GSI PNEG-1050 User Manual
12" & 14" Commercial Bin
Sweep Auger
Assembly & Operation Manual
PNEG-1050
Date: 04-24-2007
PNEG-1050
DO NOT STORE SWEEPS IN THE BIN!
Sweeps are NOT designed to remain in a bin during
filling, storage, or bottom (gravity) unloading. A sweep
left in a bin during these operations may be serverly
damaged. The GSI Group, Inc. will not be responsible for
such damages.
The following action may reduce damages to a sweep
remaining in a bin: Lifting the sweep off the center pivot,
positioning it parallel to the intermediate wells (along
side of - not on top of) and fully supporting the sweep to
the bin floor. However, even with this procedure, The
GSI group, Inc. will not be responsible for any damges to
the sweep.
2 12" & 14" Commercial Bin Sweep Augers PNEG-1050
Table of Contents
TABLE OF CONTENTS
Safety ......................................................................................................... 4
General Information ..................................................................................... 12
Decals ........................................................................................................ 13
Assembly Section
Chain Reducer Drive ............................................................................. 14
Flight & Shield Assembly ....................................................................... 19
Sweep Carrier & T russ Assembly........................................................... 24
Sweep Flight Back Shield...................................................................... 25
End Wheel Assembly............................................................................. 26
Sweep Tractor ....................................................................................... 27
Installation Section
Procedures for Installing Into Bin & Unloading........................................ 30
Final Cleanout ....................................................................................... 33
Power Source ............................................................................................. 34
Lubrication.................................................................................................. 35
Trouble Shooting ......................................................................................... 35
Part Lists .................................................................................................... 36
Personnel operating or working around this equipment should read this
manual. This manual must be delivered with equipment to its owner.
Failure to read this manual and its safety instructions is a misuse of the
equipment. Any misuse of the equipment may void the warranty.
12" & 14" Commercial Bin Sweep Augers PNEG-1050
3
Safety
SAFETY GUIDELINES
This manual contains information that is important for you, the owner/operator , to know and
understand. This information relates to protecting personal safety and preventing
equipment problems. It is the responsibility of the owner/operator to inform anyone
operating or working in the area of this equipment of these safety guidelines. T o help you
recognize this information, we use the symbols that are defined below.
Please read the manual and pay attention to these sections. Failure to read this manual
and it’s safety instructions is a misuse of the equipment and may lead to serious injury or death.
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible injury
or death.
DANGER indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury .
WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury .
CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury .
CAUTION used without the safety alert symbol indicates a potentially
hazardous situation which, if not avoided, may result in property
damage.
NOTE indicates information about the equipment that you should pay
special attention to.
4 12" & 14" Commercial Bin Sweep Augers PNEG-1050
FOLLOW SAFETY INSTRUCTIONS
Carefully read all safety messages in this manual
and safety signs on your equipment. Keep signs
in good condition. Replace missing or damaged
safety signs. Be sure new equipment components and repair parts include the current safety
signs. Replacement safety signs are available
from the manufacturer.
Learn how to operate the machine and how to
use controls properly . Do not let anyone operate
without instruction.
Keep your machinery in proper working condition. Unauthorized modifications to the machine
may impair the function and/or safety and affect
machine life.
Safety
If you do not understand any part of this manual
and need assistance, contact your dealer.
PRACTICE SAFE MAINTENANCE
Understand service procedures before doing
work. Keep area clean and dry.
Never lubricate, service, or adjust machine while
it is in operation. Keep hands, feet, and clothing
from rotating belt and idlers.
Keep all parts in good condition and properly
installed. Fix damage immediately. Replace
worn or broken parts. Remove any build up
grease, oil, or debris.
12" & 14" Commercial Bin Sweep Augers PNEG-1050
5
Safety
WEAR PROTECTIVE CLOTHING
Wear close fitting clothing and safety equipment
appropriate to the job.
Safety glasses should be worn at all times to
protect eyes from debris.
Wear gloves to protect your hands from sharp
edges on plastic or steel parts.
A respirator may be needed to help prevent
breathing potentially toxic fumes and dust.
Wear hard hat and steel toe boots to help
protect your head and toes from falling debris.
Eye Protection
Gloves
Steel Toe
Boots
PREPARE FOR EMERGENCIES
Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy .
Keep emergency numbers for doctors, ambu-
lance service, hospital, and fire department near
your telephone.
Respirator
Hard Hat
6 12" & 14" Commercial Bin Sweep Augers PNEG-1050
SAFETY GUIDELINES
1. General Safety Guidelines
A. DO NOT make any alterations to the equipment. Such alterations may produce a very dangerous situation,
where SERIOUS INJURY or DEATH may occur .
B. This equipment shall be installed in accordance with any regulations or installation codes that are required by
law. Authorities having jurisdiction should be consulted before inst allations are made.
C. Untrained operators subject themselves and others to SERIOUS INJURY or DEA TH. NEVER allow untrained
personnel to operate this equipment.
D. Keep children and other unqualified personnel out of the working area at ALL times.
E. NEVER start equipment until ALL persons are clear of the work area.
Safety
F. Be sure ALL operators are adequately rested and prepared to perform ALL functions of operating this equipment.
G . Keep hair, loose clothing, and shoestrings away from rotating and moving part s. NEVER wear loose fitting clothing
when working around augers.
H. NEVER allow any person intoxicated or under the influence of alcohol or drugs to operate the equipment.
I. NEVER allow anyone inside a bin, truck, or wagon which is being unloaded by an auger or conveyor. Flowing
grain can trap and suffocate in seconds.
J. Make sure someone is nearby who is aware of the proper shutdown sequence in the event of an accident or
emergency .
K. NEVER work alone.
L. ALWAYS think before acting. NEVER act impulsively around the equipment.
M. Make sure ALL equipment is locked in position before operating.
N. Keep hands and feet away from the auger intake and other moving parts.
O. NEVER attempt to assist machinery operation or to remove trash from equipment while in operation.
P . Use ample overhead lighting after sunset to light the work area.
Q. ALWAYS lockout ALL power to the equipment when finished unloading.
R. Keep area around intake free of obstacles such as electrical cords, blocks, etc. that might trip workers.
12" & 14" Commercial Bin Sweep Augers PNEG-1050
7
Safety
2. Personal Protective Equipment
A. The proper personal protective equipment should be
worn at ALL times by anyone in the work area.
B. ALWA YS wear safety glasses when in the work area.
C. The operator should NEVER wear jewelry.
2-B
2-C
D. Loose clothing should not be worn. Any clothing that
becomes loosened should be tucked in tightly .
E. Loose or dangling shoe strings should be tucked in.
F. Long hair should be tied up and/or back.
8 12" & 14" Commercial Bin Sweep Augers PNEG-1050
2-D, E
2-F
3. In an Emergency, Shutdown the Power Source.
4. Hazards
A. Keep clear of all augers. DO NOT ENTER the bin!
B. If you must enter this bin:
1. Shut off and lock out all power .
2. Use safety harness and safety line.
3. Station another person out side the bin.
4. A void the center of the bin.
5. Wear proper breathing equipment or respirator.
C. Failure to heed these warnings will result in serious injury or death.
D. Be aware of Pinch Points. A Pinch Point is a narrow area between two surfaces that is likely to trap
or catch objects and so is a potential safety hazard.
E. Components of this equipment have sharp edges which can scrape and/or cut an operator.
F. A moving auger can sever appendages possibly resulting in death.
5. Shields and Guards
Safety
A. ALWAYS keep ALL shields and guards in place during operation.
We will replace any missing shields or guards free of charge!
See (page vi) for more information on our Safety First program.
6. Operator Qualifications
A. The User/Operator must be competent and experienced to operate auger equipment. Anyone who works
with or around augers must have good common sense in order to be qualified. These persons must also
know and meet all other qualifications, such as:
1. Any person who has not read and/or does not understand all operation and safety procedures is not
qualified to operate any auger systems.
2. Certain regulations apply to personnel operating power machinery. Personnel under the age of 18
years may not operate power machinery , including augers. It is your responsibility , as owner and/or
supervisor, to know what these regulations are in your area or situation.
3. Unqualified or incompetent persons are to remain out of the work area.
4. O.S.H.A. (Occupational Safety & Health Administration) regulations state: "At the time of initial assignment and at least annually thereafter , the employer shall instruct every employee in the safe operation
and servicing of all equipment with which the employee is, or will be involved." (Federal Occupational
Safety & Health Standards for Agriculture. Subpart D, Section 19287.57 (a) (6).
12" & 14" Commercial Bin Sweep Augers PNEG-1050
9
Safety
6. Operator Qualifications (cont.)
B. As a requirement of OSHA, it is necessary for the employer to train the employee in the safe operating and
safety procedures for this auger . We included this sign-off sheet for your convenience and personal record
keeping. All unqualified persons are to st ay out of the work area at all times. It is strongly recommended
that another qualified person who knows the shutdown procedure is in the area in the event of an emergency .
A person who has not read this manual and understands all operating and safety instructions is not qualified
to operate the machine.
DATE EMPLOYER'S SIGNATURE EMPLOYEE'S SIGNATURE
1
2
3
4
5
6
7
8
9
10
11
12
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14
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10 12" & 14" Commercial Bin Sweep Augers PNEG-1050
Safety
Our equipment is built to provide
many years of dependable service to
our customers through durable
craftsmanship.
One of the most important aspects of our engineering is SAFETY 1
st
design throughout all
product lines. At our company - safety is NO
ACCIDENT!
That is why we have implemented a SAFETY 1
program. Should you ever need guards,
shields, safety decals or owner/operator manuals, simply contact us or your local dealer , and
we will supply you with them FREE OF
CHARGE!
While it is our main goal for our
company to be a world leader in manufacturing,
it is always our first priority to keep our customers safe.
We replace missing guards and shields
FREE OF CHARGE!
st
If you need any of the above listed safety items or have any safety questions, please contact
the manufacturer or your local dealer.
12" & 14" Commercial Bin Sweep Augers PNEG-1050
11
Safety
1. General Information
A. We reserve the right to improve our product whenever possible and practical to do so. We reserve the right to
change, improve, and modify products at any time without obligation to make changes, improvements, and
modifications on equipment sold previously.
B. The Commercial Bin Sweep Augers have been designed and manufactured to give years of dependable service.
The care and maintenance of this machine will affect the satisfaction and service obtained. By observing the
instructions and suggestions we have recommended, the owner should receive competent service for many
years. If additional information or assistance should be required, please contact the factory or your local dealer .
C.
Receiving Merchandise and Filing Claims
1. When receiving merchandise, it is important to check both the quantity of parts and their descriptions
with the packing list enclosed within each package. All claims for freight damage or short age must be
made by the consignee within ten (10) days from the date of the occurrence of freight damage. The
consignee should accept the shipment after noting the damage or loss.
For Claims Contact:
The GSI Group Inc.
1004 East Illinois Street
Assumption, IL 62510
Tele: (217) 226-4421
Fax: (217) 226-4420
12 12" & 14" Commercial Bin Sweep Augers PNEG-1050
Decal
W
SAFETY DECALS
Check components shown below to insure that the safety decals are in place and in good condition. If a decal cannot be
easily read for any reason or has been painted over , replace it immediately . Contact your dealer or the manufacturer to
order a replacement decal free of charge.
DANGER Sign No. DC-1395 was supplied with your bin unloading equipment. This safety sign should be applied
to the side of the bin near the bin opening, so it will be viewed
by people entering into the bin storage building.
Do not cover any safety signs or any other signs that are
already there.
Please remember, safety signs
provide important safety information
for people working near bin unloading equipment that is in operation.
SHEAR POINT
Keep hands clear of moving
parts. Do not operate with
guard removed. Disconnect
and lockout power before
servicing.
Located on Outside of Belt Guard
DC-995
SHEAR POINT
Keep hands clear of moving
parts. Do not operate with
guard removed. Disconnect
and lockout power before
servicing.
Located Inside Belt Guard
DC-994
ARNING
DC-995
DC-994
KEEP OUT OF BIN WHILE SWEEP IS IN OPERATION
RAPIDLY TRAVELING SWEEP AUGER
FAILURE TO HEED WILL RESULT IN
SERIOUS INJURY OR DEATH
Located on Shield
DC-1384
SHEAR POINT
Moving parts can
crush and cut. Keep
hands clear of
sprocket and chain.
DC-13 86
Located on Tractor Drive Chain Guards
DC-1386
DC-1384
ROTATING FLIGHTING!
THIS BIN IS EQUIPPED WITH GRAIN AUGERS
WHICH CAN KILL OR DISMEMBER.
KEEP CLEAR OF ALL AUGERS AND NEVER ENTER
THIS BIN UNLESS ALL POWER IS
DISCONNECTED AND LOCKED OUT.
FAILURE TO DO SO WILL RESULT IN
SERIOUS INJURY OR DEATH!
DC-1395
Located Outside Bin Door
DC-1395
If the Safety Sign cannot be easily read for any reason or has been painted over,
replace it immediately. Additional Safety Signs may be obtained free of charge from
your dealer , distributor, or ordered from the factory .
12" & 14" Commercial Bin Sweep Augers PNEG-1050
13
Assembly
1. CHAIN REDUCER DRIVE (For 36' thru 78' Diameter Bins)
A. Motor Mount Assembly Instructions’
(See Fig. 2 on page 15.)
1. First, fill the chain reducer drive with oil by removing
the vented fill plug and pouring 48 oz. of oil into drive.
Oil level can be checked by removing the check plug.
Oil should not be over the check plug. (See Fig. 1)
2. Install Pivot Bracket (1) to bottom of motor mount
frame (2) using a 3/4" x 1 1" long (grade 5) hex head
capscrew and nylon locknut.
3. Attach the electric cord support stand (3) and one side
of the motor mount support plate (4) to the motor
mount frame (2) using two 1/2" x 1-1/2" long (grade 5)
hex head capscrews with lock washers and hex nuts.
Attach the other side of the motor mount support plate
(4) to the motor mount frame (2) using two 1/2" x
1-1/4" long capscrews with lockwashers and nuts.
4. Mount the chain reducer drive (6) to the mounting ring
on the motor mount frame (2) with four 3/8" x 1" long
(grade 5) hex head capscrews and nylon locknuts.
5. Screw the 3/4" threaded adjusting rod (7) down through
the nut welded to the top of the motor mount support
plate (4). Leave the adjusting rod (7) an inch or two
above the top surface of the motor mount support
plate (4). The adjusting rod will be adjusted later after
the drive belts are installed.
Oil must be added before assembly. The chain
reducer is shipped without oil.
Do NOT add more oil than recommended. Additional oil may damage the seals or be forced out
through the vented fill plug.
For lubrication in normal operating temperature
between 40° F to 120° F, we recommend the use
of non foaming, multi purpose gear oil, SAE 90
weight. For temperatures below 40° F, use a SAE
80 weight oil. Use grade commercially available
for automotive differentials. Extra pressure
additives may be of value in severe applications.
Enclosed Drive
Fill Plug
Check Plug
6. Thread a 3/4" hex nut onto the bottom end of the
adjusting rod (7) underneath the motor mount support
plate (4). This nut is for locking the adjusting rod in
place after adjusting it to the required position to
tighten the drive belts. DO NOT tighten this nut
against the motor mount support plate until the belts
have been installed and tightened.
7. Align the pivot holes (10) of the motor mount plate (4)
with those in the motor mount support plate (4) and
slide the pivot rod (9) through the holes. Insert a 3/16"
cotter pin into the holes in each end of the pivot rod (9)
to keep it in place.
14 12" & 14" Commercial Bin Sweep Augers PNEG-1050
FIG . 1
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