THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.
READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS
AND WARNINGS CONTAINED IN THIS MANUAL (THE SERVICE
MANUAL AND OPERATOR MANUAL SECTIONS).
NOTIFY CARRIER OF DAMAGE AT ONCE
It is the responsibility of the consignee to inspect the container upon receipt
of same and to determine the possibility of any damage, including concealed
damage. Unified Brands suggests that if you are suspicious of damage to make
a notation on the delivery receipt. It will be the responsibility of the consignee to
file a claim with the carrier. We recommend that you do so at once.
Manufacture Service/Questions 888-994-7636.
Information contained in this document is known to be current and accurate at the time
of printing/creation. Unified Brands recommends referencing our product line websites,
unifiedbrands.net, for the most updated product information and specifications.
PART NUMBER 128417, REV. H (08/11)
1055 Mendell Davis Drive
Jackson, MS 39272
888-994-7636, fax 888-864-7636
unifiedbrands.net
Page 2
OM-SM-DH-CE
OM/SM-DH-CE
IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS AND THE OPERATOR AND SERVICE
MANUALS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING THE APPLIANCE.
FAILURE TO COMPLY WITH SPECIFIED PROCEDURES MAY RESULT IN DAMAGE OR THE NEED
FOR A SERVICE CALL.
THESE APPLIANCES HAVE BEEN CE MARKED ON THE BASIS OF COMPLIANCE WITH THE GAS
APPLIANCE DIRECTIVE, EMC AND LOW VOLTAGE DIRECTIVE FOR THE COUNTRIES, GAS TYPES
AND PRESSURES AS STATED ON THE DATA PLATE.
THESE APPLIANCES MUST BE INSTALLED BY A COMPETENT PERSON IN CONFORMITY WITH
INSTALLATION AND SERVICING INSTRUCTIONS AND NATIONAL REGULATIONS IN FORCE AT
THE TIME. PARTICULAR ATTENTION MUST BE PAID TO THE FOLLOWING:
DETAILED RECOMMENDATIONS ARE CONTAINED IN INSTITUTE OF GAS ENGINEERS
PUBLISHED DOCUMENTS: IGE/UP/1, IGE/UP/2, BS6173 AND BE5440. FURTHERMORE, IF A NEED
ARISES TO CONVERT THE APPLIANCE FOR USE WITH ANOTHER GAS, A COMPETENT PERSON
MUST BE CONSULTED. THOSE PARTS WHICH HAVE BEEN PROTECTED BY THE
MANUFACTURER MUST NOT BE ADJUSTED BY THE USER.
IMPORTANT — READ FIRST — IMPORTANT
I. E. E. REGULATIONS FOR ELECTRICAL INSTALLATIONS
ELECTRICITY AT WORK REGULATIONS
GAS SAFETY (INSTALLATION AND USE) REGULATIONS
HEALTH AND SAFETY AT WORK ACT
LOCAL AND NATIONAL BUILDING REGULATIONS
FIRE PRECAUTIONS ACT
USERS SHOULD BE CONVERSANT WITH THE APPROPRIATE PROVISIONS OF THE FIRE
PRECAUTIONS ACT AND THE REQUIREMENTS OF THE GAS SAFETY REGULATIONS. IN
PARTICULAR THEY SHOULD BE AWARE OF THE NEED FOR REGULAR SERVICING BY A
COMPETENT PERSON TO ENSURE THE CONTINUED SAFE AND EFFICIENT PERFORMANCE OF
THE APPLIANCE.
WARNING:TO PREVENT SHOCKS, ALL APPLIANCES GAS OR ELECTRIC, MUST BE
EARTHED.
UPON COMPLETION OF THE INSTALLATION, THE OWNERS MANUAL SHOULD BE HANDED TO
THE USERS AND THE INSTALLER SHOULD INSTRUCT THE RESPONSIBLE PERSON(S) IN THE
CORRECT OPERATION AND MAINTENANCE OF THE APPLIANCE.
THIS EQUIPMENT IS ONLY FOR PROFESSIONAL USE, AND SHALL BE OPERATED BY QUALIFIED
PERSONS. IT IS THE RESPONSIBILITY OF THE SUPERVISOR OR EQUIVALENT TO ENSURE THAT
USERS WEAR SUITABLE PROTECTIVE CLOTHING AND TO DRAW ATTENTION TO THE FACT
THAT SOME PARTS BY NECESSITY WILL BECOME VERY HOT, AND WILL CAUSE BURNS IF
TOUCHED ACCIDENTALLY.
WARNING:BEFORE REMOVING ANY PARTITION OR PANEL, ALWAYS TURN OFF THE
ELECTRIC POWER AND ALLOW THE FAN TO STOP ROTATING. BEFORE
WORKING ON ANY ELECTRICAL COMPONENT, DISCONNECT THE POWER
SOURCE FROM THE UNIT.
NOTE:IT IS IMPORTANT THAT THE END-USER ROUTINELY EXAMINE THE FLUE OUTLET
ON A REGULAR BASIS. DEBRIS COVERING THE FLUE OUTLET CAN CAUSE A
POTENTIALLY HAZARDOUS CONDITION. REMOVE ANY FOREIGN MATERIAL
BEFORE USING THIS PIECE OF EQUIPMENT.
WARNINGS AND CAUTIONS PROVIDED IN THIS OPERATOR AND SERVICE MANUAL MUST BE
COMPLIED WITH.
These Appliances have been CE marked on the basis of compliance with the Gas Appliance Directive,
EMC and Low Voltage Directive for the Countries, Gas Types and Pressures as stated on the Data Plate.
These appliances MUST BE installed by a competent person in conformity with the INSTALLATION AND
SERVICING INSTRUCTIONS and National Regulations in force at the time.
Particular attention MUST be paid to the following:
I.E.E. Regulations for Electrical Installations
Electricity at Work Regulations
Gas Safety (Installation & Use) Regulations
Health and Safety at Work Act
Fire Precautions Act
Local and National Building Regulations
Furthermore, if a need arises to convert the Appliance for use with another gas, a competent person must
be consulted. Those parts which have been protected by the manufacturer MUST NOT be adjusted by the
User.
Users should be conversant with the appropriate provisions of the Fire Precautions Act and the
requirements of the Gas Safety Regulations. In particular the need for regular servicing by a competent
person to ensure the continued safe and efficient performance of the Appliance.
WARNING
TO PREVENT SHOCKS, ALL APPLIANCES WHETHER GAS OR ELECTRIC, MUST BE EARTHED.
Upon completion of the installation, the Owners Manual should be handed to the users and the installer
should instruct the responsible person(s) on the correct operation and maintenance of the Appliance. This
equipment is ONLY FOR PROFESSIONAL USE, and shall be operated by QUALIFIED persons. It is the
responsibility of the Supervisor or equivalent to ensure that users wear SUITABLE PROTECTIVE
CLOTHING and to draw attention to the fact that, some parts will, by necessity, become VERY HOT and
will cause burns if touched accidentally.
IMPORTANT - READ FIRST - IMPORTANT The Groen Steam Jacketed Kettle you have just purchased
has been handcrafted from the finest materials, meticulously inspected, and carefully tested to ensure that
you receive the best possible product. With reasonable care and periodic maintenance, it will provide
years of faithful service. It is recommended that you establish a timetable for periodic maintenance as
outlined in this manual. Space is provided in the Service Log at the back of this manual.
4 OM/SM-DH CE
Page 5
OM-SM-DH-CE
OM/SM-DH-CE
Section 1
Installation
UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE
MANUFACTURER ARE NOT TO BE ADJUSTED BY THE INSTALLER.
1.1 Model Numbers, Net Weights and
Dimensions
MODEL
WIDTH
mm (inch)
DEPTH
mm (inch)
HEIGHT
mm (inch)
WEIGHT
Kg
WEIGHT
lbs
1.2 Siting
The appliance should be installed on a level floor
in a well lit and draught free position.
The installation of the appliance must be
executed in accordance with local and/or
national regulations as listed in this manual.
1.3 Clearances
Minimum clearances of 150 mm (5.9 in) from the
sides of the appliance and 250 mm (9.8 in) from
the rear of the appliance are required if the
appliance is installed next to combustible
surfaces. A vertical clearance of 750 mm (29.6
in) minimum should be allowed between the top
rim of kettle and any overlying surface.
1.4 Ventilation
The unit must be installed in an adequately
ventilated room with a provision for adequate air
supply to the unit. The area directly around the
appliance must be cleared of all combustible
material. For multiple installations, the
requirements for individual appliances should be
added together. Installation should be made in
accordance with local and / or national
regulations applying at the time. A competent
installer must be employed.
•
DH-20DH-40DH-60
890 (34.9) 1190 (46.8) 1190 (46.8)
790 (31.0)930 (36.5)990 (38.9)
1040 (40.9) 1150 (45.2) 1240 (48.7)
245295400
535645880
WARNING
THE UNITMUST BE INSTALLEDBY
PERSONNEL QUALIFIED TO WORK WITH
ELECTRICITY AND GAS. IMPROPER
INSTALLATION CAN CAUSE INJURY TO
PERSONNEL AND/OR DAMAGE TO
EQUIPMENT. THE UNIT MUST BE
INSTALLED IN ACCORDANCE WITH ALL
APPLICABLE CODES.
CAUTION
THE APPLIANCE FLUE DISCHARGES
VERTICALLY FROM THE TOP OF THE UNIT
AT THE REAR. IT MUST NOT BE DIRECTLY
CONNECTED TO ANY FLUE, MECHANICAL
EXTRACTION SYSTEM, OR DUCTING
LEADING OUTSIDE THE BUILDING. THE
APPLIANCE IS BEST DISCHARGED UNDER
AN OPEN CANOPY WHICH CONNECTS
WITH A VENTILATING SYSTEM.
Recommendations for ventilation for catering
appliances are given in BS 5440:2 and are
shown in the table below.
Equipment
(Unit Type)
Range17600
Pastry Oven17600
Fryer
Grill17600
Steak Grill
Boiling Pan17600
Steamer17600
Sterilizing Sink14500
Bains Marie11400
Tea/Coffee
Machine
1.5 Electrical Supply
This unit is designed for connection to fixed
wiring. A suitably rated isolating switch with
contact separation of at least 3 mm (0.12 in) on
Ventilation Rate Required
m³ /minft³ /min
26900
26900
8.5-14300-500
OM/SM-DH CE 5
Page 6
OM-SM-DH-CE
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both poles must be fitted to the installation and
The appliance governor is incorporated in the
the wiring executed in accordance with the
regulations listed in this manual.
Cable entry is at the lower rear on the right side
of the appliance. Access is gained by removing
relevant panels as described in Paragraphs
3.5.1 and 3.5.2.
Provide 230 VAC, 50 Hz, 1 Phase, 1 AMP or 40
Watts service. The electrical schematic is in the
service compartment and this manual.
WARNING
THIS APPLIANCE MUST BE EARTHED.
1.6 Gas Supply
Incoming service must be of sufficient size to
supply full rate without excessive pressure drop.
A gas meter is connected to the service pipe by
the Gas Supplier. Any e
checked by the Gas Supplier to ensure that it
has capacity to pass the required rate of gas for
the kettle in addition to other installed gas
equipment.
xisting meter should be
gas control valve which is in the control cabinet.
The control valve governor is suitable for both
natural and propane gases without conversion.
Installation pipe work should be fitted in
accordance with IEGE/UP/2. The pipe work
should not be smaller than the gas inlet
connection on the kettle, i.e. Rp � (� '' B.S.P.)
An isolating cock must be located near the
appliance to allow shut down during emergency
or servicing. Test for gas soundness and purged
as specified in IGE/UP/1.
Water Supply-Not applicable.
1.7 Total Gas Rate - Natural (G20)
and Propane (G31) Gas
G20 ModelsKwBTU/hr
DH-20
DH/1-40
DH-60
G31 ModelsKwBTU/hr
DH-20
DH/1-40
DH-60
18.9864,800
26.3590,000
1.63
3108,000
19.4066,240
24.2582,800
32.33
110,400
Water Level
Gauge &
Sight Glass
Equipotential
Terminal
Electric Power
Supply Inlet
Gas and Electrical Connections are made at the rear of the unit.
6 OM/SM-DH CE
Gas Inlet
Page 7
OM-SM-DH-CE
1.8 Injector Diameters-Natural and Propane
Gas (See Note, Paragraph 1.10 at right)
NOTE: With reference to gas rate, pressure
ModelDH-20DH/1-40DH-60
Number of
Injectors
Natural
Gas G20
Propane
Gas G31
1.9 Gas Pressure Adjustment
152025
1.10 mm1.15 mm1.mm
0.65 mm0.65 mm0.mm
10
65
A pressure test point is fitted on the burner
manifold and on the gas control valve.
DH-20DH/1-40 DH-60
Natural
Gas-G20
Propane
Gas-G31
*WCI = Water Column Inches
mBar
WCI*
mBar252525
WCI*10.010.010.0
8.758.758.75
3.53.53.5
adjustments and conversions, this appliance
is CE-approved for use with the following
gases:
a) G20 natural gas may be supplied to the
appliance in Austria, Denmark,
Finland, Greece, Iceland, Ireland,
Italy, Luxembourg, Norway, Portugal,
Spain, Sweden, Switzerland and the
United Kingdom.
b) G31 propane gas may be supplied to the
appliance in Germany, Ireland,
the Netherlands, Portugal, Spain,
Switzerland, and the United Kingdom.
Use of the appliance with non-approved
gases in a listed country, or use in other
countries, will void CE certification.
1.10Burner Adjustment
The burners are fixed aeration type and have no
provision for adjustment of air inlet.
OM/SM-DH CE 7
Page 8
OM-SM-DH-CE
Section 2
2.1 Assembly
d) Unpack the appliance
b) Place on a firm, level floor. Adjust and fix the
feet.
CAUTION
SHIPPING STRAPS ARE UNDER TENSION
AND CAN SNAP BACK WHEN CUT. TAKE
CARE TO AVOID PERSONAL INJURY OR
DAMAGE FROM STAPLES LEFT IN THE
WALLS OF THE CARTON.
2.2 Gas Supply
Assembly and Commissioning
Pressure
Gauge
Water Level
Gauge &
Sight Glass
Connect the unit to the gas supply and test for
gas soundness. For gas supply down stream of
the gas valve, leak detection spray or soap
solution may be used with the burners lit.
CAUTION
ENSURE THAT THE KETTLE CONTAINS
LIQUID WHEN THE BURNERS ARE ALIGHT.
2.3 Electrical Supply
Before commissioning the appliance, ensure that
the electrical installation has been carried out to
the relevant regulations (Paragraph 1.5).
WARNING
THIS APPLIANCE MUST BE EARTHED.
2.4 Jacket Water Level/Jacket Pressure
a) Ensure the water level in the jacket is
correct, by confirming that it is between the
sight glass marks.
instructions in Paragraph 3.3.
If it is low, follow
Gas Valve
Access Cover
Before operation, check the water level and
jacket pressure.
2.5 Pre-Commissioning Check
a) Prior to operation, clean out kettle pan
thoroughly using hot water and detergent.
Rinse pan thoroughly.
b) Remove all literature and packing materials
from the interior and exterior of the unit.
c) Ensure the open end or the elbow at the
outlet of the safety valve is directed down. If
not, turn the elbow to the correct position.
See detailed Instructions on Page 11 for
Safety Valve installation and operation.
2.5.1Lighting Sequence
From Initial Start Up:
a) Put a small amount of water in kettle pan.
b) Ensure gas and electricity mains are “on.”
b) Check the pressure gauge. If it does not
show 20 or more inches of vacuum (that is,
a reading of 20 to 30 below zero) see
"Jacket Vacuum" (Paragraph 3.2).
8 OM/SM-DH CE
c) Switch the toggle switch to the "on" position.
d) Turn thermostat dial to desired setting.
e) Verify that spark igniter lights the burners.
Page 9
OM-SM-DH-CE
OM/SM-DH-CE
Thermostat
Low Water
Indicator
f)If the unit does not light, it will lock-out after 50-70
seconds. Turn it off and wait five minutes before
attempting to switch the unit on again.
g) To switch unit off, switch toggle (On/Off)
switch to the "Off" position.
h) Turn gas and electricity mains off.
2.5.2Setting The Gas Pressure
On/Off Toggle
Switch
Gas Pressure
Test Nipple
b) Turn the main gas and electricity supply on.
c) Light the burners (Paragraph 2.5.1).
d) Remove cover plate on the round skirt at
bottom of kettle (see photo on page 8).
e) Remove governor cap screw from control
valve. See figure for position on valve.
f)Governor adjustment is suitable for both
natural and propane gas.
g) To increase pressure turn the screw inside
the governor turret clockwise; anti-clockwise
to reduce pressure. Check the burner
pressure again after 15 minutes operation
and adjust if necessary.
h) Disconnect the pressure gauge from the test
point. Re-seal the pressure test point and
test for gas soundness.
i)Replace governor cap screw and replace
cover plate.
2.5.3Checking Performance of Controls
a) Light the unit. Check that controls quickly
and smoothly produce a healthy spark f
the electrode to the earthing post.
b) Turn thermostat off and then on. Check that
burners go out and reignite smoothly and
quickly when switched back on. Repeat
several times.
rom
a) It is necessary to check the gas pressure
during commissioning. A pressure gauge must
be connected to the pressure test point on the
gas manifold. See above figure for test points.
Capscrew for
Governor Pressure
Adjustment
Gas Inlet
c) If the unit fails to respond as described, it
should be serviced by an authorized Groen
service agent.
2.6 Instruction to Installer
Important: After installing and
commissioning the appliance, the user's
instructions should be handed to the user or
purchaser. Ensure that the instructions for
lighting, turning off, correct use and cleaning
are properly understood. The location of the
main gas isolating valve should be
emphasized and the emergency shut down
procedure should be demonstrated.
OM/SM-DH CE 9
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OM/SM-DH-CE
BEFORE ATTEMPTING ANY SERVICING, ENSURE THAT THE ISOLATING COCK IS TURNED OFF
AND CANNOT BE INADVERTENTLY TURNED ON.
ENSURE ALSO THAT THE ELECTRICITY SUPPLY IS DISCONNECTED.
AFTER ANY MAINTENANCE TASK, CHECK THE APPLIANCE TO ENSURE THAT IT PERFORMS
CORRECTLY AND CARRY OUT ANY NECESSARY ADJUSTMENTS AS DETAILED IN SECTION 1.
ALWAYS CHECK FOR GAS SOUNDNESS AFTER CARRYING OUT ANY SERVICING OR EXCHANGE
OF GAS CARRYING COMPONENTS.
NOTE: 1. When replacing wiring connections refer to the wiring diagram contained on the unit and within
this manual.
2. When any threaded gas connection is disturbed for any reason, the threads must be resealed with
appropriate gas leak prevention sealant that is suitable for the type of gas. Unified Brands/Groen
recommends gas sealant compound such as Locktite® 243 or Unified Brands part number 122002.
Servicing and Conversion
Section 3
IMPORTANT
After Servicing
a) Test for gas soundness as specified in
IGE/UP1 as appropriate after any gas
connection has been disturbed.
b) If leaks are found, disconnect the mating parts,
clean the threads and apply recommended
sealant as specified in Note 2 above.
c) Check for correct operation, as appropriate
(see commissioning of appliance).
WARNING - Do not leave any wood splinter
or bristles from brush in the burner or injector.
Fire could result.
Regular Servicing Procedures
The following must be serviced at regular intervals.
Burners
The burner should be cle
maintain maximum performance. Burners are
best cleaned with a wire brush and any blocked
parts are best cleaned with a metal broach,
taking care not to damage the burner head.
The injector orifice should be cleaned with a
wooden splinter. Metal reamers may distort or
increase the orifice size and should be avoided.
WARNING - Do not leave any wood splinter
or bristles from brush in the burner or injector.
Fire could result.
Gears
The gear housing has fitting for proper
lubrication of moving parts. The gears do not run
in oil, periodic lubrication with grease is
necessary. Frequency of lubrication will depend
on operating conditions, but it should be
performed at least once every 6 months. It is
aned periodically to
recommended that a #2 grade LGI lithium
grease be used. Add grease through the Zerk
fittings on the gear housing until grease flows out
of bearings around the trunnion shaft. Place a
liberal amount of grease on the gear to cover the
arc that is in contact with the worm gear.
Safety Valve (Steam)
At least twice a month the safety valve requires
checking to make sure it works correctly. When
the gauge pressure is about five PSI, lift the
valve lever enough to vent steam, then quickly
let it snap back into place.
WARNING
AVOID ANY EXPOSURE TO THE STEAM
BLOWING OUT OF THE SAFETY VALVE.
This procedure should be explained to the user,
since it is to be carried out at least twice a
month. Safety procedures and requirements
should also be explained to the user when
carrying out the procedure.
Safety Valve Operating Instructions
If adding water to the boiling pan jacket,
water to flow through safety valve as sediment or
debris may be deposited on seating surface.
To achieve topmost performance and maximum
service life, it is necessary to maintain a proper
pressure margin between set pressure of the
safety valve and equipment operating pressure.
DO NOT ALLOW
10 OM/SM- DH CE
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OM-SM-DH-CE
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The minimum required pressure margin for this
type of valve is 10% of the safety relief valve set
pressure, but not less than five PSI. UNDER NO
CIRCUMSTANCES SHOULD THIS MARGIN
BE LESS THAN 5 PSI. Failure to maintain this
operating margin may result in water leakage
past the seat and accumulation of deposits on
the seating surface. Excessive deposits may
prevent the valve from operating properly, and a
dangerous pressure build-up and equipment
rupture may result.
Maintenance and Testing
If lift lever does not activate, or there is no
evidence of discharge, discontinue use of
equipment immediately and contact a licensed
contractor or qualified service personnel.
Neither Conbraco Industries, Inc. nor its agents
assume any liability for valves improperly
installed or maintained.
This quality Conbraco safety relief valve, along
with proper installation, use, and maintenance,
will provide many years of reliable service and
protection against excessive pressure build-up of
water/steam. Use of this valve for any other
purpose or media places all responsibility upon
the user. Before installing valve or operating
equipment to which it is installed, read
instructions carefully. Always wear proper safety
equipment.
INSTALLATION OF SAFETY VALVE (STEAM)
a) Installation must be performed by qualified
service personnel only.
b) The BTU/hr or lb/hr rating of this valve must
equal or exceed that of the equipment to
which it is attached.
Test the operation of the safety valve on a
regular basis.
CAUTION
BEFORE TESTING, MAKE CERTAIN
DISCHAR G E P IPE IS PR O P E RLY
CONNECTED TO VALVE OUTLET AND
ARRANGED TO CONTAIN AND SAFELY
DISPOSE OF BOILER DISCHARGE (SEE
“INSTALLATION INSTRUCTIONS”).
Under normal operating conditions a “try lever
test” must be performed every two months.
Under severe service conditions, or if corrosion
and/or deposits are noticed within the valve
body, testing must be performed more often. A
“try lever test” must also be performed at the end
of any non-service period.
Test at
holding the test lever fully open for at least 5
seconds to flush the valve seat free of sediment
and debris. Then release lever and permit the
valve to snap shut.
or near maximum operating pressure by
c) DO NOT use this valve on a coal or wood
boiler having an uncontrolled heat input
d) Ensure that all connections, including the
valve inlet, are clean and free from any
foreign material.
e) Use pipe compound sparingly, or tape, on
external threads only.
f)DO NOT USE A PIPE WRENCH! Use
proper type and size wrench on wrench pads
only.
g) This valve must be mounted in a vertical,
upright position directly to a clean, tapped
opening in the top of the boiler or equipment.
Under no circumstances should there be a
flow restriction or valve of any type between
the safety relief valve and the pressure
vessel
h) WARNING!
may discharge large amounts of steam
and/or hot water. To reduce the potential for
bodily injury and property damage, a
discharge line MUST
During operation, this valve
be installed that:
.
OM/SM-DH CE 11
Page 12
OM-SM-DH-CE
OM/SM-DH-CE
1. is connected from the valve outlet with
no intervening valve and directed
downward to a safe point of discharge.
2. allows complete drainage of both the
valve and the discharge line
3. is independently supported and securely
anchored so as to avoid applied stress
on the valve.
4. is as short and straight as possible.
5. terminates freely to atmosphere where
any discharge will be clearly visible and
is at no risk of freezing.
3. Insert G31 orifice marked BBR14.
4. Reconnect pilot gas line.
Pilot
Gas Inlet Tube
Connector
G20 Orice BCR18
G31 Orice BCR14
d) Data plate with correct rate and gas manifold
pressure information.
6. terminates with a plain end that is not
threaded.
7. is constructed of a material suitable for
exposure to temperatures of 375º F or
greater.
8. is, over its entire length, of a size equal
to or greater than the valve outlet.
Use only schedule 40 pipe for discharge.
(Do not use schedule 80, extra strong pipe
or connections). DO NOT CAP, PLUG, OR
OTHERWISE OBSTRUCT DISCHARGE
PIPE OUTLET!
I)See appropriate ASME Boiler and Pressure
Vessel Code for additional installation
instructions.
3.1 Conversion
See Paragraphs 1.8 and 1.9 for important
information for gas conversion. Verify the
type of gas to be used.
o change the type of gas used (e.g. G20 to
T
G31 or inverse) change the following:
a) Burner injectors. See instruction 3.15 on page 16.
b) Gas valve spring. Install per instructions supplied
with the spring package as shown below.
AL L C ONVERSIONS MUST BE FO R
APPROVED GAS IN THE COUNTRIES LISTED
IN PARAGRAPH 1.9.
IMPORTANT
THIS APPLIANCE WAS FITTED AT THE
FACTORY WITH GAS INJECTORS FOR TYPE
OF GAS SPECIFIED ON DATA PLATE. PRIOR
TO INSTALLING EQUIPMENT, OR WHEN
CONVERTING TO ANOTHER GAS, VERIFY THAT
THE INJECTOR SIZE MARKING ON THE GAS
INJECTOR MATCHES THE INFORMATION ON
THE DATA PLATE FOR THE TYPE OF GAS
BEING USED.
3.2 Jacket Vacuum
When the kettle is cold, a positive reading or a
reading around zero on the pressure vacuum
gauge indicates an excess of air in the jacket. Air
in the jacket slows down kettle heating.
To remove air:
a) Light the unit. (Paragraph 2.5.1 )
b) When the pressure/vacuum gauge reaches
a positive pressure reading of 5 PSI, release
air and steam by lifting the lever on the
safety valve for about one second. Repeat
this a few times. Then let the lever snap
back to the closed position.
c) Pilot orifice. The pilot orifice for correct gas must
be used. See photo below.
1. Remove the gas line and the connector
to the pilot.
2. Remove G20 orifice from the pilot.
It is marked BCR18.
12 OM/SM- DH CE
See detailed Instructions on Page 11 pertaining
to Safety Valve installation and operation.
WARNING
AVOID EXPOSURE TO
STEAM BLOWING
OUT OF THE SAFETY
VALVE.
3.3 Jacket Filling
(TURN OFF GAS AND ELECTRICITY MAINS)
The jacket has been charged at the factory with
the proper amount of treated, distilled water. You
may need to restore jacket water to its proper
level, either because it was lost as steam during
venting or by draining.
Page 13
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The procedure for adding water follows:
a) If you are replacing water lost as steam, use
distilled water. If you are replacing treated
water that ran out of the jacket, prepare
more treated water as directed below.
b) Allow the kettle to cool completely. Using the
proper size spanner, remove the pipe plug
from above the globe valve.
c) Open the globe valve and pour distilled or
treated water into the pipe plug orifice. Hold
the safety valve open while you pour to let air
escape from the jacket.
d) Air introduced to the jacket during the filling
operation must be removed to obtain
efficient heating. See Paragraph 3.2.
See detailed Instructions on Page 11 pertaining
to Safety Valve installation and operation.
b) Hang a strip of pH test paper on the rim of
the container, with about 1" of the strip below
the surface of the water.
c) Measure the water treatment compound you
will be using. (One way to do this is to add
the compound to the water from a small
measuring cup).
d) Stir the water continuously, while you slowly
add water treatment compound, until the
water reaches a pH between 10.5 and 11.5.
Judge the pH by frequently comparing the
color of the test strip with the color chart
provided in the pH test kit.
e) Record the exact amounts of water and
treatment compound used. These amounts
may be used again, if the same sources of
water and compound are employed.
However, it is advisable to check the pH
every time water is prepared. For optimum
performance, use correctly treated, distilled
water.
3.5 Control Panels
3.5.1Control Cabinet Lid
a) Remove the four screws around the edge of
the lid securing it to the control cabinet.
b) Remove the lid.
c) Replace in reverse order.
3.5.2Control Cabinet Side Panel
a) Remove lid (Para 3.5.1).
3.4 Water Treatment Procedure
WARNING
READ AND FOLLOW WATER TREATMENT
COMPOUND LABEL PRECAUTIONS TO
AVOID INJURY.
a) Fill the mixing container with the measured
amount of water required. (See Table). Use
distilled water only.
Model Kettle CapacityJacket Capacity
DH-20
DH-40
DH-60
75.7 Litres6.6 Litres
151.4 Litres7.1 Litres
227.1 Litres11.3 Litres
b) Remove the four screws securing the side
panel to the control cabinet.
c) Remove panel.
d) Replace in reverse order.
3.5.3Supporting Column Access Panels
a) Remove the four screws securing the two
panels to the supporting column.
b) Remove both panels.
c) Replace in reverse order.
OM/SM-DH CE 13
Page 14
OM/SM-DH-CE
Module Box
Spark Ignition
Control Module
c) Remove low water level control transformer
or the fuse.
d)e)Replace in reverse order.
Ensure the low water level control relay is
correctly oriented when re-positioned.
3.8 Removal of Tilt Switch (Turn the gas and
electricity mains off)
Trunnion Arm
3.6 Removal of Spark Ignition Module (Turn
the gas and electricity mains off)
a) Remove supporting column (trunnion arm)
access panels (Paragraph 3.5.3).
b) Remove screws on ignition module box and
remove cover carefully so as not to damage
the water gasket.
c) Disconnect electrical leads from spark
ignition module.
Tilt Switch
Low Water Level Control
Fuse
Terminal Block
Transformer
a) Remove control cabinet lid (Para 3.5.1).
b) Remove control cabinet side panel (Para 3.5.2).
c) Disconnect electrical leads from tilt switch.
d) Remove screws securing the tilt switch.
e) Withdraw tilt switch from control cabinet.
f)Replace in reverse order.
g) Verify that the tilt switch shuts off the burner
gas supply when the kettle is tilted.
Adjustment range is 5° to 10°.
3.9 Removal of Gas Control Valve (Turn the
gas and electricity mains off)
a) Remove panel from kettle base by removing the
three (3) retaining screws (see photo below).
b) Undo the gas line fittings on inlet and outlet
side of gas valve.
c) Disconnect the electrical leads from the gas valve.
d) Remove the fasteners holding the gas bracket to
the kettle body.
e) Carefully tilt the gas valve assembly to access
the pilot gas connection.
f)Undo the pilot gas tube connection.
g) Remove the gas valve from kettle.
d) Remove retaining screws securing module.
e) Withdraw spark ignition module from control
cabinet.
f)Replace in reverse order.
g) NOTE : When replacing spark ignition module,
verify that the high voltage cable to the pilot is
not damaged or frayed. If damaged, replace the
cable and route it the same as original placement.
3.7 Removal of Low Water Level Control,
Transformer or Fuse Replacement (Turn
the gas and electricity mains off)
a) Remove control cabinet lid (Para 3.5.1).
b) Remove control cabinet side panel as in
Para 3.5.2.
14 OM/SM- DH CE
h) Replace in reverse order.
Water Splash Guard
Kettle Bottom Cover
Pilot Gas Line
Gas Line
Valve Support Bracket
Flexible Gas Connector
Gas Valve
Page 15
OM-SM-DH-CE
OM/SM-DH-CE
3.10Removal of ON/OFF Switch
(Turn the gas and electricity mains off)
Thermostat
c) Disconnect the electrical leads to the neon.
d) Undo and remove the retaining collar which
secures the neon to the control cabinet.
e) Withdraw the neon from the control cabinet.
f)Replace in reverse order.
3.12Removal of Thermostat (Turn the gas
and electricity mains off)
a) Remove supporting column access panels
(Para 3.5.3).
Low Water
Indicator
a) Remove control cabinet lid. (Para 3.5.1).
b) Remove control cabinet side panel (Para
3.5.2).
c) Disconnect electrical leads from the On/Off
switch.
d) Undo and remove retaining collar which
secures the On/Off switch to the outer
surface of the control cabinet.
e) Withdraw the On/Off switch.
f)Replace in reverse order.
3.11Removal of Neons (Turn the gas and
electricity mains off)
On/Off Toggle
Switch
b) Remove panel from kettle base by undoing
the retaining screws.
c) Drain kettle by tilting kettle slightly and
undoing phial boss connection. Allow kettle
to drain into a suitably sized container.
WARNING
ENSURE THAT THE OTHER ELE
LEADS AND CONNECTIONS SITUATED IN
THE KETTLE BASE DO NOT GET WET.
REMOVE THEM IF NECESSARY.
Important: Drained water from kettle jacket
should be retained. Jacket was charged at
the factory with the correct amount of treated
water. This water should be used to refill the
kettle. However, if water is lost during
drainage see Paragraph 3.3, Jacket Filling.
d) Remove thermostat control knob and
disconnect electrical leads.
e) Undo and remove thermostat retaining
screws securing the thermostat to the
supporting column.
f)Feed thermostat phial through supporting
column and withdraw the thermostat.
CTRICAL
a) Remove control cabinet lid (Para 3.5.1)
b) Remove control cabinet side panel (Para
3.5.2)
g) Replace in reverse order.
h) Ensure an adequate sealant is used to seal
the replacement thermostat phial boss.
i)Once the thermostat is in place, the jacket
should be refilled. (Para 3.3)
Always refer to wiring diagram when reconnecting leads. (See Page 31)
OM/SM-DH CE 15
Page 16
Water Level
Sensor
Pressure Switch
3.13Removal of Pressure Switch (Turn
the gas and electricity mains off)
d) Remove the low water sensor from the kettle
base.
e) Replace in reverse order.
f)Ensure a suitable sealan
t is used to seal the
low water level sensor Boss.
g) When the low water level sensor is in place,
the jacket should be filled. (Para 3.3)
3.15Removal of Burners (Turn the gas
and electricity mains off)
a) Remove water splash guards around the
burner.
b) Undo compression fitting at gas pipe to
burner manifold and to the pilot.
a) Remove panel from base of kettle by
undoing the retaining screws.
b) Disconnect the electrical leads from the
pressure switch.
c) Drain kettle by tilting kettle slightly and
undoing the compression fitting at the
pressure switch. Allow kettle to drain into a
suitably sized container.
d) Remove and withdraw the pressure switch
from the kettle base by undoing the
compression fitting.
e) Replace in reverse order.
f)Once the pressure switch is in place, the
kettle jacket should be refilled. (Para 3.3)
Always refer to wiring diagram when
reconnecting electrical leads. (See Page 30)
3.14Removal of Low Water Level Sensor
(Turn gas and electricity mains off)
a) Remove panel from base of kettle by
undoing the retaining screws.
b) Disconnect the electrical leads from the
water sensor.
c) Disconnect electrical leads to the pilot.
d) Remove the four retaining nuts securing the
burner and igniter assembly to the
combustion chamber. Carefully support the
weight of the burner manifold and lower the
assembly to a safe position.
e) The burners are now accessible and can be
removed as required. Ensure adequate
sealant is used to seal the burners.
f)Replace in reverse order.
Always check for gas soundness when any
part of the gas circuit has been disturbed.
3.16Removal Of Pilot (Turn the gas and
electricity mains off)
a) Remove water splash guards around the burner.
b) Disconnect the high voltage spark cable from
the pilot.
c) Disconnect the ground connection cable from
the pilot mounting screw.
d) Remove the second pilot mounting screw.
e) Remove pilot assembly and install new pilot.
c) Drain the kettle by tilting it slightly and
undoing the low water level sensor. Allow the
kettle to drain into a suitably sized container.
16 OM/SM- DH CE
f)Replace in reverse order.
Page 17
OM-SM-DH-CE
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High Voltage
Spark Cable
Pilot
Gas Line
Ground
Connector
DH-20 shown
g) Ensure that there is an adequate spark at
the sparking electrode and that the burners
light smoothly and without delay.
h) As the burners ignite, ensure that the
sparking sequence stops and that the
burners remain lit.
13 mm
Burner
3.17Removal of Pressure Gauge (Turn the
gas and electricity mains off)
a) Using the correctly sized spanner remove
the pressure gauge from top of the sight
glass.
b) Replace with new pressure gauge ensuring
that an adequate sealing compound is used.
c) Once the pressure gauge has been
replaced, the kettle jacket will require
venting. (Para 3.2)
15 mm
Recommended spacings are shown in this drawing.
3.18Removal of Sight Glass (Turn the gas
and electricity mains off)
a) Remove sight glass protection bars.
b) Undo top and bottom compression fittings.
c) Allow the water in the sight glass to drain.
d) Remove the sight glass.
e) Replace in reverse order.
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OM/SM-DH-CE
f)Once the sight glass has been replaced, the
lost jacket water requires replacement. (Para
3.3)
3.19Removal of Steam Safety Valve (Turn
the gas and electricity mains off)
a) Remove the elbow from the safety valve.
b) Remove the steam safety valve from kettle
jacket pipework.
c) Replace in reverse order.
d) Ensure an adequate sealing compound is
used to seal the safety valve.
e) Once the steam safety valve has been replaced
the jacket will need to be vented. (Para 3.2)
See detailed Instructions on Page 11 pertaining to
Steam Safety Valve installation and operation.
3.20Removal of Filling Valve (Turn the
gas and electricity mains off)
a) Remove filling valve from kettle jacket pipe-
work.
b) Replace in reverse order.
c) Ensure adequate sealing compound is used
to seal the valve.
d) Once the fill valve has been replaced the
jacket will need to be vented. (Para 3.2)
18 OM/SM- DH CE
Page 19
OM-SM-DH-CE
4. Troubleshooting
Your Groen kettle is designed to operate smoothly and efficiently if properly maintained. However, the
following are checks to make in the event of a problem. Wiring diagrams are inside the service panel.
USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR
AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE
EQUIPMENT AND WILL VOID ALL WARRANTIES.
SYMPTOMWHOWHAT TO CHECK
Kettle is hard to tilt.Usera. Gears for foreign materials, lubrication and alignment.
Burners will not light. Usera. Is main gas valve open (handle in line with gas pipe)?
Kettle continues heating after it
reaches the desired temperature.
Kettle stops heating before it reaches
the desired temperature.
Kettle heats slowlyUsera. Air in jacket - pressure/vacuum gauge (20 to 30
Safety valve pops.Usera. Air in jacket - pressure/vacuum gauge (20 to 30
System does not produce a sparkAuth
Spark is present but the pilot will not
light.
Pilot lights, but main burner will not
come on and spark does not stay
on.
b. Gas supply to your building.
c.That kettle body is not tilted.
d. Is electric power turned on at the circuit breaker or
fuse box, and is power being supplied to the
appliance
e. Thermostat operation.
Usera. Thermostat dial setting.
Auth
Service
Rep Only
Usera. Thermostat dial setting.
Auth
Service
Rep Only
Auth
Service
Rep Only
Service
Rep Only
Auth
Service
Rep Only
Auth
Service
Rep Only
b. Thermostat calibration.
c.Thermostat operation. Thermostat should click when
the dial is rotated above and below a setting.
b. Thermostat calibration.
c.Thermostat. Thermostat should click when the dial is
rotated above and below a setting.
below zero when the kettle is cold?)
below zero when the kettle is cold?)
b. Whether kettle was being heated while empty.
c.If high pressure limit switch is set too high.
d. Thermostat. Thermostat should click when the dial is
a. Thermostat. Close the contacts if they are open
b. AC voltage between terminals “L1" and “GR.” If it is
not 230 Volt, check the high limit switch, which
should be closed.
c.That the high tension cable is firmly attached and in
good condition. If cracked or brittle, replace the pilot.
e. Electrode ceramic
f.Electronic spark ignition module. Replace if needed.
a. That the gas valve is opening.
b. That pressure meets the control manufacturer’s
specifications.
c.For gas at the pilot. If it is not flowing:
(1) Check pilot gas line for kinks or obstructions.
(2) Clean orifice, if necessary.
(3) Replace the pilot valve.
a. That the gas pressure meets the control
manufacturer’s specifications.
b. Replace spark ignition module.
c.Check pilot ground wire connections and grounding.
for crack or break.
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Pilot lights, but main burner will not
come on, the spark stays on.
Pilot lights, but main burner will not
come on, and spark does not stay
on.
Main burner comes on but will not
stay lit.
SYMPTOMWHOWHAT TO CHECK
Auth
Service
Rep Only
Auth
Service
Rep Only
Auth
Service
Rep Only
a. Spark igniter cable, to make certain that there are
secure attachments to the ignition module and pilot.
a. Pilot ceramic for cracks.
b. That high voltage cable is not grounded out. If it is,
replace connections.
c.Ground wire for continuity and condition of
insulation.
d. (1) Check the gas pressure.
(2) Clean the pilot orifice.
(3) Tighten mechanical and electrical connections.
a. That gas pressure complies with nameplate ratings.
b. Electronic spark ignition module. Replace if
necessary.
c.That both gas solenoids are staying open.
a. Check burner ground for bad wire or connection.
Replace with high temperature wire if necessary.
b. Check for low gas supply pressure. If necessary,
replace ignition control module.
c.Ceramic insulator on pilot for cracks.
Replace pilot if cracked.
20 OM/SM- DH CE
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OM-SM-DH-CE
OM/SM-DH-CE
5. User Instructions
Regulations and Safety Precautions
These Appliances have been CE marked on the basis of compliance with the Gas Appliance Directive,
EMC and Low Voltage Directive for the Countries, Gas Types and Pressures as stated on the Data Plate.
These appliances MUST BE installed by a competent person in conformity with the INSTALLATION AND
SERVICING INSTRUCTIONS and National Regulations in force at the time.
Particular attention MUST be paid to the following:
I.E.E. Regulations for Electrical Installations
Electricity at Work Regulations
Gas Safety (Installation & Use) Regulations
Health and Safety at Work Act
Fire Precautions Act
Local and National Building Regulations
Furthermore, if a need arises to convert the Appliance for use with another gas, a competent person must
be consulted. Those parts which have been protected by the manufacturer MUST NOT be adjusted by the
User.
Users should be conversant with the appropriate provisions of the Fire Precautions Act and the
requirements of the Gas Safety Regulations. In particular the need for regular servicing by a competent
person to ensure the continued safe and efficient performance of the Appliance.
WARNING
TO PREVENT SHOCKS, ALL APPLIANCES WHETHER GAS OR ELECTRIC, MUST BE EARTHED.
Upon completion of the installation, the Owners Manual should be handed to the users and the installer
should instruct the responsible person(s) on the correct operation and maintenance of the Appliance. This
equipment is ONLY FOR PROFESSIONAL USE, and shall be operated by QUALIFIED persons. It is the
responsibility of the Supervisor or equivalent to ensure that users wear SUITABLE PROTECTIVE
CLOTHING and to draw attention to the fact that, some parts will, by necessity, become VERY HOT and
will cause burns if touched accidentally.
IMPORTANT - READ FIRST - IMPORTANT The Groen Steam Jacketed Kettle you have just purchased
has been handcrafted from the finest materials, meticulously inspected, and carefully tested to ensure that
you receive the best possible product. With reasonable care and periodic maintenance, it will provide
years of faithful service. It is recommended that you establish a timetable for periodic maintenance as
outlined in this manual. Space is provided in the Service Log at the back of this manual.
5.1 Equipment Description
5.1.1 General
Groen models DH are stainless steel, steam
jacketed, floor mounted, tilting kettles with a
self-contained, gas-heated steam source. The
kettle body is welded into one piece and
furnished with a reinforced bar rim and welded
"butterfly" pouring lip. The interior of the kettle
is polished to a 180 emery grit finish, and the
exterior is given a bright semi-deluxe finish.
The unit is ASME shop inspected and
registered with the National Board for working
pressures up to 50 PSI. Kettle support, tilting
mechanism, and controls are contained in an
enclosed base resting on tubular legs with
adjustable ball feet. Tilting is provided by a selflocking, worm-and-gear device.
OM/SM-DH CE 21
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OM-SM-DH-CE
OM/SM-DH-CE
The self-contained steam source is heated by
propane or natural gas and ignition is by
electronic spark.
5.1.2Available Options
Options available with listed models are :
Charged at the factory with treated, distilled
water, the steam source provides kettle
temperature of 65
unit include a thermostat, pressure gauge,
gauge glass, safety valve, pressure limit
control, low water cut-off, on/off switch, and a
multi-functional gas control valve.
The gas supply shuts off automatically when
the kettle is tilted.
Service connections are required for gas and
230-V, single phase, 50-Hz electricity.
IMPORTANT
Prior to operation, clean out the kettle pan
thoroughly using hot water and detergent.
Rinse out and dry thoroughly.
The gas burners are protected by an
electronic flame failure device which
incorporates automatic ignition of the
burners and instant shut-off of the gas
supply to the burners should a gas supply
interruption occur.
• C to 150• C. Controls for the
a. No. 31 lift-off cover.
b. No. 51 one piece, counterbalanced cover
with actuator.
c. Basket insert.
d. Water filler with swing spout and bracket
e. Kettle brush kit.
5.1.3Operational and Maintenance Safety
WARNING
INSTALLATION OF THE UNIT MUST BE
DONE BY PERSONNEL QUALIFIED TO
WORK WI T H E LECTRIC I T Y A N D
PLUMBING IN ACCORDANCE WITH ALL
APPLICABLE
BEFORE REPLACING ANY PARTS,
DISCONNECTTHEUNIT FROM THE
ELECTRIC POWER SUPPLY AND CLOSE
THE MAIN GAS COCK. ALLOW FIVE
MINUTES FOR UNBURNED GAS TO VENT.
CODES.
TO PREVENT SHOCKS, ALL APPLIANCES
WHETHER GAS OR ELECTRIC, MUST BE
EARTHED.
CAUTION
BESUREALLOPERATORSREAD,
UNDERSTAND, AND FOLLOW THE
OPERATING INSTRUCTIONS, CAUTIONS
AND SAFETY INSTRUCTIONS CONTAINED
IN THIS MANUAL.
22 OM/SM- DH CE
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5.2 Lighting and Operation
5.2.1Initial Kettle Lighting and
Operational Readiness Check
After the DH Kettle has been installed
according to service and installation
instructions, perform initial start-up as a test, to
ensure that the unit is operating correctly. Refer
to the pictures on this page for identification of
DH kettle controls and indicators.
a) Remove all literature and packing material
from the interior and exterior of the unit.
b) Make sure gas and electricity supplies are
switched on.
d) Check the water level in the jacket. The
level should be between the lines on the
gauge glass. If the level is low the jacket
water level will be required to be topped up.
(This will require a service call).
c) Check the pressure gauge. If the gauge
does not show sufficient vacuum (20 to 30
below zero) then the jacket will require
venting. (This will require a service call).
Thermostat
Low Water
Indicator
h) After 10-15 seconds the burners should
light. The "heat" neon will
i)In the event the burners do not light, after
60 seconds, switch the on/off to “off.”
On/Off Toggle
Switch
illuminate.
e) Ensure that the kettle is filled with water
before lighting.
f)Switch the On/Off switch to the "On"
position. The "power on" neon will
illuminate.
g) Turn the thermostat dial to the desired
setting.
j)Wait approximately two (2) minutes and
repeat steps (f) through (h) above
WARNING
AVOIDCONTACT WITH THE FLUE.
SURFACES ARE VERY HOT AND WILL
CAUSE BURNS.
DO NOT OBSTRUCT FLUE OPENING.
5.2.2To Shut Down Kettle
a. Turn the thermostat dial to the "Off''
position.
b. Switch the On/Off switch to the "Off"
position.
c. For a prolonged shut down, follow steps
a and b, then turn the gas and electricity
mains off.
OM/SM-DH CE 23
Page 24
5.2.3Filling the Kettle
Prior to operation, thoroughly clean the kettle
using hot water and detergent.
To prevent surge boiling, no more than 80%
of the maximum capacity should be used.
d. Tilt cut-off switch that shuts off all burners
when the kettle is tilted.
When the kettle reaches the set temperature,
the thermostat switch opens, stopping the
signal to the gas control valve and causing the
valve to shut off all gas flow. When the kettle
cools below the set temperature, the thermostat
switch closes and starts another heating cycle.
cycling continues and maintains the
On-off
kettle at the desired temperature.
5.2.6To Empty Kettle
5.2.6.1 DH and DHT Kettles
DO NOT OVERFILL!
5.2.4Users Thermostat
Provides automatic control of the Kettle Jacket
temperature at settings up to 147
5.2.5Sequence of Operation
The following "sequence of operation" outline is
provided to help the user understand how the
unit functions.
When the operator sets a temperature on the
thermostat dial, the thermostat switch closes
and sends a signal which (1) starts the spark
and (2) opens the automatic valve for the
burners.
The spark ignites the burners. The
flame completes a circuit at the sensing probe
and sends a signal that causes the spark to
shut off and the automatic valve to latch open to
full flow. If a flame is not detected within 60 seconds
the gas is automatically cut-off and the appliance
is locked-out.
the power button has been turned off, and then on.
In addition to the lockout timer, safety features
include:
The unit can only be re-lit after
• C maximum.
To tilt the body of the kettle forward, turn the
hand crank on the front of the cabinet anticlockwise. The body will stay in the position it
holds when you stop turning the handle. To
return the body to the upright position, turn the
crank clockwise.
5.2.6.2 DHT Kettle Only
Turn the handle on the tangent draw-off valve
anti-clockwise. To close the tangent
draw-off valve, push the
threads on the valve stem engage. Turn the
handle clockwise until the valve is closed. Do
not over-tighten since over-tightening may
damage the valve seat.
DO NOT STAND IN FRONT OF THE KETTLE
BODY WHEN TILTING IT. BE CAREFUL TO
KEEP HOT CONTENTS FROM SPILLING.
ENSURE PEOPLE ARE KEPT AWAY FROM
THE KETTLEWHEN EMPTYING THE
KETTLE.
handle inward until the
WARNING
a. Low-water cut-off sensor that will shut off the
gas supply to all burners until the water
level is corrected.
b. High pressure switch, set to open at about
46 PSI and shut down the burners until
jacket pressure is decreased.
. Pop safety valve, which will release steam
c
if the jacket pressure exceeds 50 PSI.
See detailed Instructions on Page 11 pertaining
to Safety Valve installation and operation.
24 OM/SM- DH CE
5.2.7Power Failur
If the power to the unit fails do not attempt to
operate the appliance until the electricity supply
is re-established.
When the power comes back on follow the
steps in Paragraph 5.2.1 Initial Kettle Lighting
and Operational Readiness Check.
e
Page 25
OM-SM-DH-CE
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5.3 Cleaning and Maintenance
CAUTION
DISCONNECT THE ELECTRICITY SUPPLY BEFORE ANY CLEANING IS UNDERTAKEN. THE
APPLIANCE MUST NOT BE CLEANED WITH A JET OF WATER OR STEAM CLEANED.
5.3.1Suggested Tools
a) Detergent and sanitizing agent, or a
combination cleaning - sanitizing agent.
b) Long handled and short handled kettle
brushes.
5.3.2Precautions
Before cleaning, shut off the burner by turning
the thermostat dial to "OFF". If water or
cleaning/sanitizing solution will be sprayed,
shut off all electric power to the unit at a remote
switch such as the circuit breaker.
WARNING
KEEP WATER AND SOLUTIONS OUT OF
CONTROLS,GEARSANDBURNERS.
NEVER SPRAY OR HOSE THE CONTROL
CONSOLE, ELECTRICAL CONNECTIONS,
TILTING MECHANISM OR CABINET.
5.3.3Procedure
f)As part of the daily cleaning program, clean
all external and internal surfaces that may
have been soiled. Remember to check
such parts as the underside of the kettle
and the control housing.
g) To remove materials stuck to the
equipment, use a brush, sponge, cloth,
plastic or rubber scraper, or plastic wool
along with the detergent solution. To
minimize the effort required in washing, let
the detergent solution sit in the kettle and
soak into the residue, or heat the detergent
solution briefly. Do not use any abrasive
materials or metal implement that might
scratch the surface. Scratches make the
surface hard to clean and provide places
for bacteria to grow. DO NOT use steel
wool, which may leave particles imbedded
in the surface and cause eventual corrosion
and pitting
h) The exterior of the unit may be polished
with a recognized stainless steel cleaner or
with hot water and detergent.
a) Clean all food contact surfaces as soon as
possible after use, preferably while the
kettle is still hot. If the unit is in continuous
use, thoroughly clean and sanitise both
interior and exterior at least once every 12
hours
b) Scrape and flush out large amounts of food
residues. Be careful not to scratch the
kettle with metal implements.
c) Prepare a hot solution of the detergent or
cleaning compound as instructed by the
supplier. Clean the unit thoroughly. A cloth
moistened with cleaning solution can be
used to clean controls, control housings
electrical conduit, etc.
d) Rinse kettle and draw-off parts thoroughly
with hot water, then drain completely. Keep
draw-off parts together. They are not
interchangeable.
e) When you reassemble the draw-off valve
hand tighten only.
i)When the equipment needs to be sanitized,
use a sanitizing solution equivalent to one
that supplies 200 parts per million available
chlorine. Obtain advice on the best
sanitizing agent from your supplier of
sanitizing products. Following the suppliers
instructions, apply the sanitizing agent after
the unit has been cleaned and drained.
Rinse off the sanitizing agent thoroughly.
CAUTION
LEAVING A CHLORINE SANITIZING AGENT
IN CONTACT WITH STAINLESS STEEL FOR
MORE THAN 30 MINUTES CAN CAUSE
CORROSION.
j)It is recommended that the unit be sanitized
before use.
k) If there is difficulty removing mineral
deposits or a film left by hard water or food
residues, clean the kettle thoroughly and
then use a deliming agent, such as
GroenDelimer Descaler (P/N 114800) or
LimeAway from Eco Lab Inc., in
accordance with the manufacturer's
OM/SM-DH CE 25
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directions. Rinse and drain the unit before
5.3.5Service-Periodic Maintenance
further use.
l)If especially difficult cleaning problems
persist, contact your cleaning product
supplier for assistance.
5.3.4Safety Precautions
A stopcock will be fitted in the gas pipe
supplying the appliance. The user must be
familiar with its location and operation to turn it
off in an emergency. If there is a smell of gas,
turn off the gas, ventilate the area and call the
gas supplier. Do not search for gas leaks with
naked flames.
A Maintenance and Service Log is attached.
Each time maintenance is performed on your
Groen equipment, enter the date on which the
work was done, what was done and who did it.
File the log with the warranty. Periodic
inspection can minimize equipment down time
and increase the efficiency of operation. The
following points should be checked regularly:
a. The pressure/vacuum gauge should show a
vacuum of 20 to 30 inches when the kettle
is cold. If it does not, the unit requires
servicing.
b. The jacket water level should be between
the gauge glass marks. If it is not, the unit
requires servicing.
40Gasket, “U” Groove007937
41a Bottom Cover (DH-20)049801
41b Bottom Cover (DH-40, 60)090630
43Screw, truss head #10-32 x 1/2" lg072189
45Gas Test Nipple117051
46Nut Hex #8-32002632
47Wat
49Boot Electrode010390
50Pressure Switch096963
-TDO Replacement Parts
er Level & Pressure Switch Assy0970
-Valve Stem0090
-Bonnet009047
-O-Ring009034
-Hex Nut009354
-Handle009029
-Wing Nut009028
107122
154178
128415
154287
75
48
*NOTE: See Paragraph 1.10 (Page 7) for permissible conversions.
-Water Deflector Kit for Burners - DH-20
-Water Deflector Kit for Burners - DH/1-40
-Water Deflector Kit for Burners - DH-60
OM/SM-DH CE 29
154138
154112
154666
Page 30
ITEM NO.PART NUMBERDESCRIPTION
Default/QTY.
1054494
CONNECTOR MALE 1/2"
2
2005722
COUPLING FULL 1/2" NPT
1
3076680
SWIVEL JOINT 1/2" NPT.
1
4005552
NIPPLE, 1/2NPT X 2-1/2" LONG
3
5003229
1/2" X 10-1/2" NIPPLE(DH-20)
1
6008747
ELBOW 90 DEG 1/2" NPT
2
7008227
NIPPLE 1/2" NPT X 3-1/2" BLK
1
8007400
GROMMET 7/8"
1
9098458
VALVE, GAS. 1/2"
1
10116392
1/2" NPT TO 1/2" BSPT ADAPTER
1
11005495
ELBOW, 90 DEG UNION 1/2" NPT
1
12154291
FLEXIBLE TUBE, GAS 1/2" OD, 35"
LONG (DH-20)
1
13160796
GAS VALVE - CE MARK, G31
1
13160776
GAS VALVE - CE MARK, G20
1
14049093
FITTING, COMPRESSION, 5/8 TUBE X
1/2 MPT
2
15145038
TUBE, GAS PIPING, SUPPLY SIDE(DH-20)
1
16122002
SEALANT, PIPE JOINT / CE
0.2 OZ
17004584
FITTING COMPRESSION 90
1
18006796
TUBE 1/4 OD X .032 X
20 in
19N70636
U BOLT, 1/2" PIPE
1
20154770
Z BOLT BRACKET
1
21012940
NUT, HEX KEPS 1/4"-20
6
4
8
6
6
4
5
7
10
9
12
13
14
1
REF
17
20
19
21
5005600
NIPPLE, 1/2" NPT X 12"(DH-40)
1
12154106
40" FLEX TUBE, GAS 1/2" OD (DH-40 & DH-60)
1
15145041
TUBE, GAS PIPING, SUPPLY SIDE(DH-60)
1
15145040
TUBE, GAS PIPING, SUPPLY SIDE(DH-40)
1
Parts List
Gas Valve and Piping Assembly
14
1
2
18
6
4
15
14
17
13
REF
3
4
11
30 OM/SM- DH CE
19
21
5
6
7
1
20
8
10
12
9
4
Page 31
OM/SM-DH CE 31
Page 32
OM-SM-DH-CE
OM/SM-DH-CE
Service Log
Model m _______________________________Purchased From _________________________
Serial m _______________________________Location ________________________________
Date Purchased __________________________Date Installed ___________________________
Purchase Order
m ______________________For Service Call __________________________
DateService PerformedPerformed By
32 OM/SM- DH CE
Page 33
OM-SM-DH-CE
OM/SM-DH-CE
Service Log
Model m _______________________________Purchased From _________________________
Serial m _______________________________Location ________________________________
Date Purchased __________________________Date Installed ___________________________
Purchase Order
m ______________________For Service Call __________________________
DateService PerformedPerformed By
OM/SM-DH CE 33
Page 34
OM-SM-DH-CE
OM/SM-DH-CE
Service Log
OM-SM-DH-CE
OM/SM-DH-CE
LimitedWarrantyToCommercialPurchasers*
(for Areas Outside of the U.S. and Canada)
Groen Foodservice Equipment ("Groen Equipment") has been skillfully manufactured, carefully inspected andpackagedtomeetrigidstandardsofexcellence.GroenwarrantsitsEquipmenttobefreefromdefectsinmaterialandworkmanshipfor(12)twelvemonthsfromdateofinstallationor(18)eighteenmonthsfromdateofshipmentwiththefollowingconditionsandsubjecttothefollowinglimitations.
I.This parts warranty is limited to Groen Equipment sold to the original commercial purchaser/users
(but not original equipment manufacturers), at its original place of installation, in areas outside theU.S.andCanada.
IV.This warranty does not cover boiler maintenance, calibration, or periodic adjustments as specified in
operatinginstructionsormanuals,andconsumablepartssuchasscraperblades,gaskets,packing,etc.,orlaborcostsincurredforremovalofadjacentequipmentorobjectstogainaccesstoGroenEquipment. This warranty does not cover defects caused by improper installation, abuse, carelessoperation, or improper maintenance of equipment. This warranty does not cover damage caused bypoorwaterqualityorimproperboilermaintenance.
ORIMPLIED,INCLUDINGANYIMPLIEDWARRANTYOFMERCHANTABILITYORFITNESSFORA PARTICULAR PURPOSE,EACHOF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THEREMEDIESDESCRIBEDABOVEAREEXCLUSIVEANDINNOEVENTSHALLGROENBELIABLE FOR SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH ORDELAYINPERFORMANCEOFTHISWARRANTY.
* (Covers All Food Service Equipment Ordered After October 1,1995)
Model m _______________________________Purchased From _________________________
Serial m _______________________________Location ________________________________
Date Purchased __________________________Date Installed ___________________________
Purchase Order
m ______________________For Service Call __________________________
DateService PerformedPerformed By
34 OM/SM- DH CE
Page 35
OM-SM-DH-CE
OM/SM-DH-CE
Limited Warranty To Commercial Purchasers*
(for Areas Outside of the U.S. and Canada)
Groen Foodservice Equipment ("Groen Equipment") has been skillfully manufactured, carefully inspected and
packaged to meet rigid standards of excellence. Groen warrants its Equipment to be free from defects in
material and workmanship for (12) twelve months from date of installation or (18) eighteen months from date
of shipment with the following conditions and subject to the following limitations.
I.This parts warranty is limited to Groen Equipment sold to the original commercial purchaser/users
(but not original equipment manufacturers), at its original place of installation, in areas outside the
U.S. and Canada.
II. Damage during shipment is to be reported to the carrier, is not covered under this warranty, and is
the sole responsibility of the purchaser/user.
III. Groen, or an authorized service representative, will repair or replace parts, at Groen's sole election,
for any Groen Equipment, including but not limited to, drawoff valves, safety valves, gas and electric
components, found to be defective during the warranty period.
IV. This warranty does not cover boiler maintenance, calibration, or periodic adjustments as specified in
operating instructions or manuals, and consumable parts such as scraper blades, gaskets, packing,
etc., or labor costs incurred for removal of adjacent equipment or objects to gain access to Groen
Equipment. This warranty does not cover defects caused by improper installation, abuse, careless
operation, or improper maintenance of equipment. This warranty does not cover damage caused by
poor water quality or improper boiler maintenance.
V. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED
OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE
REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL GROEN BE
LIABLE FOR SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR
DELAY IN PERFORMANCE OF THIS WARRANTY.
VI. Groen Equipment is for commercial use only. If sold as a component of another (O.E.M.)
manufacturer's equipment or if used as a consumer product, such Equipment is sold AS IS and
without any warranty.
* (Covers All Food Service Equipment Ordered After October 1,1995)