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P IMPORTANT INFORMATION P KEEP FOR OPERATOR P IMPORTANT INFORMATION P
OPERATOR MANUAL OM-EE & AE/1
Part Number 121019 DOMESTIC
MODEL: EE & AE/1
Steam Jacketed Kettle
Self-Contained
Electrically heated
Floor mounted
Stationary
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.
READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND
WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE
VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER
APPLIANCE.
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OM-EE
IMPORTANT — READ FIRST — IMPORTANT
CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING
INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS CONTAINED IN THIS
MANUAL.
WARNING: THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING, COOKING AND
HOLDING OF WATER AND FOOD PRODUCTS, PER THE INSTRUCTIONS
CONTAINED IN THIS MANUAL. ANY OTHER USE COULD RESULT IN SERIOUS
PERSONAL INJURY OR DAMAGE TO THE EQUIPMENT AND WILL VOID
WARRANTY.
WARNING: KETTLE MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH
ELECTRICITY. IMPROPER INSTALLATION CAN RESULT IN INJURY TO
PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
DANGER: ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO
GROUND UNIT COULD RESULT IN ELECTROCUTION AND DEATH.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES. DIRECT SKIN
CONTACT COULD RESULT IN SEVERE BURNS.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE.
DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
CAUTION: DO NOT OVER FILL THE KETTLE WHEN COOKING, HOLDING OR CLEANING.
KEEP LIQUIDS A MINIMUM OF 2-3” (5-8 cm) BELOW THE KETTLE BODY RIM TO
ALLOW CLEARANCE FOR STIRRING, AND BOILING.
WARNING: TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT
PRODUCT WHEN ADDING OR STIRRING INGREDIENTS.
CAUTION: KEEP FLOORS IN FRONT OF KETTLE WORK AREA CLEAN AND DRY. IF SPILLS
OCCUR, CLEAN IMMEDIATELY, TO AVOID SLIPS OR FALLS.
WARNING: FAILURE TO CHECK SAFETY VALVE OPERATION PERIODICALLY COULD RESULT
IN PERSONAL INJURY AND/OR DAMAGE TO EQUIPMENT.
WARNING: WHEN TESTING, AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT OF THE
SAFETY VALVE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
WARNING: TO AVOID INJURY, READ AND FOLLOW ALL PRECAUTIONS STATED ON THE
LABEL OF THE WATER TREATMENT COMPOUND.
WARNING: BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC
POWER SUPPLY.
WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND ELECTRICAL
EQUIPMENT. NEVER SPRAY OR HOSE THE SUPPORT HOUSING OR ELECTRICAL
CONNECTIONS.
CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES
AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN. WEAR RUBBER GLOVES,
GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ
THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE
CLEANER TO BE USED.
CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN
OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE OPERATOR INJURY AND
DAMAGE TO THE EQUIPMENT, AND WILL VOID ALL WARRANTIES.
IMPORTANT: SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL
WILL VOID WARRANTIES.
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Table of Contents
IMPORTANT OPERATOR WARNINGS ................................... 2
EQUIPMENT DESCRIPTION ............................................ 4
INSPECTION & UNPACKING ........................................... 5
INSTALLATION ...................................................... 6
INITIAL START-UP ................................................... 7
OPERATION ........................................................ 8
SEQUENCE OF OPERATION ........................................... 9
MAINTENANCE .................................................... 10
CLEANING ......................................................... 12
TROUBLESHOOTING ................................................ 13
PARTS LISTS ....................................................... 15
SCHEMATICS ...................................................... 16
REFERENCES ...................................................... 25
MAINTENANCE LOG ................................................. 26
WARRANTY ........................................................ 27
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Equipment Description
Groen Model EE and AE/1 are floor-mounted,
tilting, steam-jacketed kettles which have
thermostatically controlled, self-contained,
electrically-heated steam supplies and
appropriate controls, mounted on a sturdy base.
Heat produced by electric heating elements boils
water in a reservoir below the jacket to produce
steam under pressure. AE/1 models were
manufactured and supplied by Groen through
1987. AE/1 kettles have half the Kilowatt input of
corresponding EE models, and heat more
slowly.
The kettle is surrounded by air-insulated
stainless steel sheathing. Stainless steel panels
enclose all of the controls. Three stainless steel,
tubular legs support the unit.
EE and AE/1 kettles are available in 20, 40, 60,
80 and 100 gallon capacities. Kettle bodies are
welded into one piece. Models are all equipped
with a sanitary tangent draw-off (product faucet)
valve and a stainless steel strainer. This
standard draw-off is two inches in diameter, and
uses a compression disc valve. The unit is
controlled with a thermostat, which turns electric
power on or off, and sets the cooking
temperature. Instruments are provided to show
what is happening inside the unit:
• Water gauge glass: shows the level of water
within the steam jacket
• Pressure/vacuum gauge: shows the steam
pressure and if there is air in the jacket
• Indicator lamp: Lights when the kettle is
being heated
Automatic controls within the unit:
• Contactor: Controlled by the thermostat,
turns heating element power on or off
• Low-water cutoff: Turns off power to keep
heating elements from overheating if water
loss exposes them above the water level.
• Safety valve: Releases steam if jacket
pressure gets too high
The jacket is filled at the factory with water that
contains rust inhibitors. When air is removed
from the jacket, the kettle efficiently provides a
uniform heating temperature range of 150 to
approximately 270oF (65 to 132oC). This range
allows the kettle to be used for warming,
simmering, boiling or braising.
The interior of the kettle is polished to a 180
emery grit finish and the exterior is given a
uniform Number 4 finish. The unit is ASME shop
inspected and registered with the National Board
for working pressures up to 30 PSI.
Optional equipment for the EE and AE kettles
includes:
• Three inch draw-off valve
• c” perforated or solid disc strainer
• Basket inserts (TRI-BC)
• Water fill faucets
• Automatic water filler
• Kettle brush kit
• 316 stainless steel liner
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Capacity
Diameter
Rim Height
Total Width
Front to Back
OM-EE
KETTLE CHARACTERISTICS
EE-20, AE/1-20 EE-40, AE/1-40 EE-60, AE/1-60 EE-80, AE/1-80 EE-100, AE/1-100
20 gal (75 l) 40 gal (150l) 60 gal (226l) 80 gal (300L) 100 gal (378l)
26 in (66 cm) 32 in (81 cm) 36 in (91 cm) 38 in (96.5 cm) 38 in (96.5 cm)
37 in (94 cm) 37 in (94 cm) 40 in (102 cm) 44 in (112 cm) 44 in (112 cm)
26 in (66 cm) 32 in (81 cm) 36 in (91 cm) 38 in (96.5 cm) 38 in (96.5 cm)
38¼ in (97 cm) 48¼ in (123 cm) 47¼ in (120 cm) 49¼ in (125 cm) 49¼ in (125 cm)
Inspection & Unpacking
The unit will arrive in a heavy shipping carton
and will be banded to a skid. Immediately upon
receipt, inspect the carton carefully for exterior
damage.
CAUTION
SHIPPING STRAPS ARE UNDER TENSION
AND CAN SNAP BACK WHEN CUT. TAKE
CARE TO AVOID PERSONAL INJURY OR
DAMAGE TO THE UNIT BY STAPLES LEFT
IN THE WALLS OF THE CARTON.
Carefully cut any polyester straps around the
carton and detach the sides of the box from the
skid. Pull the carton up off the unit.
Thoroughly inspect the unit for concealed
damage. Report any shipping damage or
Write down the model number, serial number,
and installation date, and retain this information
for future reference. Space for these entries is
provided at the top of the Service Log at the
back of this manual. Keep this manual on file
and available for operators to use.
CAUTION
THIS UNIT IS VERY HEAVY. INSTALLER
SHOULD OBTAIN HELP AS NEEDED TO
LIFT THIS WEIGHT SAFELY.
When installation is to begin, carefully cut any
straps which hold the unit on the skid. Lift the
unit straight up off the skid. Examine packing
materials to be sure that loose parts are not
discarded with the materials.
The unit will arrive in a heavy carton.
incorrect shipments to the delivery agent.
Inside it will be banded to a skid.
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Installation
The Groen Kettle is provided with complete
internal wiring and is ready for immediate
connection. Wiring diagrams are provided in this
manual and on the inside of the control housing
service panel. Any mechanical or electrical
changes must be approved by Groen’s Food
Service Engineering Department.
WARNING
INSTALLATION OF THE KETTLE MUST BE
DONE BY PERSONNEL QUALIFIED TO
WORK WITH ELECTRICITY. IMPROPER
INSTALLATION CAN RESULT IN INJURY
TO PERSONNEL AND/OR DAMAGE TO
EQUIPMENT.
The completed unit has been operated at the
factory to test all controls and heater elements.
1. Set the kettle in place and level it by turning
the bullet feet to adjust leg length. Allow
clearance around the unit for cleaning,
maintenance and service.
2. Confirm that the jacket water level is above
the mid point of the gauge glass. If the level is
low, follow the instructions under “Jacket
Filling and Water Treatment,” Page 11.
3. The open end of the elbow on the outlet of
the safety valve must face downward. If it
does not, turn it to
the correct position.
4. Provide electrical
power specified on
the equipment
electrical information
plate. Observe local
codes and/or The
National Electrical Code in accordance with
ANSI/NFPA 70 - (current edition).
5. The equipment is shipped ready for three
phase operation. Refer to the wiring diagram
for single phase operation.
6. Bringing the electrical service through the
entrance at the rear of the support housing
with one inch conduit, making a watertight
connection with the incoming lines. Observe
local codes and/or the National Electrical
Code in compliance with ANSI/NFPA 70
(latest edition). When there is a choice
between applicable codes, Groen
recommends following the more stringent
code. (A BX connection is not
recommended.)
DANGER
ELECTRICALLY GROUND THE UNIT AT
THE TERMINAL PROVIDED. FAILURE TO
GROUND UNIT COULD RESULT IN
ELECTROCUTION AND DEATH.
7. Electrically ground the unit at the terminal
provided.
8. Check the following to confirm that your
kettle is properly installed:
• Room for cleaning and servicing
• The kettle is level
• The correct amount of water is in the
kettle jacket
• Safety valve is pointed down
• Unit is connected with a waterproof
electric power supply of the proper
voltage, phase and amperage rating
ELECTRICAL SPECIFICATIONS*
EE-20 EE-40 EE-60 EE-80 EE-100
KW AMP KW AMP KW AMP KW AMP KW AMP
208 Volts 11 30 22 60 32 90 32 90 32 90
240 Volts 12 29 24 58 36 87 36 87 36 87
480 Volts 12 14 24 28 36 44 36 44 36 44
AE/1-20 AE/1-40 AE/1-60 AE/1-80 AE/1-100
208 Volts 5.6 16 11 30 16 46 16 46 16 46
240 Volts 6.0 14 12 29 18 43 18 43 18 43
480 Volts — — 12 14 16 20 16 20 16 20
*All three phase. Single phase is also available, except on EE-60, 80 and 100.
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Initial Start-Up
IMPORTANT:
BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING
INSTRUCTIONS, CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL.
Now that the kettle has been installed, you
should test it to ensure that the unit is operating
correctly.
1. Remove all literature and packing materials
from inside and outside of the unit.
2. Clean out any material which might clog or
damage the draw-off (product outlet).
3. Install the draw-off valve (packed separately)
by sliding the assembly into the tangent and
hand-tightening the large stainless steel nut.
3. Turn on the electrical service to the unit.
WARNING
AVOID ALL DIRECT CONTACT WITH HOT
SURFACES. DIRECT SKIN CONTACT
COULD RESULT IN SEVERE BURNS.
AVOID ALL DIRECT CONTACT WITH HOT
FOOD OR WATER IN THE KETTLE. DIRECT
CONTACT COULD RESULT IN SEVERE
BURNS.
4. Pour water into the kettle until it is about six
inches deep (150 mm).
5. Test draw-off valve operation by opening it
all the way, then closing it before all the
water runs out.
6. Following “To Start
Kettle” instructions in the
“Operation” section of
this manual, begin
heating the water at the
highest thermostat
setting. The heating
indicator light should
come on immediately,
and heating should
continue until the water
boils.
7. To shut down the unit, turn the thermostat
dial to “OFF”.
If the unit functions as described above, it is
ready for use. If the unit does not function as
described, contact your local Groen Certified
Service Agency.
Be sure that the pressure/vacuum gauge
shows at least 20 inches of vacuum.
Each day, confirm
the jacket water level
by checking the
water gauge.
Slide the assembly into the tangent and hand-tighten the
large stainless steel nut.
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The operator controls kettle heating with the
thermostat dial. The dial turns heating element
power on or off and sets the kettle operating
temperature.
A. To Start Kettle
1. EVERY DAY make sure the jacket water
level is between the marks on the gauge
glass. If the level is too low, see “Jacket
Filling and Water Treatment” on page 11.
2. While the kettle is cold, check the
pressure gauge. If the gauge does not
show 20 to 30 inches of vacuum (that is,
a reading of 20 to 30 below 0), see
“Jacket Vacuum” on page 10.
3. Make sure that the strainer covers the
draw-off valve outlet at the bottom of the
kettle. This keeps food solids from
collecting in the draw-off area.
4. Turn the thermostat dial to the desired
setting. The indicator light will confirm
that the kettle is heating. Cycling of the
light on and off shows that the kettle is
being held at the set temperature. Once
in each cycle contactors in the
support housing will make a clicking
sound. This is normal.
B. To Transfer Product or Empty Kettle:
1. The kettle is emptied by means of its
draw-off valve, by ladling product out, or
with the optional tri-basket insert.
Operation
CAUTION
DO NOT OVERFILL THE KETTLE WHEN
COOKING, HOLDING OR CLEANING.
KEEP LIQUIDS AT LEAST 2-3” (5-8 cm)
BELOW THE KETTLE BODY RIM TO
ALLOW CLEARANCE FOR STIRRING,
BOILING PRODUCT AND SAFE
TRANSFER.
CAUTION
KEEP FLOORS IN FRONT OF THE
KETTLE WORK AREA CLEAN AND DRY.
IF SPILLS OCCUR, CLEAN AT ONCE TO
AVOID SLIPS OR FALLS.
2. Use of Optional Basket Insert
The optional kettle basket insert set will
assist in cooking water-boiled products
such as eggs, potatoes, vegetables, shell
fish, pasta and rice. The nylon mesh liner
must be used for products smaller than the
basket mesh size, (approximately 1/4” (6
mm). This includes rice and small pasta
shapes.
Tips For Use.
a) Allow for displacement of the three
baskets and product. This may mean
only filling the kettle half way. Test
baskets and product displacement with
the kettle OFF, and with cold water in
the kettle.
WARNING
OPEN THE KETTLE LID CAREFULLY TO
AVOID STEAM WHICH MAY ESCAPE.
DIRECT CONTACT COULD RESULT IN
SEVERE BURNS.
CAUTION
DO NOT OVERFILL THE KETTLE WHEN
COOKING, HOLDING OR CLEANING.
KEEP LIQUIDS AT LEAST 2-3” (5-8 cm)
BELOW THE KETTLE RIM TO ALLOW
CLEARANCE FOR STIRRING, BOILING
AND SAFE PRODUCT TRANSFER.
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WARNING
AVOID ALL DIRECT CONTACT WITH HOT
FOOD OR WATER IN THE KETTLE.
DIRECT CONTACT COULD RESULT IN
SEVERE BURNS.
b) Load baskets on a level, stable work
surface.
OM-EE
f) Allow hot water to fully drain from
product, before moving basket away
from the kettle. Do not rest baskets on
kettle rim or pouring lip. If baskets are
too heavy for one individual to lift and
safely move, get help. Remove product
immediately from basket into another
container, being sure to avoid contact
with hot product and hot basket or.
g) Place baskets with food on a stable, flat
surface, inside a solid steamer or bake
pan, to catch any remaining hot water
draining from product.
c) Lift loaded baskets with both hands. Get
help from another person if the basket is
too heavy for safe handling.
d) Slowly lower product into kettle and
securely hook the basket to the “Y”
frame.
e) When removing baskets with cooked
product, lift straight up, ensuring basket
bottoms clear the kettle rim. Wear
protective oven mitts and protective
apron.
. .
Sequence of Operation
The following “action-reaction” outline is provided
to help the user understand how the equipment
works.
When the operator starts up the kettle by turning
the operating thermostat dial from “OFF” to a
desired setting, the thermostat switch closes.
This lights up the heating indicator light and
causes the contactors to close, allowing power to
flow to heating elements.
B. To Turn Off the Kettle
1. Turn the thermostat dial to “OFF.”
2. Before the unit is serviced, or if it will be off
for a week or more:
a. Set the thermostat to “OFF.”
b. Turn off electric power to the unit at the
circuit breaker or fuse.
switch closes, the heating indicator light comes
on, the contactors close, and the heaters come
on again. On-off cycling continues, keeping the
kettle at the set temperature. This is why the
heating indicator light cycles on and off during
normal operation.
If steam pressure greater than 30 PSI is
generated in the jacket, the safety valve will open
and relieve the excess pressure.
When the temperature of the steam jacket
reaches the value corresponding to the dial
setting, the thermostat switch opens. This turns
off the heating indicator light and causes the
contactors to open, cutting the power to the
heaters.
As soon as the thermostat senses that the kettle
is cooling below the set point, the thermostat
If the jacket water level gets too low before the
heating elements overheat, the high-limit control
will open and shut off power to the elements until
the kettle cools.
Setting the operating thermostat dial to “OFF”
shuts down all control and heating circuits.
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Maintenance
NOTICE: Contact Groen or an authorized Groen representative when repairs are required.
1. Periodic Maintenance
A Maintenance & Service Log is provided at
the back of this manual with the warranty
information. Each time maintenance is
performed on your Groen kettle, enter the
date on which the work was done, what was
done, and who did it. Keep this manual on
file and available for operators to use.
Periodic inspection will minimize equipment
down time and increase the efficiency of
operation. The following points should be
checked:
a. Check the pressure/vacuum gauge
the kettle and contact a qualified Groen
service representative.
WARNING
WHEN TESTING, AVOID ANY EXPOSURE
TO THE STEAM BLOWING OUT OF THE
SAFETY VALVE. DIRECT CONTACT
COULD RESULT IN SEVERE BURNS.
2. Jacket Vacuum
When the kettle is cold, a positive pressure/
The pressure gauge should show a vacuum
of 20 to 30 inches when the kettle is cold.
every day. The gauge should show a
vacuum of 20 to 30 inches, when the
kettle is cold. If it does not, see “Jacket
Vacuum” below.
b. Also check the jacket water level every
day. It should be
between the marks on
the gauge glass. If the
level is low, see “Jacket
Filling and Water
Treatment” on page 11.
c. Test the safety valve at
least twice each month.
Test the valve with the
kettle operating at 15
psi (105 kPa), by pulling
up the test valve chain
for at least 5 seconds.
Then release the lever
and let the valve snap
shut. If the valve does
not activate, or there is
no evidence of
discharge, or the valve leaks, stop using
Test the safety valve at least twice
monthly.
vacuum gauge reading or a reading near
zero indicates that there is air in the jacket.
Air in the jacket slows kettle heating.
To remove air:
a. Start the unit.(Be sure there is water or
product in the kettle when heating).
b. Make sure that the elbow of the safety
valve outlet is turned so that escaping
steam is directed toward the floor.
c. When the pressure/vacuum gauge
reaches a positive pressure reading of 5
PSI, release the trapped air and steam
by pulling up or out on the safety valve
lever or ring for about 1 second. Repeat
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this step, then let the pull ring or valve
lever snap back into the closed position.
WARNING
STAY AWAY FROM THE STEAM THAT IS
BLOWING OUT OF THE SAFETY VALVE.
THE STEAM CAN CAUSE A SEVERE
BURN.
OM-EE
(1) Obtain water treatment compound and a
pH test kit from your Groen distributor.
WARNING
TO AVOID INJURY, READ AND FOLLOW
ALL PRECAUTIONS STATED ON THE
LABEL OF THE WATER TREATMENT
COMPOUND.
(2) Fill a mixing container with the
measured amount of water required.
(See table). Distilled water is
recommended.
3. Jacket Filling and Water Treatment
The jacket was charged at the factory with
the proper amount of treated water. You may
need to restore this water because it was
lost as steam during venting or by draining.
a. If you are replacing water lost as steam,
use distilled water. If you are replacing
treated water that ran out of the jacket,
prepare more treated water as directed
in step 4, “Water Treatment Procedure.”
Do not use tap water.
b. Allow the kettle to cool. Remove the pipe
plug from the jacket fill assembly.
c. Open the gate valve and pour in the
distilled or treated water.
d. Hold the safety valve open to allow air to
escape from the jacket while you pour in
the water. Continue to pour until the
water level rises to a point between the
marks on the gauge glass.
e. Any air introduced into the jacket during
filling must be removed to obtain
efficient heating. See “Jacket Vacuum”
above.
4. Water Treatment Procedure
Kettle Model Jacket Capacity
EE-20 or AE/1-20 3¼ Gallons
EE-30 or AE/1-30 4½ Gallons
EE-40 or AE/1-40 5¼ Gallons
EE-60 or AE/1-60 7¾ Gallons
EE-80 or AE/1-80 10 Gallons
EE-100 or AE/1-100 10 Gallons
(3) Hang a strip of pH test paper on the rim
of the container, with about 1 inch of the
strip below the surface of the water.
(4) Measure the water treatment compound
(One way to do this is to add the
compound from a measuring cup.)
(5) Stir the water continuously, while you
slowly add water treatment compound,
until the water reaches a pH between
10.5 and 11.5. Judge the pH by
frequently comparing the test strip color
with the color chart provided in the pH
test kit. If you are color blind have a
person who is not color blind read the
test strip color level.
(6) Record the exact amounts of water and
treatment compound used. These
amounts may be used again, if the same
water sources and compound are used
in the future. However, it is best to check
the pH each time treated water is
prepared.
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1. Suggested Tools:
a. Cleaner, such as Klenzade HC-10 or
HC-32 from ECOLAB, Inc.
b. Kettle brushes in good condition (and a
bottle brush, for the draw-off).
c. Sanitizer such as Klenzade XY-12.
d. Film remover such as Klenzade LC-30.
2. Precautions
Before cleaning, shut off the kettle by turning
the thermostat dial to “OFF,” and shut off all
electric power to the unit at a remote switch,
such as the circuit breaker.
WARNING
KEEP WATER AND SOLUTIONS AWAY
FROM CONTROLS AND ELECTRICAL
EQUIPMENT. NEVER SPRAY THE
SUPPORT HOUSING OR ELECTRICAL
CONNECTI ONS.
Cleaning
Use only a sponge, cloth or plastic brush to
clean the kettle.
CAUTION
MOST CLEANERS ARE HARMFUL TO THE
SKIN, EYES, MUCOUS MEMBRANES, AND
CLOTHING. PRECAUTIONS SHOULD BE
TAKEN. WEAR RUBBER GLOVES,
GOGGLES OR FACE SHIELD, AND
PROTECTIVE CLOTHING. READ THE
WARNINGS AND FOLLOW THE
DIRECTIONS ON THE LABEL OF THE
CLEANER CAREFULLY
3. Procedure
a. Clean food-contact surfaces as soon as
possible after use. If the unit is in
continuous use, thoroughly clean and
sanitize the interior and exterior at least
once every 12 hours.
b. Scrape and flush out food residues. Be
careful not to scratch the kettle with
metal implements. Close the draw-off.
c. Prepare a hot solution of the detergent/
cleaning compound as instructed by the
supplier. Clean the unit thoroughly. A
cloth moistened with cleaning solution
Scrapers or steel wool can harm the kettle
surface.
can be used to clean controls, housings, and
electrical conduits.
d. Rinse the kettle thoroughly with hot
water, then drain completely.
e. Disassemble the tangent draw-off valve.
Clean the draw-off port and each valve
part with a brush.
CAUTION
DO NOT MIX THE PARTS OF DIFFERENT
DRAW-OFF ASSEMBLIES DURING
WASHING. THE PARTS ARE NOT ALWAYS
INTERCHANGEABLE.
f. Rinse the kettle and draw-off valve parts
thoroughly with hot water, then drain
completely.
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g. As part of the daily cleaning program,
clean soiled external and internal
surfaces. Remember to check the sides
of the unit and control housing.
h. To remove stuck materials, use a brush,
sponge, cloth, plastic or rubber scraper,
or plastic wool with the cleaning solution.
To reduce effort required in washing, let
the detergent solution sit in the kettle and
soak into the residue. Do NOT use
abrasive materials or metal tools that
might scratch the surface. Scratches
make the surface harder to clean and
provide places for bacteria to grow.
Do NOT use steel wool, which may leave
particles in the surface and cause
eventual corrosion and pitting.
i. The outside of the unit may be polished
with a stainless steel cleaner such as
“Zepper” from Zep Manufacturing Co.
j. When equipment needs to be sanitized,
use a solution equivalent to one that
supplies 200 parts per million available
chlorine. Obtain advice on sanitizing
agents from your supplier of sanitizing
products. Following the supplier’s
instructions, apply the agent after the unit
has been cleaned and drained. Rinse off
the sanitizer thoroughly.
OM-EE
CAUTION
NEVER LEAVE A CHLORINE SANITIZER IN
CONTACT WITH STAINLESS STEEL
SURFACES LONGER THAN 30 MINUTES.
LONGER CONTACT CAN CAUSE
STAINING AND CORROSION.
k. It is recommended that each piece of
equipment be sanitized just before use.
l. If there is difficulty removing mineral
deposits or a film left by hard water or
food residues, clean the kettle thoroughly
and then use a deliming agent, like
Groen Delimer/Descaler (Part Number
114800) or Lime-A-Way® from Ecolab,
in accordance with the manufacturer’s
directions. Rinse and drain the unit
before further use.
m. If cleaning problems persist, contact your
cleaning product representative for
assistance. The supplier has a trained
technical staff with laboratory facilities to
serve you.
Troubleshooting
Your Groen kettle is designed to operate smoothly and efficiently if properly maintained. However, the
following is a list of checks to make in the event of a problem. Wiring diagrams are furnished inside the
service panel and in this manual. If an item on the list is followed by Y, the work should be done by a
qualified service representative.
USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR
AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE
EQUIPMENT AND WILL VOID ALL WARRANTIES.
SYMPTOM WHO WHAT TO CHECK
Yindicates items which must be performed by an authorized technician.
Kettle will not heat, and heating indicator
will not come on.
Kettle will not heat, but heating indicator
comes on.
User a. Electric power supply to the unit.
b. Water level in jacket.
c. Control circuit fuses in the control console.
REPLACE BLOWN FUSES ONLY WITH A
FUSE OF THE SAME AMP RATING. a
HIGHER RATED FUSE WILL NOT PROTECT
THE UNIT OR THE BUILDING.
Auth
Service
Rep Only
User a. For air in the jacket. See “Jacket Vacuum” in
d. For loose or broken wires. Y
f. Operation of variable thermostat. Y
g. Low water cutout switch. Y
h. Water probe.Y
i. That high limit pressure switch is closed. Y
the Maintenance section of this manual.
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Troubleshooting, Continued
SYMPTOM WHO WHAT TO CHECK
Yindicates items which must be performed by an authorized technician.
Auth
Service
Rep Only
Kettle continues heating after it reaches
the desired temperature
Kettle stops heating before it reaches the
desired temperature.
Kettle heats slowly User a. For air in the jacket. See “Jacket Vacuum” in
Safety valve pops. User a. For air in the jacket. See “Jacket Vacuum” in
Safety valve leaks a small amount of
steam when the kettle is operating.
User a. Thermostat dial setting.
Auth
Service
Rep Only
User a. Thermostat dial setting.
Auth
Service
Rep Only
Auth
Service
Rep Only
Auth
Service
Rep Only
User a. For contamination that prevents seating of
Auth
Service
Rep Only
b. Contactor. Y
c. Heater elements with ohmmeter for ground
short or open element. If element is defective,
call Groen. Y
b. Thermostat circuit for short. Y
c. Thermostat calibration.
d. Thermostat operation. The thermostat should
click when the dial is rotated above and below
the setting for the temperature of the kettle. Y
e. Contactor, to determine whether it is energized
or stuck. Y
b. Jacket water level.
c. Thermostat calibration. Y
d. Thermostat operation. The thermostat should
click when the dial is rotated above and below
the setting for the temperature of the kettle. Y
e. Pressure limit switch.Y
the “Maintenance” section of this manual.
b. Heater elements with ohmmeter for ground
short or open element. If an element is
defective, call Groen. Y
c. Voltage of main power source. Y
the “Maintenance” section of this manual.
b. Whether kettle was being heated empty when
valve popped.
c. Pressure limit switch. Y
d. Thermostat operation. Thermostat should click
when the dial is rotated above and below the
setting for the temperature of the kettle. Y
e. Safety valve. If the valve pops at pressures
below 48 PSI, replace it. Y
f. Contactor, to determine whether it is de-
energized. Y
valve. With full pressure in the jacket, pull the
chain all the way briefly to blow the valve clean,
then let it snap back to seat the valve.
b. Safety valve for defects. Replace any defective
valve with an identical valve.Y
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Parts List
To order parts, contact your Groen Certified Service Agency. Supply the model designation, part description, part number, quantity, and, where applicable,
voltage and phase.
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Parts List
Key Description Part No. Key Description Part No.
1 ¼”-20 N.C. Cap Nut 005471 29 Hex. Nut (with Assembly 004071)
2 Handle (40 Gal. & smaller kettles) 047714 30 Water Gauge Glass 008742
3 Knob (Friction) 012691 31 Warrick Electrode 074665
4 Spacer 012733 32 Doubel Heater Element 230/460V - 008801
5 Fuse Holder 002944 4000W
6 Actuator Cover (60 Gal.) 012520 33 Double Heater Element 230/460V - 008802
7 Actuator Cover (80 Gal.) 012521 2000W
8 ½”-20 N.F.x 1" Hex Cap Screw 002212 34 Bullet Foot Assembly 002479
9 ½” Brass Washer 001213 35 Snap-in Indicator Light 125 V 002986
10 ½”-20 N.F. x 5/16" Thick Jam Nut 002218 36 Snap-in Indicator Light 250 V 016028
11 30 Lb. Safety Valve 097009 37 Warrick Relay 230V 010410
12 Pressure Gauge 099156 38 Tolerance Ring 012692
13 Fuse - 3 Amp, 208 & 240 V 002945 39 Warrick Relay 115V & 480V 010412
14 Contactor (SEE DRAWING NOTE) 40 Removable Strainer 9" Dia ¼” holes 009007
15 Water Fill Assembly 097010 Removable Strainer 9" Dia ¼” holes 009044
16 Thermostat 012313 2" Tangent Draw-Off
17 Pressure Limit Control 096963 41 Removable Strainer 9" Dia c” holes 009040
18 Thermostat Knob 012314 Removable Strainer 9" Dia c” holes 013785
19 1½” Draw-Off Valve, Complete 009000 2" Tangent Draw-Off
20 2" Draw-Off Valve, Complete 009046 42 Removable Strainer 9" Dia no holes 009057
21 Valve Stem 009048 Removable Strainer 9" Dia no holes 013783
22 Rubber “O” Ring 009034 2" Tangent Draw-Off
23 Sanitary Hex. Nut #13H 008911 43 Single Heater Element 240V-4000W 008851
24 Valve Handle 009029 44 Single Heater Element 208V-3600W 008852
25 Wing Nut 009028 45 Single Heater Element 240V-2000W 008853
26 ½”Gauge Glass Connector Assy. 004071 46 Single Heater Element 240V-2000W 008854
27 Rubber Gauge Glass Gasket 008917 (240V-2500W)
28 Washer (with Assembly 004071)
Note: To order a new contactor, specify the part number on the old contactor.
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Electrical Schematics
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References
KLENZADE SALES CENTER ECOLAB. Inc.
370 Wabasha
St. Paul, Minnesota 55102
800/352-5326 or 612/293-2233
NATIONAL FIRE PROTECTION ASSOCIATION
60 Battery March Park
Quincy, Massachusetts 02269
NFPA/70 - The National Electrical Code
ECONOMICS LABORATORY, INC.
St. Paul, Minnesota 55102
NATIONAL SANITATION FOUNDATION
3475 Plymouth Rd.
Ann Arbor, Michigan 48106
UNDERWRITERS LABORATORIES, INC.
333 Pfingsten Road
Northbrook, Illinois 60062
ZEP MANUFACTURING CO.
1310-T Seaboard Industrial Blvd.
Atlanta, Georgia 30318
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Service Log
Model No. _______________________________ Purchased From _________________________
Serial No. _______________________________ Location ________________________________
Date Purchased __________________________ Date Installed ___________________________
Purchase Order No. ______________________ For Service Call __________________________
Date Service Performed Performed By
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OM-EE
Limited Warranty
To Commercial Purchasers *
(Domestic U.S., Hawaii &
Canadian Sales Only)
Groen Foodservice Equipment ("Groen Equipment") has been skillfully manufactured, carefully inspected and
packaged to meet rigid standards of excellence. Groen warrants its Equipment to be free from defects in
material and workmanship for (12) twelve months with the following conditions and subject to the following
limitations.
I. This parts and labor warranty is limited to Groen Equipment sold to the original commercial
purchaser/users (but not original equipment manufacturers), at its original place of installation in the
continental United States, Hawaii and Canada.
II. Damage during shipment is to be reported to the carrier, is not covered under this warranty, and is the
sole responsibility of purchaser/user.
III. Groen, or an authorized service representative, will repair or replace, at Groen's sole election, any
Groen Equipment, including but not limited to, drawoff valves, safety valves, gas and electric
components, found to be defective during the warranty period. As to warranty service in the territory
described above, Groen will absorb labor and portal to portal transportation costs (time & mileage) for
the first twelve (12) months from date of installation or fifteen (15) months from date of shipment from
Groen.
IV. This warranty does not cover boiler maintenance, calibration, periodic adjustments as specified in
operating instructions or manuals, and consumable parts such as scraper blades, gaskets, packing,
etc., or labor costs incurred for removal of adjacent equipment or objects to gain access to Groen
Equipment. This warranty does not cover defects caused by improper installation, abuse, careless
operation, or improper maintenance of equipment. This warranty does not cover damage caused by
poor water quality or improper boiler maintenance.
V. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED
OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE
REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL GROEN BE
LIABLE FOR SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR
DELAY IN PERFORMANCE OF THIS WARRANTY.
VI. Groen Equipment is for commercial use only. If sold as a component of another (O.E.M.)
manufacturer's equipment, or if used as a consumer product, such Equipment is sold AS IS and
without any warranty.
* (Covers All Foodservice Equipment Ordered After October 1, 1995)
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1055 Mendell Davis Drive
Jackson, Mississippi 39212
Telephone 601 373-3903
FAX 601 373-9587
OM-EE (Revised 6/98)
Part Number 121019
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