Groen DHT-40, DHT-60, DHT-80, DH-60, DH-40C Operator's Manual

...
OPERATOR MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
This manual provides information for:
MODEL
DH/DHT
MODEL DH(T)-20, -40, -60, -80,
MODEL DH(T)-20(C,A), MODEL DH(T)-40(C,A) MODEL DH(T)-60(C,A), MODEL DH(T)-80(C,A) DOMESTIC
STEAM JACKETED KETTLE
With Standard Electronic Ignition
· Self-Contained
· Floor Mounted
· Gas Heated
· Tilting
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
POST IN A PROMINENT LOCATION
Instructions to be followed in the event user smells gas. This information shall be obtained by consulting your local gas supplier. As a minimum, turn o the gas and call your gas company and your authorized service agent. Evacuate all personnel from the area.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
NOTIFY CARRIER OF DAMAGE AT ONCE
It is the responsibility of the consignee to inspect the container upon receipt of same and to determine the possibility of any damage, including concealed dam-
age. Unied Brands suggests that if you are suspicious of damage to make a notation on the delivery receipt. It will be the responsibility of the consignee to le
a claim with the carrier. We recommend that you do so at once.
Manufacture Service/Questions 888-994-7636.
Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recommends referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications.
PART NUMBER 174845, REV. C (07/17)
1055 Mendell Davis Drive
Jackson, MS 39272
888-994-7636, fax 888-864-7636
unifiedbrands.net
IMPORTANT - READ FIRST - IMPORTANT
CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS, CAUTIONS, AND SAFETYINSTRUCTIONS
CONTAINED IN THIS MANUAL.
WARNING: THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING, COOKING AND HOLDING OF WATER AND FOOD PRODUCTS, PER THE
INSTRUCTIONS CONTAINED IN THIS MANUAL. ANY OTHER USE COULD RESULT IN SERIOUS PERSONAL INJURY OR DAMAGE TO THE EQUIPMENT AND WILL VOID WARRANTY.
WARNING: KETTLE MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN
RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
DANGER: ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO GROUND UNIT COULD RESULT IN ELECTROCUTION AND
DEATH.
WARNING: DO NOT CONNECT ANY PIPING TO THE POP SAFETY VALVE. THE VALVE MUST BE FREE TO VENT STEAM AS NEEDED. THE ELBOW
ATTACHED TO THE SAFETY VALVE SHOULD POINT TO THE FLOOR. IMPROPER INSTALLATION WILL VOID WARRANTY.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES. DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
CAUTION: DO NOT OVER FILL THE KETTLE WHEN COOKING, HOLDING OR CLEANING. KEEP LIQUIDS A MINIMUM OF 2-3” (5-8 CM) BELOW THE
KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING, BOILING AND SAFE PRODUCT TRANSFER.
WARNING: TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN ADDING INGREDIENTS, STIRRING OR
TRANSFERRING PRODUCT TO ANOTHER CONTAINER.
WARNING: WHEN TILTING KETTLE FOR PRODUCT TRANSFER:
1) USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE SPLASHING.
2) PLACE CONTAINER ON STABLE, FLAT SURFACE, AS CLOSE TO KETTLE AS POSSIBLE.
3) DO NOT OVER FILL CONTAINER. AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS.
CAUTION: KEEP FLOORS IN FRONT OF KETTLE WORK AREA CLEAN AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID SLIPS OR FALLS.
WARNING: FAILURE TO CHECK SAFETY VALVE OPERATION PERIODICALLY COULD RESULT IN PERSONAL INJURY AND/OR DAMAGE TO EQUIPMENT.
WARNING: WHEN TESTING SAFETY VALVE, AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT OF THE SAFETY VALVE. DIRECT CONTACT WITH
STEAM COULD RESULT IN SEVERE BURNS.
WARNING: TO AVOID INJURY, READ AND FOLLOW ALL PRECAUTIONS STATED ON THE LABEL OF THE WATER TREATMENT COMPOUND.
WARNING: BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY AND CLOSE THE MAIN GAS VALVE.
ALLOW FIVE MINUTES FOR UNBURNED GAS TO VENT.
WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND ELECTRICAL EQUIPMENT. NEVER SPRAY OR HOSE THE SUPPORT HOUSING OR
ELECTRICAL CONNECTIONS.
CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN. WEAR
RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.
CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR AUTHORIZED SERVICE AGENTS CAN CAUSE
OPERATOR INJURY AND DAMAGE TO THE EQUIPMENT, AND WILL VOID ALL WARRANTIES.
IMPORTANT: SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL VOID WARRANTIES.
WARNING: DO NOT HEAT AN EMPTY KETTLE. EXCESSIVE STEAM PRESSURE COULD DEVELOP.
2 OM-DH/DHT
Table of Contents
Important Operator Warnings ...........................................................page 2
References.................................................................................... page 3
Equipment Description................................................................... page 4
Inspection and Unpacking ............................................................ page 5
Installation .................................................................................. page 6-7
Initial Start-Up................................................................................ page 8
Operation ................................................................................ page 9-12
Sequence of Operation ................................................................ page 13
Cleaning........................................................................................ page 14
Maintenance........................................................................... page 15-17
Troubleshooting..................................................................... page 18-19
Parts List................................................................................ page 20-30
Wiring Diagram .................................................................... page 31-32
Service Log .................................................................................. page 33
References
CSA INTERNATIONAL 8501 East Pleasant Valley Road Cleveland, Ohio 44131
NATIONAL SANITATION FOUNDATION 3475 Plymouth Road Ann Arbor, Michigan 48106
KLENZADE SALES CENTER ECOLAB, Inc. 370 Wabasha St. Paul, Minnesota 55102
ZEP MANUFACTURING COMPANY 1310-T Seaboard Industrial Boulevard Atlanta, Georgia 30318
AMERICAN NATIONAL STANDARDS INST., Inc. 1430 Broadway New York, New York 10018
Z223.1-1984 - National Fuel Gas Code Z21.30 - Installation Gas Appliances & Piping
NATIONAL FIRE PROTECTION ASSOCIATION 60 Battery march Park Quincy, Massachusetts 02269
NFPA/54 -Installation Gas Appliances & Piping NFPA/70 - The National Electric Code
OM-DH/DHT 3
Equipment Description
The Groen DH is a floor-mounted, tilting, steam jacketed kettle with a thermostatically or electronically controlled, self-contained, gas-heated steam source and appropriate controls, mounted on a sturdy base. The Model DH is available in 20, 40, 60 or 80 gallon capacities.
The body of the DH Kettle is constructed of stainless steel, welded into one solid piece. The kettle is furnished with a reinforced rim and a butterfly shaped pouring lip. It has a steam jacket which is ASME shop inspected and registered with the national board for working pressures up to 50 PSI. Kettle finish is 180 emery grit on the inside and bright high buff polish on the outside.
The kettle is tilted with a hand crank to pour out its contents. Stainless steel panels enclose the controls and the base. Four stainless steel tubular legs support the unit. Bullet or flanged feet on each of the legs can be adjusted to level the kettle. Standard DHT units include a two inch tangent draw-off valve.
The self-contained steam source is heated by propane or natural gas. Ignition is electronic.
The kettle is charged at the factory with chemically pure water which contains rust inhibitors. The steam source provides kettle temperatures of 150º to approximately 295ºF (65 to 150ºC). Unit controls include a thermostat or controller, pressure gauge, safety valve, pressure limit control, low water cut-off, power switch and gas regulator valve. The gas supply shuts off automatically when the kettle is tilted.
The unit must be specified for use with natural or propane gas. Service connections for gas and electricity are required. Standard power supply is 115 Volt. Alternate single­phase voltages (208-240V) are available.
KETTLE CHARACTERISTICS
DH/DHT-20 DH/DHT-40 DH/DHT-60 DH/DHT-80
Kettle
Capacity
Kettle Body Diameter
Base Width
Base Front to Back
Firing Rater Per Hour
Energy into Product Per Hour
20 gal.
(75 ltr)
20 in.
(508 mm)
35 in.
(889 mm)
29 in.
(736 mm)
72,000 BTU 100,000 BTU 150,000 BTU 150,000 BTU
44,140 BTU 65,000 BTU 93,000 BTU 93,000 BTU
40 gal.
(150 ltr)
26 in.
(660 mcm)
47 in.
(1194 mm)
29 in.
(736 mm)
60 gal.
(225 ltr)
30 in.
(762 mm)
47 in.
(1194 mm)
29 in.
(736 mm)
80 gal.
(302 ltr)
34 in.
(863 mm)
52 in.
(1320 mm)
37.5 in.
(952 mm)
Available Options:
1. Two inch tangent drawoff standard on DHT models
2. Strainers, solid disk, 1/4 or 1/8 inch holes
3. No. 31 lift-off cover
4. No. 51 counterbalanced cover w/actuator*
5. Basket Inserts (Tri-BC)
6. Water fill faucets with swing spout
7. Kettle Brush Kit
4 OM-DH/DHT
Inspection & Unpacking
CAUTION
SHIPPING STRAPS ARE UNDER TENSION
AND CAN SNAP BACK WHEN CUT. TAKE
CARE TO AVOID PERSONAL INJURY OR
DAMAGE TO THE UNIT BY STAPLES LEFT
IN THE WALLS OF THE CARTON.
CAUTION
THIS UNIT WEIGHS BETWEEN 535 AND
978 POUNDS (245 TO 400 Kg) DEPENDING
ON SIZE. INSTALLER SHOULD USE
PROPER EQUIPMENT TO LIFT SAFELY.
The unit will arrive in a heavy shipping carton and will be bolted or banded to a skid. Immediately upon receipt, inspect the carton carefully for exterior damage. Carefully cut any polyester straps around the carton and detach the sides of the box from the skid. Pull the carton up off the unit. Thoroughly inspect the unit for hidden damage. Report any shipping damage or incorrect shipments to the delivery agent.
Write down the model number, serial number, and installation date, and retain this information for future reference. Space for these entries is provided at the top of the Service Log at the back of this manual. Keep this manual on file and available for operators to use.
When installation is to begin, carefully cut any straps which hold the unit on the skid. Lift the unit straight up off the skid. Examine packing materials to be sure loose parts are not discarded with the materials.
OM-DH/DHT 5
Installation
WARNING
THE UNIT MUST BE INSTALLED BY
PERSONNEL WHO ARE QUALIFIED TO WORK
WITH GAS, ELECTRICITY AND PLUMBING.
IMPROPER INSTALLATION CAN CAUSE
INJURY TO PERSONNEL AND/OR DAMAGE
TO THE EQUIPMENT. THE UNIT MUST
BE INSTALLED IN ACCORDANCE WITH
APPLICABLE CODES. THE UNIT MUST BE
INSTALLED BY A LICENSED PLUMBER OR
GAS FITTER WHEN INSTALLED WITHIN THE
COMMONWEALTH OF MASSACHUSETTS.
DANGER
ELECTRICALLY GROUND THE UNIT AT
THE TERMINAL PROVIDED. FAILURE
TO GROUND UNIT COULD RESULT IN
ELECTROCUTION AND DEATH.
For efficient performance the DH kettle must be installed in a well-ventilated area. Items which might restrict or obstruct the flow of air for combustion and ventilation must be removed. The area directly around the appliance must be free of combustible materials.
1. Installation can be on a combustible or noncombustible floor. Clearences should be per table below.
Left
Side
Right
Side
Rear
Minimum Clearance
from Combustible walls
6 in. 0 in. 6 in.
6 in. 0 in. 10 in.
10 in. 10 in. 12 in.
Minimum Clearance from
Non-Combustible walls
Recommended
Clearances
2. The kettle should be installed in an adequately ventilated room with provision for adequate air supply. The ventilation must employ a vent hood and exhaust fan with no direct connection between the vent duct and the kettle flue. Do not obstruct the flue or vent duct after installation.
3. Set the kettle in place and level it using a spirit level on the bar rim, by turning the bullet or flange feet to adjust leg length. Allow clearance around the unit for cleaning, maintenance and service.
4. Complete the piping to the gas service main with ½” line or approved equivalent.
5. Provide 115 vac, 60 Hz, single phase 5 AMP electrical service. The unit may also be ordered for alternate electric service of 208 VAC - 240 VAC. Observe local codes and/or The National Electrical Code in accordance with ANSI/NFPA 70 (current edition), or the Canadian Electrical Code, CSA C22.2 (current edition), as applicable. Use the wiring diagram inside the service panel and at the rear of this manual.
6. Bring electrical service through the entrance at the rear of the support housing with a ½ inch conduit connector. Make a watertight connection with the incoming lines.
7. Electrically ground the unit at the terminal provided.
8. After the kettle has been connected to the gas supply, check all gas joints for leaks. DO NOT USE FLAME TO CHECK FOR LEAKS. A thick soap solution or other suitable leak detector should be employed.
9. The gas supply and unit’s installation must conform with local codes or in the
6 OM-DH/DHT
Installation
WARNING
DO NOT CONNECT ANY PIPING TO THE
PRESSURE RELIEF VALVE. THE VALVE MUST
BE FREE TO VENT STEAM AS NEEDED.
IMPROPER INSTALLATION WILL VOID THE
WARRANTY! THE ELBOW ATTACHED TO
THE PRESSURE RELIEF VALVE MUST
POINT TO THE FLOOR.
The open end of the pressure
relief valve elbow must face downward
absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 (current edition), or the Natural Gas and Propane Installation Code CSA
149.1(current edition), as applicable. Additionally following must be complied with: THE AREA DIRECTLY AROUND THE APPLIANCE MUST BE CLEARED OF ALL COMBUSTIBLE MATERIAL. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN CAUSE BODILY INJURY AND /OR PROPERTY DAMAGE. The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any testing at pressures in excess of ½ PSI (3.45 kPa). The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing at or less than ½ PSI (3.45 kPa).
10. Confirm that the jacket water level is between the gauge glass markers or inside the sight glass port. If the level is low, follow instructions under “Jacket Filling and Water Treatment,” Page 16.
11. The open end of the elbow on the outlet of the safety valve must face downward. If it does not, turn it to the correct position.
12. For units with optional tangent drawoff: Assemble the tangent draw-off by placing the large nut over the draw-off valve and inserting it into the draw-off tube. ONLY HAND-TIGHTEN THE NUT to complete installation.
When attaching the draw-off
valve, hand-tighten the nut
OM-DH/DHT 7
Initial Start-Up
WARNING
WATER IS EXTREMELY HOT AND CAN CAUSE
SEVERE BURNS. AVOID CONTACT WITH HOT
WATER WHEN EMPTYING UNIT.
WARNING
DO NOT STAND ON OR APPLY UNNECESSARY
WEIGHT OR PRESSURE ON THE KETTLE
FRONT OR POURING LIP. THIS COULD RESULT
IN THE OVERLOAD AND FAILURE OF THE
TILT MECHANISM, AND POSSIBLE
SERIOUS INJURY AND BURNS TO
THE OPERATOR AND OTHERS.
Now that the kettle has been installed, you should test it to ensure that the unit is operating correctly.
1. Remove literature and packing materials from the interior and exterior of the unit.
2. If the unit is equipped with a draw-off valve (product outlet), clean out any material which might clog or damage the draw-off.
3. Confirm that the tilting mechanism is operating properly by tilting the kettle through its full range. Then return the kettle to the upright position.
4. Turn on the electrical service to the unit.
5. Pour 1-2 gallons of water into the kettle.
6. Following “To Start Kettle” instructions in the “Operation” section (page 10), begin heating the water at the highest controller setting. The heat indicator light should come on, and heating should continue until the water boils.
If the unit functions as described above, it is ready for use. If it does not, contact your local Authorized Service Agency.
Correct water level
(Model DH-80E and DHT-80 only)
Each day confirm the jacket water
level by checking the water gauge.
8 OM-DH/DHT
Classic Control
Advanced Control
Operation
MODELS DH(T)-20, -40, -60, -80 A. Controls
1. The “Classic” Controls for the kettle are: a. The manual gas shut-off valve supplies inlet gas to the unit. b. Lighted Power ON switch located on the control console. Controls
main power to the unit.
c. The temperature knob, located on the control console, is used to set
the kettle heat values between 1 and 10.
d. Heating indicator light located on the control console, lights when
the controller sends call to open the main gas valve and will cycle on and off once the unit reaches set temperature. If the unit is tilted, the main gas valve will be disabled and the light will turn off until the unit is returned to the cooking position.
e. A LOW WATER indicator light, located on the control console,
illuminates when the jacket water falls below acceptable levels. When lit, the main gas valve is disabled and will not function until the jacket water is refilled using the procedure on p. 16 of this manual.
f. Crank tilt - a handle controls the worm and gear mechanism that
smoothly tilts the kettle body and holds it in the desired position.
2. The “Advanced” Controls for the kettle are: a. The manual gas shut-off valve supplies inlet gas to the unit. b. Lighted Power ON switch located on the control console. Controls
main power to the unit.
c. The temperature knob, located on the control console, is used to set
the kettle heat values between 1 and 10. The current setting will be reflected on the display.
d. Heating indicator light located on the control console, lights when
the controller sends call to open the main gas valve and will cycle on and off once the unit reaches set temperature. If the unit is tilted, the main gas valve will be disabled and the light will turn off until the unit is returned to the cooking position.
e. A LOW WATER indicator light, located on the control console,
illuminates when the jacket water falls below acceptable levels. When lit, the main gas valve is disabled and will not function until the jacket water is refilled using the procedure on p. 16 of this manual.
f. SET TnnP Mode - Allows power to the controller and gas to the pilot
without the kettle heating; the kettle will heat once the LOW TEMP, MANUAL or HIGH TEMP button is selected.
g. LOW TEMP Button – Used to set operating temperature of the kettle
at a preset low intensity (default = 2). Can be pressed at any time during operation of the unit to change the set temperature to the preset value except when there is an active TIMER enabled.
h. MANUAL Mode button – Enables the user modify the desired cooking
temperature of the kettle (between 1 and 10) using the temperature knob and display (default = 4). The operator will press the MANUAL button and set the desired temperature using the temperature knob and display. Once the desired intensity is displayed, the user may either press the MANUAL button again or wait 5 seconds and the set temperature will be accepted by the controller and locked in. After
OM-DH/DHT 9
Operation
WARNING
WHEN TILTING KETTLE:
1) WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON.
2) USE DEEP CONTAINER TO CONTAIN AND MINIMIZE PRODUCT SPLASHING.
3) PLACE CONTAINER ON STABLE, FLAT SURFACE, AS CLOSE TO
KETTLE AS POSSIBLE.
4) STAND TO RIGHT OF KETTLE WHILE POURING — NOT DIRECTLY IN POUR
PATH OF HOT CONTENTS.
5) POUR SLOWLY, MAINTAINING
CONTROL OF KETTLE, AND RETURN
KETTLE BODY TO UPRIGHT POSITION
AFTER CONTAINER IS FILLED OR
TRANSFER IS COMPLETE.
6) DO NOT OVERFILL CONTAINER. AVOID SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS.
WARNING
AVOID ALL DIRECT CONTACT WITH HOT
SURFACES AND HOT FOOD OR WATER
IN THE KETTLE. DIRECT CONTACT
COULD RESULT IN SEVERE BURNS.
CAUTION
DO NOT TILT KETTLE WITH LIFT-OFF
COVER IN PLACE. COVER MAY SLIDE
OFF, CAUSING INJURY TO OPERATOR.
the set temperature is accepted, it may be changed at any time by pressing the MANUAL button and resetting the temperature using the same process above.
i. HIGH TEMP button – Used to set operating temperature of the kettle
at a preset high intensity (default = 7). Can be pressed at any time during operation of the unit to change the set temperature to the preset value except when there is an active TIMER enabled.
1. TIMER button - once the appropriate set temperature is selected using the HIGH TEMP, MANUAL or LOW TEMP buttons; a countdown timer can be set to remind the user when the cooking process is completed. Range – 1 minute to 10 hours
2. When the timer expires: a. the set temperature will automatically change to the LOW
TEMP setting and will continue at this setting until the user changes the temperature via MANUAL or HIGH TEMP buttons
b. An audible alarm will notify the user that attention is
required, the alarm will continue to sound until the user presses the TIMER button.
3. An active timer can be cancelled by pressing and holding the TIMER button for 5 secs
4. Set temp can be changed during an active timer by pressing the MANUAL button and adjusting the set temp using the Temperature knob and display
5. HIGH TEMP and LOW TEMP presets cannot be used to change the setpoint once a TIMER has started.
j. READY alarm – The control will sound 3 beeps when the unit has
reached within 20 degrees of set point during pre-heat and when a higher set temperature is selected.
k. Crank tilt - a handle controls the worm and gear mechanism that
smoothly tilts the kettle body and holds it in the desired position.
B. Operating Procedure
1. To Start Kettle Heating: a. EVERY DAY make sure that the jacket water level in the middle of
the sight glass. If the level is too low, see “Jacket Filling and Water Treatment” on page 16.
b. Check the pressure/vacuum gauge. If the gauge does not show 20
to 30 inches of mercury (Hg) vacuum (that is a reading of 20 to 30
below 0 atmospheric pressure), see “Jacket Vacuum” on page 16. c. Do not attempt to light any burner with a flame. d. Turn the manual gas valve ON (align handle with gas line). e. Turn rocker (on-off) switch ON. The electronic ignition will attempt to
light the pilot for 90 seconds, or until it is lit. Once lit proceed to step
two. f. Turn controller to desired setting. The main gas burner will ignite, and
will cycle to maintain the set temperature. The heat indicator light will
come on. g. If the unit does not light, turn it off and wait five minutes. Then follow
the instructions again.
10 OM-DH/DHT
Operation
CAUTION
DO NOT OVERFILL THE KETTLE WHEN
COOKING, HOLDING OR CLEANING.
KEEP LIQUIDS AT LEAST 2-3” (5-8 cm)
BELOW THE KETTLE RIM TO ALLOW
CLEARANCE FOR STIRRING, BOILING
AND SAFE PRODUCT TRANSFER.
WARNING
AVOID ALL DIRECT CONTACT WITH
HOT FOOD OR WATER IN THE KETTLE.
DIRECT CONTACT COULD RESULT IN
SEVERE BURNS.
2. To Empty Kettle Or To Transfer Product: a. To tilt the body of the kettle forward, turn the hand crank on the front
of the cabinet counter-clockwise. The body will stay in the position it holds when you stop cranking. To return the kettle body to its upright position, turn the crank clockwise.
b. Product may also be transferred by means of the optional draw-off
valve, if the kettle is so equipped.
3. To Stop Kettle Heating: a. Turn controller dial to OFF/ZERO. b. Turn power switch to OFF. c. For a prolonged shut-down:
1. Follow the procedure above.
2. Turn the manual gas valve off (handle at right angles to gas line).
3. Disconnect electric power from the unit.
4. To Relight Kettle (a) Close main gas supply valve. (b) Set on-off switch to OFF. (c) Set controller dial to OFF. (d) Wait five minutes, then proceed as directed under To Start
Kettle Heating.
5. If Power Fails: (a) Do not attempt to operate the unit until electric power is
restored.
(b) When power comes back on, follow directions “To Start
Kettle,” above.
C. Use of Common Accessories
1. Lift-Off or Counterbalanced Cover: As with stock pot cooking, an optional cover can speed up the heating of
water and food products. It helps retain heat and reduces the heat and humidity in the kitchen. A cover can reduce some product cook times and help maintain the temperature, color and texture of products held or simmered for longer periods.
Be sure the handle is secure on the lift-off cover before using. ALWAYS use
the handle to place or remove cover from the kettle. Wear protective oven mitts and apron.
When putting a lift-off cover on the kettle, position it on top of kettle rim,
with its flat edge facing the pouring lip.
OM-DH/DHT 11
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