necessary, drill or ream
holes to insert bolts in door frame. Now tighten frame bolts starting at center and working
toward top and bottom on each side.
3. Keep inner panels latched and loosen all bearing pin bolts (17). Re-tighten all bearing pin bolts. This
makes loading on pins uniform for easier operation of panels.
4. If some latch bars (12) are loose or require excessive force to lock, loosen hex socket cap screws
and adjust in or out until latch bars operate smoothly. Check that the panels a re fully seated over all
bearing pins.
5. Re-install outer door cover (1). Adjust outer door hinges and latches as required.
6. Assemble door hold back as shown in Figure 6V on Page 52. Open door cover (1) until it approaches
the bin wall. Hook retaining bracket (5) over lower latch (2) mount and position the door hold back
bracket (24) against bin wall in a valley. Drill a 3/8" hole through the bin wall and bolt the door hold
back bracket (24) to the bin. If needed, install the door hold back extension (25) to door hold back
bracket (24).
2.66" Corrugation 2 Ring Door Assemblies
WD-6130
WD-6225
WD-6131
WD-6226
WD-6159
WD-6229
WD-1 Ring Door
Weldment
12'-27' Diameter Bins
30'-48' Diameter Bins (Up to 12 Rings)
54'-60' Diameter Bins (Up to 8 Rings)
30'-48' Diameter Bins
(13 Rings and Taller)
54'-60' Diameter Bins
(9 Rings and Taller)
Optional 2.66" Corrugation 2 Ring Door Assemblies
WD-6132
WD-6227
WD-6158
WD-6228
12'-24' Diameter Bins
with Auger Hood Panel
12'-27' Diameter Bins
Braced Door Frame
Figure 6U 2 Ring Door Installed
PNEG-1093 2.66" Corrugation Unstiffened Bin51
6. Installation
2 Ring Door Assembly
Figure 6V
52PNEG-1093 2.66" Corrugation Unstiffened Bin
Part List for 2 Ring Doors
WD-6130 and WD-6225
WD-6131 and WD-6226
6. Installation
Part #
Ref #
12'-27' and 30'-60'
Bin Diameter
2.66" Corrugation
1WD-039Outer Door Cover1
2WD-2854Outer Cover Latch Bracket2
3WD-225Outer Cover Hinge Bracket2
4WD-035Door Cover Brace Section4
5WD-033Door Retainer3
6WD-6124Outer Cover Latch Mount Base2
7WD-6066Outer Cover Hinge Base2
8WD-6055Bottom Inner Door Hinge1
9WD-6056Middle Inner Doo r Hinge2
10WD-6054Top Inner Door Hinge1
11S-4380Rubber Trim Seal Strip2-1/4 ft.
12WD-6039Latch Bar3
13WD-6037Inner Panel Latch - Right Hand3
Description
12'-27' and 30'-60'
Qty
Bin Diameter
14WD-6038Inner Panel Latch - Left Hand3
15S-71601/2" x 1" Hex Socket Cap Screw6
16WD-6040Latch Bushing6
17WD-6079Long Bearing Pin38
18WD-6125Inner Panel Reinforcing Angle6
19WD-6128Bottom Inner Door Panel1
20WD-6127Middle Inner Door Panel1
21WD-6126Top Inner Door Panel1
22WD-6028Bottom Inner Door Port Hole Cover1
23WD-6053Inner Door Hinge Strap6
24WD-1302Door Hold Back Bracket1
25WD-6110Door Hold Back Extension1
PNEG-1093 2.66" Corrugation Unstiffened Bin53
6. Installation
Heavy 2 Ring Door Assembly
Figure 6W
54PNEG-1093 2.66" Corrugation Unstiffened Bin
Part List for Heavy 2 Ring Doors
WD-6158 and WD-6228
WD-6159 and WD-6229
6. Installation
Part #
Ref #
10WD-6054Top Inner Door Hinge1
11S-4380Rubber Trim Seal Strip2-1/4" ft.
12WD-6039Latch Bar3
13WD-6037Inner Pane l Latch - Right Hand3
12'-27' and 30'-60'
Bin Diameter
2.66" Corrugation
1WD-039Outer Door Cover1
2WD-2854Outer Cover Latch Bracket2
3WD-225Outer Cover Hinge Bracket2
4WD-035Door Cover Brace Section4
5WD-033Door Retainer3
6WD-6124Outer Cover Latch Mount Base2
7WD-6066Outer Cover Hinge Base2
8WD-6055Bottom Inner Door Hinge1
9WD-6056Middle Inner Door Hinge2
Description
Qty
12'-27' and 30'-60'
Bin Diameter
14WD-6038Inner Panel Latch - Left Hand3
15WD-6040Latch Bushing6
16S-71601/2" x 1" Hex Socket Cap Screw6
17WD-6079Long Bearin g Pin38
18WD-6125Inner Panel Rein forcing Angle6
19WD-6140Bottom Inner Door Panel1
20WD-6141Middle Inner Door Panel1
21WD-6139Top Inner Door Panel1
22WD-6028Bottom Inner Door Port Hole Cover1
23WD-6053Inner Doo r Hinge Strap6
24WD-1302Door Hold Back Bracket1
25WD-6110Door Hold Back Extension1
26WD-6147Turnbuckle Latch Weldment4
27D32-003Turnbuckle 5/8" x 9"2
PNEG-1093 2.66" Corrugation Unstiffened Bin55
6. Installation
Unloading grain through door opening may cause grain bin failure if not done
properly. Unloading directly through the door opening should be limited to grain bins
no larger than 24' (7.32 m) diameter and grain depths no greater than 18' (5.49 m).
Unloading from the door opening should be done only with use of an auger hood
with the auger inserted through the opening all the way to the center of the bin.
Options for 2 Ring Doors
CAUTION
Inner Door Auger Hood 12' (3.66 m) - 24' (7.32 m) Diameters Only
1. Remove bolts, lock washers and
nuts along each side of large
square opening on the inner
door panel.
2. Position auger shield as shown in
Figure 6X and bolt to underside
of top angle with bolt heads under
shield. Replace bolts, lock
washers and nuts through inner
door panel and auger shield.
(See Figure 6X.)
3. Attach inner door panel to inner
bin door and outer door panel to
the outer bin door.
Bin step
1. Attach the left and right sides to
the sides of the bin step using
four (4) 5/16" x 3/4" grade 5 hex
head bin bolts and nuts.
(See Figure 6Y.)
2. Center assembled step under
bin door and use it as a template
to field drill the holes in the
sidewall sheet on the ridges
of the corrugation.
Figure 6X
Figure 6Y
56PNEG-1093 2.66" Corrugation Unstiffened Bin
6. Installation
Access Door Weldment Assembly Hardware Package (PLS-41985)
Figure 6Z
PNEG-1093 2.66" Corrugation Unstiffened Bin57
6. Installation
Outside Bin Hold-Down Details (2.66" Corrugation)
Outside bin hold-down should be used on all non-stiffened bins/silos. When anchoring the bin, be sure the
vertical seams of the bin/silo align with the U-bolts or single anchor bolts in the foundation. Bin/silos up to
36' diameter and 12 rings tall or shorter may be anchored using either the U-bolt/J-bolt co mbination or the
single anchor bolt bin/silos 42' and greater in diameter and all 13 rings or taller should be anchored using
the single anchor bolt.
Bins/silos 13 rings and taller require double hold-downs. The sidewall must be field drilled to attach the holddown bracket located between the horizontal seams. For the case of 42' and larger bin/silo, no greater than
12 rings tall, double U-bolt/J-bolt combination anchors may be used as an option to the single anchors bolt.
Additional hold-downs are required with this option.
(See Figure 6AA and Figure 6AB.)
Figure 6AA Single Anchor Bolt
58PNEG-1093 2.66" Corrugation Unstiffened Bin
Figure 6AB U-Bolt/J-Bolt Combination
6. Installation
Base Angle Installation
A bolt on the base angle is standard on 8 gauge unstiffened base rings sheets and all Farm-Com base
rings. Install the base ring angle as shown in Figure 6AC below.
1. Once the door frame has been placed and secured, continue adding necessary sidewall ring(s).
2. To the lower edge of the final bottom ring, attach the base angle ring. Before lowering the bin, apply
mastic sealer to the entire underneath side of the base angle. (See Figure 6AC.)
3. Next, lower the bin onto the foundation and check for an adequate seal.
4. Sealing the base of the bin after final construction is done by various methods and materials.
However, provisions should be made to seal the base of the bin to prevent moisture from coming
into the bin.
Figure 6AC
PNEG-1093 2.66" Corrugation Unstiffened Bin59
NOTES
60PNEG-1093 2.66" Corrugation Unstiffened Bin
7. Warranty
9101239_1_CR_rev7.DOC (revised July 2009)
GSI Group, LLC Limited Warranty
The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship
under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale,
14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation)
is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials
or workmanship. Expenses incurred by or on behalf of the end-user without prior written authorization from the GSI
Warranty Group shall be the sole responsibility of the end-user.
Warranty Extensions:
The Limited Warranty period is extended for the following products:
ProductWarranty Period
Performer Series Direct Drive Fan Motor3 Years
AP Fans and Flooring
Cumberland
Feeding/Watering
Systems
Grain SystemsGrain Bin Structural Design5 Years
Grain Systems
Farm Fans
Zimmerman
All Fiberglass HousingsLifetime
All Fiberglass PropellersLifetime
Feeder System Pan Assemblies5 Years **
Feed Tubes (1-3/4" and 2.00")10 Years *
Centerless Augers10 Years *
Watering Nipples10 Years *
Portable and Tower Dryers2 Years
Portable and Tower Dryer Frames and
Internal Infrastructure †
5 Years
* Warranty prorated from list price:
0 to 3 years - no cost to end-user
3 to 5 years - end-user pays 25%
5 to 7 years - end-user pays 50%
7 to 10 years - end-user pays 75%
** Warranty prorated from list price:
0 to 3 years - no cost to end-user
3 to 5 years - end-user pays 50%
† Motors, burner components
and moving parts not included.
Portable dryer screens included.
Tower dryer screens not included.
GSI further warrants that the portable and tower dryer frame and basket, excluding all auger and auger drive components,
shall be free from defects in materials for a period of time beginning on the twelfth (12
and continuing until the sixtieth (60
th
) month from the date of purchase (extended warranty period). During the extended
th
) month from the date of purchase
warranty period, GSI will replace the frame or basket components that prove to be defective under normal conditions
of use without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of this
extended warranty.
Conditions and Limitations:
THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH
ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED,
INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE OR USE IN CONNECTION WITH: (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (II) ANY ADVICE,
INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTA TIVE OR
EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY
FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.
GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of
anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed
the amount paid for the product purchased. This warranty is not transferable and applies only to the original end-user. GSI
shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer, agent
or distributor.
GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products
which it manufactured. Modifications to products not specifically delineated in the manual accompanying the equipment at
initial sale will void the Limited Warranty.
This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse, alteration,
accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to products
manufactured by GSI.
Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the
location and installation of products manufactured or sold by GSI.
PNEG-1093 2.66" Corrugation Unstiffened Bin61
This equipment shall be installed in accordance with
the current installation codes and applicable
regulations, which should be carefully followed in
all cases. Authorities having jurisdiction should be