Groen DHS Operation Manual

IMPORTANT INFORMATION KEEP FOR OPERATOR IMPORTANT INFORMATION

OPERATORMANUAL

OM-DHS

PartNumber 137920-Rev A.

DOMESTIC

137920 Rev. B

 

MODEL: DHS

 

Low Height Steam

 

Jacketed Kettle

 

[with Standard Electronic Ignition]

 

Self-Contained

 

Stainless Steel

 

Gas Heated

 

Floor Mounted

 

Tilting

 

®

®

THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

POST IN A PROMINENT LOCATION

INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER. AS A MINIMUM, TURN OFF THE GAS AND CALL YOUR GAS COMPANY AND YOUR AUTHORIZED SERVICE AGENT. EVACUATE ALL PERSONNEL FROM THE AREA.

WARNING

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

OM-DHS

 

IMPORTANT — READ FIRST — IMPORTANT

WARNING:

FAILURE TO DISCONNECT POWER BEFORE SERVICING COULD RESULT IN

 

ELECTROCUTION AND DEATH.

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR

 

MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ

 

THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

 

THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

WARNING:

THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH

 

GAS, ELECTRICITY AND PLUMBING. UNIT MUST BE INSTALLED IN

 

ACCORDANCE WITH ALL APPLICABLE CODES.

WARNING:

DO NOT ATTACH THE UNIT TO A TYPE “B” VENT. IT COULD CAUSE FIRE OR

 

PROPERTY DAMAGE.

WARNING:

DO NOT CONNECT ANY PIPING TO THE PRESSURE RELIEF VALVE. IT MUST BE

 

FREE TO VENT STEAM AS NEEDED. TO AVOID BURNS FROM THE VENTED

 

STEAM THE VALVE DISCHARGE SHOULD POINT DOWNWARD. IMPROPER

 

INSTALLATION WILL VOID WARRANTY.

DANGER:

ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO

 

GROUND THE UNIT COULD RESULT IN ELECTROCUTION AND DEATH.

CAUTION:

BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING

 

INSTRUCTIONS, CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS

 

MANUAL.

CAUTION:

DO NOT OVERFILL THE KETTLE WHEN COOKING, HOLDING OR CLEANING.

 

KEEP LIQUIDS A MINIMUM OF 2-3" (5-8 CM) BELOW THE KETTLE BODY RIM TO

 

ALLOW CLEARANCE FOR STIRRING, BOILING AND SAFE TRANSFER OF

 

PRODUCT.

CAUTION:

KEEP FLOORS IN FRONT OF KETTLE WORK AREA CLEAN AND DRY. IF SPILLS

 

OCCUR, CLEAN IMMEDIATELY TO AVOID SLIPS OR FALLS.

WARNING:

KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND BURNERS. NEVER USE

 

A HIGH PRESSURE HOSE TO CLEAN KETTLE SURFACES.

CAUTION:

MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES

 

AND CLOTHING. TAKE PRECAUTIONS: WEAR RUBBER GLOVES, GOGGLES OR

 

FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ WARNINGS

 

AND FOLLOW DIRECTIONS ON CLEANER LABELS .

WARNING:

DO NOT STAND ON OR APPLY UNNECESSARY WEIGHT OR PRESSURE ON THE

 

KETTLE FRONT OR POURING LIP. THIS COULD RESULT IN THE OVERLOAD AND

 

FAILURE OF THE TILT MECHANISM, AND POSSIBLE SERIOUS INJURY AND

 

BURNS TO THE OPERATOR AND OTHERS.

NOTICE:

NEVER LEAVE A SANITIZER IN CONTACT WITH STAINLESS STEEL SURFACES

 

LONGER THAN 10 MINUTES. LONGER CONTACT CAN CAUSE CORROSION.

WARNING:

FAILURE TO PERIODICALLY CHECK PRESSURE RELIEF VALVE OPERATION

 

COULD RESULT IN PERSONAL INJURY AND/OR DAMAGE TO EQUIPMENT.

WARNING:

WHEN TESTING, AVOID EXPOSURE TO THE STEAM BLOWING OUT OF THE

 

PRESSURE RELIEF VALVE. DIRECT CONTACT COULD RESULT IN SEVERE

 

BURNS.

WARNING:

TO AVOID INJURY, READ AND FOLLOW ALL PRECAUTIONS STATED ON THE

 

LABEL OF THE WATER TREATMENT COMPOUND.

WARNING:

BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC

 

POWER SUPPLY AND CLOSE THE MAIN GAS VALVE. ALLOW FIVE MINUTES FOR

 

GAS TO VENT.

CAUTION:

USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN

 

OR AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND

 

DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.

WARNING:

KEEP AREA AROUND KETTLE FREE AND CLEAR OF ALL COMBUSTIBLE

 

MATERIALS. FAILURE TO DO SO COULD RESULT IN FIRE OR PROPERTY

 

DAMAGE.

CAUTION:

HEATING AN EMPTY KETTLE MAY CAUSE THE RELEASE OF STEAM FROM THE

 

PRESSURE RELIEF VALVE.

IMPORTANT: SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES.

2

OM-DHS

WARNING: THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING, COOKING AND HOLDING OF WATER AND FOOD PRODUCTS, PER THE INSTRUCTIONS CONTAINED IN THIS MANUAL. ANY OTHER USE COULD RESULT IN SERIOUS PERSONAL

INJURY OR DAMAGE TO THE EQUIPMENT AND WILL VOID WARRANTY.

WARNING: AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES. DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS.

WARNING: AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.

WARNING: WHEN TILTING KETTLE FOR PRODUCT TRANSFER:

1)USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE SPLASHING.

2)PLACE CONTAINER ON STABLE, FLAT SURFACE, AS CLOSE TO KETTLE AS POSSIBLE.

3)DO NOT OVER FILL CONTAINER. AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS.

3

OM-DHS

Table of Contents

IMPORTANT OPERATOR WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 EQUIPMENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 INSPECTION & UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 INSTALLATION & INITIAL START UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 ELECTRICAL SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 SERVICE LOG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

REFERENCES

CSA INTERNATIONAL

8501 East Pleasant Valley Road

Cleveland, Ohio 44131

NATIONALSF INTERNATS ITATIONONAL FOUNDATION

7893475NPlymouth. DixboroRdoad.

PAnn.O. Arbor,Box 130140Michigan 48106

Ann Arbor, Michigan 48113-0140

KLENZADE SALES CENTER ECOLAB, Inc.

KLENZADE SALES CENTER ECOLAB, Inc.

370 Wabasha

370 Wabasha

St. Paul, Minnesota 55102

St. Paul, Minnesota 55102

ZEP MANUFACTURING COMPANY

ZEP MANUFACTURING COMPANY

1310-T Seaboard Industrial Boulevard

1310-T Seaboard Industrial Boulevard

Atlanta, Georgia 30318

Atlanta, Georgia 30318

AMERICAN NATIONAL STANDARDS INST.,INC

1430 Broadway

New York, New York 10018

Z223.1-1984-National Fuel Gas Code

Z21.30 - Installation Gas Appliances & Piping

NATIONAL FIRE PROTECTION ASSOCIATION

60 Battery March Park

Quincy, Massachusetts 02269

NFPA/54-Installation Gas Appliances & Piping

NFPA/70-The National Electric Code

4

OM-DHS

Equipment Description

The Groen DHS is a floor-mounted, tilting, steam jacketed kettle with a thermostatically controlled, self-contained, gas-heated steam source and appropriate controls, mounted on a sturdy base. The Model DHS is available in 40 gallon capacities.

The body of the DHS Kettle is constructed of stainless steel, welded into one solid piece. The kettle is furnished with a reinforced rim and a butterfly shaped pouring lip. It has a steam jacket which is ASME shop inspected and registered with the national board for working pressures up to 50 PSI. Kettle finish is 180 emery grit on the inside and bright high buff polish on the outside.

The kettle is tilted with a hand crank to pour out its contents. Stainless steel panels enclose the controls and the base. Four stainless steel tubular legs support the unit. Bullet feet on

each of the legs can be adjusted to level the kettle. Standard DHT units include a two inch tangent draw-off valve.

The self-contained steam source is heated by propane or natural gas. Electronic spark to pilot ignition is standard for all units.

The kettle is filled at the factory with water which contains rust inhibitors. The steam source provides kettle temperatures of 150º to approximately 295ºF (65 to 150ºC). Unit controls include a thermostat, pressure gauge, safety valve, pressure limit control, low water cut-off, power switch and gas regulator valve. The gas supply shuts off automatically when the kettle is tilted.

The unit must be specified for use with natural or propane gas. Service connections for gas and electricity are required. Standard power supply is 115 Volt.

 

KETTLE CHARACTERISTICS

 

 

 

 

 

 

 

 

DHS-40

DHS/T-40

 

 

 

 

 

 

Kettle Capacity

40 gal.

40 gal.

 

(150 ltr)

(150 ltr)

 

 

 

 

 

 

 

 

Tangent drawoff

No

Yes

 

 

 

 

 

 

Jacket Capacity

14 gal.

14 gal.

 

(53 ltr)

(53 ltr)

 

 

 

 

 

 

 

 

Kettle Body

30 in.

30 in.

 

Diameter

(762 mcm)

(762 mm)

 

 

 

 

 

 

Base Width

47 in.

47 in.

 

(1194 mm)

(1194 mm)

 

 

 

 

 

 

 

 

Base Front to

29

29

 

Back

(736 mm)

(736 mm)

 

 

 

 

 

Firing Rate - per

150,000 BTU

150,000 BTU

 

hour

 

 

 

Energy into

82,000 BTU

82,000 BTU

 

Product per hr.

 

 

 

 

Options available with listed models are:

 

1. Two inch tangent drawoff*

 

7. Kettle Brush Kit (P/N 104278)

2.

Strainers, solid disk (P/N 013783), ¼” (P/N

8. 316 Stainless steel interior* (Must be

 

009944) or ΧΧ ” perforations (P/N 13785).

indicated on initial order)

3.

No. 31 lift-off cover(P/N 001116)

9. Gallon etch marks*

4.

No. 51 counterbalanced cover w/actuator*

10. Automatic, metered water filler.

5.

Basket Inserts (Tri-BC)

 

11. Powerd agitators (TA/3 or INA/2)*

6. Water fill faucets with swing spout (P/N

009054)

* Factory-installed options

5

OM-DHS

Inspection & Unpacking

The unit will arrive in a heavy shipping carton and will be bolted or banded to a skid. Immediately upon receipt, inspect the carton carefully for exterior damage.

CAUTION

SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT. TAKE CARE TO AVOID PERSONAL INJURY OR DAMAGE TO THE UNIT BY STAPLES LEFT IN THE WALLS OF THE CARTON.

Carefully cut any polyester straps around the carton and detach the sides of the box from the skid. Pull the carton up off the unit.

Thoroughly inspect the unit for hidden damage. Report any shipping damage or incorrect shipments to the delivery agent.

Write down the model number, serial number, and installation date, and retain this information for future reference. Space for these entries is provided at the top of the Service Log at the back of this manual. Keep this manual on file and available for operators to use.

CAUTION

THIS UNIT WEIGHS BETWEEN 535 AND 880 POUNDS (245 TO 400 Kg) DEPENDING ON SIZE. INSTALLER SHOULD USE PROPER EQUIPMENT TO LIFT SAFELY.

When installation is to begin, carefully cut any straps which hold the unit on the skid. Lift the unit straight up off the skid. Examine packing materials to be sure loose parts are not discarded with the materials.

6

OM-DHS

Installation &Initial Start-Up

For efficient performance the DH kettle must be installed in a well-ventilated area. Items which might restrict or obstruct the flow of air for combustion and ventilation must be removed. The area directly around the appliance must be free of combustible materials.

WARNING

THE KETTLE MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAM AGE TO EQUIPMENT.

1.Installation on combustible floors is allowed. Rear clearance of 10 inches and two inches at both sides is required for both combustible and non-combustible construction. A 10" clearance or access on the right side is recommended for service.

2.The installation must conform with local codes or the American National Standards Z223.1- (current edition) National Fuel Gas Code. The kettle should be installed in an adequately ventilated room with provision for adequate air supply. The ventilation employ must employ a vent hood and exhaust fan with no direct connection between the vent duct and the kettle flue. Do not obstruct the flue or vent duct after installation.

3.Set the kettle in place and level it using a spirit level on the bar rim, by turning the bullet feet to adjust leg length. Allow clearance around the unit for cleaning, maintenance and service.

Clearances For DHS-40

 

Required

Recommended

 

 

 

Left Side

6"

6"

 

 

 

Right Side

6”

10" (for service)

 

 

 

Rear

10"

10" (for tilting)

 

 

 

4.Complete the piping to the gas service main with ½” line or approved equivalent.

5.For standard units, provide 115 vac, 60 Hz, single phase 5 AMP electrical service. Local codes and/or The National Electrical Code should be observed in accordance with ANSI/NFPA 70 - (current edition). Use the wiring diagram inside the service panel and in this manual.

6.Bring electrical service through the entrance at the rear of the support housing with a ½ inch

conduit connector. Make a watertight connection with the incoming lines, utilizing the water resistant conduit fitting provided on the unit.

DANGER

ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO GROUND UNIT COULD RESULT IN ELECTROCUTION AND DEATH.

7.Electrically ground the unit at the terminal provided.

The open end of the pop safety valve elbow must face downward.

8.After the kettle has been connected to the gas supply, check all gas joints for leaks. DO NOT USE FLAME TO CHECK FOR LEAKS. A thick soap solution or electronic gas leak detector should be employed.

9.PRESSURE TEST WARNING

a)Test pressure exceeding ½ PSIG (3.45kPa). During pressure testing of the gas supply piping system at pressures exceeding ½ , the appliance and its individual shutoff valve

Must be disconnected from the gas supply b)Test pressure equal to or less than ½ PSIG

(3.45kPa.) During pressure testing of the gas supply piping system at pressures equal to or less than ½ PSIG, the kettle must be isolated from the gas supply piping system by closing Its individual manual shutoff valve.

10.Make sure the water level is correct in the jacket, by confirming that the level is near the middle of the sight glass. If the water level is low, follow the instructions in Jacket Filling and Water Treatment in the maintenance section of this manual.

7

Groen DHS Operation Manual

OM-DHS

11.The open end of the elbow on the outlet of the pressure relief valve must face downward. If it does not, turn it to the correct position.

WARNING

DO NOT CONNECT ANY PIPING TO THE PRESSURE RELIEF VALVE. THE VALVE MUST BE FREE TO VENT STEAM AS NEEDED. IMPROPER INSTALLATION WILL VOID THE WARRANTY!

THE ELBOW ATTACHED TO THE SAFETY VALVE MUST POINT TO THE FLOOR.

12.(For units with optional tangent drawoff).Assemble the tangent draw-off by placing the large nut over the draw-off valve and inserting it into the draw-off tube. ONLY HAND-TIGHTEN THE NUT to complete installation.

When attaching the draw-off valve hand-tighten the

8

nut.

8

 

Now that the kettle has been installed, you should test to ensure that it is operating correctly.

1.Remove literature and packing materials from inside and outside of the unit.

2.If the unit is equipped with a draw-off valve (product outlet), clean out any material which might clog or damage the draw-off.

3.Confirm that the tilting mechanism is operating properly by tilting the kettle through its full range. Then return the kettle to the upright position.

4.Turn on the electrical service to the unit.

5.Pour 1-2 quarts of water into the kettle.

6.Following “To Start Kettle” instructions in the “Operation” section (Page 9), begin heating the water at the highest thermostat setting. The heat indicator light should come on, and heating should continue until the water boils.

If the unit functions as described it is ready for use. If it does not function as described, contact your local Groen Certified Service Agency.

Correct Water Level

WARNING

DO NOT ST AN D O N OR APPLY UNNECESSARY WEIGHT OR PRESSURE ON THE KETTLE FRONT OR POURING LIP. THIS COULD RESULT IN THE OVERLOAD AND FAILURE OF THE TILT MECHANISM, AND POSSIBLE SERIOUS INJURY AND BURNS TO THE OPERATOR AND OTHERS.

OM-DHS

Operation

A. Controls

Operator controls for the DHS kettle are:

1.Manual gas valve (on gas line behind the unit), which controls the supply of gas from the main to the unit.

2.On-Off (Toggle) Switch. This controls the supply of electric power to the control circuits.

3.Thermostat dial, which turns the thermostat on or off, and sets the kettle temperature.

4.Tilting crank, used to tilt the kettle body.

5.Indicator Lights to alert operator of unit conditions:

a.Power On Indicator - shows that the unit is turned on

b.Heat Indicator - indicates that main gas is on to produce steam in the kettle jacket.

c.Low Water indicator - shows that jacket water is low

6.Unit gas pressure regulator adjustment - located behind the access door in the kettle skirt.

f.Turn thermostat to desired setting. The main gas burner will ignite, and will cycle to maintain the set temperature. The heat indicator light will come on.

g.If the unit does not light, turn it off and wait five minutes. Then follow the instructions again.

B. Operating Instructions

1.To Start Kettle Heating:

a.EVERY DAY make sure that the jacket water level in the middle of the sight glass. If the level is too low, see “Jacket Filling and Water Treatment” on page 13.

b.Check the pressure/vacuum gauge. If the gauge does not show 20 to 30 inches of mercury (Hg) vacuum (that is a reading of 20 to 30 below 0 atmospheric pressure), see “Jacket Vacuum” on page 13.

c.Do not attempt to light any burner with a flame.

d.Turn the manual gas valve ON (align handle with gas line).

e.Turn toggle (on-off) switch ON. The electronic ignition will attempt to light the pilot for 90 seconds, or until it is lit. Once lit proceed to step two.

2.To Empty Kettle Or To Transfer Product:

a.To tilt the body of the kettle forward, turn the hand crank on the front of the cabinet counter-clockwise. The body will stay in the position it holds when you stop cranking. To return the kettle body to its upright position, turn the crank clockwise.

b.Product may also be transferred by means of the optional draw-off valve, if the kettle is so equipped.

3.To Stop Kettle Heating:

a.Turn thermostat dial to OFF.

b.Turn toggle switch to OFF.

c.For a prolonged shut-down:

1.Follow the procedure above.

2.Turn the manual gas valve off (handle at right angles to gas line).

9

OM-DHS

3. Disconnect electric power from the unit.

WARNING

WHEN TILTING KETTLE:

1)WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON.

2)USE DEEP CONTAINER TO CONTAIN AND MINIMIZE PRODUCT SPLASHING.

3)PLACE CONTAINER ON STABLE, FLAT SURFACE, AS CLOSE TO KETTLE AS POSSIBLE.

4)STAND TO RIGHT OF KETTLE WHILE POURING — NOT DIRECTLY IN POUR PATH OF HOT CONTENTS.

5)POUR SLOWLY, M AINT AINING CONTROL OF KETTLE, AND RETURN KETTLE BODY TO UPRIGHT POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE.

6)DO NOT OVERFILL CONTAINER. AVOID SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS.

4.To Relight Kettle

a.Close main gas supply valve.

b.Set on-off switch to OFF.

c.Set thermostat to OFF.

d.Wait five minutes, then proceed as directed under To Start Kettle Heating.

5.If Power Fails:

a.Do not attempt to operate the unit until electric power is restored.

b.When power comes back on, follow directions “To Start Kettle,” above.

C. Use of Common Accessories

1.Lift-Off or Counterbalanced Cover

As with stock pot cooking, an optional cover can speed up the heating of water and food products. It helps retain heat and reduces the heat and humidity in the kitchen. A cover can reduce some product cook times and help maintain the

temperature, color and texture of products held or simmered for longer periods.

Be sure the handle is secure on the lift-off cover before using. ALWAYS use the handle to place or remove cover from the kettle. Wear protective oven mitts and apron

When putting a lift-off cover on the kettle, position it on top of kettle rim, with its flat edge facing the pouring lip.

WARNING

AVOID ALL DIRECT CONTACT WITH HOT SURFACES AND HOT FOOD OR WATER IN THE KETTLE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.

When removing a lift-off cover:

a.Firmly grasp the handle, and lift the rear edge (farthest from operator) 1-2” (3-5 cm) to allow steam and water vapor to escape. Wait 2-3 seconds.

b.Tilt cover to 45-60° angle to allow any hot condensate or product to roll off cover back into kettle.

c.Remove cover, ensuring that remaining hot condensate or product does not drip on operator, floor or work surfaces.

d.Place cover on safe, flat, sanitary, out-of-the- way surface, or return to kettle.

CAUTION

DO NOT TILT KETTLE WITH LIFT-OFF COVER IN PLACE. COVER MAY SLIDE OFF, CAUSING INJURY TO OPERATOR.

2.Basket Insert

An optional kettle basket insert set (Tri-BC) will assist in cooking water-boiled products including eggs, potatoes, vegetables, shell fish, pasta and rice. The nylon mesh liner must be used for products smaller than the basket mesh size, (approx. ¼” (6 mm). This includes rice and small pasta shapes.

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