Groen TDH-CE Mark Operation Manual

P

IMPORTANT INFORMATION P KEEP FOR OPERATOR P IMPORTANT INFORMATION

OPERATOR AND SERVICE MANUAL OM/SM-TDH-CE

Part Number 128418 INTERNATIONAL

Model: TDH-CE Mark

Steam Jacketed Kettle

Self-contained
Stainless Steel
Gas Heated
Table Mounted
Tilting

P

Pull Tilt Model Crank Tilt Model

KEEP THIS MANUAL WITH KETTLE DOCUMENTS. OPERATORS AND
TECHNICIANS SHOULD READ, UNDERSTAND AND FOLLOW WARNINGS AND
INSTRUCTIONS IN THIS MANUAL (THE SERVICE MANUAL AND THE OPERATOR

SECTIONS).

OM/SM-TDH-CE

IMPORTANT — READ FIRST — IMPORTANT

IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS AND THE OPERATOR AND SERVICE
MANUALS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING THE APPLIANCE.
FAILURE TO COMPLY WITH SPECIFIED PROCEDURES MAY RESULT IN DAMAGE OR THE NEED
FOR A SERVICE CALL.

THESE APPLIANCES HAVE BEEN CE MARKED ON THE BASIS OF COMPLIANCE WITH THE GAS
APPLIANCE DIRECTIVE, EMC AND LOW VOLTAGE DIRECTIVE FOR THE COUNTRIES, GAS TYPES
AND PRESSURES AS STATED ON THE DATA PLATE.

THESE APPLIANCES MUST BE INSTALLED BY A COMPETENT PERSON IN CONFORMITY WITH
INSTALLATION AND SERVICING INSTRUCTIONS AND NATIONAL REGULATIONS IN FORCE AT
THE TIME. PARTICULAR ATTENTION MUST BE PAID TO THE FOLLOWING:

I. E. E. REGULATIONS FOR ELECTRICAL INSTALLATIONS
ELECTRICITY AT WORK REGULATIONS
GAS SAFETY (INSTALLATION AND USE) REGULATIONS
HEALTH AND SAFETY AT WORK ACT
LOCAL AND NATIONAL BUILDING REGULATIONS
FIRE PRECAUTIONS ACT

DETAILED RECOMMENDATIONS ARE CONTAINED IN INSTITUTE OF GAS ENGINEERS
PUBLISHED DOCUMENTS: IGE/UP/1, IGE/UP/2, BS6173 AND BE5440. FURTHERMORE, IF A NEED
ARISES TO CONVERT THE APPLIANCE FOR USE WITH ANOTHER GAS, A COMPETENT PERSON
MUST BE CONSULTED. THOSE PARTS WHICH HAVE BEEN PROTECTED BY THE
MANUFACTURER MUST NOT BE ADJUSTED BY THE USER.

USERS SHOULD BE CONVERSANT WITH THE APPROPRIATE PROVISIONS OF THE FIRE
PRECAUTIONS ACT AND THE REQUIREMENTS OF THE GAS SAFETY REGULATIONS. IN
PARTICULAR THEY SHOULD BE AWARE OF THE NEED FOR REGULAR SERVICING BY A
COMPETENT PERSON TO ENSURE THE CONTINUED SAFE AND EFFICIENT PERFORMANCE OF
THE APPLIANCE.

WARNING: TO PREVENT SHOCKS, ALL APPLIANCES GAS OR ELECTRIC, MUST BE

EARTHED.

UPON COMPLETION OF THE INSTALLATION, THE OWNERS MANUAL SHOULD BE HANDED TO
THE USERS AND THE INSTALLER SHOULD INSTRUCT THE RESPONSIBLE PERSON(S) IN THE
CORRECT OPERATION AND MAINTENANCE OF THE APPLIANCE.
THIS EQUIPMENT IS ONLY FOR PROFESSIONAL USE, AND SHALL BE OPERATED BY QUALIFIED
PERSONS. IT IS THE RESPONSIBILITY OF THE SUPERVISOR OR EQUIVALENT TO ENSURE THAT
USERS WEAR SUITABLE PROTECTIVE CLOTHING AND TO DRAW ATTENTION TO THE FACT
THAT, SOME PARTS WILL, BY NECESSITY, BECOME VERY HOT AND WILL CAUSE BURNS IF
TOUCHED ACCIDENTALLY.

WARNING: BEFORE REMOVING ANY PARTITION OR PANEL, ALWAYS TURN OFF THE

ELECTRIC POWER AND ALLOW THE FAN TO STOP ROTATING. BEFORE
WORKING ON ANY ELECTRICAL COMPONENT, DISCONNECT THE POWER
SOURCE FROM THE UNIT.

NOTE: IT IS IMPORTANT THAT THE END-USER ROUTINELY EXAMINE THE FLUE OUTLET

ON A REGULAR BASIS. DEBRIS COVERING THE FLUE OUTLET CAN CAUSE A
POTENTIALLY HAZARDOUS CONDITION. REMOVE ANY FOREIGN MATERIAL
BEFORE USING THIS PIECE OF EQUIPMENT.

WARNINGS AND CAUTIONS PROVIDED IN THIS OPERATOR AND SERVICE MANUAL MUST BE
COMPLIED WITH.

OM/SM-TDH-CE

TABLE OF CONTENTS

Section Page

1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 Model Numbers, Net Weights & Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 Siting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.3 Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.4 Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.5 Electrical Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.6 Gas Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.7 Total Gas Rate - Natural & Propane Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.8 Injector Diameters-Natural and Propane Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.9 Gas Pressure Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2 Assembly and Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.1 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.2 Gas Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.3 Electrical Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.4 Jacket Water Level/Jacket Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.5 Pre-Commissioning Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.6 Instruction to User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 Servicing and Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.1 Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.2 Jacket Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.3 Jacket Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.4 Water Treatment Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.5 Removal of Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.6 Removal of Spark Ignition Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.7 Removal of Low Water Level Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.8 Removal of Tilt Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.9 Removal of Gas Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.10 ON/OFF Switch and Reset Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.11 Removal of Neons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.12 Removal of Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.13 Removal of Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.14 Low Water Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.15 Removal of the Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.16 Removal of Pilot Assembly/Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.17 Spark Electrode/Flame Sensing Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.18 Removal of Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.19 Removal of Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.20 Safety Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.21 Filling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.22 Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5 User Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.1 Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.2 Lighting and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.3 Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Service Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

3

OM/SM-TDH-CE

Regulations and Safety Precautions

These Appliances have been CE marked on the basis of compliance with the Gas Appliance Directive,
EMC and Low Voltage Directive for the Countries, Gas Types and Pressures as stated on the Data Plate.

These appliances MUST BE installed by a competent person in conformity with the INSTALLATION AND
SERVICING INSTRUCTIONS and National Regulations in force at the time.

Particular attention MUST be paid to the following:

I.E.E. Regulations for Electrical Installations
Electricity at Work Regulations
Gas Safety (Installation & Use) Regulations
Health and Safety at Work Act
Fire Precautions Act
Local and National Building Regulations

Furthermore, if a need arises to convert the Appliance for use with another gas, a competent person must
be consulted. Those parts which have been protected by the manufacturer MUST NOT be adjusted by the
User.

Users should be conversant with the appropriate provisions of the Fire Precautions Act and the
requirements of the Gas Safety Regulations. In particular the need for regular servicing by a competent
person to ensure the continued safe and efficient performance of the Appliance.

WARNING

TO PREVENT SHOCKS, ALL APPLIANCES WHETHER GAS OR ELECTRIC, MUST BE EARTHED.

Upon completion of the installation, the Owners Manual should be handed to the users and the installer
should instruct the responsible person(s) on the correct operation and maintenance of the Appliance. This
equipment is ONLY FOR PROFESSIONAL USE, and shall be operated by QUALIFIED persons. It is the
responsibility of the Supervisor or equivalent to ensure that users wear SUITABLE PROTECTIVE
CLOTHING and to draw attention to the fact that, some parts will, by necessity, become VERY HOT and
will cause burns if touched accidentally.

IMPORTANT - READ FIRST - IMPORTANT The Groen Steam Jacketed Kettle you have just purchased
has been handcrafted from the finest materials, meticulously inspected, and carefully tested to ensure that
you receive the best possible product. With reasonable care and periodic maintenance, it will provide
years of faithful service. It is recommended that you establish a timetable for periodic maintenance as
outlined in this manual. Space has been provided in the Maintenance & Service Log in the User
Instructions section (Page 23). Keep it up-to-date and on file.

4

OM/SM-TDH-CE

1. Installation

UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER
ARE NOT TO BE ADJUSTED BY THE INSTALLER.

1.1 Model Numbers, Net Weights and
Dimensions

MODEL• TDH - 20 TDH - 40

WIDTH mm (in)

DEPTH mm (in)

HEIGHT mm (in)

WEIGHT kg (lbs)

610 (24.0) 685 (26.9)

800 (31.5) 830 (32.6)

645 (25.4) 725 (28.5)

98 (215) 110 (240)

1.2 Siting

The appliance should be installed on a level table
top in a well lit and draught free position. The
installation of the appliance must be executed in
accordance with local and/or national regulations
as listed in this manual.

1.3 Clearances

Minimum clearances of 150 mm (5.9 in) from the
sides of the appliance and 250 mm (9.8 in) from
the rear of the appliance are required if the
appliance is installed next to combustible surfaces.

A vertical clearance of 750 mm (29.6 in) minimum
should be allowed between the top rim of kettle
and any overlying surface.

CAUTION
THE APPLIANCE FLUE DISCHARGES
VERTICALLY FROM THE TOP OF THE UNIT AT
THE REAR. IT MUST NOT BE DIRECTLY
CONNECTED TO ANY FLUE, MECHANICAL
EXTRACTION SYSTEM, OR DUCTING LEADING
OUTSIDE THE BUILDING. THE APPLIANCE IS
BEST DISCHARGED UNDER AN OPEN CANOPY
WHICH CONNECTS WITH A VENTILATING
SYSTEM.

Equipment

Units Type

Range

Pastry Oven 17 600

Fryer 26 900

Grill 17 600

Steak Grill 26 900

Boiling Pan 17 600

Steamer 17 600

Sterilizing Sink 14 500

Bains Marie 11 400

Tea/Coffee

Machine

Ventilation Rate Required

m3 / min ft3 / min

17 600

8.5-14 300-500

1.5 Electrical Supply

1.4 Ventilation

The unit must be installed in an adequately
ventilated room with provision for an adequate air
supply to the unit. The area directly around the
appliance must be cleared of combustible material.
For multiple installations, requirements for
individual appliances should be added together.
Installation should be made in accordance with
local and/or national regulations applying at the
time. A competent installer must be employed.

Recommendations for ventilation for catering
appliances are given in BS 5440:2 and are shown
in the following table.

This unit is designed for connection to fixed wiring.
A suitably rated isolating switch with contact
separation of at least 3 mm (0.12 in) on both poles
must be fitted to the installation. The wiring must be
executed in accordance with the regulations listed in
this manual.

Cable entry is at the lower rear on right side of the
appliance. Access to the terminals is gained by
removing relevant panels. (Paragraphs 3.5.1 and

3.5.2)

Provide 230 VAC, 50 Hz, 1 Phase, 1 Amp or 40
Watts. The electrical schematic is located in the
service compartment and in this manual.

WARNING

THIS APPLIANCE MUST BE EARTHED.

5

OM/SM-TDH-CE

1.6 Gas Supply

Incoming gas service must be of sufficient size to
supply full rate without excessive pressure drop. A
gas meter is connected to the service pipe by the
Gas Supplier. Any existing meter should be checked
by the Gas Supplier to ensure that it has capacity to
pass the required rate of gas for the kettle in addition
to any other gas equipment installed.

The appliance governor is incorporated in the gas
control valve which is situated in the control cabinet.
The control valve governor is suitable for both
natural and propane gases without any conversion.

Installation pipe work should be fitted in accordance
with IEGE/UP/2. The pipe work should not be
smaller than the gas inlet connection on the kettle,
i.e. Rp ½ (½”BSPT).

An isolating cock must be located close to the
appliance to allow shut off during an emergency or
servicing. The installation must be tested for gas
soundness and purged as specified in IGE/UP.

1.8 Injector Diameters-Natural and
Propane Gas

Injector TDH-20 TDH-40

G20 Nat. Gas 0.94 mm 1.09 mm

No. of Orifices 8 12

G25 Nat. Gas 1.09 mm 1.19 mm

No. Of Orifices 8 12

G31 Propane
Gas

No. of Orifices 8 12

Pilot Orifice : NATURAL - Honeywell CAR 24;
PROPANE -Honeywell BBR 10

0.57 mm 0.66 mm

1.9 Gas Pressure Adjustment

A pressure test point is fitted on the burner manifold
and on the gas control valve.

TDH-20 TDH-40

G20, G25
NATURAL
GAS

G31
PROPANE
GAS

mbar 8.75 8.75

in. w.c. 3.5 3.5

mbar 25 25

in. w.c. 10 10

1.7 Total Gas Rate - Natural and
Propane Gas

Model Kw BTU/hr

TDH-20 8.2 28,000

TDH-40 14.3 48,800

Water Supply — Not applicable to these appliances.

NOTE: With reference to the gas rate, pressure
adjustments and conversions, this appliance is
approved for use with the following gases:

a) G20 natural gas may be supplied to the

appliance in Austria, Belgium, Denmark,
Finland, France, Germany, Greece, Iceland,
Ireland, Italy, Luxembourg, Norway, Portugal,
Spain, Sweden, Switzerland and the United
Kingdom.

b) G25 natural gas may be supplied to the

appliance in Belgium, France and the
Netherlands.

c) G31 propane gas may be supplied to the

appliance in France, Germany, Ireland, the
Netherlands, Portugal, Spain, Switzerland
and the United Kingdom.

Use of the appliance with non-approved gases in a
listed country, or use in other countries will void CE
certification.

6

2. Assembly and Commissioning

OM/SM-TDH-CE

2.1 Assembly

a) Unpack the appliance

b) Place on a firm, level table.

2.2 Gas Supply

Connect the unit to the gas supply and test for gas
soundness. For that part of the integral gas supply
down stream of the gas valve, leak detection spray
or soap solution may be used with the burners lit.

CAUTION
ENSURE THAT THE PAN CONTAINS LIQUID
WHEN THE BURNERS ARE ALIGHT.

2.3 Electrical Supply

Before commissioning the appliance, ensure that the
electrical installation has been carried out according
to relevant regulations. (Paragraph 1.5.).

2.5 Pre-Commissioning Check

a) Prior to operation, clean out kettle pan

thoroughly using hot water and detergent. Rinse
pan thoroughly.

b) Remove all literature and packing materials from

the interior and exterior of the unit.

c) Ensure the open end or the elbow at the outlet of

the safety valve is directed down. If it is not, turn
the elbow to the correct position.

2.5.1 Lighting Sequence

Initial Start Up:

a) Put a small amount of water in the kettle pan.

b) Ensure gas and electricity mains are on.

c) Switch the toggle switch to the "on" position.

d) Turn thermostat dial to desired setting.

e) Verify that the spark igniter lights the burners.

WARNING

THIS APPLIANCE MUST BE EARTHED.

2.4 Jacket Water Level/Jacket
Pressure

a) Ensure that the jacket water level is correct by

confirming that the level is in the middle of the
sight glass. If the water is low, follow the
instructions under "Jacket Filling" (Paragraph

3.3).

b) Check the pressure gauge. If the gauge does not

show 20 or more inches of vacuum (that is, a
reading of 20 to 30 below zero) see "Jacket
Vacuum" (Paragraph 3.2).

f) If the unit does not light, the unit will lock-out.

Turn the unit off and wait 1-2 minutes before
attempting to switch the unit on again.

g) Press reset lock-out switch and repeat steps (b)

to (e).

h) To turn the unit off, switch toggle (On/Off) switch

to the “Off” position.

i) Turn gas and electricity mains off.

2.5.2 Setting The Gas Pressure

a) It is necessary to check the gas pressure during

commissioning. A suitable pressure gauge must
be connected to the pressure test point on the
gas control valve or the gas manifold. See below
for test points on the gas control valve.

7

OM/SM-TDH-CE

When checking pressure at test points on the gas
valve, undo the screw a half turn and slip tube over
nipple.

b) Turn the gas and electricity mains on.

i) Disconnect the pressure gauge from the test

point.

j) Re-seal the pressure test point and test for gas

soundness. Replace in reverse order.

2.5.3 Checking Performance of Controls

a) Light the unit as described in Paragraph 2.5.1.

Check that the controls produce a healthy spark
from the electrode to the earthing post and
ignition is smooth and without delay.

b) Turn thermostat off and then on. Check that

burners go out when the thermostat is switched
off and then ignite smoothly and without delay
when switched back on. Repeat several times.

c) If the unit fails to respond as detailed above it

should be serviced by an authorized Groen
service agent.

c) Light the burners (Paragraph 2.5.1).

d) Remove control cabinet lid (Paragraph 3.5.1).

e) Remove control cabinet side panel (Paragraph

3.5.2).

f) Remove governor cap screw on gas control

valve. See figure below for position.

g) Governor is suitable for natural or propane gas.

h) To increase pressure turn screw inside the

governor turret clockwise or anti-clockwise to
reduce pressure. Check the burner pressure
again after 15 minutes of operation and adjust if
necessary.

2.6 Instruction to User

Important
After installing and commissioning the
appliance, the user's instructions should be
handed to the user or purchaser. Ensure that
instructions for lighting, turning off, correct use
and cleaning are properly understood. Emphasis
should be made with regard to the location of the
main gas isolating valve and the emergency
shut-down procedure should be demonstrated.

8

3. Servicing and Conversion

OM/SM-TDH-CE

Important

Before attempting any servicing, ensure that the
gas isolating cock is turned off and cannot be
inadvertently turned on. Disconnect the
electricity supply.

After any maintenance task, check the appliance
to ensure that it performs correctly. Carry out
necessary adjustments as detailed in Section 1.

After any servicing or exchange of gas carrying
components:

ALWAYS CHECK FOR GAS SOUNDNESS

NOTE: When replacing wiring connections refer to

the wiring diagram contained on the unit and in this
manual.

After Servicing

a) Test for gas soundness as specified in IGE/UP1

as appropriate after any gas connection has
been disturbed.

b) Check for correct operation, as appropriate (see

commissioning of appliance).

on the gear housing until grease flows out of the
bearings around the shaft. Put a liberal amount of
grease on the gear to cover the arc of contact with
the gear.

Safety Valve

At least twice monthly the safety valve requires
checking to ensure that it works correctly. With the
gauge pressure at about five PSIG, lift the valve level
enough to vent steam, then quickly let it snap back
into place.

WARNING
AVOID ANY EXPOSURE TO THE STEAM
BLOWING OUT OF THE SAFETY VALVE.

This procedure should be explained to the user,
since it is to be carried out at least twice a month.
Relevant safety procedures and requirements should
also be explained to the user when carrying out the
procedure.

Regular Servicing Procedures

The following must be serviced at regular intervals.

Burners

The burner should be cleaned periodically to
maintain maximum performance. Burners are best
cleaned with a wire brush. Any blocked parts are
best cleaned with a metal broach, taking care not to
damage the burner head.

The injector orifice should be cleaned with a wooden
splinter. Metal reamers could distort or increase the
orifice size and should be avoided.

Gears

The gear housing has fittings for lubrication of
moving parts. Because the gears do not run in oil,
periodic lubrication with grease is necessary.
Lubrication frequency depends on operating
conditions, but should be performed at least once
every six months. A #2 grade LGI lithium grease is
recommended. Add grease through the Zerk fittings

3.1 Conversion

See Paragraphs 1.8 and 1.9 for important
information about gas conversion. Verify the
type of gas to be used. All conversions must be
for approved gas in countries listed in Paragraph

1.9.

To change from natural gas to propane gas or vice
versa change

Burner Injector
Pressure Setting
Data Plate
Pilot Orifice

The governor spring does not require changing, only
the pressure setting.

IMPORTANT
This appliance was fitted with gas injectors for
type G20 natural gas at the factory. Injectors for
type G25 natural gas are shipped as an
accessory. Prior to installing equipment, or
when converting to another gas, verify that the
injector gas size marking on the injector matches

9

OM/SM-TDH-CE

information on the data plate for the type of gas
being used.

3.2 Jacket Vacuum

When the kettle is cold, a positive reading or a
reading near zero on the pressure vacuum gauge
indicates excess air in the jacket. Air in the jacket
slows down kettle heating.

To remove air:

a) Light the unit (Paragraph 2.5.1).

b) When the pressure/vacuum gauge reaches a

positive pressure reading of five PSIG, release
entrapped air and steam by lifting the lever on
the safety valve for about one second. Repeat
this a few times. Let the valve snap back into the
closed position.

filling must be removed to obtain efficient heating
(Paragraph 3.2).

CAUTION
TDH STEAM JACKETED KETTLES ARE
DESIGNED TO USE TREATED, DISTILLED
WATER ONLY. USE OF ANY OTHER WATER
CAN CAUSE LIME ACCUMULATION ON
INTERNAL SURFACES, AND WILL VOID ALL
WARRANTIES.

3.4 Water Treatment Procedure

WARNING
READ AND FOLLOW ALL PRECAUTIONS
STATED ON THE WATER TREATMENT
COMPOUND LABEL TO AVOID INJURY.

a) Fill the mixing container with the measured

amount of water required (See Table below).
Use distilled water only.

b) Hang a strip of pH test paper on the rim of the

container, with about 1"(25 mm) of the strip
below the water surface.

WARNING
AVOID ANY EXPOSURE TO THE STEAM
BLOWING OUT OF THE SAFETY VALVE.

3.3 Jacket Filling

The jacket has been charged at the factory with the
proper amount of treated, distilled water. You may
need to restore jacket water to its proper level, either
because water was lost as steam during venting or
by draining.

To add water:

a) If you are replacing water lost as steam use

distilled water. If you are replacing treated water
that ran out of the jacket, prepare more treated
water (Paragraph 3.4).

b) Let the kettle cool completely. Turn the safety

valve elbow anti-clockwise (to avoid thread
damage) until it faces upward.

c) Open the globe valve and pour distilled or

treated water into the elbow inlet.

c) Measure the water treatment compound (e.g.,

add the compound to the water from a small
measuring cup).

d) Stir the water continuously while you slowly add

water treatment compound, until the water
reaches a pH between 10.5 and 11.5. Judge the
pH by frequently comparing the color of the test
strip with the color chart provided in the pH test
kit.

e) Record the exact amounts of water and

treatment compound used. These amounts may
be used again if the same sources of water and
compound are used in the future. However, it is
advisable to check the pH every time water is
prepared. For optimum performance, use
correctly treated distilled water.

Model Kettle Capacity Jacket Capacity

TDH-20

TDH-40

18.9 Litres 6.6 Litres

37.9 Litres 8.5 Litres

d) Hold the safety valve open while you pour to let

air escape from the jacket. Air introduced during

10

OM/SM-TDH-CE

3.5 Remove Control Panels

3.5.1 Remove Control Cabinet Lid (Turn gas
and electric mains off)

a) Remove the 2 screws around the edge of the lid

securing it to the control cabinet.

b) Remove the lid.

c) Replace in reverse order.

3.5.2 Remove Control Cabinet Side Panel (Turn
gas and electric mains off)

a) Remove lid (Paragraph 3.5.1).

b) Remove the four screws securing the side panel

to the control cabinet.

c) Remove panel.

d) Replace in reverse order.

3.6 Remove Spark Ignition Module

(Turn gas and electric mains off)

a) Remove control cabinet lid (Paragraph 3.5.1).

b) Remove cabinet side panel (Paragraph 3.5.2).

3.7 Remove Low Water Level Control
Relay (Turn gas and electric mains off)

a) Remove control cabinet lid (Paragraph 3.5.1).

b) Remove cabinet side panel (Paragraph 3.5.2).

c) Remove low water level control from its base by

undoing the two retaining clips.

d) Replace in reverse order.

Ensure the low water level control relay is correctly
oriented when re-positioned.

3.8 Remove Tilt Switch (Turn gas and

electric mains off)

a) Remove control cabinet lid (Paragraph 3.5.1).

b) Remove control cabinet side panel (Paragraph

3.5.2).

c) Disconnect electrical leads from tilt switch.

d) Remove screws securing the tilt switch bracket

assembly.

e) Withdraw tilt switch bracket assembly from

control cabinet.

c) Disconnect leads from spark ignition module.

d) Remove retaining screws securing spark ignition

module.

e) Withdraw spark ignition module from control

cabinet.

f) Replace in reverse order.

f) Remove screws securing the switch from the

bracket.

g) Replace in reverse order.

11

OM/SM-TDH-CE

3.9 Remove Gas Control Valve (Turn

gas and electric mains off)

a) Remove control cabinet lid (Paragraph 3.5.1).

b) Remove control cabinet side panel (Paragraph

3.5.2).

c) Tilt kettle until the burners are fully exposed and

disconnect the pilot assembly from the burner
guard.

d) Remove the nuts securing the burner guard to

the appliance base and remove the burner
guard.

e) Undo the union fittings on either side of the

control valve and disconnect the electrical leads
from the control valve.

f) Remove control valve from control cabinet.

g) Replace in reverse order.

3.10 ON/OFF Switch and Reset Button

(Turn gas and electric mains off)

a) Remove control cabinet lid (Paragraph 3.5.1).

b) Remove cabinet side panel (Paragraph 3.5.2).

c) Disconnect electrical leads from the On/Off

switch or reset button.

d) Undo and remove retaining collar securing the

On/Off switch to the control cabinet outer
surface, and securing the reset button to the
inner surface of the control cabinet.

e) Withdraw the On/Off switch or reset button as

required.

e) Withdraw the neon from the control cabinet.

f) Replace in reverse order.

3.12 Remove Thermostat (Turn gas and

electric mains off)

a) Remove panel from kettle base by undoing the

retaining screws.

b) Drain kettle by tilting it slightly and undoing Phial

Boss connection. Allow kettle to drain into a
suitably sized container.

WARNING
ENSURE THAT ELECTRICAL LEADS AND
CONNECTIONS IN THE KETTLE BASE DO NOT
GET WET. REMOVE IF REQUIRED.

Important:- Retain drained water from kettle
jacket. The jacket was charged at the factory with
the correct amount of treated distilled water.
This water should be used to refill the kettle.
However, if water is lost during drainage see
Paragraph 3.3, Jacket Filling.

c) Remove thermostat control knob and disconnect

electrical leads.

d) Undo and remove thermostat retaining screws

which hold the thermostat to the kettle base
control compartment.

f) Replace in reverse order.

3.11 Remove Neons (Turn gas and electric

mains off)

a) Remove control cabinet lid (Paragraph 3.5.1).

b) Remove cabinet side panel (Paragraph 3.5.2).

c) Disconnect the electrical leads to the neon.

d) Undo and remove the retaining collar which

secures the neon to the control cabinet.

12

OM/SM-TDH-CE

e) Remove thermostat phial from kettle base and

withdraw the thermostat.

f) Replace in reverse order.

g) Ensure an adequate sealant is used to seal the

replacement thermostat Phial Boss.

h) Once the thermostat is in place, the jacket

should be refilled. (Paragraph 3.3).

Always refer to the wiring diagram when
reconnecting electrical leads. The wiring
diagram is located inside the appliance and at
the rear of this manual.

3.13 Remove Pressure Switch

a) Remove panel from base of kettle by undoing

the retaining nut.

b) Disconnect pressure switch electrical leads.

c) Remove the microswitch and retaining bracket.

This will allow the pressure sensor section to be
removed from the kettle base.

d) Allow the kettle to drain by undoing the pressure

switch connection in the kettle base. Drain into a
suitably sized container.

b) Disconnect the electrical leads from the water

level sensor.

c) Drain the kettle by tilting the kettle slightly and

undoing the low water level sensor. Allow the
kettle to drain into a suitably sized container.

d) Remove the low water level sensor from the

kettle base.

e) Replace in reverse order

f) Ensure a suitable sealant is used to seal the low

water level sensor Boss.

g) Once the low water level sensor is in place, the

jacket should be filled (Paragraph 3.3).

3.15 Remove Burners (Turn gas and

electric mains off)

a) Tilt the kettle until the burners are fully exposed.

b) Disconnect the pilot assembly from the burner

guard.

c) Remove the retaining nuts securing the burner

guard to the appliance base.

d) Remove the burner guard.

WARNING
ENSURE THAT ELECTRICAL LEADS AND
CONNECTIONS IN THE KETTLE BASE DO
NOT GET WET. REMOVE IF REQUIRED

e) Remove and withdraw the pressure sensor

section from the kettle base.

f) Replace in reverse order.

g) Once the pressure switch is in place, the jacket

should be refilled (Paragraph 3.3).

3.14 Remove Low Water Level Sensor

(Turn gas and electric mains off)

a) Remove panel from base of kettle by undoing

the retaining screws.

e) The burners are now accessible and can be

removed as required.

f) Replace in reverse order.

g) Ensure adequate sealant is used to seal the

burners.

ALWAYS CHECK FOR GAS SOUNDNESS WHEN
ANY PART OF THE GAS CIRCUIT HAS BEEN
DISTURBED.

3.16 Remove Pilot Assembly/Pilot
Injector (Turn gas and electric mains

off)

a) Undo pilot pipe compression fitting.

b) Remove pilot pipe from pilot assembly

c) If the pilot injector is to be changed, it may be

done at this stage. Remove the pilot injector
from the pilot assembly. Change, clean or
replace as required.

13

OM/SM-TDH-CE

d) If the pilot assembly is to be removed then

remove the flame sensing electrode wire (HT
lead) from the flame sensing electrode.

e) Remove the two retaining screws securing the

pilot assembly to the burner guard.

f) Withdraw the pilot assembly from the burner

guard/combustion chamber.

g) Disconnect the spark electrode HT lead from the

ignition module and feed through control cabinet
wall.

h) Withdraw pilot assembly from the appliance.

i) Replace in reverse order.

3.18 Remove Pressure Gauge (Turn gas

and electric mains off)

a) Using the correctly-sized spanner, remove the

pressure gauge from the kettle jacket pipework.

b) Replace with new pressure gauge ensuring that

an adequate sealing compound is used.

c) Once the pressure gauge has been replaced the

kettle jacket will need to be vented. (Paragraph

3.2).

3.19 Remove Sight Glass (Turn gas and

electric mains off)

a) Undo the sight glass and allow the contents of

the kettle jacket to drain into a suitably sized
container.

b) Completely remove the sight glass.

c) Replace in reverse order.

d) Ensure an adequate sealant is used to seal the

sight glass.

3.17 Spark Electrode/Flame Sensing
Bracket (Turn gas and electric mains off)

a) Remove pilot assembly (Paragraph 3.16).

b) Undo retaining screws securing the flame

sensing electrode to the pilot assembly.

c) The spark electrode is fitted to the pilot

assembly, therefore a new pilot assembly is
required.

d) Replace spark electrode and pilot assembly as

required.

e) Replace in reverse order. The spark gap should

be pre-set with no adjustment required.

Note: After fitting, ensure there is an adequate spark
between the pilot shroud and the spark electrode.
Also ensure that the sensing electrode is positioned
in the pilot flame.

e) Once the jacket has been drained and the sight

glass replaced, the jacket will need filling
(Paragraph 3.3).

3.20 Multi-Function Gas Valve (Turn gas

and electric mains off)

a) Remove the elbow from the gas control valve.

b) Remove the gas control valve from kettle jacket

pipework.

14

c) Replace in reverse order.

OM/SM-TDH-CE

d) Ensure an adequate sealing compound is used

to seal the gas control valve.

3.21 Filling Valve (Turn gas and electric

mains off)

a) Remove filling valve from kettle jacket pipework.

b) Replace in reverse order.

c) Ensure adequate sealing compound is used to

seal the valve.

d) Once the safety fill is replaced the jacket will

need to be vented (Paragraph 3.2).

3.22 Fuse Replacement (Turn gas and

electric mains off)

a) Remove control cabinet lid (Paragraph 3.5.1).

b) Remove control cabinet side panel (Paragraph

3.5.2).

c) Remove fuse from vertical fuse holder.

d) Replace fuse (identical to fuse removed).

e) Replace in reverse order.

4. Troubleshooting

Your Groen kettle is designed to operate smoothly and efficiently if properly maintained. However, the following
are checks to make in the event of a problem. Wiring diagrams are inside the service panel and in the back of
this manual. USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR

THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE
EQUIPMENT AND WILL VOID ALL WARRANTIES.

SYMPTOM WHO WHAT TO CHECK

Kettle is hard to tilt. Auth

Service
Rep Only

Burners will not light. User a. That the main gas supply cock is open (handle is in line with

Auth
Service
Rep Only

Kettle continues heating after
it reaches the desired
temperature

Kettle stops heating before it
reaches the desired
temperature.

Kettle heats slowly. User a. For air in jacket (Paragraph 3.2).

Safety valve pops. User a. For air in jacket (Paragraph 3.2).

User a. Thermostat dial setting.

Auth
Service
Rep Only

User a. Thermostat dial setting.

Auth
Service
Rep Only

Auth
Service
Rep Only

a. Gears for foreign materials, lubrication, and alignment

the gas pipe.)
b. Gas supply to the building.
c. That the kettle body is not tilted.
d. That electric power supply to the unit is on.

e. Thermostat operation.
f. That the tilt limit switch is closed, when the kettle body is not

tilted.

b. Thermostat calibration.
c. Thermostat operation.

b. Thermostat calibration.
c. Thermostat operation.

b. Safety valve. If valve pops at pressures below 49 PSIG,

replace it.
c. If high limit pressure switch is set too high.
d. Thermostat operation

15

OM/SM-TDH-CE

SYMPTOM WHO WHAT TO CHECK

System does not produce a
spark.

Spark is present, but the pilot
will not light.

Pilot lights, but main burner
will not come on, and the
spark stays on.

Pilot lights, but main burner
will not come on, and spark
does not stay on.

Main burner comes on but will
not stay lit.

Auth
Service
Rep Only

Auth
Service
Rep Only

Auth
Service
Rep Only

Auth
Service
Rep Only

Auth
Service
Rep Only

a. Thermostat, and close the contacts, if they are open.
b. AC voltage between terminals “1" and GND. If it is not 230

VAC, check the high limit switch, which should be closed
c. Pilot spark gap. Regap, if it is not 7/64 inch (2.78 mm).
d. Electrode ceramic for crack or break.
e. That the high tension cable is firmly attached and in good

condition. If it is cracked or brittle, replace the pilot.
f. Replace the electronic spark ignition module.

a. That the gas valve is opening.
b. That gas pressure meets the control manufacturer’s

specifications.
c. For gas at the pilot. If it is not flowing:

(1) Check the pilot gas line for kinks and obstructions.

(2) Replace the gas control valve.
d. That the pilot spark gap is 7/64 inch (2.78 mm) and located in

the pilot gas stream. If not, adjust or replace the pilot.
e. Orifice, and clean, if necessary

a. Sensor cable, to make sure of secure attachment to terminal

“1" on module and to the sensor.
b. Sensor ceramic for cracks.
c. That the cable is not grounded out. If it is, correct the ground.
d. Sensor cable for continuity and condition of insulation.
e. (1) Check the gas pressure.

(2) Clean the pilot assembly.

(3) Tighten mechanical and electrical connections.

a. That gas pressure meets the control manufacturer’s

specifications.
b. Replace spark ignition module.

a. Check burner ground for bad wire or connection. Replace with

high temperature wire if necessary.
b. Check for low gas supply pressure. If necessary, replace

ignition control module.
c. Ceramic insulator or pilot flame sensor cracked. Replace

flame sensor.

16

5. User Instructions

Regulations and Safety Precautions

These Appliances have been CE marked on the
basis of compliance with the Gas Appliance
Directive, EMC and Low Voltage Directive for the
Countries, Gas Types and Pressures as stated on
the Data Plate.

These appliances MUST BE installed by a
competent person in conformity with the
INSTALLATION AND SERVICING
INSTRUCTIONS and National Regulations in
force at the time.

Particular attention MUST be paid to the
following:

I.E.E. Regulations for Electrical Installations
Electricity at Work Regulations
Gas Safety (Installation & Use) Regulations
Health and Safety at Work Act
Fire Precautions Act
Local and National Building Regulations

OM/SM-TDH-CE

WARNING
TO PREVENT SHOCKS, ALL APPLIANCES
WHETHER GAS OR ELECTRIC, MUST BE
EARTHED.

Upon completion of the installation, the Owners
Manual should be handed to the users. Tthe
installer should instruct responsible person(s) on
the correct operation and maintenance of the
Appliance. This equipment is ONLY FOR
PROFESSIONAL USE, and shall be operated by
QUALIFIED persons. It is the responsibility of the
Supervisor or equivalent to ensure that users
wear SUITABLE PROTECTIVE CLOTHING and
to draw attention to the fact that, some parts will,
by necessity, become VERY HOT and will cause
burns if touched accidentally.

Furthermore, if a need arises to convert the
Appliance for use with another gas, a competent
person must be consulted. Those parts which
have been protected by the manufacturer MUST
NOT be adjusted by the User.

Users should be conversant with the appropriate
provisions of the Fire Precautions Act and the
requirements of the Gas Safety Regulations. In
particular the need for regular servicing by a
competent person to ensure the continued safe
and efficient performance of the Appliance.

IMPORTANT - READ FIRST - IMPORTANT The
Groen Steam Jacketed Kettle you have just
purchased has been handcrafted from the finest
materials, meticulously inspected, and carefully
tested to ensure that you receive the best
possible product. With reasonable care and
maintenance, it will provide years of faithful
service. It is recommended that you establish a
timetable for periodic maintenance as outlined in
this manual. Log space has been provided in this
manual. Keep it up-to-date and on file.

17

OM/SM-TDH-CE

5.1 Equipment Description

5.1.1 General

Groen model TDH are stainless steel, steam
jacketed, table-top mounted, tilting kettles with a
self-contained, gas-heated steam source. The kettle
body is welded into one piece and furnished with a
reinforced bar rim and welded "butterfly" pouring lip.
The interior of the kettle is polished to a 180 emery
grit finish, and the exterior is given a bright
semi-deluxe finish. The unit is ASME shop inspected
and registered with the National Board for working
pressures up to 50 PSIG. Kettle support, tilting
mechanism, and controls are contained in an
enclosed compartment resting on a base plate.
Tilting is provided by a self-locking, worm-and-gear
device, or a pull tilt handle.

The self-contained steam source is heated by
propane or natural gas and ignition is by electronic
spark.

Charged at the factory with treated, distilled water,
the steam source provides kettle temperature of
65oC to 150oC. Controls include a thermostat,
pressure gauge, gauge glass, safety valve, pressure
limit control, low water cut-off, on/off switch and a
multi-functional gas control valve.

The gas supply shuts off automatically when the
kettle is tilted.

Service connections are required for gas and 230-V,
single phase, 50 Hz electricity.

5.1.2 Available Options

Options available with listed models include:

a) One piece, lift-off cover.

b) Basket inserts.

c) Stand that supports the unit and holds a pan in

position for filling.

d) Fill faucet with swing spout.

e) Kettle Brush Kit.

5.1.3 Operational and Maintenance Safety

WARNING
INSTALLATION OF THE UNIT MUST BE DONE
BY PERSONNEL QUALIFIED TO WORK WITH
E L E C TR I C I T Y AN D P L U M B I N G I N
ACCORDANCEWITH ALL APPLICABLE CODES.

B E F OR E R EP L A C IN G A NY P A R T S,
DISCONNECT THE UNIT FROM THE ELECTRIC
POWER SUPPLY AND CLOSE THE MAIN GAS
COCK. ALLOW FIVE MINUTES FOR UNBURNED
GAS TO VENT.

TO PREVENT SHOCKS, ALL APPLIANCES
WHETHER GAS OR ELECTRIC, MUST BE
EARTHED.

Important:

Prior to operation, clean out the kettle pan
thoroughly using hot water and detergent. Rinse
out and dry thoroughly.

The gas burners are protected by an electronic
flame failure device which incorporates
automatic ignition of the burners and instant
shut-off of the gas supply to the burners should
a gas supply interruption occur.

CAUTION
OPERATORS MUST READ, UNDERSTAND AND
FOLLOW CAUTIONS AND SAFETY AND
OPERATING INSTRUCTIONS CONTAINED IN
THIS MANUAL.

18

5.2 Lighting and Operation

OM/SM-TDH-CE

5.2.1 Initial Kettle Lighting and Operational
Readiness Check

After the TDH Kettle has been installed according to
service and installation instructions, perform initial
start-up as a test to ensure that the unit is operating
correctly. Follow the steps below. TDH steam
jacketed kettle controls and indicators are identified
in the drawing below.

a) Remove all literature and packing material from

the interior and exterior of the unit.

b) Make sure gas and electricity supplies are

turned on.

c) Ensure that the kettle is filled with water before

lighting.

d) Check the water level in the jacket. The level

should be between the lines on the gauge glass.
If the level is low, the jacket water level will be
required to be topped up. (This will require a
service call).

e) Check the pressure gauge. If the gauge does

not show sufficient vacuum (20 to 30 below zero)
the jacket will require venting. (This will require
a service call).

g. Turn the thermostat dial to the required setting.

h. After 10-15 seconds the burners should light.

The "heat on" neon will illuminate.

i. In the event the burners do not light, or go out as

indicated by the illumination of the lockout
indicating neon, turn the unit off. Wait
approximately one minute. Press lockout reset
switch and repeat steps (f) to (g).

WARNING
AVOID CONTACT WITH FLUE. SURFACES ARE
VERY HOT AND WILL CAUSE BURNS.

DO NOT OBSTRUCT FLUEEXHAUST OPENING.

5.2.2 To Shut Down Kettle

a. Turn the thermostat dial to the “Off” position

b. Turn the On/Off switch to the “Off” position

c. For a prolonged shut down:

Follow steps a and b. Turn off the gas and
electricity mains.

f) Switch the On/Off switch to the "On" position.

The “power on” neon will illuminate.

19

OM/SM-TDH-CE

5.2.3 Filling the Kettle

Prior to operating the unit, clean out the kettle pan
thoroughly, using hot water and detergent.

Kettle capacities:

Model Kettle Capacity

TDH-20 18.9 Litres

TDH-40 37.9 Litres

These are maximum capacities. To prevent surge
boiling, no more than 80% of the maximum capacity
should be used during operation.

5.2.4 User’s Thermostat

Provides automatic control of the Kettle Jacket
temperature at selected settings to a maximum of
147oC.

5.2.5 Sequence of Operation

The following "sequence of operation" outline is
provided to help the user understand how the unit
functions.

When the operator sets a temperature on the
thermostat dial, the thermostat switch closes and
sends a signal which (1) starts the spark and (2)
opens the automatic valve for the burners.

d) Tilt cut-off switch that shuts off all burners when

the kettle is tilted.

When the kettle reaches the set temperature, the
thermostat switch opens, stopping the signal to the
gas control valve and causing the valve to shut off
all gas flow. When the kettle cools below the set
temperature, the thermostat switch closes and
starts another heating cycle. On-off cycling
continues and maintains the kettle at the desired
temperature.

5.2.6 To Empty Kettle

5.2.6.1 Crank Tilt Models: To tilt the body of the

kettle forward, turn the hand crank on the
front of the cabinet anti-clockwise. The
body will stay in the position when you stop
turning the handle. To return the body to
the upright position, turn the crank
clockwise.

5.2.6.2 Pull Tilt Models: The kettle is designed to

be tilted in a controlled manner. Grasp the
insulated plastic ball firmly. Maintain a firm
grip on the handle when tilting, while
keeping the kettle body in a tilted position,
and when slowly returning the kettle body
to an upright position.

The spark ignites the burner on low flow. The flame
completes a circuit at the sensing probe and sends
a signal that causes the spark to shut off and the
automatic valve to open to full flow once a flame
has been detected. If a flame is not detected within
15 seconds the gas is automatically cut-off and the
appliance is locked-out. The unit can only be re-lit
once the reset button has been pressed.

In addition to the lockout timer, safety features
include:

a) Low-water cut-off relay that will shut off the gas

supply to all burners until the water level is
corrected.

b) High pressure switch, set to open at about 46

PSIG and shut down the burners until jacket
pressure is decreased.

c) Pop safety valve, which will release steam if the

jacket pressure exceeds 50 PSIG. See detailed

Instructions pertaining to Safety Valve
installation and operation. (Paragraphs 3.2 and

3.20)

WARNING
DO NOT STAND IN FRONT OF THE KETTLE
BODY WHEN TILTING IT. BE CAREFUL TO
KEEP HOT CONTENTS FROM SPILLING.
ENSURE PEOPLE ARE KEPT AWAY FROM THE
KETTLE WHEN EMPTYING IT.

5.2.7 Power Failure

If the power to the unit fails, do not attempt to
operate the appliance until the electricity supply is re­established.

When the power comes back on, follow the steps in
Initial Kettle Lighting and Operational Readiness
Check (Paragraph 5.2.1).

20

5.3 Cleaning and Maintenance

OM/SM-TDH-CE

IMPORTANT

Disconnect the electricity supply before any
cleaning is undertaken. The appliance must not
be cleaned with a jet of water nor should it be
steam cleaned.

5.3.1 Suggested Tools

a) Detergent and sanitizing agent, or a

combination cleaning - sanitizing agent.

b) Kettle brushes, long handled and short handled.

5.3.2 Precautions

Before cleaning operation, shut off the burner by
turning the thermostat dial to "OFF". If water or
cleaning/sanitizing solution will be sprayed, shut off
all electric power to the unit at a remote switch such
as the circuit breaker.

WARNING
KEEP WATER AND SOLUTIONS OUT OF
CONTROLS, GEARS, BURNERS, ETC. NEVER
SPRAY OR HOSE THE CONTROL CONSOLE,
ELECTRICA L CONN ECTIONS , TILT ING
MECHANISM OR CABINET.

f) To remove materials stuck to the equipment,

use a brush, sponge, cloth, plastic or rubber
scraper, or plastic wool with the detergent
solution. To minimize the effort required in
washing, let the detergent solution sit in the
kettle and soak into the residue, or heat the
detergent solution briefly.

g) Do not use any abrasive materials or metal

implement that might scratch the surface.
Scratches make the surface hard to clean
and provide places for bacteria to grow. DO
NOT use steel wool, which may leave
particles imbedded in the surface and cause
eventual corrosion and pitting.

h) The exterior of the unit may be polished with

a recognized stainless steel cleaner or with
hot water and detergent.

5.3.3 Procedure

a) Clean all food contact surfaces as soon as

possible after use, preferably while the kettle
is still hot. If the unit is in continuous use,
thoroughly clean and sanitise both interior
and exterior at least once every 12 hours.

b) Scrape and flush out large amounts of food

residues. Be careful not to scratch the kettle
with metal implements.

c) Prepare a hot solution of the

detergent/cleaning compound as instructed
by the supplier. Clean the unit thoroughly. A
cloth moistened with cleaning solution can
be used to clean controls, control housings
and electrical conduit.

d) Rinse the kettle thoroughly with hot water,

then drain completely.

e) As part of the daily cleaning program, clean

all external and internal surfaces that may
have been soiled. Remember to check such
parts as the underside of the kettle and
control housing.

Use a brush, cloth, sponge or other non­abrasive tool for cleaning.

Don’t use metal implements or steel wool.

21

OM/SM-TDH-CE

i) When the equipment needs to be sanitized,

use a sanitizing solution equivalent to one
that supplies 200 parts per million available
chlorine. Obtain advice on the best sanitizing
agent from your supplier of sanitizing
products. Following the suppliers
instructions, apply the sanitizing agent after
the unit has been cleaned and drained.
Rinse off the sanitizing agent thoroughly.

CAUTION
NEVER LEAVE A CHLORINE SANITIZING AGENT
IN CONTACT WITH STAINLESS STEEL FOR
MORE THAN 30 MINUTES. LONGER CONTACT
CAN CAUSE CORROSION.

j) It is recommended that the unit be sanitized

before use.

k) If there is difficulty removing mineral

deposits or a film left by hard water or food
residues, clean the kettle thoroughly and use
a deliming agent, such as Groen Delimer
Descaler (P/N 114800) or LimeAway from
Eco-Lab Inc. in accordance with the
manufacturer's directions. Rinse and drain
the unit thoroughly before further use.

5.3.5 Service-Periodic Maintenance

A Maintenance and Service Log is included in this
manual. Each time maintenance is performed,
enter the date the work was done, what was done,
and who did it. Periodic inspection can minimize
equipment down time and increase the efficiency of
operation. The following points should be checked
regularly:

a) The pressure/vacuum gauge should show a

vacuum of 20 to 30 inches when the kettle is
cold. If it does not, the unit needs servicing.

b) Jacket water level should be between gauge

glass marks. If not, the unit needs servicing.

c) Keep electrical wiring in good condition.

l) If especially difficult cleaning problems

persist, contact your cleaning product
supplier for assistance.

5.3.4 Safety Precautions

A stopcock will be fitted in the gas pipe supplying
the appliance. The user must be familiar with its
location and operation to be able to be turn it off in
an emergency. If there is a smell of gas, turn off the
gas, ventilate the area and call the gas supplier. Do
not search for gas leaks with naked flames.

22

Parts List

OM/SM-TDH-CE

23

OM/SM-TDH-CE

Parts List

CRANK TILT MODELS

PULL TILT MODELS

24

OM/SM-TDH-CE

Parts List

(Keyed to Drawings on Pages 23 and 24)

To order parts, contact your Groen Certified Service Agency. Supply the model designation, part description,
part number, quantity, and, where applicable, voltage and phase.

Key Description P/N H C Key Description P/N H C

1 Base Weldment (TDH-40) 113082 x x 22 Set collar 065528 x

Base Weldment (TDH-20) 113083 x x 23 Grommet 003492 x x

2 Cladding, top, pedestal 113052 x x 24 Flue Stack Assembly 090686 x x

3 Cladding, side, pedestal (TDH-40) 113051 x x 25 Faucet Bracket 009054 x x

Cladding, side, pedestal (TDH-20) 113079 x x 26 Tilt switch & bracket assembly 113074 x

4 Cladding, panel, pedestal (TDH-40) 113053 x x 27 Pull Handle Assembly 012965 x

Cladding, panel, pedestal (TDH-20) 113080 x x 28 Safety Valve Assembly (Steam) 005801 x x

5 Pillow block, 1-1/2" bore 002989 x x Pressure Gauge 084208 x x

6 Shim 122031 x x Safety Valve (Steam) 097005 x x

7 Pedestal, machined (TDH-40) 113050 x Waterfill Assembly 096923 x x

Pedestal, machined (TDH-20) 113095 x Check Valve 096915 x x

8 Bearing with snap ring 002790 x Ball Valve 096916 x x

9 Worm shaft 113057 x 29 Gasket, Bottom Cover 007937 x x

10 Worm gear 3/4" bore 012026 x 30 Thermostat Adapter 107172 x x

11 Spacer Washer 084956 x 31 Screw, Rd Hd #6-32 x 3/8" 009697 x x

12 Hand wheel 012061 x 32 --

13 Roll pin, 1/4" x 1" 012614 x 33 Bullseye Sight Glass 108554 x x

14 Gear bushing 113055 x 34 Thermostat Knob 122054 x x

15 Set screw, socket 3/8-16 x 1" 005593 x 35 Thermostat 012313 x x

16 Gear sector, 12 DP 009829 x 36 Water Level Probe 015589 x x

17 Key, 1/4" sq x 1-1/4" round ends 009262 x 37 Bottom Cover 003141 x x

18 Spacer washer 1/4" 122117 x 38 Nut, Hex 1/4" x 20 012940 x x

19 Pedestal, weldment (TDH-40) 128835 x 39 Pressure Switch 096963 x x

Pedestal, weldment (TDH-20) 128834 x 40 Reducing Bushing, 1/2" x 1/4 NPT 008739 x x

20 Tilt switch & bracket assembly 127635 x 41 Elbow Assembly 101543 x x

Tilt Switch 002982 x x Washer, Lock, 3/8" MS [4] 005702 x x

Nut, Hex #4-30 [2] 003121 x x Washer, Lock, 3/8" SS [4] 005618 x x

Screw, Rd Hd #4-40 x 3/4" [2] 003122 x x Screw, Hex 3/8-16 x 1" SS [4] 005612 x x

Washer, #4-40 [2] 013418 x x Screw Hex 1/2-13 x 1" SS [4] 005622 x x

Bracket, Tilt Switch 113062 x Washer, Lock, 1/2" [4] 005735 x x

Bracket, Tilt Switch 127636 x Nut, Hex, 1/2-13 [4] 005705 x x

21 Stop assembly 065527 x

H = Pull Tilt Model C = Crank Tilt Models

“–“ = Item not shown in illustrations “[n]” = Quantity required

25

OM/SM-TDH-CE

Parts List

Gas Valve and Piping Assembly, TDH-20 and TDH-40 Natural and Propane Gas CE Models

Electrical Panel Assembly, TDH-40 and TDH-20 CE Models

26

OM/SM-TDH-CE

Parts List

(Keyed to Drawing on Page 26)

To order parts, contact your Groen Certified Service Agency. Supply the model designation, part description,
part number, quantity, and, where applicable, voltage and phase.

Key Description P/N

Gas Combustion Parts Electrical Parts

G25 Gas Conversion Kit (from G20) 128884 x 1 Pilot Ignition Controller 220V/240V 113060 x x

G25 Gas Conversion Kit (from G20) 128885 x 2 Screw hex washer #8-32x3/8" [5] 069789 x x

Gas Valve & Piping Assy (Complete) 113065 x x 3 Water Level Sensor Relay 117737 x x

1 90º Street Elbow 1/2" NPT (black) 004185 x x 4 Base, Relay Socket 117738 x x

2 Union Elbow 1/2" NPT (black) 005495 x x 5 Screw, rd head 6-32 x1" lg [2] 012631 x x

3 Nipple Close 1/2"BSPTx1/2"NPT [2] 116394 x x 6 Terminal Block (3 pole) 003119 x x

4 90º Elbow 1/2" NPT (black) 008747 x x 7 Screw, rnd hd #8-32x5/8" lg [2] 007526 x x

5 Nipple, 1/2" NPT x 8" long (black) 005557 x x 8 Label, Supply Voltage 114316 x x

6 Gas Valve (Natural & Propane) 114505 x x 9 Panel, electrical mounting 117726 x x

7 Nipple, 1/2" NPT x 2" long 005551 x x 10 Fuse Holder 077854 x x

8 Bushing, Reducing, 1/2" x 3/8" NPT 012355 x x 11 Screw, rd hd #6-32 x 1/4" lg 018384 x x

9 Connector, 3/8" MNPT x 1/4" Tube 054498 x x 12 Fuse, Three Amp (250V) 079965 x x

10 Tee, 1/2" NPT (black) 008772 x x 13 Label, “3 Amp (Fast Blow Only)” 102251 x x

12 Nipple, 1/2" 1/2" Close BT 008877 x x 14 Electrical Panel Assembly complete 113069 x x

13 Gas Test Nipple 117051 x x -- Equipotential Terminal Assembly 122021 x x

14 Bushing, Reducing 1/2" x 1/8" NPT 088290 x x -- Light, Indicator, Red 116381 x x

15 Adapter 1/8" f. BSPx1/8" m. NPTF 122087 x x -- Light, Indicator Amber 116382 x x

-- Burner & Manifold Assy (G20 Gas) 113066A x -- Switch, Pushbutton, Momentary 122003 x x

-- Burner & Manifold Assy (G20 Gas) 113068A x -- Switch, Toggle 122004 x x

-- Manifold Assembly 040822 x -- Wire Harness 113081 x x

-- Burner Jets (1.09 mm) for G20 [12] 091845 x

-- Manifold Assy w/burner jets G20 097054C x

-- Burner Jets (0.94 mm) for G20 [8] 127562 x

-- Pilot Burner & Orifice Assy G20/G25 117700 x x

-- Pilot Tubing 113088 x x

-- Sensing Probe (pilot) 003328 x x

-- Connector 3/8"MNPTx1/4" tube 054498 x x

-- Adapter, gas 1/2" BPST x 1/2"NPT 116390 x x

-- Flue Stack Assembly 090686 x

-- Flue Stack Assembly 093605 x

-- Gas Inlet Valve 098458 x x

TDH-

20 40 20 40

Key Description P/N

TDH-

“[n]” = Quantity required

“–“ = Item not shown or called out in illustrations

27

OM/SM-TDH-CE

28

OM/SM-TDH-CE

Service Log

Modelm _______________________________ Purchased From _________________________

Serialm _______________________________ Location ________________________________

Date Purchased __________________________ Date Installed ___________________________

Purchase Order m ______________________ For Service Call __________________________

Date Service Performed Performed By

29

OM/SM-TDH-CE

Limited Warranty To Commercial Purchasers*

(for Areas Outside of the U.S. and Canada)

Groen Foodservice Equipment ("Groen Equipment") has been skillfully manufactured, carefully inspected and
packaged to meet rigid standards of excellence. Groen warrants its Equipment to be free from defects in material
and workmanship for (12) twelve months from date of installation or (18) eighteen months from date of shipment
with the following conditions and subject to the following limitations.

I. This parts warranty is limited to Groen Equipment sold to the original commercial purchaser. users (but not

original equipment manufacturers), at its original place of installation, in areas outside the U.S. and
Canada.

II. Damage during shipment is to be reported to the carrier, is not covered under this warranty, and is the sole

responsibility of the purchaser/user.

III. Groen, or an authorized service representative, will repair or replace parts, at Groen's sole election, for any

Groen Equipment, including but not limited to, drawoff valves, safety valves, gas and electric components,
found to be defective during the warranty period.

IV. This warranty does not cover boiler maintenance, calibration, or periodic adjustments as specified in

operating instructions or manuals, and consumable parts such as scraper blades, gaskets, packing, etc.,
or labor costs incurred for removal of adjacent equipment or objects to gain access to Groen Equipment.
This warranty does not cover defects caused by improper installation, abuse, careless operation, or
improper maintenance of equipment. This warranty does not cover damage caused by poor water quality
or improper boiler maintenance.

V. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR

IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES
DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL GROEN BE LIABLE FOR SPECIAL,
CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF
THIS WARRANTY.

VI. Groen Equipment is for commercial use only. If sold as a component of another (O.E.M.) manufacturer's

equipment or if used as a consumer product, such Equipment is sold AS IS and without any warranty.

* (Covers All Food Service Equipment Ordered After October 1,1995)

30

1055 Mendell Davis Drive
Jackson, Mississippi 39212
Telephone [phone]
FAX [phone]

OM/SM-TDH-CE

INTERNATIONAL

Part Number 128418

Revised October1999