Groen DH-INA-2-100 User Manual

CAPKOLD® COOK-CHILL SYSTEMS

PROJECT NAME:

LOCATION:

ITEM NO:

NON TILT-OUT AGITATOR GAS TILTING KETTLE MODEL DH/INA/2

CapKold® Model DH/INA/2-100 gallon working capacity, self-contained, high efficiency 360,000 BTU/hr gas
fired, hemispheric bottom steam jacketed kettle, with inclined agitator. Electrically driven worm gear tilts kettle
body to simplify product loading, kettle cleaning and transfer of non-pumpable products. Agitator assembly tilts
with the kettle body. 50 PSI maximum jacket operating pressure, 3” air operated drop down outlet valve and
variable speed agitator drive.

AVAILABLE MODELS:

DH/INA/2-100 (100 GALLON)

CONSTRUCTION

• 50 PSI, ASME Code hemispheric bottom kettle jacket

construction and National Board registered

• C.S.A. Design Certified and NSF listed

• High efficiency fin tube gas heat exchanger with

360,000 BTU/hr maximum power input

• Reinforced bar rim and flow control pouring lip

• Electrically driven worm gear tilt of kettle body and

agitator assembly for pouring and cleaning

• Electronic ignition

• 3” air operated drop down stainless steel outlet valve

mounted flush to kettle bottom

• Type 316 stainless steel kettle interior and all wetted

parts, type 304 elsewhere

• 3/4” rim mounted water fill faucet

• Compressed air connection for CapKold® Pump/Fill

Station (see CKPF/3)

• 100 gallon working capacity

• NSF listed

AGITATOR DESIGN:

• Fixed, inclined entry style agitator located 45º to left

of center line

• 2 horsepower variable speed agitator drive with

precise control from 4-36 RPM

• Agitator assembly tilts with kettle body

INTEGRAL CONTROL PACKAGE:

• Digital product temperature indicator/controller

• Pilot light indicator

• Dual safety agitator start switches

• Variable speed agitator control

• Emergency agitator stop button

• Power ON indicator light

• Kettle body tilt switch and indicator

• Low water (kettle jacket) indicator light

• Pre-set automatic water metering

• Agitator jog button (partial rotation at 4 RPM)

ORIGIN OF MANUFACTURE: Designed and

manufactured in the United States.

QTY:

MODEL NO:

AIA NO:

SIS NO:

Self-Contained, Gas Heated, Tilting
Kettle with Non Tilt-Out Agitator

OPTIONS/ACCESSORIES:

Product temperature chart

recorder
2 piece hinged cover
Removable pouring lip mounted

product strainer
Prison package
Lip Strainer

CapKold Kettles

CKDH/1NA/2-100 160590 RevA

Revised 10/13

4-20 MA FOOD PROBE OUTPUT ON CONTROLLER.

4. 1" NPT GAS SUPPLY

11.

24" SERVICE CLEARANCE REQUIRED

9. APPROX. SHIPPING WEIGHT: 1750 LBS

8. ELECTRIC MOTOR DRIVEN POWER TILT FEATURE

10. COLD WATER SUPPLY - 3/4" HOSE CONNECTION

6. 3" AIR ACTUATED BOTTOM DROP DOWN VALVE

7. 2 H.P. VARIABLE SPEED AGITATOR MOTOR

5. 50 PSI ASME APPROVED

KETTLE

2. ELECTRICAL CONNECTION 1/2" CONDUIT
ELECTRICAL SUPPLY VOLTAGE: 208/240/480 VAC
3 PHASE 60 Hz

3.

PRODUCT SPECIFICATIONS:

3/8" NPT AIR SUPPLY: 100 PSI MAX.

INCOMING GAS SUPPLY

PRESSURES

GAS TYPE

NATURAL

PROPANE

MINIMUM

7" W.C.

11" W.C.

MAXIMUM

14" W.C.

14" W.C.

POWER SUPPLY

VOLTAGE 3 PHASE

208 11 AMPS

240 10 AMPS

--

5 AMPS480

1. INPUT RATE: 360,000 BTU/HR

12.

UNIT MUST BE MOUNTED ON NON-COMBUSTIBLE

FLOORING.

MOUNTING HOLE
FLOOR PATTERN

13.

PRODUCT OVERFLOW WHEN KETTLE IS STOPPED
DURING TILT CYCLE

14.

42" DRAIN RECOMMENDED

0.34 GPM @ 30 PSI

(SUPPLY 30 PSI MIN. & 60 PSI MAX.)

15. RECOMMENDED LOCATION FOR ACCESS TO
4-20 MA FOOD PROBE OUTPUT ON CONTROLLER.

KETTLE

L

C

53-3/8"

31"

47 13/32

5 1/2

16"

SEE NOTE 14

7/8"

16"

4-5/32"

4"

6-5/8"

4. 1" NPT GAS SUPPLY

11.

24" SERVICE CLEARANCE REQUIRED

9. APPROX. SHIPPING WEIGHT: 1750 LBS

8. ELECTRIC MOTOR DRIVEN POWER TILT FEATURE

10. COLD WATER SUPPLY - 3/4" HOSE CONNECTION

6. 3" AIR ACTUATED BOTTOM DROP DOWN VALVE

7. 2 H.P. VARIABLE SPEED AGITATOR MOTOR

5. 50 PSI ASME APPROVED

KETTLE

2. ELECTRICAL CONNECTION 1/2" CONDUIT
ELECTRICAL SUPPLY VOLTAGE: 208/240/480 VAC
3 PHASE 60 Hz

3.

PRODUCT SPECIFICATIONS:

3/8" NPT AIR SUPPLY: 100 PSI MAX.

C

L

TOP VIEW

FRONT VIEW RIGHT SIDE VIEW REAR VIEW

INCOMING GAS SUPPLY

PRESSURES

GAS TYPE

NATURAL

PROPANE

MINIMUM

7" W.C.

11" W.C.

MAXIMUM

14" W.C.

14" W.C.

POWER SUPPLY

VOLTAGE 3 PHASE

208 11 AMPS

240 10 AMPS

--

5 AMPS480

1. INPUT RATE: 360,000 BTU/HR

12.

UNIT MUST BE MOUNTED ON NON-COMBUSTIBLE

FLOORING.

MOUNTING HOLE
FLOOR PATTERN

C

L

KETTLE

13.

PRODUCT OVERFLOW WHEN KETTLE IS STOPPED
DURING TILT CYCLE

14.

42" DRAIN RECOMMENDED

0.34 GPM @ 30 PSI

(SUPPLY 30 PSI MIN. & 60 PSI MAX.)

FULL TILT POSITION

15. RECOMMENDED LOCATION FOR ACCESS TO
4-20 MA FOOD PROBE OUTPUT ON CONTROLLER.

KETTLE

KETTLE

L

C

53-3/8"

34"DIA

54 1/4"

31"

3/4" NPT WATER SPOUT

12"

38"

33-3/4"

35-3/4"

12-1/2"

4 10

5"3

2

3-1/2"

2

8

47 13/32

5 1/2

16"

7

SEE NOTE 14

71"

6-1/2"

22" MIN. COMBUSTIBLE
MATERIAL CLEARANCE

1-1/2"

2-1/2"

10-1/4"

7/8"

16"

4-5/32"

4"

6-5/8"

11

11

30"

POUR PATH

SEE NOTE 14

4"

SEE NOTE 13

15

15

SELF-CONTAINED, GAS HEATED, TILTING KETTLE

WITH NON-TILT OUT INCLINED AGITATOR

3"

4. 1" NPT GAS SUPPLY

11.

24" SERVICE CLEARANCE REQUIRED

9. APPROX. SHIPPING WEIGHT: 1750 LBS

8. ELECTRIC MOTOR DRIVEN POWER TILT FEATURE

10. COLD WATER SUPPLY - 3/4" HOSE CONNECTION

6. 3" AIR ACTUATED BOTTOM DROP DOWN VALVE

7. 2 H.P. VARIABLE SPEED AGITATOR MOTOR

5. 50 PSI ASME APPROVED

2. ELECTRICAL CONNECTION 1/2" CONDUIT
ELECTRICAL SUPPLY VOLTAGE: 208/240/480 VAC
3 PHASE 60 Hz

3.

PRODUCT SPECIFICATIONS:

3/8" NPT AIR SUPPLY: 100 PSI MAX.

INCOMING GAS SUPPLY

PRESSURES

GAS TYPE

NATURAL

PROPANE

MINIMUM

7" W.C.

11" W.C.

MAXIMUM

14" W.C.

14" W.C.

POWER SUPPLY

VOLTAGE 3 PHASE

208 11 AMPS

240 10 AMPS

--

5 AMPS480

1. INPUT RATE: 360,000 BTU/HR

12.

UNIT MUST BE MOUNTED ON NON-COMBUSTIBLE

FLOORING.

MOUNTING HOLE
FLOOR PATTERN

13.

PRODUCT OVERFLOW WHEN KETTLE IS STOPPED
DURING TILT CYCLE

14.

42" DRAIN RECOMMENDED

0.34 GPM @ 30 PSI

(SUPPLY 30 PSI MIN. & 60 PSI MAX.)

15. RECOMMENDED LOCATION FOR ACCESS TO
4-20 MA FOOD PROBE OUTPUT ON CONTROLLER.

L

47 13/32

5 1/2

16"

SEE NOTE 14

7/8"

16"

4-5/32"

4"

6-5/8"

SELF-CONTAINED, GAS HEATED, TILTING KETTLE

WITH NON-TILT OUT INCLINED AGITATOR

* ALLOW SAFETY VALVE LEVER TO SNAP DOWN.

STOP

AGITATOR SPEED

FORWARD

JOGRUN

START

BACK

HIGH

TILT

E-STOP

START/JOG

HEAT

SIMMER

OFF

* LIFT SAFETY VALVE LEVER TO VENT KETTLE

* HEAT KETTLE UNTIL PRESSURE GAUGE READS 5 PSI.

BETWEEN 20-30 in. Hg BELOW ZERO (WHEN KETTLE IS COLD)

* CHECK FOR VACUUM IN KETTLE. PRESSURE GAUGE SHOULD READ

** WARNING STEAM WILL ESCAPE **

ESTABLISH VACUUM

BEFORE OPERATION

SPEED CONTROL

LOW WATER CUTOFF

POWER

4. 1" NPT GAS SUPPLY

11.

24" SERVICE CLEARANCE REQUIRED

9. APPROX. SHIPPING WEIGHT: 1750 LBS

8. ELECTRIC MOTOR DRIVEN POWER TILT FEATURE

MOTOR AND BRIDGE ASS'Y. NOT SHOWN IN THIS VIEW

10. COLD WATER SUPPLY - 3/4" HOSE CONNECTION

6. 3" AIR ACTUATED BOTTOM DROP DOWN VALVE

7. 2 H.P. VARIABLE SPEED AGITATOR MOTOR

5. 50 PSI ASME APPROVED

KETTLE

2. ELECTRICAL CONNECTION 1/2" CONDUIT
ELECTRICAL SUPPLY VOLTAGE: 208/240/480 VAC
3 PHASE 60 Hz

3.

PRODUCT SPECIFICATIONS:

P/N 115211 REV. E

3/8" NPT AIR SUPPLY: 100 PSI MAX.

C

L

TOP VIEW

FRONT VIEW RIGHT SIDE VIEW REAR VIEW

MOTOR AND BRIDGE ASS'Y. NOT SHOWN IN THIS VIEW

INCOMING GAS SUPPLY

PRESSURES

GAS TYPE

NATURAL

PROPANE

MINIMUM

7" W.C.

11" W.C.

MAXIMUM

14" W.C.

14" W.C.

POWER SUPPLY

VOLTAGE 3 PHASE

208 11 AMPS

240 10 AMPS

--

5 AMPS480

1. INPUT RATE: 360,000 BTU/HR

12.

UNIT MUST BE MOUNTED ON NON-COMBUSTIBLE

FLOORING.

MOUNTING HOLE
FLOOR PATTERN

C

L

KETTLE

13.

PRODUCT OVERFLOW WHEN KETTLE IS STOPPED
DURING TILT CYCLE

14.

42" DRAIN RECOMMENDED

0.34 GPM @ 30 PSI

(SUPPLY 30 PSI MIN. & 60 PSI MAX.)

FULL TILT POSITION

15. RECOMMENDED LOCATION FOR ACCESS TO
4-20 MA FOOD PROBE OUTPUT ON CONTROLLER.

KETTLE

L

C

KETTLE

L

C

64 1/4"

53-3/8"

34"DIA

54 1/4"

31"

3/4" NPT WATER SPOUT

12"

38"

33-3/4"

12-1/2"

4 10

5"3

2

3-1/2"

2

8

47 13/32

5 1/2

16"

7

6

SEE NOTE 14

71"

6-1/2"

22" MIN. COMBUSTIBLE
MATERIAL CLEARANCE

1-1/2"

2-1/2"

10-1/4"

7/8"

16"

4-5/32"

4"

6-5/8"

11

11

BOTTOM OF BOTH SERVICE ACCESS PANELS

30"

POUR PATH

SEE NOTE 14

4"

SEE NOTE 13

15

15

SELF-CONTAINED, GAS HEATED, TILTING KETTLE

WITH NON-TILT OUT INCLINED AGITATOR

3"

32-1/8"

C

L

POWER

SIMMER

HIGH

OFF

HEAT

LOW WATER CUTOFF

START/JOG

JOGRUN

SPEED CONTROL

AGITATOR SPEED

BEFORE OPERATION

* CHECK FOR VACUUM IN KETTLE. PRESSURE GAUGE SHOULD READ

BETWEEN 20-30 in. Hg BELOW ZERO (WHEN KETTLE IS COLD)

ESTABLISH VACUUM

* HEAT KETTLE UNTIL PRESSURE GAUGE READS 5 PSI.

* LIFT SAFETY VALVE LEVER TO VENT KETTLE

** WARNING STEAM WILL ESCAPE **

* ALLOW SAFETY VALVE LEVER TO SNAP DOWN.

6

BOTTOM OF BOTH SERVICE ACCESS PANELS

32-1/8"

64 1/4"

DH/INA/2

7

E-STOP

TILT

BACK

FORWARD

STOP

START

8

11

3/4" NPT WATER SPOUT

TOP VIEW

KETTLE

11

31"

34"DIA

53-3/8"

KETTLE

C

L

C

54 1/4"

SEE NOTE 13

POUR PATH

SEE NOTE 14

C

L

4"

38"

30"

MOTOR AND BRIDGE ASS'Y. NOT SHOWN IN THIS VIEW

INCOMING GAS SUPPLY

GAS TYPE

NATURAL

PROPANE

12"

FULL TILT POSITION

RIGHT SIDE VIEW REAR VIEW

PRESSURES

MINIMUM

7" W.C.

11" W.C.

3"

2

15

MAXIMUM

14" W.C.

14" W.C.

5 1/2

16"

MOUNTING HOLE
FLOOR PATTERN

47 13/32

SEE NOTE 14

6-1/2"

POWER SUPPLY

VOLTAGE 3 PHASE

208 11 AMPS

240 10 AMPS

--

6-5/8"

4"

© 2013 Unified Brands. All Rights Reserved. Unified Brands is a wholly-owned subsidiary of Dover Corporation.

22" MIN. COMBUSTIBLE
MATERIAL CLEARANCE

MOTOR AND BRIDGE ASS'Y. NOT SHOWN IN THIS VIEW

5 AMPS480

4-5/32"

16"

7/8"

1055 Mendell Davis Drive, Jackson, MS 39272, 888-994-7636, unifiedbrands.net

KETTLE

C

L

15

2

3-1/2"

PRODUCT SPECIFICATIONS:

1. INPUT RATE: 360,000 BTU/HR

2. ELECTRICAL CONNECTION 1/2" CONDUIT
ELECTRICAL SUPPLY VOLTAGE: 208/240/480 VAC
3 PHASE 60 Hz

3.

3/8" NPT AIR SUPPLY: 100 PSI MAX.

4. 1" NPT GAS SUPPLY

5. 50 PSI ASME APPROVED

6. 3" AIR ACTUATED BOTTOM DROP DOWN VALVE

7. 2 H.P. VARIABLE SPEED AGITATOR MOTOR

8. ELECTRIC MOTOR DRIVEN POWER TILT FEATURE

9. APPROX. SHIPPING WEIGHT: 1750 LBS

10. COLD WATER SUPPLY - 3/4" HOSE CONNECTION

0.34 GPM @ 30 PSI

(SUPPLY 30 PSI MIN. & 60 PSI MAX.)

24" SERVICE CLEARANCE REQUIRED

11.
UNIT MUST BE MOUNTED ON NON-COMBUSTIBLE

12.

FLOORING.

13.

PRODUCT OVERFLOW WHEN KETTLE IS STOPPED
DURING TILT CYCLE

14.

42" DRAIN RECOMMENDED

15. RECOMMENDED LOCATION FOR ACCESS TO

2-1/2"

1-1/2"

10-1/4"

4 10

33-3/4"

35-3/4"

12-1/2"

5"3