? IMPORTANT INFORMATION? KEEP FOR OPERATOR? IMPORTANT INFORMATION?
OPERATOR MANUAL |
OM-DH/INA/2-100 |
Part Number 121018 |
DOMESTIC |
Model: DH/INA/2-100
Steam Jacketed Kettle
Self-contained
Gas heated
Floor Mounted
Tilting
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
POST IN A PROMINENT LOCATION
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER. AS A MINIMUM, TURN OFF THE GAS AND CALL YOUR GAS COMPANY AND YOUR AUTHORIZED SERVICE AGENT. EVACUATE ALL PERSONNEL FROM THE AREA.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recommends referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications.
OM-DH/INA/2-100
|
IMPORTANT — READ FIRST — IMPORTANT |
|
WARNING: |
FAILURE TO DISCONNECT POWER BEFORE SERVICING COULD RESULT IN |
|
|
ELECTROCUTION AND DEATH. |
|
WARNING: |
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE |
|
|
CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, |
|
|
OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR |
|
|
SERVICING THIS EQUIPMENT. |
|
WARNING: |
DO NOT PLACE HANDS, TOOLS OR HOSES IN KETTLE WHILE AGITATOR IS MOVING. |
|
|
AGITATOR CAN BE JOGGED WHILE KETTLE IS TILTED. |
|
WARNING: |
THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH |
|
|
ELECTRICITY AND PLUMBING. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL |
|
|
APPLICABLE CODES. |
|
WARNING: |
DO NOT ATTACH THE UNIT TO A TYPE “B” VENT. IT COULD CAUSE FIRE OR PROPERTY |
|
|
DAMAGE. |
|
WARNING: |
DO NOT CONNECT ANY PIPING TO THE SAFETY VALVE. IT MUST BE FREE TO VENT |
|
|
STEAM AS NEEDED. TO AVOID BURNS FROM THE VENTED STEAM THE VALVE |
|
|
DISCHARGE SHOULD POINT DOWNWARD. |
|
DANGER: |
ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO GROUND |
|
|
THE UNIT COULD RESULT IN ELECTROCUTION AND DEATH. |
|
CAUTION: |
BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING |
|
|
INSTRUCTIONS, CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL. |
|
CAUTION: |
DO NOT OVERFILL THE KETTLE WHEN COOKING, HOLDING OR CLEANING. KEEP |
|
|
LIQUIDS A MINIMUM OF 2-3" (5-8 CM) BELOW THE KETTLE BODY RIM TO ALLOW |
|
|
CLEARANCE FOR STIRRING, BOILING AND SAFE TRANSFER OF PRODUCT. |
|
CAUTION: |
KEEP FLOORS IN FRONT OF KETTLE WORK AREA CLEAN AND DRY. IF SPILLS OCCUR, |
|
|
CLEAN IMMEDIATELY TO AVOID SLIPS OR FALLS. |
|
WARNING: |
KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND BURNERS. NEVER SPRAY OR |
|
|
HOSE DOWN THE CONTROL CONSOLE, ELECTRICAL CONNECTIONS, ETC. |
|
CAUTION: |
MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND |
|
|
CLOTHING. TAKE PRECAUTIONS: WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD |
|
|
AND PROTECTIVE CLOTHING. CAREFULLY READ WARNINGS AND FOLLOW |
|
|
DIRECTIONS ON CLEANER LABELS . |
|
NOTICE: |
NEVER LEAVE A SANITIZER IN CONTACT WITH STAINLESS STEEL SURFACES LONGER |
|
|
THAN 10 MINUTES. LONGER CONTACT CAN CAUSE CORROSION. |
|
WARNING: |
FAILURE TO PERIODICALLY CHECK SAFETY VALVE OPERATION COULD RESULT IN |
|
|
PERSONAL INJURY AND/OR DAMAGE TO EQUIPMENT. |
|
WARNING: |
WHEN TESTING, AVOID EXPOSURE TO THE STEAM BLOWING OUT OF THE SAFETY |
|
|
VALVE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS. |
|
WARNING: |
TO AVOID INJURY, READ AND FOLLOW ALL PRECAUTIONS STATED ON THE LABEL OF |
|
|
THE WATER TREATMENT COMPOUND. |
|
WARNING: |
BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER |
|
|
SUPPLY AND CLOSE THE MAIN GAS VALVE. ALLOW FIVE MINUTES FOR GAS TO VENT. |
|
CAUTION: |
USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR |
|
|
AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO |
|
|
THE EQUIPMENT AND WILL VOID ALL WARRANTIES. |
|
Important: |
Service Performed by Other than Factory Authorized Personnel Will Void All Warranties. |
|
WARNING: |
KEEP AREA AROUND KETTLE FREE AND CLEAR OF ALL COMBUSTIBLE MATERIALS. |
|
|
FAILURE TO DO SO COULD RESULT IN FIRE OR PROPERTY DAMAGE. |
|
WARNING: |
OPENING BOTTOM DROP VALVE EMPTIES KETTLE CONTENTS. CONTENTS MAY BE |
|
|
HOT. |
|
CAUTION: |
HEATING AN EMPTY KETTLE MAY CAUSE THE RELEASE OF STEAM FROM THE SAFETY |
|
|
VALVE. |
|
2
OM-DH/INA/2-100
Table of Contents
INSTALLER AND OPERATOR WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 EQUIPMENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 INSPECTION & UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 INSTALLATION & START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 TROUBLESHOOTING (OPERATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 PARTS LISTS & SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 SERVICE LOG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3
OM-DH/INA/2-100
Equipment Description
Groen Model DH/INA/2-100 is a stainless steel, steam jacketed, floor mounted, tilting kettle with a self-contained, gas heated steam source. The Model DH/INA/2-100 is equipped with the INA/2 style inclined agitator/mixer. The kettle body is welded into one piece and furnished with a reinforced bar rim and welded “butterfly” pouring lip. The interior of the kettle is polished to a 180 emery grit finish and the exterior given a uniform Number 4 finish.
The unit is ASME shop-inspected and is registered with the National Board for working pressures up to 50 PSI. Kettle supports mount directly to the floor by use of lag bolts. A power tilt feature is standard.
Options available include: Air-operated bottom outlet valve, 1½, two or three inch manual ball valve, “Gallon Master” metering system, product outlet strainer, and Honeywell DPR 100C Recorder.
The self-contained steam source is heated by either propane or natural gas. The ignition system is spark or standing pilot. The kettle is charged at the factory with chemically pure water containing corrosion inhibitors. The steam source provides kettle temperatures of 150 to approximately 280 o F. Controls for the unit include a thermostat, pressure gauge, water level glass, safety valve, pressure limit control, low water cutoff, gas regulator valve, and a printed circuit board that monitors product temperature. The gas supply shuts down automatically when the kettle is tilted. The agitator operates only in partial rotation mode when the kettle is tilted.
The unit must be specified for use with natural or propane gas. Service connections are required for gas, electric, air (if the air-operated valve is specified), water (if Gallon Master metering is specified).
4
|
|
|
|
|
|
|
OM-DH/INA/2-100 |
||
|
|
KETTLE CHARACTERISTICS |
|
|
|
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Firing Rate, BTU / Hour |
|||
|
|
|
|
|
|
|
|
|
|
Model |
|
|
Ignition |
|
Natural Gas |
|
|
Propane Gas |
|
|
|
|
|
|
|
|
|
|
|
DH-INA/2-100 |
|
Electronic |
|
360,000 |
|
|
360,000 |
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dimensions |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Kettle Capacity |
Kettle Diameter |
|
Overall Width |
Overall Front-to- |
|
Rim Height |
|||
|
Back |
|
|
||||||
|
|
|
|
|
|
|
|
|
|
100 Gal (378.5 L) |
34" (86 cm) |
|
64¼” (163 cm) |
54" (137 cm) |
|
|
54¼” (138 cm) |
||
|
|
|
|
|
|
|
|
|
|
Inspection & Unpacking
WARNING
THIS UNIT MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE EQUIPMENT. THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE CODES.
The unit is delivered completely assembled, on a heavy skid surrounded by a wooden crate.. Immediately upon receipt, inspect the unit for damage. Report any shipping damage or an incorrect shipment to the delivery agent.
Write down the model number, serial number, and installation date of your unit, and keep this information for future reference. Space for these entries is provided at the top of the Service Log provided at the rear of this manual. The unit is anchored to two metal shipping channels (braces) which may be discarded after
installation. Carefully unbolt one side of shipping channel. Position the kettle and remove second shipping channel.
WARNING
SHIPPING CHANNELS (BRACES) ARE VERY HEAVY. USE PROPER LIFTING AND HANDLING EQUIPMENT FOR MOVEMENT
CAUTION
WATCH OUT FOR NAILS AND SPLINTERS WHILE DISMANTLING THE SHIPPING CRATE.
The unit is delivered crated and bolted to a heavy skid.
Two heavy shipping channels (braces) anchor the unit for shipment.
5
OM-DH/INA/2-100
CAUTION
UNIT HAS AN APPROXIMATE SHIPPING WEIGHT OF 1750 LBS. (795 KG.). FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN PROFESSIONAL RIGGING HELP AS NEEDED AND USE MATERIAL HANDLING EQUIPMENT (SUCH AS A FORKLIFT, OVERHEAD HOIST, OR PALLET JACKS) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO ITS PLACE OF INSTALLATION.
When installation is to begin, unbolt the unit from the skid, and lift the unit straight up and off the skid.
UTILITY REQUIREMENTS
1.Electrical Supply Connection-3 Phase Operation Only
a.The panel must be removed to gain access to the electrical supply connection. Open the wiring and control panel by unscrewing the eight screws which hold it in place. Grasp the panel by the base at the bottom edge. While lifting the panel, swing its bottom toward you. Set the panel aside.
b.Supply Voltage: The unit must operate at the rated nameplate voltage, plus or minus 10 percent.
c.Wiring Information: Refer to the electrical schematic for wiring information. A copy of the schematic is found inside the control panel and at the rear of this manual.
d.Terminal Block: The terminal block for incoming power is located at the back of the control compartment. The ground terminal is located next to the terminal block. The unit must have a separate ground wire for safe operation.
e.High Voltage safety
Maximum Voltage Three Phase Current, Per Line
208 |
7 AMP |
|
|
240 |
7 AMP |
|
|
480 |
3.5 AMP |
2.Water Connection(s)
Install a check valve in the incoming cold water line, if required by local plumbing codes. Water pressure in the line should be between 30 and 60 PSIG (210 and 420 kPa).
A ¾ NPT connector is needed to attach the water supply to the water inlet valve. The minimum recommended water feed line diameter is ½ inch (13mm).
Do not allow the connection to leak, no matter how slowly. THE INSTALLER MUST PROVIDE
THE CHECK VALVE (ANTI-SYPHON DEVICE) IF REQUIRED BY LOCAL CODES.
3.Air Connection.
Connect d NPT air line to the air connector.
4.Gas Connection
Connect 1 NPT gas line to the gas inlet valve on the rear of the left stanchion. Be sure that the gas supply meets the following criteria:
|
Natural Gas |
Propane |
|
|
|
Minimum |
7" W.C. |
11" W.C. |
|
|
|
Maximum |
10" W.C. |
14" W.C. |
|
|
|
WARNING
TO AVOID DAMAGE OR INJURY, FOLLOW THE ELECTRICAL SCHEMATIC EXACTLY WHEN CONNECTING THE UNIT.
f.Branch Circuit Protection: Each conductor must have over-current protection. Refer to the label on the back of the unit for the proper wire type and size. Connections to the unit must be watertight.
We strongly recommend that the DH/INA/2-100 Kettle have its own branch circuit protection. Current and power demands for the different voltage units are as follows:
Gas, Water and Air Connections are on the back of the left stanchion
6
OM-DH/INA/2-100
WARNING
THIS UNIT IS FOR COMMERCIAL USE. NEVER USE HOME OR RESIDENTIAL GRADE GAS CONNECTIONS. THEY DO NOT MEET GAS CODES AND COULD BE HAZARDOUS.
Installation and Initial Start-Up
A. Installation
The unit should be installed in a well-ventilated room on non-combustible flooring. Anything which might obstruct or restrict the flow of air for combustion and ventilation must be removed. The area directly around the appliance must be free of combustible materials.
1.Installation requires connection with air, gas, water and electric services. See items 8 to 14 for details.
2.To protect the unit from damage, leave it on the shipping pallet until installation. When ready to start installation, disassemble the shipping crate, unbolt the stanchions, disconnect the shipping channels (braces) and raise the unit straight up off the skid. Do
Lifting the kettle at the heat exchanger could damage the unit.
not lift the kettle at the heat exchanger.
3.Install the unit with at least 22 inches clearance from the back walls. Also leave enough room for easy cleaning, maintenance, and service.
4.Do not alter the kettle in any way. Any mechanical, electrical, or gas change must be approved by the Groen Food Service Engineering Department.
WARNING
DO NOT ATTACH THE UNIT TO A TYPE "B" VENT. FAILURE COULD RESULT IN FIRE OR PROPERTY DAMAGE.
5.Level the unit as follows.
The stanchions are each supplied with a drip tray in which the angle frame is placed. Steel leveling shims (not included, supplied by installer) are placed between the drip tray and frame so that the drip tray will be flush with the floor, as shown.
Start with the right stanchion and level it as shown in the sketch. Once the right stanchion is levelled and properly anchored front to rear, level the left stanchion front to rear and side to side.
Level the entire unit side to side by placing a four foot carpenter’s level on the kettle rim. Once the rim is level from side to side, rotate the level to check front to back. Shim the left stanchion in the same manner as the right, and anchor the equipment firmly to the floor through the shims.
Recommended shim size is shown below.
7
OM-DH/INA/2-100
6.Make sure the jacket water level is correct by confirming that it is between the marks on the gauge glass. If the water level is low, follow the instructions under "Jacket Filling" in the "Maintenance" Section of this manual.
WARNING
DO NOT CONNECT ANY PIPING TO THE POP SAFETY VALVE. IT MUST BE FREE TO VENT STEAM AS NEEDED. THE ELBOW SHOULD POINT DOWN TOWARD FLOOR. IMPROPER INSTALLATION WILL VOID WARRANTY
7.To protect personnel from steam coming from the safety valve, the open end of the elbow at the outlet must be directed downward. If it is not, turn the elbow to the correct position.
8. I |
nst |
all a check valve in the incoming cold water |
line, if |
required by local plumbing codes, as described in Paragraph 2, page 6
DANGER
ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO GROUND UNIT COULD CAUSE ELECTROCUTION AND DEATH.
9.Provide electrical service per Paragraph 1, Electrical Supply Connecton in the Inspection and Unpacking,
Requirements Section, Page 6. Use ½ inch waterproof conduit and waterproof connections. Observe local Codes and/or The National Electrical Code in accordance with ANSI/NFPA 70 - latest edition. AN ELECTRICAL GROUND IS REQUIRED. The electrical schematic is located on the inside of the service panel. In Canada, provide electrical service in accordance with the Canadian Electrical code, CSA C22.1 Part 1 and/or local codes.
10.The internal gas lines of the unit were cleaned and closed with a gas cock before the unit was shipped from the factory. Ensure that external gas lines are free of lint, dirt, metal chips, sealant, grease, oil or other contaminants, before you connect the line to the kettle.
11.Connect the kettle gas cock to the gas service main using a 1" NPT gas connection.
12.Installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z 223.1-1988 (or latest edition). The unit should be installed in an well-ventilated room with a provision for adequate air supply. The best ventilation will use a vent hood and exhaust fan with no direct connection between the vent duct and the unit flue.
Do NOT obstruct the flue or vent duct after installation. In Canada, the installation must conform with the CAN/CGA B149 Installation Codes for Gas Burning Appliances and Equipment and/or local codes.
13.Adequate space for proper service and operation is required. Do NOT block any air intake spacings to the combustion chamber or obstruct the air flow by piling or stacking anything near the kettle.
14.After the kettle has been connected to the gas supply, all gas line joints must be checked for leaks. DO NOT USE A FLAME TO CHECK FOR LEAKS. A thick soap solution or other suitable leak detector should be used.
15.The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ PSIG (3.48 kPa). The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any testing of the gas system at pressures equal to or less than ½ PSIG (3.48 kPa).
16.Connect the kettle compressed air supply to a d” NPT air line
8
17.Check the following to confirm that your kettle has been installed properly:
’Enough room between the kettle and nearby objects for cleaning and service.
’Minimum clearance of 24 inches from sides and 24 from back.
’Unit vented to an exhaust hood.
’Kettle level.
’Correct amount of water in the jacket.
’Safety valve outlet pointed down.
’Connected with a waterproof electric power cable in accordance with Paragraph 1 Electrical Supply Connecton (above) and local electrical codes.
’Gas lines cleaned before connection.
’Gas connected with 1 NPT or larger.
’Gas line joints checked for leaks.
’No obstruction to air supply or venting.
’Gas lines (1 NPT) connected to supply.
’Water supply connection (¾") completed.
OM-DH/INA/2-100
B. Initial Start-Up
After the kettle has been installed, the installer should test to ensure that the unit is operating correctly.
1.Remove all literature and packing materials from the inside and outside of the unit. Clean out any material that might clog or damage the product outlet.
2.Put water into the kettle until the water is about 12 inches deep. Test operation of the product outlet ball valve by opening it all the way then closing it before all the water runs out.
3.Make sure the supplies of gas and electric power are on.
4.Following "Start Kettle Heating" instructions in the "Operating Instructions" section of this manual, begin heating the water at the highest thermostat setting. The pilot lamp should come on as soon as you pull out the emergency stop and turn on power. Heating should continue until the water boils.
5.To turn off the unit, follow “To Stop Kettle Heating” in “Operating Instructions,” below.
If the kettle functions as described, it is ready for use. If the unit does not operate as designed, contact an authorized Groen Service agent.
Operation
WARNING
ANY POTENTIAL USER OF THE EQUIPMENT MUST BE TRAINED IN SAFE AND CORRECT OPERATING PROCEDURES
A. Controls
Refer to the drawing on the following page for identification and function of kettle controls. Numbers in parentheses in the operating instructions below correspond to these controls.
B. Operating Instructions
WARNING
KEEP AREA AROUND KETTLE FREE AND CLEAR OF ALL COMBUSTIBLE MATERIALS
CAUTION
HEATING AN EMPTY KETTLE MAY CAUSE THE RELEASE OF STEAM FROM THE SAFETY VALVE.
1.To Start Kettle
a.CHECK THE WATER LEVEL IN THE JACKET EVERY DAY. The level must be between the lines on the glass. If the level is low, see “Jacket Filling” in the “Preventive Maintenance” section of this manual.
b.With the kettle cold, check the pressure gauge. If it does not show 20 or more inches of vacuum (a reading of 20 to 30 below 0), see “Jacket Vacuum” in the “Preventive Maintenance” section of this manual.
9
OM-DH/INA/2-100
Right Stanchion Control Panel
10
OM-DH/INA/2-100
Check water level and vacuum daily.
c.Start Kettle Heating
1.Open main gas supply valve.
2.Pull out the emergency stop (9) and turn on the control power on-off switch (10).
3.Ensure kettle is fully upright (tilt light (3) must be off).
4.Pilot and pilot indicator lamp (near water sight glass on front panel) will light
(DO NOT ATTEMPT TO LIGHT PILOT WITH FLAME).
5.Fill kettle with water or product.
6.Turn heat switch (11) to on.
7.Select desired product temperature using the temperature controller (13).
c.To Stop Kettle Heating
Turn heat switch (11) or control power (10) off.
d.To Relight Kettle
1.Close main gas supply valve.
2.Set control power switch (10) to off.
3.Wait five minutes then start the kettle.
2.To Run Agitator
WARNING
DO NOT PLACE HANDS, TOOLS, OR HOSES IN KETTLE WHILE AGITATOR IS MOVING. AGITATOR CAN BE JOGGED WHILE KETTLE IS TILTED.
ENSURE AGITATOR AREA IS CLEAR BEFORE RUNNING OR JOGGING THE AGITATOR. SERIOUS INJURY CAN RESULT.
a.Ensure kettle is upright (tilt light must be off).
b.Place run/jog switch (7) in run position.
c.Set the agitator speed dial (6) to desired speed (1 - 10 RPM).
d.Press the left (4) and right (8) agitator start switches at the same time. This is for safety, to avoid accidental start-up of the agitator.
CAUTION
KEEP FLOORS IN FRONT OF KETTLE WORK AREA CLEAN AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY TO AVOID THE DANGER OF SLIPS OR FALLS
3.To Stop Agitator.
a.Press the red stop button (5) or
b.Press the emergency stop button (9).
4.To Jog Agitator
The operator can “jog” or partially rotate the agitator to assist in shifting product, or to help clean interior kettle and agitator surfaces. Do not press the Jog button with any personnel near the kettle agitator.
11
OM-DH/INA/2-100
WARNING
AGITATOR WILL JOG WITH KETTLE IN ANY POSITION. TO AVOID SERIOUS INJURY KEEP CLEAR WHEN JOGGING AGITATOR.
a.Place run/jog switch (7) in the jog position.
b.Press and release the start / jog button (4) as needed. (The jog speed is fixed.)
5. To Tilt Kettle
WARNING
DO NOT STAND IN FRONT OF KETTLE DURING TILTING. PRODUCT IS HOT AND WILL CAUSE BURNS.
To tilt kettle forward, rotate the tilt switch (3) clockwise. Turn counter-clockwise to tilt back.
bWhen the tilt indIcator (3) is lit, it indicates that the kettle is not fully upright.
c.The kettle will not heat or agitate while tilted. It
WILL jog!
6.To Fill Kettle Automatically with Water
a.Select desired gallons by pressing the Gallons Counter (2) keys. Do not set counter to a value greater than the remaining capacity of the kettle.
b.Move fill switch (1) to auto. Reset the gallons counter (2) to zero (if needed).
c.After filling stops, turn the fill switch (1) to off. The switch must be set to off before another fill cycle can begin.
d.More water can be added by rotating the fill switch (1) to manual.
e.The gallons counter (2) will show any added water.
7.If Electric Power Fails
Do not attempt to operate the unit. The main burner cannot be lit until power is restored.
Cleaning
A. KETTLE
1.Suggested Tools
a.Detergent and sanitizer, or a combination agent such as Micro-Quat from ECOLAB.
b.Kettle brushes.
c.Bottle brush for cleaning the draw-off valve.
WARNING
KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND BURNERS. NEVER SPRAY OR HOSE THE CONTROL CONSOLE, ELECTRICAL CONNECTIONS, ETC.
2.Precautions
Before any cleaning operation:
a.Turn off the main burner by turning the heat control dial to “OFF”.
b.Cut off electric power to the unit
3.Procedure
a.Clean food contact surfaces as soon as possible after use, preferably while the kettle is still warm. If the unit is in continuous use, clean and sanitize inside and outside at least once every 12 hours.
b.Scrape and flush out large amounts of food residues. Be careful not to scratch the kettle with metal implements.
12
Loading...