Groen DH, DH-CE Operator Manual & Service Manual

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OPERATOR MANUAL & SERVICE MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
This manual provides information for:
MODELS DH-CE Mark & DHT-CE Mark
International
STEAM JACKETED KETTLES
· Self-Contained
· Stainless Steel
· Gas Heated
· Floor Mounted
· Tilting
DH
DHT
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL (THE SERVICE MANUAL AND OPERATOR MANUAL SECTIONS).
NOTIFY CARRIER OF DAMAGE AT ONCE
It is the responsibility of the consignee to inspect the container upon receipt of same and to determine the possibility of any damage, including concealed damage. Unified Brands suggests that if you are suspicious of damage to make a notation on the delivery receipt. It will be the responsibility of the consignee to file a claim with the carrier. We recommend that you do so at once.
Manufacture Service/Questions 888-994-7636.
Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recommends referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications.
PART NUMBER 128417, REV. H (08/11)
1055 Mendell Davis Drive
Jackson, MS 39272
888-994-7636, fax 888-864-7636
unifiedbrands.net
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IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS AND THE OPERATOR AND SERVICE MANUALS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING THE APPLIANCE. FAILURE TO COMPLY WITH SPECIFIED PROCEDURES MAY RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.
THESE APPLIANCES HAVE BEEN CE MARKED ON THE BASIS OF COMPLIANCE WITH THE GAS APPLIANCE DIRECTIVE, EMC AND LOW VOLTAGE DIRECTIVE FOR THE COUNTRIES, GAS TYPES AND PRESSURES AS STATED ON THE DATA PLATE.
THESE APPLIANCES MUST BE INSTALLED BY A COMPETENT PERSON IN CONFORMITY WITH INSTALLATION AND SERVICING INSTRUCTIONS AND NATIONAL REGULATIONS IN FORCE AT THE TIME. PARTICULAR ATTENTION MUST BE PAID TO THE FOLLOWING:
DETAILED RECOMMENDATIONS ARE CONTAINED IN INSTITUTE OF GAS ENGINEERS PUBLISHED DOCUMENTS: IGE/UP/1, IGE/UP/2, BS6173 AND BE5440. FURTHERMORE, IF A NEED ARISES TO CONVERT THE APPLIANCE FOR USE WITH ANOTHER GAS, A COMPETENT PERSON MUST BE CONSULTED. THOSE PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER MUST NOT BE ADJUSTED BY THE USER.
IMPORTANT — READ FIRST — IMPORTANT
I. E. E. REGULATIONS FOR ELECTRICAL INSTALLATIONS ELECTRICITY AT WORK REGULATIONS GAS SAFETY (INSTALLATION AND USE) REGULATIONS HEALTH AND SAFETY AT WORK ACT LOCAL AND NATIONAL BUILDING REGULATIONS FIRE PRECAUTIONS ACT
USERS SHOULD BE CONVERSANT WITH THE APPROPRIATE PROVISIONS OF THE FIRE PRECAUTIONS ACT AND THE REQUIREMENTS OF THE GAS SAFETY REGULATIONS. IN PARTICULAR THEY SHOULD BE AWARE OF THE NEED FOR REGULAR SERVICING BY A COMPETENT PERSON TO ENSURE THE CONTINUED SAFE AND EFFICIENT PERFORMANCE OF THE APPLIANCE.
WARNING: TO PREVENT SHOCKS, ALL APPLIANCES GAS OR ELECTRIC, MUST BE
EARTHED.
UPON COMPLETION OF THE INSTALLATION, THE OWNERS MANUAL SHOULD BE HANDED TO THE USERS AND THE INSTALLER SHOULD INSTRUCT THE RESPONSIBLE PERSON(S) IN THE CORRECT OPERATION AND MAINTENANCE OF THE APPLIANCE. THIS EQUIPMENT IS ONLY FOR PROFESSIONAL USE, AND SHALL BE OPERATED BY QUALIFIED PERSONS. IT IS THE RESPONSIBILITY OF THE SUPERVISOR OR EQUIVALENT TO ENSURE THAT USERS WEAR SUITABLE PROTECTIVE CLOTHING AND TO DRAW ATTENTION TO THE FACT THAT SOME PARTS BY NECESSITY WILL BECOME VERY HOT, AND WILL CAUSE BURNS IF TOUCHED ACCIDENTALLY.
WARNING: BEFORE REMOVING ANY PARTITION OR PANEL, ALWAYS TURN OFF THE
ELECTRIC POWER AND ALLOW THE FAN TO STOP ROTATING. BEFORE WORKING ON ANY ELECTRICAL COMPONENT, DISCONNECT THE POWER SOURCE FROM THE UNIT.
NOTE: IT IS IMPORTANT THAT THE END-USER ROUTINELY EXAMINE THE FLUE OUTLET
ON A REGULAR BASIS. DEBRIS COVERING THE FLUE OUTLET CAN CAUSE A POTENTIALLY HAZARDOUS CONDITION. REMOVE ANY FOREIGN MATERIAL BEFORE USING THIS PIECE OF EQUIPMENT.
WARNINGS AND CAUTIONS PROVIDED IN THIS OPERATOR AND SERVICE MANUAL MUST BE COMPLIED WITH.
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Contents
Regulations and Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Model Numbers, Net Weights & Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Siting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.5 Electrical Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.6 Gas Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.7 Total Gas Rate - Natural and Propane Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.8 Injector Diameters-Natural and Propane Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.9 Gas Pressure Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.10 Burner Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Assembly and Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Gas Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Electrical Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Jacket Water Level/Jacket Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.5 Pre-Commissioning Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.6 Instruction to Installer
3 Servicing and Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1 Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2 Jacket Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3 Jacket Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4 Water Treatment Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5 Removal of Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.6 Removal of Spark Ignition Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.7 Removal of Low Water Level Control, Transformer and Fuse . . . . . . . . . . . . . . . . . . . . . . . 14
3.8 Removal of Tilt Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.9
3.10 ON/OFF Switch and Reset Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.11 Removal of Neons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.12 Removal of Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.13 Removal of Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.14 Low Water Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.15 Removal of the Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.16 Spark Electrode/Flame Sensing Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.17 Removal of Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.18 Removal of Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.19 Steam Safety Valve
3.20 Filling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4 Troubleshooting
Removal of Gas Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
5 User Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.1 Equipment Description
5.2 Lighting and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.3 Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Service Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
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Regulations and Safety Precautions
These Appliances have been CE marked on the basis of compliance with the Gas Appliance Directive, EMC and Low Voltage Directive for the Countries, Gas Types and Pressures as stated on the Data Plate.
These appliances MUST BE installed by a competent person in conformity with the INSTALLATION AND SERVICING INSTRUCTIONS and National Regulations in force at the time.
Particular attention MUST be paid to the following:
I.E.E. Regulations for Electrical Installations Electricity at Work Regulations Gas Safety (Installation & Use) Regulations Health and Safety at Work Act Fire Precautions Act Local and National Building Regulations
Furthermore, if a need arises to convert the Appliance for use with another gas, a competent person must be consulted. Those parts which have been protected by the manufacturer MUST NOT be adjusted by the User.
Users should be conversant with the appropriate provisions of the Fire Precautions Act and the requirements of the Gas Safety Regulations. In particular the need for regular servicing by a competent person to ensure the continued safe and efficient performance of the Appliance.
WARNING
TO PREVENT SHOCKS, ALL APPLIANCES WHETHER GAS OR ELECTRIC, MUST BE EARTHED.
Upon completion of the installation, the Owners Manual should be handed to the users and the installer should instruct the responsible person(s) on the correct operation and maintenance of the Appliance. This equipment is ONLY FOR PROFESSIONAL USE, and shall be operated by QUALIFIED persons. It is the responsibility of the Supervisor or equivalent to ensure that users wear SUITABLE PROTECTIVE CLOTHING and to draw attention to the fact that, some parts will, by necessity, become VERY HOT and will cause burns if touched accidentally.
IMPORTANT - READ FIRST - IMPORTANT The Groen Steam Jacketed Kettle you have just purchased has been handcrafted from the finest materials, meticulously inspected, and carefully tested to ensure that you receive the best possible product. With reasonable care and periodic maintenance, it will provide years of faithful service. It is recommended that you establish a timetable for periodic maintenance as outlined in this manual. Space is provided in the Service Log at the back of this manual.
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Section 1
Installation
UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER ARE NOT TO BE ADJUSTED BY THE INSTALLER.
1.1 Model Numbers, Net Weights and Dimensions
MODEL
WIDTH
mm (inch)
DEPTH
mm (inch)
HEIGHT
mm (inch)
WEIGHT
Kg
WEIGHT
lbs
1.2 Siting
The appliance should be installed on a level floor in a well lit and draught free position. The installation of the appliance must be executed in accordance with local and/or national regulations as listed in this manual.
1.3 Clearances
Minimum clearances of 150 mm (5.9 in) from the sides of the appliance and 250 mm (9.8 in) from the rear of the appliance are required if the appliance is installed next to combustible surfaces. A vertical clearance of 750 mm (29.6 in) minimum should be allowed between the top rim of kettle and any overlying surface.
1.4 Ventilation
The unit must be installed in an adequately ventilated room with a provision for adequate air supply to the unit. The area directly around the appliance must be cleared of all combustible material. For multiple installations, the requirements for individual appliances should be added together. Installation should be made in accordance with local and / or national regulations applying at the time. A competent installer must be employed.
DH-20 DH-40 DH-60
890 (34.9) 1190 (46.8) 1190 (46.8)
790 (31.0) 930 (36.5) 990 (38.9)
1040 (40.9) 1150 (45.2) 1240 (48.7)
245 295 400
535 645 880
WARNING THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND GAS. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.
CAUTION THE APPLIANCE FLUE DISCHARGES VERTICALLY FROM THE TOP OF THE UNIT AT THE REAR. IT MUST NOT BE DIRECTLY CONNECTED TO ANY FLUE, MECHANICAL EXTRACTION SYSTEM, OR DUCTING LEADING OUTSIDE THE BUILDING. THE APPLIANCE IS BEST DISCHARGED UNDER AN OPEN CANOPY WHICH CONNECTS WITH A VENTILATING SYSTEM.
Recommendations for ventilation for catering appliances are given in BS 5440:2 and are shown in the table below.
Equipment
(Unit Type)
Range 17 600
Pastry Oven 17 600
Fryer
Grill 17 600
Steak Grill
Boiling Pan 17 600
Steamer 17 600
Sterilizing Sink 14 500
Bains Marie 11 400
Tea/Coffee Machine
1.5 Electrical Supply
This unit is designed for connection to fixed wiring. A suitably rated isolating switch with contact separation of at least 3 mm (0.12 in) on
Ventilation Rate Required
m³ /min ft³ /min
26 900
26 900
8.5-14 300-500
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both poles must be fitted to the installation and
The appliance governor is incorporated in the
the wiring executed in accordance with the regulations listed in this manual.
Cable entry is at the lower rear on the right side of the appliance. Access is gained by removing relevant panels as described in Paragraphs
3.5.1 and 3.5.2.
Provide 230 VAC, 50 Hz, 1 Phase, 1 AMP or 40 Watts service. The electrical schematic is in the service compartment and this manual.
WARNING
THIS APPLIANCE MUST BE EARTHED.
1.6 Gas Supply
Incoming service must be of sufficient size to supply full rate without excessive pressure drop. A gas meter is connected to the service pipe by the Gas Supplier. Any e checked by the Gas Supplier to ensure that it has capacity to pass the required rate of gas for the kettle in addition to other installed gas equipment.
xisting meter should be
gas control valve which is in the control cabinet. The control valve governor is suitable for both natural and propane gases without conversion.
Installation pipe work should be fitted in accordance with IEGE/UP/2. The pipe work should not be smaller than the gas inlet connection on the kettle, i.e. Rp � (� '' B.S.P.)
An isolating cock must be located near the appliance to allow shut down during emergency or servicing. Test for gas soundness and purged as specified in IGE/UP/1.
Water Supply-Not applicable.
1.7 Total Gas Rate - Natural (G20) and Propane (G31) Gas
G20 Models Kw BTU/hr
DH-20
DH/1-40
DH-60
G31 Models Kw BTU/hr
DH-20
DH/1-40
DH-60
18.98 64,800
26.35 90,000
1.63
3 108,000
19.40 66,240
24.25 82,800
32.33
110,400
Water Level
Gauge &
Sight Glass
Equipotential
Terminal
Electric Power
Supply Inlet
Gas and Electrical Connections are made at the rear of the unit.
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Gas Inlet
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1.8 Injector Diameters-Natural and Propane
Gas (See Note, Paragraph 1.10 at right)
NOTE: With reference to gas rate, pressure
Model DH-20 DH/1-40 DH-60
Number of Injectors
Natural Gas G20
Propane Gas G31
1.9 Gas Pressure Adjustment
15 20 25
1.10 mm 1.15 mm 1. mm
0.65 mm 0.65 mm 0. mm
10
65
A pressure test point is fitted on the burner manifold and on the gas control valve.
DH-20 DH/1-40 DH-60
Natural Gas-G20
Propane Gas-G31
*WCI = Water Column Inches
mBar
WCI* mBar 25 25 25
WCI* 10.0 10.0 10.0
8.75 8.75 8.75
3.5 3.5 3.5
adjustments and conversions, this appliance is CE-approved for use with the following gases:
a) G20 natural gas may be supplied to the
appliance in Austria, Denmark, Finland, Greece, Iceland, Ireland, Italy, Luxembourg, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom.
b) G31 propane gas may be supplied to the
appliance in Germany, Ireland, the Netherlands, Portugal, Spain, Switzerland, and the United Kingdom.
Use of the appliance with non-approved gases in a listed country, or use in other countries, will void CE certification.
1.10 Burner Adjustment
The burners are fixed aeration type and have no provision for adjustment of air inlet.
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Section 2
2.1 Assembly
d) Unpack the appliance
b) Place on a firm, level floor. Adjust and fix the
feet.
CAUTION SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT. TAKE CARE TO AVOID PERSONAL INJURY OR DAMAGE FROM STAPLES LEFT IN THE WALLS OF THE CARTON.
2.2 Gas Supply
Assembly and Commissioning
Pressure
Gauge
Water Level
Gauge &
Sight Glass
Connect the unit to the gas supply and test for gas soundness. For gas supply down stream of the gas valve, leak detection spray or soap solution may be used with the burners lit.
CAUTION
ENSURE THAT THE KETTLE CONTAINS LIQUID WHEN THE BURNERS ARE ALIGHT.
2.3 Electrical Supply
Before commissioning the appliance, ensure that the electrical installation has been carried out to the relevant regulations (Paragraph 1.5).
WARNING
THIS APPLIANCE MUST BE EARTHED.
2.4 Jacket Water Level/Jacket Pressure
a) Ensure the water level in the jacket is
correct, by confirming that it is between the sight glass marks. instructions in Paragraph 3.3.
If it is low, follow
Gas Valve Access Cover
Before operation, check the water level and jacket pressure.
2.5 Pre-Commissioning Check
a) Prior to operation, clean out kettle pan
thoroughly using hot water and detergent. Rinse pan thoroughly.
b) Remove all literature and packing materials
from the interior and exterior of the unit.
c) Ensure the open end or the elbow at the
outlet of the safety valve is directed down. If not, turn the elbow to the correct position. See detailed Instructions on Page 11 for Safety Valve installation and operation.
2.5.1 Lighting Sequence
From Initial Start Up:
a) Put a small amount of water in kettle pan.
b) Ensure gas and electricity mains are “on.”
b) Check the pressure gauge. If it does not
show 20 or more inches of vacuum (that is, a reading of 20 to 30 below zero) see "Jacket Vacuum" (Paragraph 3.2).
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c) Switch the toggle switch to the "on" position.
d) Turn thermostat dial to desired setting.
e) Verify that spark igniter lights the burners.
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Thermostat
Low Water
Indicator
f) If the unit does not light, it will lock-out after 50-70
seconds. Turn it off and wait five minutes before attempting to switch the unit on again.
g) To switch unit off, switch toggle (On/Off)
switch to the "Off" position.
h) Turn gas and electricity mains off.
2.5.2 Setting The Gas Pressure
On/Off Toggle Switch
Gas Pressure Test Nipple
b) Turn the main gas and electricity supply on.
c) Light the burners (Paragraph 2.5.1).
d) Remove cover plate on the round skirt at
bottom of kettle (see photo on page 8).
e) Remove governor cap screw from control
valve. See figure for position on valve.
f) Governor adjustment is suitable for both
natural and propane gas.
g) To increase pressure turn the screw inside
the governor turret clockwise; anti-clockwise to reduce pressure. Check the burner pressure again after 15 minutes operation and adjust if necessary.
h) Disconnect the pressure gauge from the test
point. Re-seal the pressure test point and test for gas soundness.
i) Replace governor cap screw and replace
cover plate.
2.5.3 Checking Performance of Controls
a) Light the unit. Check that controls quickly
and smoothly produce a healthy spark f the electrode to the earthing post.
b) Turn thermostat off and then on. Check that
burners go out and reignite smoothly and quickly when switched back on. Repeat several times.
rom
a) It is necessary to check the gas pressure
during commissioning. A pressure gauge must be connected to the pressure test point on the gas manifold. See above figure for test points.
Capscrew for Governor Pressure Adjustment
Gas Inlet
c) If the unit fails to respond as described, it
should be serviced by an authorized Groen service agent.
2.6 Instruction to Installer
Important: After installing and commissioning the appliance, the user's instructions should be handed to the user or purchaser. Ensure that the instructions for lighting, turning off, correct use and cleaning are properly understood. The location of the main gas isolating valve should be emphasized and the emergency shut down procedure should be demonstrated.
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BEFORE ATTEMPTING ANY SERVICING, ENSURE THAT THE ISOLATING COCK IS TURNED OFF AND CANNOT BE INADVERTENTLY TURNED ON.
ENSURE ALSO THAT THE ELECTRICITY SUPPLY IS DISCONNECTED.
AFTER ANY MAINTENANCE TASK, CHECK THE APPLIANCE TO ENSURE THAT IT PERFORMS CORRECTLY AND CARRY OUT ANY NECESSARY ADJUSTMENTS AS DETAILED IN SECTION 1.
ALWAYS CHECK FOR GAS SOUNDNESS AFTER CARRYING OUT ANY SERVICING OR EXCHANGE OF GAS CARRYING COMPONENTS.
NOTE: 1. When replacing wiring connections refer to the wiring diagram contained on the unit and within
this manual.
2. When any threaded gas connection is disturbed for any reason, the threads must be resealed with appropriate gas leak prevention sealant that is suitable for the type of gas. Unified Brands/Groen recommends gas sealant compound such as Locktite® 243 or Unified Brands part number 122002.
Servicing and Conversion
Section 3
IMPORTANT
After Servicing
a) Test for gas soundness as specified in
IGE/UP1 as appropriate after any gas connection has been disturbed.
b) If leaks are found, disconnect the mating parts,
clean the threads and apply recommended sealant as specified in Note 2 above.
c) Check for correct operation, as appropriate
(see commissioning of appliance).
WARNING - Do not leave any wood splinter or bristles from brush in the burner or injector. Fire could result.
Regular Servicing Procedures
The following must be serviced at regular intervals.
Burners
The burner should be cle maintain maximum performance. Burners are best cleaned with a wire brush and any blocked parts are best cleaned with a metal broach, taking care not to damage the burner head.
The injector orifice should be cleaned with a wooden splinter. Metal reamers may distort or increase the orifice size and should be avoided.
WARNING - Do not leave any wood splinter or bristles from brush in the burner or injector. Fire could result.
Gears
The gear housing has fitting for proper lubrication of moving parts. The gears do not run in oil, periodic lubrication with grease is necessary. Frequency of lubrication will depend on operating conditions, but it should be performed at least once every 6 months. It is
aned periodically to
recommended that a #2 grade LGI lithium grease be used. Add grease through the Zerk fittings on the gear housing until grease flows out of bearings around the trunnion shaft. Place a liberal amount of grease on the gear to cover the arc that is in contact with the worm gear.
Safety Valve (Steam)
At least twice a month the safety valve requires checking to make sure it works correctly. When the gauge pressure is about five PSI, lift the valve lever enough to vent steam, then quickly let it snap back into place.
WARNING AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT OF THE SAFETY VALVE.
This procedure should be explained to the user, since it is to be carried out at least twice a month. Safety procedures and requirements should also be explained to the user when carrying out the procedure.
Safety Valve Operating Instructions
If adding water to the boiling pan jacket, water to flow through safety valve as sediment or debris may be deposited on seating surface.
To achieve topmost performance and maximum service life, it is necessary to maintain a proper pressure margin between set pressure of the safety valve and equipment operating pressure.
DO NOT ALLOW
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The minimum required pressure margin for this type of valve is 10% of the safety relief valve set pressure, but not less than five PSI. UNDER NO
CIRCUMSTANCES SHOULD THIS MARGIN BE LESS THAN 5 PSI. Failure to maintain this
operating margin may result in water leakage past the seat and accumulation of deposits on the seating surface. Excessive deposits may prevent the valve from operating properly, and a dangerous pressure build-up and equipment rupture may result.
Maintenance and Testing
If lift lever does not activate, or there is no evidence of discharge, discontinue use of equipment immediately and contact a licensed contractor or qualified service personnel.
Neither Conbraco Industries, Inc. nor its agents assume any liability for valves improperly installed or maintained.
This quality Conbraco safety relief valve, along with proper installation, use, and maintenance, will provide many years of reliable service and protection against excessive pressure build-up of water/steam. Use of this valve for any other purpose or media places all responsibility upon the user. Before installing valve or operating equipment to which it is installed, read instructions carefully. Always wear proper safety equipment.
INSTALLATION OF SAFETY VALVE (STEAM)
a) Installation must be performed by qualified
service personnel only.
b) The BTU/hr or lb/hr rating of this valve must
equal or exceed that of the equipment to which it is attached.
Test the operation of the safety valve on a regular basis.
CAUTION BEFORE TESTING, MAKE CERTAIN DISCHAR G E P IPE IS PR O P E RLY CONNECTED TO VALVE OUTLET AND ARRANGED TO CONTAIN AND SAFELY DISPOSE OF BOILER DISCHARGE (SEE “INSTALLATION INSTRUCTIONS”).
Under normal operating conditions a “try lever test” must be performed every two months. Under severe service conditions, or if corrosion and/or deposits are noticed within the valve body, testing must be performed more often. A “try lever test” must also be performed at the end of any non-service period.
Test at holding the test lever fully open for at least 5 seconds to flush the valve seat free of sediment and debris. Then release lever and permit the valve to snap shut.
or near maximum operating pressure by
c) DO NOT use this valve on a coal or wood
boiler having an uncontrolled heat input
d) Ensure that all connections, including the
valve inlet, are clean and free from any foreign material.
e) Use pipe compound sparingly, or tape, on
external threads only.
f) DO NOT USE A PIPE WRENCH! Use
proper type and size wrench on wrench pads only.
g) This valve must be mounted in a vertical,
upright position directly to a clean, tapped opening in the top of the boiler or equipment. Under no circumstances should there be a flow restriction or valve of any type between the safety relief valve and the pressure vessel
h) WARNING!
may discharge large amounts of steam and/or hot water. To reduce the potential for bodily injury and property damage, a discharge line MUST
During operation, this valve
be installed that:
.
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1. is connected from the valve outlet with no intervening valve and directed downward to a safe point of discharge.
2. allows complete drainage of both the valve and the discharge line
3. is independently supported and securely anchored so as to avoid applied stress on the valve.
4. is as short and straight as possible.
5. terminates freely to atmosphere where any discharge will be clearly visible and is at no risk of freezing.
3. Insert G31 orifice marked BBR14.
4. Reconnect pilot gas line.
Pilot
Gas Inlet Tube Connector
G20 Orice BCR18 G31 Orice BCR14
d) Data plate with correct rate and gas manifold pressure information.
6. terminates with a plain end that is not threaded.
7. is constructed of a material suitable for exposure to temperatures of 375º F or greater.
8. is, over its entire length, of a size equal to or greater than the valve outlet.
Use only schedule 40 pipe for discharge. (Do not use schedule 80, extra strong pipe or connections). DO NOT CAP, PLUG, OR
OTHERWISE OBSTRUCT DISCHARGE PIPE OUTLET!
I) See appropriate ASME Boiler and Pressure
Vessel Code for additional installation instructions.
3.1 Conversion
See Paragraphs 1.8 and 1.9 for important information for gas conversion. Verify the type of gas to be used.
o change the type of gas used (e.g. G20 to
T G31 or inverse) change the following:
a) Burner injectors. See instruction 3.15 on page 16.
b) Gas valve spring. Install per instructions supplied with the spring package as shown below.
AL L C ONVERSIONS MUST BE FO R APPROVED GAS IN THE COUNTRIES LISTED IN PARAGRAPH 1.9.
IMPORTANT THIS APPLIANCE WAS FITTED AT THE FACTORY WITH GAS INJECTORS FOR TYPE OF GAS SPECIFIED ON DATA PLATE. PRIOR TO INSTALLING EQUIPMENT, OR WHEN CONVERTING TO ANOTHER GAS, VERIFY THAT THE INJECTOR SIZE MARKING ON THE GAS INJECTOR MATCHES THE INFORMATION ON THE DATA PLATE FOR THE TYPE OF GAS BEING USED.
3.2 Jacket Vacuum
When the kettle is cold, a positive reading or a reading around zero on the pressure vacuum gauge indicates an excess of air in the jacket. Air in the jacket slows down kettle heating.
To remove air:
a) Light the unit. (Paragraph 2.5.1 )
b) When the pressure/vacuum gauge reaches
a positive pressure reading of 5 PSI, release air and steam by lifting the lever on the safety valve for about one second. Repeat this a few times. Then let the lever snap back to the closed position.
c) Pilot orifice. The pilot orifice for correct gas must be used. See photo below.
1. Remove the gas line and the connector to the pilot.
2. Remove G20 orifice from the pilot. It is marked BCR18.
12 OM/SM- DH CE
See detailed Instructions on Page 11 pertaining to Safety Valve installation and operation.
WARNING AVOID EXPOSURE TO STEAM BLOWING OUT OF THE SAFETY VALVE.
3.3 Jacket Filling
(TURN OFF GAS AND ELECTRICITY MAINS)
The jacket has been charged at the factory with the proper amount of treated, distilled water. You may need to restore jacket water to its proper level, either because it was lost as steam during venting or by draining.
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The procedure for adding water follows:
a) If you are replacing water lost as steam, use
distilled water. If you are replacing treated water that ran out of the jacket, prepare more treated water as directed below.
b) Allow the kettle to cool completely. Using the
proper size spanner, remove the pipe plug from above the globe valve.
c) Open the globe valve and pour distilled or
treated water into the pipe plug orifice. Hold the safety valve open while you pour to let air escape from the jacket.
d) Air introduced to the jacket during the filling
operation must be removed to obtain efficient heating. See Paragraph 3.2.
See detailed Instructions on Page 11 pertaining to Safety Valve installation and operation.
b) Hang a strip of pH test paper on the rim of
the container, with about 1" of the strip below the surface of the water.
c) Measure the water treatment compound you
will be using. (One way to do this is to add the compound to the water from a small measuring cup).
d) Stir the water continuously, while you slowly
add water treatment compound, until the water reaches a pH between 10.5 and 11.5. Judge the pH by frequently comparing the color of the test strip with the color chart provided in the pH test kit.
e) Record the exact amounts of water and
treatment compound used. These amounts may be used again, if the same sources of water and compound are employed. However, it is advisable to check the pH every time water is prepared. For optimum performance, use correctly treated, distilled water.
3.5 Control Panels
3.5.1 Control Cabinet Lid
a) Remove the four screws around the edge of
the lid securing it to the control cabinet.
b) Remove the lid.
c) Replace in reverse order.
3.5.2 Control Cabinet Side Panel
a) Remove lid (Para 3.5.1).
3.4 Water Treatment Procedure
WARNING READ AND FOLLOW WATER TREATMENT COMPOUND LABEL PRECAUTIONS TO AVOID INJURY.
a) Fill the mixing container with the measured
amount of water required. (See Table). Use
distilled water only.
Model Kettle Capacity Jacket Capacity
DH-20
DH-40
DH-60
75.7 Litres 6.6 Litres
151.4 Litres 7.1 Litres
227.1 Litres 11.3 Litres
b) Remove the four screws securing the side
panel to the control cabinet.
c) Remove panel.
d) Replace in reverse order.
3.5.3 Supporting Column Access Panels
a) Remove the four screws securing the two
panels to the supporting column.
b) Remove both panels.
c) Replace in reverse order.
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Module Box
Spark Ignition Control Module
c) Remove low water level control transformer
or the fuse.
d)e)Replace in reverse order.
Ensure the low water level control relay is correctly oriented when re-positioned.
3.8 Removal of Tilt Switch (Turn the gas and electricity mains off)
Trunnion Arm
3.6 Removal of Spark Ignition Module (Turn the gas and electricity mains off)
a) Remove supporting column (trunnion arm)
access panels (Paragraph 3.5.3).
b) Remove screws on ignition module box and
remove cover carefully so as not to damage the water gasket.
c) Disconnect electrical leads from spark
ignition module.
Tilt Switch
Low Water Level Control
Fuse Terminal Block Transformer
a) Remove control cabinet lid (Para 3.5.1).
b) Remove control cabinet side panel (Para 3.5.2).
c) Disconnect electrical leads from tilt switch.
d) Remove screws securing the tilt switch.
e) Withdraw tilt switch from control cabinet.
f) Replace in reverse order.
g) Verify that the tilt switch shuts off the burner
gas supply when the kettle is tilted. Adjustment range is 5° to 10°.
3.9 Removal of Gas Control Valve (Turn the gas and electricity mains off)
a) Remove panel from kettle base by removing the
three (3) retaining screws (see photo below).
b) Undo the gas line fittings on inlet and outlet
side of gas valve.
c) Disconnect the electrical leads from the gas valve.
d) Remove the fasteners holding the gas bracket to
the kettle body.
e) Carefully tilt the gas valve assembly to access
the pilot gas connection.
f) Undo the pilot gas tube connection.
g) Remove the gas valve from kettle.
d) Remove retaining screws securing module.
e) Withdraw spark ignition module from control
cabinet.
f) Replace in reverse order.
g) NOTE : When replacing spark ignition module,
verify that the high voltage cable to the pilot is not damaged or frayed. If damaged, replace the cable and route it the same as original placement.
3.7 Removal of Low Water Level Control, Transformer or Fuse Replacement (Turn
the gas and electricity mains off)
a) Remove control cabinet lid (Para 3.5.1).
b) Remove control cabinet side panel as in
Para 3.5.2.
14 OM/SM- DH CE
h) Replace in reverse order.
Water Splash Guard
Kettle Bottom Cover
Pilot Gas Line
Gas Line
Valve Support Bracket Flexible Gas Connector
Gas Valve
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3.10 Removal of ON/OFF Switch (Turn the gas and electricity mains off)
Thermostat
c) Disconnect the electrical leads to the neon.
d) Undo and remove the retaining collar which
secures the neon to the control cabinet.
e) Withdraw the neon from the control cabinet.
f) Replace in reverse order.
3.12 Removal of Thermostat (Turn the gas and electricity mains off)
a) Remove supporting column access panels
(Para 3.5.3).
Low Water
Indicator
a) Remove control cabinet lid. (Para 3.5.1).
b) Remove control cabinet side panel (Para
3.5.2).
c) Disconnect electrical leads from the On/Off
switch.
d) Undo and remove retaining collar which
secures the On/Off switch to the outer surface of the control cabinet.
e) Withdraw the On/Off switch.
f) Replace in reverse order.
3.11 Removal of Neons (Turn the gas and electricity mains off)
On/Off Toggle Switch
b) Remove panel from kettle base by undoing
the retaining screws.
c) Drain kettle by tilting kettle slightly and
undoing phial boss connection. Allow kettle to drain into a suitably sized container.
WARNING ENSURE THAT THE OTHER ELE LEADS AND CONNECTIONS SITUATED IN THE KETTLE BASE DO NOT GET WET. REMOVE THEM IF NECESSARY.
Important: Drained water from kettle jacket should be retained. Jacket was charged at the factory with the correct amount of treated water. This water should be used to refill the kettle. However, if water is lost during drainage see Paragraph 3.3, Jacket Filling.
d) Remove thermostat control knob and
disconnect electrical leads.
e) Undo and remove thermostat retaining
screws securing the thermostat to the supporting column.
f) Feed thermostat phial through supporting
column and withdraw the thermostat.
CTRICAL
a) Remove control cabinet lid (Para 3.5.1)
b) Remove control cabinet side panel (Para
3.5.2)
g) Replace in reverse order.
h) Ensure an adequate sealant is used to seal
the replacement thermostat phial boss.
i) Once the thermostat is in place, the jacket
should be refilled. (Para 3.3)
Always refer to wiring diagram when re­connecting leads. (See Page 31)
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Water Level Sensor
Pressure Switch
3.13 Removal of Pressure Switch (Turn the gas and electricity mains off)
d) Remove the low water sensor from the kettle
base.
e) Replace in reverse order.
f) Ensure a suitable sealan
t is used to seal the
low water level sensor Boss.
g) When the low water level sensor is in place,
the jacket should be filled. (Para 3.3)
3.15 Removal of Burners (Turn the gas and electricity mains off)
a) Remove water splash guards around the
burner.
b) Undo compression fitting at gas pipe to
burner manifold and to the pilot.
a) Remove panel from base of kettle by
undoing the retaining screws.
b) Disconnect the electrical leads from the
pressure switch.
c) Drain kettle by tilting kettle slightly and
undoing the compression fitting at the pressure switch. Allow kettle to drain into a suitably sized container.
d) Remove and withdraw the pressure switch
from the kettle base by undoing the compression fitting.
e) Replace in reverse order.
f) Once the pressure switch is in place, the
kettle jacket should be refilled. (Para 3.3)
Always refer to wiring diagram when reconnecting electrical leads. (See Page 30)
3.14 Removal of Low Water Level Sensor (Turn gas and electricity mains off)
a) Remove panel from base of kettle by
undoing the retaining screws.
b) Disconnect the electrical leads from the
water sensor.
c) Disconnect electrical leads to the pilot.
d) Remove the four retaining nuts securing the
burner and igniter assembly to the combustion chamber. Carefully support the weight of the burner manifold and lower the assembly to a safe position.
e) The burners are now accessible and can be
removed as required. Ensure adequate sealant is used to seal the burners.
f) Replace in reverse order.
Always check for gas soundness when any part of the gas circuit has been disturbed.
3.16 Removal Of Pilot (Turn the gas and electricity mains off)
a) Remove water splash guards around the burner.
b) Disconnect the high voltage spark cable from
the pilot.
c) Disconnect the ground connection cable from
the pilot mounting screw.
d) Remove the second pilot mounting screw.
e) Remove pilot assembly and install new pilot.
c) Drain the kettle by tilting it slightly and
undoing the low water level sensor. Allow the kettle to drain into a suitably sized container.
16 OM/SM- DH CE
f) Replace in reverse order.
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High Voltage Spark Cable
Pilot
Gas Line
Ground Connector
DH-20 shown
g) Ensure that there is an adequate spark at
the sparking electrode and that the burners light smoothly and without delay.
h) As the burners ignite, ensure that the
sparking sequence stops and that the burners remain lit.
13 mm
Burner
3.17 Removal of Pressure Gauge (Turn the gas and electricity mains off)
a) Using the correctly sized spanner remove
the pressure gauge from top of the sight glass.
b) Replace with new pressure gauge ensuring
that an adequate sealing compound is used.
c) Once the pressure gauge has been
replaced, the kettle jacket will require venting. (Para 3.2)
15 mm
Recommended spacings are shown in this drawing.
3.18 Removal of Sight Glass (Turn the gas and electricity mains off)
a) Remove sight glass protection bars.
b) Undo top and bottom compression fittings.
c) Allow the water in the sight glass to drain.
d) Remove the sight glass.
e) Replace in reverse order.
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f) Once the sight glass has been replaced, the
lost jacket water requires replacement. (Para
3.3)
3.19 Removal of Steam Safety Valve (Turn the gas and electricity mains off)
a) Remove the elbow from the safety valve.
b) Remove the steam safety valve from kettle
jacket pipework.
c) Replace in reverse order.
d) Ensure an adequate sealing compound is
used to seal the safety valve.
e) Once the steam safety valve has been replaced
the jacket will need to be vented. (Para 3.2)
See detailed Instructions on Page 11 pertaining to Steam Safety Valve installation and operation.
3.20 Removal of Filling Valve (Turn the gas and electricity mains off)
a) Remove filling valve from kettle jacket pipe-
work.
b) Replace in reverse order.
c) Ensure adequate sealing compound is used
to seal the valve.
d) Once the fill valve has been replaced the
jacket will need to be vented. (Para 3.2)
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4. Troubleshooting
Your Groen kettle is designed to operate smoothly and efficiently if properly maintained. However, the following are checks to make in the event of a problem. Wiring diagrams are inside the service panel.
USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
SYMPTOM WHO WHAT TO CHECK
Kettle is hard to tilt. User a. Gears for foreign materials, lubrication and alignment.
Burners will not light. User a. Is main gas valve open (handle in line with gas pipe)?
Kettle continues heating after it reaches the desired temperature.
Kettle stops heating before it reaches the desired temperature.
Kettle heats slowly User a. Air in jacket - pressure/vacuum gauge (20 to 30
Safety valve pops. User a. Air in jacket - pressure/vacuum gauge (20 to 30
System does not produce a spark Auth
Spark is present but the pilot will not light.
Pilot lights, but main burner will not come on and spark does not stay on.
b. Gas supply to your building. c. That kettle body is not tilted. d. Is electric power turned on at the circuit breaker or
fuse box, and is power being supplied to the appliance
e. Thermostat operation.
User a. Thermostat dial setting.
Auth Service Rep Only
User a. Thermostat dial setting.
Auth Service Rep Only
Auth Service Rep Only
Service Rep Only
Auth Service Rep Only
Auth Service Rep Only
b. Thermostat calibration. c. Thermostat operation. Thermostat should click when
the dial is rotated above and below a setting.
b. Thermostat calibration. c. Thermostat. Thermostat should click when the dial is
rotated above and below a setting.
below zero when the kettle is cold?)
below zero when the kettle is cold?)
b. Whether kettle was being heated while empty.
c. If high pressure limit switch is set too high. d. Thermostat. Thermostat should click when the dial is
rotated above and below a setting.
e.
Safety valve. If valve pops below 40 PSIG (2.75 bars), replace.
a. Thermostat. Close the contacts if they are open b. AC voltage between terminals “L1" and “GR.” If it is
not 230 Volt, check the high limit switch, which should be closed.
c. That the high tension cable is firmly attached and in
good condition. If cracked or brittle, replace the pilot. e. Electrode ceramic f. Electronic spark ignition module. Replace if needed.
a. That the gas valve is opening. b. That pressure meets the control manufacturer’s
specifications. c. For gas at the pilot. If it is not flowing:
(1) Check pilot gas line for kinks or obstructions.
(2) Clean orifice, if necessary.
(3) Replace the pilot valve. a. That the gas pressure meets the control
manufacturer’s specifications. b. Replace spark ignition module. c. Check pilot ground wire connections and grounding.
for crack or break.
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Pilot lights, but main burner will not come on, the spark stays on.
Pilot lights, but main burner will not come on, and spark does not stay on.
Main burner comes on but will not stay lit.
SYMPTOM WHO WHAT TO CHECK
Auth Service Rep Only
Auth Service Rep Only
Auth Service Rep Only
a. Spark igniter cable, to make certain that there are
secure attachments to the ignition module and pilot. a. Pilot ceramic for cracks. b. That high voltage cable is not grounded out. If it is,
replace connections. c. Ground wire for continuity and condition of
insulation. d. (1) Check the gas pressure.
(2) Clean the pilot orifice.
(3) Tighten mechanical and electrical connections. a. That gas pressure complies with nameplate ratings.
b. Electronic spark ignition module. Replace if
necessary. c. That both gas solenoids are staying open.
a. Check burner ground for bad wire or connection.
Replace with high temperature wire if necessary. b. Check for low gas supply pressure. If necessary,
replace ignition control module. c. Ceramic insulator on pilot for cracks.
Replace pilot if cracked.
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5. User Instructions
Regulations and Safety Precautions
These Appliances have been CE marked on the basis of compliance with the Gas Appliance Directive, EMC and Low Voltage Directive for the Countries, Gas Types and Pressures as stated on the Data Plate.
These appliances MUST BE installed by a competent person in conformity with the INSTALLATION AND SERVICING INSTRUCTIONS and National Regulations in force at the time.
Particular attention MUST be paid to the following:
I.E.E. Regulations for Electrical Installations Electricity at Work Regulations Gas Safety (Installation & Use) Regulations Health and Safety at Work Act Fire Precautions Act Local and National Building Regulations
Furthermore, if a need arises to convert the Appliance for use with another gas, a competent person must be consulted. Those parts which have been protected by the manufacturer MUST NOT be adjusted by the User.
Users should be conversant with the appropriate provisions of the Fire Precautions Act and the requirements of the Gas Safety Regulations. In particular the need for regular servicing by a competent person to ensure the continued safe and efficient performance of the Appliance.
WARNING
TO PREVENT SHOCKS, ALL APPLIANCES WHETHER GAS OR ELECTRIC, MUST BE EARTHED.
Upon completion of the installation, the Owners Manual should be handed to the users and the installer should instruct the responsible person(s) on the correct operation and maintenance of the Appliance. This equipment is ONLY FOR PROFESSIONAL USE, and shall be operated by QUALIFIED persons. It is the responsibility of the Supervisor or equivalent to ensure that users wear SUITABLE PROTECTIVE CLOTHING and to draw attention to the fact that, some parts will, by necessity, become VERY HOT and will cause burns if touched accidentally.
IMPORTANT - READ FIRST - IMPORTANT The Groen Steam Jacketed Kettle you have just purchased has been handcrafted from the finest materials, meticulously inspected, and carefully tested to ensure that you receive the best possible product. With reasonable care and periodic maintenance, it will provide years of faithful service. It is recommended that you establish a timetable for periodic maintenance as outlined in this manual. Space is provided in the Service Log at the back of this manual.
5.1 Equipment Description
5.1.1 General
Groen models DH are stainless steel, steam jacketed, floor mounted, tilting kettles with a self-contained, gas-heated steam source. The kettle body is welded into one piece and furnished with a reinforced bar rim and welded "butterfly" pouring lip. The interior of the kettle is polished to a 180 emery grit finish, and the
exterior is given a bright semi-deluxe finish. The unit is ASME shop inspected and registered with the National Board for working pressures up to 50 PSI. Kettle support, tilting mechanism, and controls are contained in an enclosed base resting on tubular legs with adjustable ball feet. Tilting is provided by a self­locking, worm-and-gear device.
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The self-contained steam source is heated by propane or natural gas and ignition is by electronic spark.
5.1.2 Available Options
Options available with listed models are :
Charged at the factory with treated, distilled water, the steam source provides kettle temperature of 65 unit include a thermostat, pressure gauge, gauge glass, safety valve, pressure limit control, low water cut-off, on/off switch, and a multi-functional gas control valve.
The gas supply shuts off automatically when the kettle is tilted.
Service connections are required for gas and 230-V, single phase, 50-Hz electricity.
IMPORTANT
Prior to operation, clean out the kettle pan thoroughly using hot water and detergent. Rinse out and dry thoroughly.
The gas burners are protected by an electronic flame failure device which incorporates automatic ignition of the burners and instant shut-off of the gas supply to the burners should a gas supply interruption occur.
C to 150 C. Controls for the
a. No. 31 lift-off cover. b. No. 51 one piece, counterbalanced cover
with actuator. c. Basket insert. d. Water filler with swing spout and bracket e. Kettle brush kit.
5.1.3 Operational and Maintenance Safety
WARNING INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WI T H E LECTRIC I T Y A N D PLUMBING IN ACCORDANCE WITH ALL APPLICABLE
BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY AND CLOSE THE MAIN GAS COCK. ALLOW FIVE MINUTES FOR UNBURNED GAS TO VENT.
CODES.
TO PREVENT SHOCKS, ALL APPLIANCES WHETHER GAS OR ELECTRIC, MUST BE EARTHED.
CAUTION BE SURE ALL OPERATORS READ, UNDERSTAND, AND FOLLOW THE OPERATING INSTRUCTIONS, CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL.
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5.2 Lighting and Operation
5.2.1 Initial Kettle Lighting and Operational Readiness Check
After the DH Kettle has been installed according to service and installation instructions, perform initial start-up as a test, to ensure that the unit is operating correctly. Refer to the pictures on this page for identification of DH kettle controls and indicators.
a) Remove all literature and packing material
from the interior and exterior of the unit.
b) Make sure gas and electricity supplies are
switched on.
d) Check the water level in the jacket. The
level should be between the lines on the gauge glass. If the level is low the jacket water level will be required to be topped up. (This will require a service call).
c) Check the pressure gauge. If the gauge
does not show sufficient vacuum (20 to 30 below zero) then the jacket will require venting. (This will require a service call).
Thermostat
Low Water
Indicator
h) After 10-15 seconds the burners should
light. The "heat" neon will
i) In the event the burners do not light, after
60 seconds, switch the on/off to “off.”
On/Off Toggle Switch
illuminate.
e) Ensure that the kettle is filled with water
before lighting.
f) Switch the On/Off switch to the "On"
position. The "power on" neon will illuminate.
g) Turn the thermostat dial to the desired
setting.
j) Wait approximately two (2) minutes and
repeat steps (f) through (h) above
WARNING AVOID CONTACT WITH THE FLUE. SURFACES ARE VERY HOT AND WILL CAUSE BURNS.
DO NOT OBSTRUCT FLUE OPENING.
5.2.2 To Shut Down Kettle
a. Turn the thermostat dial to the "Off''
position.
b. Switch the On/Off switch to the "Off"
position.
c. For a prolonged shut down, follow steps
a and b, then turn the gas and electricity mains off.
OM/SM-DH CE 23
Page 24
5.2.3 Filling the Kettle
Prior to operation, thoroughly clean the kettle using hot water and detergent.
Kettle capacities:
Model Maximum Capacity DH-20 75 Litres DH-40 150 Litres DH-60 225 Litres
To prevent surge boiling, no more than 80% of the maximum capacity should be used.
d. Tilt cut-off switch that shuts off all burners
when the kettle is tilted.
When the kettle reaches the set temperature, the thermostat switch opens, stopping the signal to the gas control valve and causing the valve to shut off all gas flow. When the kettle cools below the set temperature, the thermostat switch closes and starts another heating cycle.
cycling continues and maintains the
On-off kettle at the desired temperature.
5.2.6 To Empty Kettle
5.2.6.1 DH and DHT Kettles
DO NOT OVERFILL!
5.2.4 Users Thermostat
Provides automatic control of the Kettle Jacket temperature at settings up to 147
5.2.5 Sequence of Operation
The following "sequence of operation" outline is provided to help the user understand how the unit functions.
When the operator sets a temperature on the thermostat dial, the thermostat switch closes and sends a signal which (1) starts the spark and (2) opens the automatic valve for the burners.
The spark ignites the burners. The flame completes a circuit at the sensing probe and sends a signal that causes the spark to shut off and the automatic valve to latch open to full flow. If a flame is not detected within 60 seconds the gas is automatically cut-off and the appliance is locked-out. the power button has been turned off, and then on.
In addition to the lockout timer, safety features include:
The unit can only be re-lit after
C maximum.
To tilt the body of the kettle forward, turn the hand crank on the front of the cabinet anti­clockwise. The body will stay in the position it holds when you stop turning the handle. To return the body to the upright position, turn the crank clockwise.
5.2.6.2 DHT Kettle Only
Turn the handle on the tangent draw-off valve anti-clockwise. To close the tangent
draw-off valve, push the threads on the valve stem engage. Turn the handle clockwise until the valve is closed. Do not over-tighten since over-tightening may damage the valve seat.
DO NOT STAND IN FRONT OF THE KETTLE BODY WHEN TILTING IT. BE CAREFUL TO KEEP HOT CONTENTS FROM SPILLING. ENSURE PEOPLE ARE KEPT AWAY FROM THE KETTLE WHEN EMPTYING THE KETTLE.
handle inward until the
WARNING
a. Low-water cut-off sensor that will shut off the
gas supply to all burners until the water level is corrected.
b. High pressure switch, set to open at about
46 PSI and shut down the burners until jacket pressure is decreased.
. Pop safety valve, which will release steam
c
if the jacket pressure exceeds 50 PSI.
See detailed Instructions on Page 11 pertaining to Safety Valve installation and operation.
24 OM/SM- DH CE
5.2.7 Power Failur
If the power to the unit fails do not attempt to operate the appliance until the electricity supply is re-established.
When the power comes back on follow the steps in Paragraph 5.2.1 Initial Kettle Lighting and Operational Readiness Check.
e
Page 25
OM-SM-DH-CE
OM/SM-DH-CE
5.3 Cleaning and Maintenance
CAUTION DISCONNECT THE ELECTRICITY SUPPLY BEFORE ANY CLEANING IS UNDERTAKEN. THE APPLIANCE MUST NOT BE CLEANED WITH A JET OF WATER OR STEAM CLEANED.
5.3.1 Suggested Tools
a) Detergent and sanitizing agent, or a
combination cleaning - sanitizing agent.
b) Long handled and short handled kettle
brushes.
5.3.2 Precautions
Before cleaning, shut off the burner by turning the thermostat dial to "OFF". If water or cleaning/sanitizing solution will be sprayed, shut off all electric power to the unit at a remote switch such as the circuit breaker.
WARNING KEEP WATER AND SOLUTIONS OUT OF CONTROLS, GEARS AND BURNERS. NEVER SPRAY OR HOSE THE CONTROL CONSOLE, ELECTRICAL CONNECTIONS, TILTING MECHANISM OR CABINET.
5.3.3 Procedure
f) As part of the daily cleaning program, clean
all external and internal surfaces that may have been soiled. Remember to check such parts as the underside of the kettle and the control housing.
g) To remove materials stuck to the
equipment, use a brush, sponge, cloth, plastic or rubber scraper, or plastic wool along with the detergent solution. To minimize the effort required in washing, let the detergent solution sit in the kettle and soak into the residue, or heat the detergent solution briefly. Do not use any abrasive materials or metal implement that might scratch the surface. Scratches make the surface hard to clean and provide places for bacteria to grow. DO NOT use steel wool, which may leave particles imbedded in the surface and cause eventual corrosion and pitting
h) The exterior of the unit may be polished
with a recognized stainless steel cleaner or with hot water and detergent.
a) Clean all food contact surfaces as soon as
possible after use, preferably while the kettle is still hot. If the unit is in continuous use, thoroughly clean and sanitise both interior and exterior at least once every 12 hours
b) Scrape and flush out large amounts of food
residues. Be careful not to scratch the kettle with metal implements.
c) Prepare a hot solution of the detergent or
cleaning compound as instructed by the supplier. Clean the unit thoroughly. A cloth moistened with cleaning solution can be used to clean controls, control housings electrical conduit, etc.
d) Rinse kettle and draw-off parts thoroughly
with hot water, then drain completely. Keep draw-off parts together. They are not interchangeable.
e) When you reassemble the draw-off valve
hand tighten only.
i) When the equipment needs to be sanitized,
use a sanitizing solution equivalent to one that supplies 200 parts per million available chlorine. Obtain advice on the best sanitizing agent from your supplier of sanitizing products. Following the suppliers instructions, apply the sanitizing agent after the unit has been cleaned and drained. Rinse off the sanitizing agent thoroughly.
CAUTION LEAVING A CHLORINE SANITIZING AGENT IN CONTACT WITH STAINLESS STEEL FOR MORE THAN 30 MINUTES CAN CAUSE CORROSION.
j) It is recommended that the unit be sanitized
before use.
k) If there is difficulty removing mineral
deposits or a film left by hard water or food residues, clean the kettle thoroughly and then use a deliming agent, such as GroenDelimer Descaler (P/N 114800) or LimeAway from Eco Lab Inc., in accordance with the manufacturer's
OM/SM-DH CE 25
Page 26
OM-SM-DH-CE
OM/SM-DH-CE
directions. Rinse and drain the unit before
5.3.5 Service-Periodic Maintenance
further use.
l) If especially difficult cleaning problems
persist, contact your cleaning product supplier for assistance.
5.3.4 Safety Precautions
A stopcock will be fitted in the gas pipe supplying the appliance. The user must be familiar with its location and operation to turn it off in an emergency. If there is a smell of gas, turn off the gas, ventilate the area and call the gas supplier. Do not search for gas leaks with naked flames.
A Maintenance and Service Log is attached. Each time maintenance is performed on your Groen equipment, enter the date on which the work was done, what was done and who did it. File the log with the warranty. Periodic inspection can minimize equipment down time and increase the efficiency of operation. The following points should be checked regularly:
a. The pressure/vacuum gauge should show a
vacuum of 20 to 30 inches when the kettle is cold. If it does not, the unit requires servicing.
b. The jacket water level should be between
the gauge glass marks. If it is not, the unit requires servicing.
c. Keep electrical wiring in good condition.
26 OM/SM- DH CE
Page 27
Parts List
Electrical Mounting Assembly CE
10
2
1117
15
16
3
14
7
ITEM NO.
1 154091 2 148323 3 003888 4 077854 5 079965 6 099901 7 005056
8 148899
9 129714
10 069789
11 071256 12 009697 13 102251 14 114316 15 16 17 003384
8
PART NUMBER
008118F 008118K
1
13
5
4
9
DESCRIPTION
ELECTRICAL PANEL WELDMENT
WATER LEVEL CONTROL BRD ASM
TERMINAL BLOCK 3-POLE
FUSE HOLDER TYPE 3 AG
FUSE 3.0 AMP 250 V
P.C. BOARD MOUNTING POST
SCREW ROUND HEAD 8-32 1 1/4"
TRANSFORMER, CE,208/230/460 TO
24V
LUG GROUND #14-#6 AWG
SCREW HEX SLOTTED HD W/WASHER
#8-32 X 3/8"
NUT HEXHEAD KEPS 10-32
SCREW PAN HEAD #6-32 X 3/8"
LABEL 3 AMP
SUPPLY VOLTAGE
VOLTAGE MARKERS 230
VOLTAGE MARKERS SINGLE PHASE
LABEL, GND
17
DRAWING/QTY.
1 1 1 1 1 3 2
1
1
6
1 1 1 1 1 1 1
OM/SM-DH CE 27
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OM-SM-DH-CE
OM/SM-DH-CE
Parts List
28 OM/SM- DH CE
Page 29
OM-SM-DH-CE
OM/SM-DH-CE
Parts List
Key Description Part No. Key Description Part No.
1 Foot, Adjustable Bullet 013275 22 Label, Wiring Diagram 154081 2 Light, Indicator, Amber 24 VAC 116384 23* Burner & Pilot Assembly 3 Switch, Toggle DPST 122004 23a* Burner & Pilot Assembly DH-20 154227 4 Overlay 154082 23a1* Burner Assy w/Manifold (DH-20 G20) 154226
6 Light, Indicator, Red VAC 116383 8 Knob, Thermostat 122000
9 Thermostat 009730 10 Screw, Rnd Hd Mach #6-32 x 3/8” 009697 11 Thermostat Adapter 107172 12 Water Fill and Safety Valve Assly 142568
12a Valve, Safety 141360 12b Valve, Check 004187 12c Valve, Gate 004180
13 Flue Stack Assembly DH-20 117039 13 Flue Stack Assembly DH-40 117034 13 Flue Stack Assembly DH-60 137871 14 Tilt Gea
14a Key, 3/8" Sq x 1-3/8" lg 001474 24a Wire Harness, Panel 14b Screw, hex hd � 13 x 1-1/2 008679 24b Wire Harness, Main Kettle 154288 14c Nut, hex 1/2"-13 005705 24c Pilot Spark Cable 096728 14d Washer, lock, 1/2" 005735 25 Gas Inlet Adapter � BSPT x � NPT 116392 14e Housing, Bearing Assy 009762 26 Water Level Probe 079811
14f Bearing Ball 009765 31 Pilot Ignition Contro Modulel 154059 14g Gear, Worm 012026 14h Pin, Roll, 1/4" dia x 1" Lg 012614
14i Ring, Retaining, Internal 1 - 3/4" 013483
14j Gear, 92 T, 3" Bore 013609 14k Handle, Crank � “ Bore 013617
14l Shaft, Handle, 3/4" x 13-1/2" 013624
14m Spacer, 3" 013625
15 Faucet Bracket 137738 17 Equipotential Assembly 122021 18 Electrical Panel Assembly (See pg 27) 154074
19 Hex Keps Nut � -20 012940 21 Gas Piping Assy DH-20 (See Pg 30) 21 Gas Piping Assy DH-40 (See Pg 30) 21 Gas Piping Assy DH-60 (See Pg 30)
r Mechanism Assembly 045752
23a2* Burner Injector (DH-20 Nat Gas G-20) 107122 23a4* Burner Injector (DH-20 PropGas G-31) 154178
23b* Burner & Pilot Assembly DH-40 154107 23b1* Burner Assy w/Manifold DH-40 G20 154108 23b2* Burner Injector (DH-40 Nat Gas G-20) 127554
23b4* Burner Injector (DH-40 PropGas G-31) 154178
23c* Burner & Pilot Assembly DH-60 154326 23c1* Burner Assy w/Manifold DH-60 G20 154325 23c2* Burner Injector (DH-60 Nat Gas G-20) 23c4* Burner Injector (DH-60 PropGas G-31)
23d* Pilot G20 123580
23e* Pilot G31
23f * Pilot Orfice G31 128351
40 Gasket, “U” Groove 007937 41a Bottom Cover (DH-20) 049801 41b Bottom Cover (DH-40, 60) 090630 43 Screw, truss head #10-32 x 1/2" lg 072189 45 Gas Test Nipple 117051 46 Nut Hex #8-32 002632 47 Wat
49 Boot Electrode 010390 50 Pressure Switch 096963
- TDO Replacement Parts
er Level & Pressure Switch Assy 0970
- Valve Stem 0090
- Bonnet 009047
- O-Ring 009034
- Hex Nut 009354
- Handle 009029
- Wing Nut 009028
107122 154178
128415
154287
75
48
*NOTE: See Paragraph 1.10 (Page 7) for permissible conversions.
- Water Deflector Kit for Burners - DH-20
- Water Deflector Kit for Burners - DH/1-40
- Water Deflector Kit for Burners - DH-60
OM/SM-DH CE 29
154138 154112 154666
Page 30
ITEM NO. PART NUMBER DESCRIPTION
Default/QTY.
1 054494
CONNECTOR MALE 1/2"
2
2 005722
COUPLING FULL 1/2" NPT
1
3 076680
SWIVEL JOINT 1/2" NPT.
1
4 005552
NIPPLE, 1/2NPT X 2-1/2" LONG
3
5 003229
1/2" X 10-1/2" NIPPLE(DH-20)
1
6 008747
ELBOW 90 DEG 1/2" NPT
2
7 008227
NIPPLE 1/2" NPT X 3-1/2" BLK
1
8 007400
GROMMET 7/8"
1
9 098458
VALVE, GAS. 1/2"
1
10 116392
1/2" NPT TO 1/2" BSPT ADAPTER
1
11 005495
ELBOW, 90 DEG UNION 1/2" NPT
1
12 154291
FLEXIBLE TUBE, GAS 1/2" OD, 35"
LONG (DH-20)
1
13 160796
GAS VALVE - CE MARK, G31
1
13 160776
GAS VALVE - CE MARK, G20
1
14 049093
FITTING, COMPRESSION, 5/8 TUBE X
1/2 MPT
2
15 145038
TUBE, GAS PIPING, SUPPLY SIDE(DH-20)
1
16 122002
SEALANT, PIPE JOINT / CE
0.2 OZ
17 004584
FITTING COMPRESSION 90
1
18 006796
TUBE 1/4 OD X .032 X
20 in
19 N70636
U BOLT, 1/2" PIPE
1
20 154770
Z BOLT BRACKET
1
21 012940
NUT, HEX KEPS 1/4"-20
6
4
8
6
6
4
5
7
10
9
12
13
14
1
REF
17
20
19
21
5 005600
NIPPLE, 1/2" NPT X 12"(DH-40)
1
12 154106
40" FLEX TUBE, GAS 1/2" OD (DH-40 & DH-60)
1
15 145041
TUBE, GAS PIPING, SUPPLY SIDE(DH-60)
1
15 145040
TUBE, GAS PIPING, SUPPLY SIDE(DH-40)
1
Parts List
Gas Valve and Piping Assembly
14
1
2
18
6
4
15
14
17
13
REF
3
4
11
30 OM/SM- DH CE
19
21
5
6
7
1
20
8
10
12
9
4
Page 31
OM/SM-DH CE 31
Page 32
OM-SM-DH-CE
OM/SM-DH-CE
Service Log
Model m _______________________________ Purchased From _________________________ Serial m _______________________________ Location ________________________________
Date Purchased __________________________ Date Installed ___________________________
Purchase Order
m ______________________ For Service Call __________________________
Date Service Performed Performed By
32 OM/SM- DH CE
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OM-SM-DH-CE
OM/SM-DH-CE
Service Log
Model m _______________________________ Purchased From _________________________ Serial m _______________________________ Location ________________________________
Date Purchased __________________________ Date Installed ___________________________
Purchase Order
m ______________________ For Service Call __________________________
Date Service Performed Performed By
OM/SM-DH CE 33
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OM-SM-DH-CE
OM/SM-DH-CE
Service Log
OM-SM-DH-CE
OM/SM-DH-CE
Limited Warranty To Commercial Purchasers*
(for Areas Outside of the U.S. and Canada)
Groen Foodservice Equipment ("Groen Equipment") has been skillfully manufactured, carefully inspected and packaged to meet rigid standards of excellence. Groen warrants its Equipment to be free from defects in material and workmanship for (12) twelve months from date of installation or (18) eighteen months from date of shipment with the following conditions and subject to the following limitations.
I. This parts warranty is limited to Groen Equipment sold to the original commercial purchaser/users
(but not original equipment manufacturers), at its original place of installation, in areas outside the U.S. and Canada.
II. Damage during shipment is to be reported to the carrier, is not covered under this warranty, and is
the sole responsibility of the purchaser/user.
III. Groen, or an authorized service representative, will repair or replace parts, at Groen's sole election,
for any Groen Equipment, including but not limited to, drawoff valves, safety valves, gas and electric components, found to be defective during the warranty period.
IV. This warranty does not cover boiler maintenance, calibration, or periodic adjustments as specified in
operating instructions or manuals, and consumable parts such as scraper blades, gaskets, packing, etc., or labor costs incurred for removal of adjacent equipment or objects to gain access to Groen Equipment. This warranty does not cover defects caused by improper installation, abuse, careless operation, or improper maintenance of equipment. This warranty does not cover damage caused by poor water quality or improper boiler maintenance.
V. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED
OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL GROEN BE LIABLE FOR SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY.
VI. Groen Equipment is for commercial use only. If sold as a component of another (O.E.M.)
manufacturer's equipment or if used as a consumer product, such Equipment is sold AS IS and without any warranty.
* (Covers All Food Service Equipment Ordered After October 1,1995)
Model m _______________________________ Purchased From _________________________ Serial m _______________________________ Location ________________________________
Date Purchased __________________________ Date Installed ___________________________
Purchase Order
m ______________________ For Service Call __________________________
Date Service Performed Performed By
34 OM/SM- DH CE
Page 35
OM-SM-DH-CE
OM/SM-DH-CE
Limited Warranty To Commercial Purchasers*
(for Areas Outside of the U.S. and Canada)
Groen Foodservice Equipment ("Groen Equipment") has been skillfully manufactured, carefully inspected and packaged to meet rigid standards of excellence. Groen warrants its Equipment to be free from defects in material and workmanship for (12) twelve months from date of installation or (18) eighteen months from date of shipment with the following conditions and subject to the following limitations.
I. This parts warranty is limited to Groen Equipment sold to the original commercial purchaser/users
(but not original equipment manufacturers), at its original place of installation, in areas outside the U.S. and Canada.
II. Damage during shipment is to be reported to the carrier, is not covered under this warranty, and is
the sole responsibility of the purchaser/user.
III. Groen, or an authorized service representative, will repair or replace parts, at Groen's sole election,
for any Groen Equipment, including but not limited to, drawoff valves, safety valves, gas and electric components, found to be defective during the warranty period.
IV. This warranty does not cover boiler maintenance, calibration, or periodic adjustments as specified in
operating instructions or manuals, and consumable parts such as scraper blades, gaskets, packing, etc., or labor costs incurred for removal of adjacent equipment or objects to gain access to Groen Equipment. This warranty does not cover defects caused by improper installation, abuse, careless operation, or improper maintenance of equipment. This warranty does not cover damage caused by poor water quality or improper boiler maintenance.
V. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED
OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL GROEN BE LIABLE FOR SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY.
VI. Groen Equipment is for commercial use only. If sold as a component of another (O.E.M.)
manufacturer's equipment or if used as a consumer product, such Equipment is sold AS IS and without any warranty.
* (Covers All Food Service Equipment Ordered After October 1,1995)
OM/SM-DH CE 35
Page 36
1055 Mendell Davis Drive • Jackson MS 39272
888-994-7636 • 601-372-3903 • Fax 888-864-7636
unifiedbrands.net
© 2011 Unified Brands. All Rights Reserved. Unified Brands is a wholly-owned subsidiary of Dover Corporation.
PART NUMBER 128417, REV. H (08/11)
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