GSI PNEG-012 User Manual

PNEG-012
Vane Axial Heater Installation and Operation
Model #:
Owner ’s Manual
PNEG-012
Date: 05-31-13
Heater Check List
1. All wire connections
2. Spark plug gap 0.125
3. Pipe train tightness and gas leaks
4. Flame sensor tight
5. Fuse in place, extra fuse provided
6. Time delay reset
7. Indicator light
8. Pressure gauge
9. Regulator adjusted
10. Shut off valve operates correctly
11. Vapor high-limit
12. Unit cycles ON to OFF
13. Heat rise even across transition
14. Unit cycles high to low (high-low only)
15. Modulating valve holds temperature within 1° (mod units only).
16. All decals and serial number tag
17. Aesthetic appearance
18. Manual
Tester Signature:___________________________ Date: ____________________________________
Table of Contents

Contents

Chapter 1 Safety ..................................................................................................................................................... 4
Safety Guidelines .................................................................................................................................. 4
Introduction ........................................................................................................................................... 5
Chapter 2 Safety Decals ........................................................................................................................................ 6
Roof Damage Warning and Disclaimer ................................................................................................. 6
Heater Access Door Decals .................................................................................................................. 7
Control Box Decals ............................................................................................................................... 8
Chapter 3 Specifications ....................................................................................................................................... 9
Heater Specifications ............................................................................................................................ 9
Chapter 4 Installation .......................................................................................................................................... 10
Fuel Connection .................................................................................................................................. 10
Liquid Propane Models .......................... ... ... .... ... ... ... .... ... ... ... .... ......................................... .......... ... ... 10
Propane Vapor Models ....................................................................................................................... 10
Natural Gas Models ............................................................................................................................ 10
Standard Heater Electrical Installation .......................... ... ... ... .... ... ... ... ... ............................................. 10
Standard Heater - Second Heater Installation .............................. ... ... ... .... ... ... ... .... ... ... ... ... .... ... ... ... ... 12
Deluxe Heater Electrical Installation ................................................................................................... 13
Deluxe Heater - Second Heater Installation ........................................................................................ 14
Bin Configuration ................................................................................................................................. 15
Transition High-Limit Installation ......................................................................................................... 15
Plenum Thermostat Mounting ............................................................................................................. 16
Heater Orifice Setup ............................................................................................................................ 17
Chapter 5 Operation ............................................................................................................................................ 18
Operating Temperature Table .......................... ... ... ... .... ... ... ... .......................................... ... .... ... ... ... ... 18
Cycling Heater Operation .................................................................................................................... 18
Time Delay Operation - Standard Heater ............................................................................................ 19
High-Low Heater Operation ......................... .... ... .......................................... ... ... .... ... ......................... 20
Modulating Valve Operation .......................................................................................................... ... ... 21
Adjusting the Vaporizer ................................................................................................................. ... ... 22
BTUs per Gauge Pressure (PSI) - Propane Models (Approximate) ........................... ................... ...... 23
BTUs per Gauge Pressure (PSI) - Natural Gas Models (Approximate) ........................ ... ... .... ... ... ... ... 24
Chapter 6 Service ................................................................................................................................................. 25
Chapter 7 Troubleshooting - Standard Heater .................................................................................................. 26
Chapter 8 Wiring Diagrams ................................................................................................................................. 27
Standard Heater Wiring ....................................................................................................................... 27
Standard Heater Schematic ................................................................................................................ 28
Deluxe Heater ........ ... .......................................... ... .......................................... ... ................................ 29
Chapter 9 Parts List ............................................................................................................................................. 30
Standard Heater Control Box Parts ..................... ... ... .... ... ... ... .... ... ... ... ... .... ......................................... 30
Deluxe Heater Control Box Parts ........................................................................................................ 32
18" Gas Heater Parts ................... .... .......................................... ... ................................................ ...... 33
24", 26" and 28" Gas Heater Parts ...................................................................................................... 34
18" Vapor/NG Pipe Train Assembly .......... ... .... ... ... .......................................... ... .... ... ... ... ... .... ... ......... 36
24", 26" and 28" LP Pipe Train Assembly ........................................................................................... 37
24", 26" and 28" LP High-Low Pipe Train Assembly ........... ... .... ... ... ... ... ....................................... ... ... 38
24", 26" and 28" LP Modulating Pipe Train Assembly ........................................................................ 39
24", 26" and 28" Vapor/NG Pipe Train Assembly ............................................................................... 40
24", 26" and 28" Vapor/NG High-Low Pipe Train Assembly ............................................................... 41
24", 26" and 28" Vapor/NG Modulating Pipe Train Assembly ............................................................. 42
LP Supply Pipe Train Assembly .......................................................................................................... 43
Chapter 10 Warranty ............................................................................................................................................ 45
PNEG-012 Vane Axial Heater 3

1. Safety

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. To help you recognize this information, we use the symbols that are defined below. Please read the manual and pay attention to these sections. Failure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death.
DANGER
WARNING
CAUTION
NOTICE
1. Safety
Introduction
Thank you for choosing a GSI product. It is designed to give excellent performance and service for many years.
This manual describes the operation of the Deluxe and Standard Va ne Axial Heater: VHD and VHS . It is designed for low to medium temperature grain conditioning, and is ideal for the aeration of rice, popcorn or other select grains. It is available in both propane vapor and natural gas models.
Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems which may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made.
PNEG-012 Vane Axial Heater 5

2. Safety Decals

Excessive vacuum (or pressure) may damage roof. Use positive aeration system. Make sure all roof vents are open and unobstructed. Start roof fans when supply fans are started. Do not operate when conditions exist that may cause roof vent icing.
DC-969
CAUTION
GSI Group, Inc. 217-226-4421
If a decal is damaged or missing, contact: GSI Decals
1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421
A free replacement will be sent to you.
Roof Damage Warning and Disclaimer
The manufacturer does not warrant any roof damage caused by excessive vacuum or internal pressure from fans or other air moving systems. Adequate ventilation and/or “makeup air” devices should be provided for all powered air handling systems. The manufacturer does not reco mmend the use of downward flow systems (suction). Severe roof damage can result from any block age of air passages. Running fans during high humidity/cold weather conditions can cause air exhaust or intake ports to freeze.
Heater Access Door Decals
Stay clear of rotating blade. Blade could start automatically. Can cause serious injury. Disconnect power before servicing.
DC-1225
GSI Group 217-226-4421
WARNING
Flame and pressure beyond door. Do not operate with service door removed. Keep head and hands clear. Can cause serious injury.
DC-1227
WARNING
GSI Group 217-226-4421
Decal: DC-1225 Size: 4-7/8" x 2-1/4"
Located above access door on heater housing.
NOTE: May be substituted with DC-1559 combination decals.
Decal: DC-1227 Size: 4-7/8" x 2-1/4"
Located above access door on heater housing.
Decal: DC-113 Size: 4-3/4" x 1-5/8"
Located above access door on heater housing.
See Note below.
See Note below.
2. Safety Decals
PNEG-012 Vane Axial Heater 7
2. Safety Decals
Decal: DC-889 Size: 2.813" x 1-3/8"
Located in control box on side opposite switches.
DANGER
HIGH VOLTAGE
Will cause injury or death.
Lockout power before servicing.
DC-889
GSI Group Inc. 217-226-4421
HIGH VOLTAGE.
Will cause injury or death.
Lockout power before servicing.
HAUTE TENSION. Causera des blessures ou la mort. Fermez le courant avant l’entretien.
Remove plug to
reset high limit. Enlevez le contact pour reinitialiser la limite élévée.
DC-1165
DANGER
DC-535
Similar decal is incorporated into the control panel decal.
Control Box Decals

3. Specifications

Heater Specifications
Common Measurements
Fan Model 18" 24" 26" 28" Inside Diameter (inches) 18-5/16" 24-1/4" 26-5/16" 28-1/8" Bolt Circle Diameter (inches) 19-7/16" 25-3/4" 27-15/16" 29-5/8" Length (inches) 22 22-1/2" 22-1/4" 25-1/4" Weight (pounds) 83 129 133 136
Vapor Models
Fan Model 18" 24" 26" 28" Minimum Operating Pressure (PSI) 2 2 2 2 Maximum Operating Pressure (PSI) 15 10 15 20 Minimum Supply Line (inches) 1/2" 3/4" 3/4" 3/4" High Temperature Orifice (inches) 11/64" 7/32" 7/32" 7/32" High Temperature BTU Rating at Maximum Pressure 1,400,000 2,100,000 2,700,000 3,000,000 High Temperature Fuel Flow at Maximum Pressure (CFH) 585 877 1128 1253 Low Temperature Orifice (inches) 3/32" 3/32" 3/32" 3/32" Low Temperature BTU Rating at Maximum Pressure 400,000 350,000 400,000 500,000 Low Temperature Fuel Flow at Maximum Pressure (CFH) 167 146 167 208
Liquid Models
Fan Model 18" 24" 26" 28" Minimum Operating Pressure (PSI) N/A 2 2 2 Maximum Operating Pressure (PSI) N/A 10 15 20 Minimum Supply Line (inches) N/A 3/8" 3/8" 3/8" High Temperature Orifice (inches) N/A 7/32" 7/32" 7/32" High Temperature BTU Rating at Maximum Pressure N/A 2,100,000 2,700,000 3,000,000 High Temperature Fuel Flow at Maximum Pressure (CFH) N/A 23 30 34 Low Temperature Orifice (inches) N/A 3/32" 3/32" 3/32" Low Temperature BTU Rating at Maximum Pressure N/A 350,000 400,000 500,000 Low Temperature Fuel Flow at Maximum Pressure (CFH) N/A 4 4.5 5.5
Natural Gas
Fan Model 18" 24" 26" 28" Minimum Operating Pressure (PSI) 1111 Maximum Operating Pressure (PSI) 7 4 5 7 Minimum Supply Line (inches) 3/4" 1" 1-1/4" 1-1/4" High Temperature Orifice (inches) 17/64" 3/8" 3/8" 3/8" High Temperature BTU Rating at Maximum Pressure 1,400,000 2,100,000 2,700,000 3,000,000 High Temperature Fuel Flow at Maximum Pressure (CFH) 1400 2100 2700 3000 Low Temperature Orifice (inches) 11/64" 7/32" 7/32" 7/32" Low Temperature BTU Rating at Maximum Pressure 400,000 350,000 400,000 500,000 Low Temperature Fuel Flow at Maximum Pressure (CFH) 400 350 400 500
PNEG-012 Vane Axial Heater 9

4. Installation

Do not use propane tanks which have previously been used for ammonia unless they have been purged according to procedures of the national LP association.
Investigate to be sure that the fuel supply system complies with all local codes for LP gas installations.
WARNING
Always disconnect and lock out power before working on or around heater.
Fuel Connection
WARNING
Liquid Propane Models
1. LP models are designed to run on liquid propane, with liquid draw from the propane tank. Avoid using propane supply tanks that have been use for vapor draw for long periods of time. When using liquid draw systems any moisture that may be present in tank or lines may freeze when system is used in cold weather. To avoid this, the usual precaution is to purge the system with methanol.
2. Run proper size line (See Specifications on Page 9) to pipe train on heater. Have a qualified gas service person inspect installation to be sure everything is installed according to local codes and ordinances.
3. After installation is complete check all connections for leaks. Use liquid detergent or comparable substance. Wear rubber gloves and eye protection. Avoid contact with liquid propane. DO NOT USE FLAME FOR LEAK TESTING.
Propane Vapor Models
1. Propane vapor models are designed to run directly off of supply tank or from a separate external vaporizer.
2. Run proper size line (See Specifications on Page 9) to pipe train on heater. Have a qualified gas service person inspect installation to be sure everything is installed according to local codes and ordinances.
3. After installation is complete check all connections for leaks.
Natural Gas Models
1. Natural gas models are similar to vapor models, but have a larger orifice to accommodate lower pressure, sometimes found with natural gas.
2. Run proper size line (See Specifications on Page 9) to pipe train on heater. Have a qualified gas service person inspect installation to be sure everything is installed according to local codes and ordinances.
3. After installation is complete check all connections for leaks.
Standard Heater Electrical Installation
Standard electrical safety practices and codes should be used when working with a heater. Refer to the National Electric Code Standard Handbook by the National Fire Protection Association. A qualified
electrician should make all wiring installations.
IMPORTANT: Heater must be interlocked with fan for safe operation.
Heater Power Connection
1. Connect power cord to fan control box.
2. Make field connections in fan box as shown in Figure 4A.
3. Connect deluxe thermostat control as shown in Figure 4A.
IMPORTANT: Thermostat must be installed for safe operation.
4. Installation
Figure 4A Heater Wiring Installation on a Fan Unit
PNEG-012 Vane Axial Heater 11
4. Installation
Standard Heater - Second Heater Installation
Two (2) standard heaters may be connected to one grain drying system and wired so they cycle together. One of the heaters should have a thermostat connected to it as per the installation instructions. That heater will be referred to as the primary. The other heater (without the thermostat) will be referred to as the secondary.
1. Install relay base (TD-100283) in primary heater control box.
2. Connect wire between terminal 13 on relay base to terminal 6 on terminal strip in primary heater.
3. Connect wire between terminal 14 on relay base to terminal 3 on terminal strip in primary heater.
4. Run two (2) wires (18 gauge) between primary and secondary heater.
5. Connect wires to terminals 5 and 9 (points A and B) on relay base in primary heater.
6. Connect wire from terminal 9 in primary to terminal 5 (point F) in secondary unit.
7. Connect wire from terminal 5 in primary to terminal 8 (point G) in secondary unit.
8. Install relay (TD-100282) in relay base.
Follow these additional steps for HIGH-LOW units.
1. Install relay base (TD-100283) in master heater control box.
2. Connect wire between terminal 13 (point E) on relay base to green wire from HIGH-LOW thermostat in master unit. Do not disconnect other wires from green wire 3. Connect wire between terminal 14 on relay base to terminal 14 on other relay base in master heater.
3. Run two (2) wires (18 gauge) between master and slave heater.
4. Connect wires to terminals 5 and 9 (points C and D) on relay base in master heater.
5. Connect wire from terminal 9 in master to terminal 6 (point H) in slave unit.
6. Connect wire from terminal 5 in master to cycle solenoid and red light in slave unit. Do not connect wire to side of cycle solenoid and light that are connected to terminal.
Figure 4B Standard Heater - Second Heater Relay Connection
4. Installation
Always disconnect and lock out power before working on or around heater.
Deluxe Heater Electrical Installation
WARNING
Standard electrical safety practices and codes should be used when working with a heater. Refer to the National Electric Code Standard Handbook by the National Fire Protection Association. A qualified
electrician should make all wiring installations.
IMPORTANT: Heater must be interlocked with fan for safe operation.
Heater Power Connection
1. Connect power cord to fan control box.
2. Make field connections in fan box as shown in Figure 4C.
3. Connect deluxe thermostat control as shown in Figure 4C.
IMPORTANT: Thermostat must be installed for safe operation.
Figure 4C Illustration of deluxe Vane Axial Heater wiring installation on a fan unit.
PNEG-012 Vane Axial Heater 13
4. Installation
Deluxe Heater - Second Heater Installation
For Deluxe Units Using HF-7318-1 Control Board
Two (2) deluxe heaters may be connected to one grain drying system and wired so they cycle together. One of the heaters should have a thermostat connected to it as per the installation instructions. That heater will be referred to as the master. The other heater (without the thermostat) will be referred to as the slave.
Installation for ON/OFF Units
1. Install relay base (TD-100283) in master heater control box.
2. Connect wire between terminal 6 on circuit board and terminal 14 on relay base in master heater.
3. Connect wire between terminal 13 on relay base and terminal 8 on circuit board in master heater.
4. Run two (2) wires (18 gauge) between master and slave heaters.
5. Connect wires to terminal 5 and 9 (points A and B) on relay base in master heater.
6. Connect wire from terminal 9 in master to terminal 14 (point F) in slave unit.
7. Connect wire from terminal 5 in master to terminal 15 (point E) in slave unit.
8. Install relay (TD-100282) in relay base.
Additional Steps for High-Low Units
1. Run two (2) wires (18 gauge) between master and slave unit.
2. Connect wires to terminals 21 and 22 (points C and D) on circuit board in main heater.
3. Connect wire from terminal 21 in master to terminal 12 (point H) in slave unit.
4. Connect wire from terminal 22 in master to terminal 13 (point G) in slave unit.
5. Install relay (TD-100282) in relay base.
Figure 4D The Control Board (HF-7318-1)
Bin Configuration
4. Installation
Figure 4E
IMPORTANT: When mounting two (2) heaters on a bin it is imperative that they be situated as shown in
Figure 4E. Plenum thermostat must be to the right of master heater and master heater must
be to the right of slave heater.
Transition High-Limit Installation
1. Mark location on transition one foot up from the bottom (entrance collar) and centered in the transition.
2. Drill or knock out 7/8" diameter hole on marked location.
3. Install transition high-limit using supplied self-drilling screws.
Figure 4F The transition connecting the Vane Axial Heater to the bin with the plenum sensor in place.
PNEG-012 Vane Axial Heater 15
4. Installation
Plenum Thermostat Mounting
The plenum thermostat must be ordered separately from the heater unit.
1. Follow installation instructions provided with the thermostat assembly.
2. Position the housing so that the bolt flanges are vertical, and the cord exits the housing from the bottom. Mark position.
3. Use 6 (4.00") or 8 (2.66") self-drilling screws to mount the housing to the bin sidewall. DO NOT TIGHTEN COMPLETELY. Insert corrugation seal into gap between housing and sidewall. Tighten screws.
4. Caulk between the housing and the sidewall to seal.
Figure 4G Plenum thermostat mounted on bin wall.
IMPORTANT: Thermostat must be installed for safe operation.
Figure 4H Side view of thermostat showing corrugation seal.
4. Installation
CAUTION
Make sure the configuration matches the appropriate application in the
Fuel - Temperature Table above. Propane has a higher BTU content than natural
gas. Do not remove 3/8" secondary orifice. Excessive heat rise due to improper orifice sizing or removing the 3/8" secondary orifice will damage grain or cause fire.
Heater Orifice Setup
The factory has set the orifices size for propane, high temperature and natural gas, low temperature.
1. Determine the type of gas to be used: Propane or natural gas.
2. Determine the operating temperature ranges to be used: High or low. Refer to tables on Page 23 and Page 24.
3. For natural gas high temperature applications remove reducer bushing with pressure gauge and remove 7/32" primary orifice from system. Replace reducer bushing and check connections for leaks. For natural gas high temperature configuration there is no primary orifice in the system. Refer to
Fuel - Temperature Table below.
4. For propane low temperature applications remove reducer bushing with pressure gauge and replace the supplied 7/32" primary orifice with a 3/32" orifice supplied in control box. Replace reducer bushing and check connections for leaks. Refer to Fuel - Temperature Table below.
Figure 4I
Fuel - Temperature
Fuel
Natural Gas Remove primary orifice completely.
Propane
No modifications required. Standard with 7/32" orifice.
High Low
Temperature
No modifications required. Standard with 7/32" orifice.
Replace primary orifice with 3/32" orifice supplied in control box.
PNEG-012 Vane Axial Heater 17

5. Operation

Do not exceed plenum temperatures listed in table below.
Operating Temperature Table
IMPORTANT: The below table is not intended as a drying guide. It should be use d as a reference for
setting maximum plenum temperature for safe operation.
WARNING
High Temperature
Batch Dry
No Stirring
120° 140° 160°
100° 100° Not Recommended
110° 120° Not Recommended
High Temperature
with Stirring
Corn
Rice
Beans
and
Wheat
Low Temperatur e
Batch
5°-20° above
Ambient
Temperature
5°-10° above
Ambient
Temperature
5°-20° above
Ambient
Temperature
Cycling Heater Operation
1. Thermostat must be wired into heater control box for heater to operate.
2. Open all manual shut off valves to heater unit.
3. Start fan. This will supply power to heater.
4. Turn thermostat dial to its highest setting.
Continuous
Flow (Recirculating)
5. Turn toggle switch ON.
6. Heater should now be lit. If not check to see that all gas is ON.
7. Watch thermometer on plenum and when it reaches desired temperature turn thermostat back slowly until heater cycles OFF.
8. Gas pressure should be adjusted so burner is ON 75% of the time.
9. Watch plenum temperature as burner goes through a few cycles, to be sure that it is operating properly.
5. Operation
Light
Time Delay Operation - Standard Heater
HH-1089E Time Delay Reset Operation
The electronic time delay will indicate the operating condition of the heater through the LED light shown in Figure 5A. This light should be on the exterior control panel of the heater when the unit is installed correctly. This light is very helpful in identifying the status of the flame probe (open or closed) and will indicate a lock out condition.
Start-Up
The light should be ON when the ON/OFF switch is set to ON. This indicates that the heater has power and the flame probe is closed. The gas solenoid should open and ignitor should spark. The light will remain on until the flame probe opens. The light should go OFF if flame is established within the 30 second trial for ignition.
If flame is not present or the probe does not open, th en the light will blink continuously after the 30 second time period. It will blink continuously until the heater is reset.
Turn power OFF for 10 second to reset a lock out condition. The light will stop blinking after th e 10 second time period. The heater cannot be restarted if the light is blinking continuously.
Thermostat Cycle
The heater thermostat will cycle the gas solenoid OFF when temperature is reached. The flame probe should cool to a closed condition when this occurs. The thermostat will also cool to a closed condition with a drop in plenum temperature. The thermostat closure is a call for heat and the normal start-up for the time delay begins again.
A condition can occur where the thermostat can call for heat before the flame probe cools to a closed condition. The light ON the time delay will flash once at thermostat closure and remain OFF until the flame probe closes again. The heater will not operate until this “closed” condition of both switches is achieved.
Light Status Indication
Flame probe is closed.
ON
OFF
Time delay in 30 second trial for ignition period.
Normal operation with flame present. Flame probe open. Thermostat closed. Normal operation with no flame present. Flame probe open. Thermostat open.
Lock out: Flame probe closed after 30 second.
BLINKING
To reset: Turn power OFF. Wait 10 second. Turn power ON.
Figure 5A Flame Probe Light ON Time Delay
PNEG-012 Vane Axial Heater 19
5. Operation
High-Low Heater Operation
1. High-Limit and cycling thermostat must be wired into heater control box for heater to operate.
2. Open all manual shut off valves to heater unit.
3. Start fan. This will supply power to heater.
4. Turn thermostat dial to its highest setting.
5. Turn toggle switch ON. Both lights should illuminate indicating power to the control circuit.
6. Heater should now be lit. If not check to see that all gas is ON.
7. Open adjustment screw on solenoid valve all the way.
8. Turn thermostat dial back slowly until heater cycles to low flame.
9. Adjust screw on solenoid valve so that low flame pressure is at desired setting. (As low as possible.)
10. Turn thermostat dial to desired setting and wait for bin plenum to come up to temperature. Heater should cycle to low flame after a few minute.
11. If heater does not cycle to low flame increase high flame gas pressure by adjusting the regulator.
12. High flame should be adjusted so the heater cycles 75% of the time. Low flame should be adjusted so there is enough flame for unit to keep operating.
13. Watch as burner goes through a few cycles, to be sure that it is operating properly back to high flame.
Figure 5B
5. Operation
Modulating Valve Operation
1. The modulating valve regulates gas flow through the heater ba sed on sensing unit in the plenum, and maintains a constant drying air temperature.
2. The sensing bulb of the modulating valve should be mounted through the bin wall with the side reading “top” up. The bulb reacts to temperature. It changes the amount of gas (increase or decrease), burning warmer or cooler depending on the position of the valve SET POINT. If the bulb is cooler than it was at the SET POINT, the bulb senses the cooler temperature and opens the valve further so more heat is applied to the drying air. If the bulb is warmer than it was at the SET POINT, the valve closes further and reduces the temperature until the air is at the valve SET POINT.
3. It is important that the pressure regulator be set high enough to allow the modulating valve to deliver enough gas to maintain the plenum temperature necessary. The regulat or is normally factory set at 15 PSI (propane units). To set the regulator, run the heater and turn the modulating valve T-handle in. This gets full line pressure to the burner. Then adjust regulator to read 15 PSI (depending on the plenum temperature needed).
4. Turn the fan/heater ON. To set the modulating valve, turn the T-handle out (counterclockwise) until loose and wait a few minute for the plenum temperature to equalize. When the temperature under the bin has equalized, gradually turn T-handle in (clockwise) about 1/2 turn at a time. Wait until temperature under bin has equalized as before. If temperature under bin is less than the desired temperature, continue turning T-handle in, increasing gas flow and waiting for plenum temperature to equalize until the desired temperature is the stable temperature of the plenum. If temperature under bin is the same 10 minute after you last made any adjustments to the T-handle you can be certain that the temperature under the bin is the SET POINT of the valve. 1 Turn of the T-handle
equals approximately 7°F of temperature.
5. The valve will now keep the plenum temperature at the set point regardless of ambient conditions as long as humidistat or thermostat do not shut down the heate r. A bypass orifice is used to maintain a small flame when outside temperature is near or above the set point of the valve. The bypass ensures steady application of heat at minimum gas flow operation. Bypass orifice will only operate correctly if pressure regulator is set correctly.
6. To observe how the modulating valve increases the efficiency of bin drying, check the gas pressure of the unit in the morning and compare to the pressure read mid-afternoon. If the ambient (outside) temperature is significantly greater later in the day (as normal), the ga s p r essure will be less. Sin ce less heat is required to maintain the same temperature in the plenum, the modulating valve will have reduced the amount of gas used by the heater.
PNEG-012 Vane Axial Heater 21
5. Operation
Adjusting the Vaporizer
1. Vaporizer should be adjusted so the vapor pipe train runs warm to the touch (100°F-120°F).
2. Loosen 5/16" bolt on adjustment bracket.
3. Swivel vaporizer away from flame if running too hot, closer to flame if too cold.
4. Move vaporizer only 1" at a time and allow a few minute for temperature to equalize.
5. Tighten 5/16" bolt and watch heater run for several minute to verify adjustment.
Figure 5C
Adjusting the vaporizer coil on a liquid propane mod el. The Figure 5C shows the setting in, and the
Figure 5D shows the coil out.
Figure 5D
5. Operation
BTUs per Gauge Pressure (PSI) - Propane Models (Approximate)
High Temperature
Diameter
2 4 6 8 101214161820
24", 26" and 28" 892,353 1,218,775 1,496,555 1,734,425 1,940,412 2,121,835 2,285,304 2,436,723 2,581,288 2,723,487
Operating Pressure (PSI)
Low Temperature
Diameter
2468101214161820
All Models 163,902 223,857 274,877 318,568 356,402 389,725 419,750 447,561 474,114 500,232
Operating Pressure (PSI)
Gauge Pressure (PSI) Required to Maintain Temperatures (Approximate)
(Shaded Areas Represent Low Temperature Settings)
Fan
Model
3 HP-18"
5 HP-24"
7 HP-24"
10 HP-24"
15 HP-26"
15 HP-28"
Static
Pressure
1" 10234578 2" 6 1022345 3" 1" 10111223 2" 6 10 141112 3" 1"23457912 2"2234568 3"1123345 4" 1"235681214 2"23457912 3"1234567 4" 5" 4 7 12 15 20 1 1 1" 3 4 6 9 12 14 20 2" 2 3 5 7 10 12 16 3"23457912 4"1233567 5" 1" 4 7 10 14 20 25 30 2" 3 6 8 12162025 3" 3 5 7 10141820 4" 2 4 5 8 10 14 16 5"23457912
60 80 100 120 140 160 180
2 3 5 6 8 10 14
2 3 4 6 8 10 14
5 9 14 20 1 1 2
12 2011233
14112234
Heat Rise °F
PNEG-012 Vane Axial Heater 23
5. Operation
BTUs per Gauge Pressure (PSI) - Natural Gas Models (Approximate)
High Temperature
Diameter
1234567
18" 659,337 831,044 989,238 1,135,039 1,269,526 1,393,734 1,508,661
24", 26" and 28" 1,314,110 1,656,337 1,971,631 2,262,224 2,530,266 2,777,823 3,006,882
Operating Pressure (PSI)
Low Temperature
Diameter
1234567
18" 276,054 347,946 414,179 475,224 531,531 583,536 631,654
24", 26" and 28" 447,163 563,615 670,902 769,785 860,993 945,231 1,023,175
Operating Pressure (PSI)
Gauge Pressure (PSI) Required to Maintain Temperatures (Approximate)
(Shaded Areas Represent Low Temperature Settings)
Fan
Model
3 HP-18"
5 HP-24"
7 HP-24"
10 HP-24"
15 HP-26"
15 HP-28"
Static
Pressure
1" 2" 3" 1" 2" 3" 1" 2" 3" 4" 1" 2" 3" 4" 5" 1" 2" 3" 4" 5" 1"23457912 2"1234679 3" 4" 5"
60 80 100 120 140 160 180
3 412234 2 2 3 4122 1 1 2 2 2 3 3 1 2 2 3 4 5 6 1 1 1 2 2 3 3 1 1 1 1 1 1 1 3 522334 2 4 62233 2 3 4 5 622 1 1 1 2 2 2 3 4 623345 3 522334 3 4 52223 1 2 2 3 4 5 6 1 1 1 1 2 2 2 5223467 4223456 3 522334 2 4 52333 1 2 3 4 5 62
6234568 4223456 3 522335
Heat Rise °F

6. Service

Always disconnect and lock out power before working on or around heater.
All heaters are constructed of durable weather-resistant materials, so a minimum amount of service should be required. Before the unit is started for the first time each season there are a few items that need to be checked out. All damaged parts should be repaired or replaced.
1. Disconnect and lock out power to fan/heater. Open control box lid and inspect all components for moisture, vibration or rodent damage. Inspect and tighten all loose terminal connections. Replace any damaged wiring.
2. Remove burner orifice tube and inspect for dirt or foreign material. Clean out if necessary.
3. Inspect holes in burner ring for possible corrosion or plugging with dirt or rust. Clean if necessary.
4. Be sure primary air inlet screen is intact and clean for proper burn.
5. Check perforated ring on natural gas models to be sure it is clean and no holes are plugged.
6. Inspect flame probe and ignitor and adjust or replace if necessary.
WARNING
PNEG-012 Vane Axial Heater 25

7. Troubleshooting - Standard Heater

Trouble Probable Cause Check-out Procedure
Burner will not fire. No gas pressure on gauge. No ignition spark.
Burner will not fire. No gas pressure on gauge. Constant ignition spark.
Burner will not fire. Gas pressure on gauge. No ignition spark.
1. Heater not wired.
2. Fan not running. 2. Fan contactor must be energized for heater to run.
3. Blown fuse. 3. Visually check fuse.
4. Bad ON/OFF switch.
5. Housing high-limit switch. 5. Reset switch. Check for power on terminals 1 and 8.
6. Thermostat open.
7. Flame probe open.
1. Electronic time delay. 1. Time delay is in lock out or not receiving power.
2. Gas supply.
1. Loose wire.
2. Ignitor/spark plug.
3. Ignition transformer/wire.
1. Visually check fan control box to see if wires are connected.
4. Check ON/OFF switch contact block for proper
installation and continuity. Check for power on terminals 1 and 8.
6. Plenum temperature above set point temperature or
open circuit.
7. Remove wires from flame probe and check with ohm
meter. Probe should be closed when cold.
2. Make sure all valves are open to heater and gas tank is not empty.
1. Check for power on terminals 4 and 7. Look for loose
wires or incorrect wiring.
2. Turn gas OFF to heater. Check gap on ignitor. Check
porcelain for any sign of cracks. Remove plug wire from spark plug/ignitor. Carefully holding wire by insulation. Try to get an arc between end of wire and heater housing (or other wire using two (2) pole transformer).
3. Turn gas OFF to heater. If no spark present after
checking ignitor, remove wire from ignition transformer. Check for spark at ignition transformer with an insulated screwdriver. Spark should jump a minimum 1/4" gap. Replace transformer if no spark is established, replace the ignition wires.
1. Check for gas at burner. If no gas, remove pipe train and
check orifice and burner ring for blockage.
2. Check to be sure flame probe is in good condition and is
located in flame. Flame probe contacts should open when probe gets hot.
4. See that flame burns continuous and is not intermittent. On ring burners be sure flame burns completely around ring.
5. Have tank and lines checked by a qualified gas service man.
Burner will not fire or fires for 30 second and locks out. Gas pressure on gauge. Spark is ON.
1. Plugged orifice.
2. Flame probe.
3. Incorrect supply voltage. 3. Voltage to heater must be 110V AC.
4. Regulator set too low.
5. Moisture in fuel.
Standard Heater Wiring

8. Wiring Diagrams

PNEG-012 Vane Axial Heater 27
8. Wiring Diagrams
Standard Heater Schematic
Deluxe Heater
8. Wiring Diagrams
PNEG-012 Vane Axial Heater 29

9. Parts List

Standard Heater Control Box Parts
9. Parts List
Standard Heater Control Box Parts List
Ref # Part # Description Qty
1 HF-7698 Backing Plate - Heater 1 2 HF-8111 Control Box - Standard 1 3 069-1376-8 Control Box Lid - Poly Blank 1 4 090-1699-9 Rivet, 1/8" Diameter x 0.775" Long ARSM 0.501-0.625 Grip Range 4 5 90-0009 Lamp, 120V Amber 1 6 D03-0696 Control Box Latch 2 7 DC-1878 Decal, Heater Standard w/ Reset 1 8 E240-1107 Terminal Strip 12 Position 10A 12 Gauge 4
9 FH-1058-1 Fuse Block - Double 1/4" x 1-1/4" 1 10 FH-7404 Fuse, 2 Amp 1/4" x 1-1/4" Slow Blow 2 11 FH-1309 Lock Nut 1/2" #401 ARL. 4 12 FH-1310 Cord Connector, Heyco 4 13 E160-1137 Lug Ground, ADR6 2 14 HF-7697 Terminal Strip Bracket 1 15 HF-7696 Switch, 2 Position Selector: Lever 1 16 HH-1089E Electronic Time Delay Reset 1 17 HH-1487 Transformer 1 Pole Ignition 1 18 TFH-2013 Terminal Block 8 Pole 1 19 THH-4020 High-Limit Switch 200° 1 20 HF-7454 High-Limit Box Body 1 21 HF-7455 High-Limit Box Lid 1 22 HF-7439 High-Limit Switch 250° 1 23 048-1018-0 Hole Plug - BP - 7/8" 1
N/S D02-0039 Wire Tie Anchor 1 N/S D03-0247 W ire Tie 5" Panduit Plate 1-1/2 mm 1
PNEG-012 Vane Axial Heater 31
9. Parts List
Deluxe Heater Control Box Parts
Deluxe Heater Control Box Parts List
Ref # Part # Description
1 069-1376-8 Control Box Lid - Poly Blank 2 HH-1487 Transformer 1 Pole Ignition 3 HF-7318-1 Circuit Board Assembly 4 THH-4020 High-Limit Switch 200° 5 D03-0696 Control Box Latch 6 HF-7211 Snap Track 7 HF-7718 Control Box - Deluxe 8 DC-1695 Decal, Heater Deluxe w/ Reset
9 TFH-2021 Red Light (110V) 10 HF-7696 Switch, 2 Position Selector: Lever 11 HF-7455 High-Limit Box Lid 12 HF-7439 High-Limit Switch 250° 13 HF-7454 High-Limit Box Body 14 HF-7414 Recessed Plastic Plug 15 FH-1310 Cord Connector, Heyco
N/S FH-7404 Fuse, 2 Amp 1/4" x 1-1/4" Slow Blow
18" Gas Heater Parts
9. Parts List
18" Gas Heater Parts List
Ref # Part # Description
1 HF-6785 Heater Housing 2 HH-3933 Burner Casting 3 HH-4410 Flame Spreader (Low Temperature) 4 HF-7588 Flame Diverter Weldment 5 HF-6062-18 Access Panel (Deluxe) 6 HF-7380 Plastic View Window 7 HF-7379 Access Panel Cover Plate 8 TFH-2046 Access Panel Latch
9 HF-983 Burner Collector (18"/24") 10 HF-978 Burner Collector Plate (18"/24"/26") 11 HH-1650 Spark Plug 12 THH-4179 Flame Sensor 13 CD-0187 Flame Sensor Bracket
N/S 053-1004-0 Spark Plug Nut N/S HF-7262 Flame Probe Wire Assembly N/S HF-7260 Spark Plug Wire Assembly
PNEG-012 Vane Axial Heater 33
9. Parts List
24", 26" and 28" Gas Heater Parts
24", 26" and 28" Gas Heater Parts List
Part #
Ref #
24" 26" 28"
1 HF-6175 HF-6176 HF-6060 Heater Housing 2 HH-3934 HH-3934 HH-3934 Burner Casting 3 HF-6757 HF-6757 HF-6757 Flame Spreader (Low Temperature) 4 HF-992 HF-992 HF-992 Flame Diverter Weldment 5 HF-7381-24 HF-7381-26 HF-7381-28 Access Panel (Standard) 5 HF-6065-24 HF-6065-26 HF-6065-28 Access Panel (Deluxe) 6 HF-7380 HF-7380 HF-7380 Plastic View Window 7 HF-7379 HF-7379 HF-7379 Access Panel Cover Plate 8 TFH-2046 TFH-2046 TFH-2046 Access Panel Latch 9 HF-983 HF-986 HF-7517 Burner Collector
Description
9. Parts List
10 HF-978 HF-978 HF-978 Burner Collector Plate
11 HH-7016 HH-7016 HH-7016 Rubber Grommet - LP Model Only 12 HF-7056 HF-7056 HF-7056 Pivot Bracket - LP Model Only 13 HF-7057 HF-7057 HF-7057 Adjustment Bracket - LP Model Only 14 HF-7060 HF-7060 HF-7060 Vaporizer Support Weldment 15 THF-3237 THF-3237 THF-3237 Vaporizer Cover - Vapor/NG Only 16 HH-1650 HH-1650 HH-1650 Spark Plug 17 THH-4179 THH-4179 THH-4179 Flame Sensor (Deluxe) 17 HH-1097 HH-1097 HH-1097 Flame Probe (Standard) 18 CD-0187 CD-0187 CD-0187 Flame Sensor Bracket (Deluxe) 18 HF-4485 HF-4485 HF-4485 Flame Probe Bracket (Standard) 19 HH-7054 HH-7054 HH-7054 Burner Cone
N/S 053-1004-0 053-1004-0 053-1004-0 Spark Plug Nut N/S HF-7262 HF-7262 HF-7262 Flame Sensor Wire Assembly (Deluxe) N/S HH-5430 HH-5430 HH-5430 Flame Probe Wire Assembly (Standard) N/S HF-7260 HF-7260 HF-7260 Spark Plug Wire Assembly N/S 7098556 7098556 7098556 Shroud, For 16" Motor Cord
PNEG-012 Vane Axial Heater 35
9. Parts List
18" Vapor/NG Pipe Train Assembly
18" Vapor/NG Pipe Train Assembly Parts List
Ref # Part # Description Qty
1 HH-1251 Strainer, 1/2" “Y” 250# WOG SCH 80 1 2 HH-2029 Nipple, 1/2" x 1-1/2" SCH 40 Black 1 3 D07-0022 Elbow, 1/2"-90° Street SCH 40 Black 1 4 HH-1077 Regulator, 1/2" (CSA) 1 5 THH-4129 Nipple, 1/2" x 5" SCH 40 Black 1 6 056-2222-0 Valve, 1/2" NPT Solenoid ASCO 1 7 THH-4128 Nipple, 1/2" x 2" SCH 40 Black 1 8 S-3853 Tee, 1/2" x 1/4" x 1/2" SCH 40 Black 1
9 007-1747-0 Pipe Plug 1/4" NPT 1 10 D08-0022 Gauge, Pressure 0-15# Liquid Filled 1 11 HF-7587 Orifice Pipe 1/2" x 5-1/2" 1 12 HF-7714 Orifice (1/2) Drilled 11/64" 1
24", 26" and 28" LP Pipe Train Assembly
9. Parts List
24", 26" and 28" LP Pipe Train Assembly Parts List
Ref # Part # Description Qty
1 D08-0017 Tee, 1" x 1" x 3/4" 1 2 HF-7920 Orifice Holder - Heater - 1/2" 1 3 HF-7934 Orifice Plug (1/2) Dr il l : 7/32" 1 4 THH-4001 Reducer Bushing 1" x 1/4" Hex SCH 40 Black 1 5 D07-0028 Reducer Bushing 1/2" x 3/4" 1 6 HH-3670 Nipple, 1/2" x 2-1/2" SCH 40 Black 1 7 056-2222-0 Valve, 1/2" NPT Solenoid ASCO 1 8 THH-4129 Nipple, 1/2" x 5" SCH 40 Black 1 9 TFC-0023-50 Regulator, 1/2" (CSA) 1
10 D07-0019 Nipple, 1/2" x 1-1/2" SCH 80 Black 1
11 THH-4058 Tee, 1/2" x 1/2" x 1/2" SCH 80 Black 1 12 HH-7013 Switch Screw-In Vapor High-Limit 200F 1 13 HH-2984 Gauge 0-30# Pressure LP 1 14 HH-7026 Orifice Pipe 3/4" x 5-1/2" 1 15 HF-7126 Orifice (3/4) Drilled 3/8" 1
PNEG-012 Vane Axial Heater 37
9. Parts List
24", 26" and 28" LP High-Low Pipe Train Assembly
24", 26" and 28" LP High-Low Pipe Train Assembly Parts List
Ref # Part # Description Qty
1 D08-0017 Tee, 1" x 1" x 3/4" 1 2 THH-4121 Nipple, 3/4" Close SCH 40 Black 1 3 056-2228-7 Solenoid Valve 3/4" NPT 115V Din w/ Bypass 1 4 HF-7920 Orifice Holder - Heater - 1/2" 1 5 HF-7934 Orifice Plug (1/2) Drill: 7/ 32 " 1 6 THH-4001 Reducer Bushing 1" x 1/4" Hex SCH 40 Black 1 7 D07-0028 Reducer Bushing 1/2" x 3/4" 1 8 HH-2029 Nipple, 1/2" x 1-1/2" SCH 40 Black 1
9 056-2222-0 Valve, 1/2" NPT Solenoid ASCO 1 10 THH-4088 Nipple, 1/2" x 4" SCH 40 Black 1 11 TFC-0023-50 Regulator, 1/2" (CSA) 1 12 D07-0019 Nipple, 1/2" x 1-1/2" SCH 80 Black 1 13 THH-4058 Tee, 1/2" x 1/2" x 1/2" SCH 80 Black 1 14 HH-7013 Switch Screw-In Vapor High-Limit 200F 1 15 HH-2984 Gauge 0-30# Pressure LP 1 16 HH-7026 Orifice Pipe 3/4" x 5-1/2" 1 17 HF-7126 Orifice (3/4) Drilled 3/8" 1
24", 26" and 28" LP Modulating Pipe Train Assembly
9. Parts List
24", 26" and 28" LP Modulating Pipe Train Assembly Parts List
Ref # Part # Description Qty
1 D08-0017 Tee, 1" x 1" x 3/4" 1 2 HF-7920 Orifice Holder - Heater - 1/2" 1 3 HF-7934 Orifice Plug (1/2) Dril l : 7/32" 1 4 THH-4001 Reducer Bushing 1" x 1/4" Hex SCH 40 Blac k 1 5 D07-0028 Reducer Bushing 1/2" x 3/4" 1 6 HH-2029 Nipple, 1/2" x 1-1/2" SCH 40 Black 2 7 HH-2653 Valve Mod w/ Out Bracket 3/4" 1 8 056-2222-0 Valve, 1/2" NPT Solenoid ASCO 1
9 THH-4061 Nipple, 1/2" x 3-1/2" SCH 40 Black 1 10 TFC-0023-50 Regulator, 1/2" (CSA) 1 11 D07-0019 Nipple, 1/2" x 1-1/2" SCH 80 Black 1 12 THH-4058 Tee, 1/2" x 1/2" x 1/2" SCH 80 Black 1 13 HH-7013 Switch Screw-In Vapor High-Limit 200F 1 14 HH-2984 Gauge 0-30# Pressure LP 1 15 HH-7026 Orifice Pipe 3/4" x 5-1/2" 1 16 HF-7126 Orifice (3/4) Drilled 3/8" 1
PNEG-012 Vane Axial Heater 39
9. Parts List
24", 26" and 28" Vapor/NG Pipe Train Assembly
24", 26" and 28" Vapor/NG Pipe Train Assembly Parts List
Ref # Part # Description Qty
1 D08-0017 Tee, 1" x 1" x 3/4" 1 2 HF-7920 Orifice Holder - Heater - 1/2" 1 3 HF-7934 Orifice Plug (1/2) Drill: 7/32" 1 4 THH-4001 Reducer Bushing 1" x 1/4" Hex SCH 40 Black 1 5 THH-4125 Nipple, 3/4" x 2" SCH 40 Black 1 6 056-2223-8 Solenoid Valve 3/4" NPT 115V Din 1 7 HH-7101 Nipple, 3/4" x 6" SCH 40 Black 1 8 TFC-0020 Regulator, 3/4" (CSA) 1
9 007-1248-9 Nipple, 3/4" x 1-1/2" SCH 40 Black 1 10 THH-4120 Elbow, 3/4"-90° SCH 40 Black 1 11 THH-4136 Nipple, 3/4" x 3" SCH 40 Black 1 12 D67-0008 Strainer, 3/4" Y 250# WOG SCH 80 Black 1 13 HH-2984 Gauge 0-30# Pressure LP 1 14 HH-7026 Orifice Pipe 3/4" x 5-1/2" 1 15 HF-7126 Orifice (3/4) Drilled 3/8" 1
24", 26" and 28" Vapor/NG High-Low Pipe Train Assembly
9. Parts List
24", 26" and 28" Vapor/NG High-Low Pipe Train Assembly Parts List
Ref # Part # Description Qty
1 D08-0017 Tee, 1" x 1" x 3/4" 1 2 HF-7920 Orifice Holder - Heater - 1/2" 1 3 HF-7934 Orifice Plug (1/2) Drill: 7/32" 1 4 THH-4001 Reducer Bushing 1" x 1/4" Hex SCH 40 Blac k 1 5 THH-4121 Nipple, 3/4" Close SCH 40 Black 2 6 056-2228-7 Solenoid Valve 3/4" NPT 115V Din w/ Bypass 1 7 056-2223-8 Solenoid Valve 3/4" NPT 115V Din 1 8 HH-7102 Nipple, 3/4" x 2-3/4" SCH 40 Black 1
9 TFC-0020 Regulator, 3/4" (CSA) 1 10 007-1248-9 Nipple, 3/4" x 1-1/2" SCH 40 Black 1 11 THH-4120 Elbow, 3/4"-90° SCH 40 Black 1 12 THH-4136 Nipple, 3/4" x 3" SCH 40 Black 1 13 D67-0008 Strainer, 3/4" Y 250# WOG SCH 80 Black 1 14 HH-2984 Gauge 0-30# Pressure LP 1 15 HH-7026 Orifice Pipe 3/4" x 5-1/2" 1 16 HF-7126 Orifice (3/4) Drilled 3/8" 1
PNEG-012 Vane Axial Heater 41
9. Parts List
24", 26" and 28" Vapor/NG Modulating Pipe Train Assembly
24", 26" and 28" Vapor/NG Modulating Pipe Train Assembly Parts List
Ref # Part # Description Qty
1 D08-0017 Tee, 1" x 1" x 3/4" 1 2 HF-7920 Orifice Holder - Heater - 1/2" 1 3 HF-7934 Orifice Plug (1/2) Drill: 7/32 " 1 4 THH-4001 Reducer Bushing 1" x 1/4" Hex SCH 40 Black 1 5 D67-0021 Nipple, 3/4" Close SCH 80 Black 1 6 HH-7064 Valve Mod w/ Out Bracket 3/4" 1 7 THH-4121 Nipple, 3/4" Close SCH 40 Black 1 8 056-2223-8 Solenoid Valve 3/4" NPT 115V Din 1 9 THH-4125 Nipple, 3/4" x 2" SCH 40 Black 2
10 TFC-0020 Regulator, 3/4" (CSA) 1
11 THH-4120 Elbow, 3/4"-90° SCH 40 Black 1
12 THH-4136 Nipple, 3/4" x 3" SCH 40 Black 1 13 D67-0008 Strainer, 3/4" Y 250# WOG SCH 80 Black 1 14 HH-2984 Gauge 0-30# Pressure LP 1 15 HH-7026 Orifice Pipe 3/4" x 5-1/2" 1 16 D07-0024 Plug 1/2" Pipe Solid Black 1 17 HF-7126 Orifice (3/4) Drilled 3/8" 1
LP Supply Pipe Train Assembly
9. Parts List
LP Supply Pipe Train Assembly Parts List
Ref # Part # Description Qty
1 HH-1251 Strainer, 1/2" “Y” 250# WOG SCH 80 1 2 007-1747-0 Pipe Plug 1/4" NPT 1 3 D07-0019 Nipple, 1/2" x 1-1/2" SCH 80 Black 1 4 TFC-0030 Valve, 1/2" NPT Ball - Bronze 1 5 HF-7586 Nipple, 1/2" x 2" SCH 80 Black 2 6 TFC-0100 Valve, 1/2" NPT Solenoid LP w/ Din 1 7 HH-4846 Tee, 1/2" x 1/2" x 1/4" SCH 80 Black 1 8 TFC-0027 Valve, 1/4" NPT 250# Relief 1
9 D07-0008 Plug Vinyl for 1/2" NPT 1 10 HF-7509 Hose, 1/2" x 18" LP Gas Assembly 1 11 CD-0198 24", 26", 28" LP Vaporizer Coil 1 12 HH-4847 Elbow, 1/2"-90° SCH 80 Black 2
PNEG-012 Vane Axial Heater 43
NOTES

10. Warranty

9101239_1_CR_rev7.DOC (revised July 2009)
GSI Group, LLC Limited Warranty
The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship. Expenses incurred by or on behalf of the end-user without prior written authorization from the GSI Warranty Group shall be the sole responsibility of the end-user.
Warranty Extensions:
The Limited Warranty period is extended for the following products:
Product Warranty Period
Performer Series Direct Drive Fan Motor 3 Years
AP Fans and Flooring
Cumberland Feeding/Watering Systems
Grain Systems Grain Bin Structural Design 5 Years Grain Systems
Farm Fans Zimmerman
All Fiberglass Housings Lifetime All Fiberglass Propellers Lifetime Feeder System Pan Assemblies 5 Years ** Feed Tubes (1-3/4" and 2.00") 10 Years * Centerless Augers 10 Years * Watering Nipples 10 Years *
Portable and Tower Dryers 2 Years Portable and Tower Dryer Frames and
Internal Infrastructure †
5 Years
* Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 25% 5 to 7 years - end-user pays 50% 7 to 10 years - end-user pays 75% ** Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 50%
† Motors, burner components
and moving parts not included. Portable dryer screens included. Tower dryer screens not included.
GSI further warrants that the portable and tower dryer frame and basket, excluding all auger and auger drive components, shall be free from defects in materials for a period of time beginning on the twelfth (12 and continuing until the sixtieth (60
th
) month from the date of purchase (extended warranty period). During the extended
th
) month from the date of purchase
warranty period, GSI will replace the frame or basket components that prove to be defective under normal conditions of use without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of this extended warranty.
Conditions and Limitations:
THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH: (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (II) ANY ADVICE, INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTA TIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.
GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed the amount paid for the product purchased. This warranty is not transferable and applies only to the original end-user. GSI shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer, agent or distributor.
GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products which it manufactured. Modifications to products not specifically delineated in the manual accompanying the equipment at initial sale will void the Limited Warranty.
This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse, alteration, accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to products manufactured by GSI.
Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the location and installation of products manufactured or sold by GSI.
PNEG-012 Vane Axial Heater 45
This equipment shall be installed in accordance with
the current installation codes and applicable
regulations, which should be carefully followed in all
cases. Authorities having jurisdiction should be
consulted before installations are made.
GSI Group
1004 E. Illinois St.
Assumption, IL 62510-0020
Phone: 1-217-226-4421
Fax: 1-217-226-4420
www.gsiag.com
Copyright © 2013 by GSI Group Printed in the USA
GSI is a worldwide brand of AGCO Corporation.
CN-302062
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