Grizzly G4186Z User Manual

18" PROFESSIONAL BANDSAW
MODEL G4186Z
INSTRUCTION MANUAL
COPYRIGHT © 2000 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
JUNE, 2002 PRINTED IN TAIWAN
WARNING
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil­ter out microscopic particles.
G4186Z 18" Bandsaw -1-
Table Of Contents
PAGE
1. SAFETY
SAFETY RULES FOR POWER TOOLS ................................................................2-3
ADDITIONAL SAFETY INSTRUCTIONS FOR THE BANDSAW..............................4
2. CIRCUIT REQUIREMENTS
220V OPERATION ....................................................................................................5
110V OPERATION ....................................................................................................5
GROUNDING ............................................................................................................6
EXTENSION CORDS ................................................................................................6
WIRING......................................................................................................................6
3. INTRODUCTION
COMMENTARY ........................................................................................................7
UNPACKING..............................................................................................................8
PIECE INVENTORY ..................................................................................................8
CLEAN UP ................................................................................................................9
SITE CONSIDERATIONS ........................................................................................9
4. ASSEMBLY
BEGINNING ASSEMBLY ........................................................................................10
TABLE AND SUPPORT BRACKET ..................................................................10-11
RAILS AND FENCE ................................................................................................12
BLADES ..................................................................................................................13
5. ADJUSTMENTS
CONTROLS........................................................................................................14-15
BLADE TENSION ....................................................................................................15
BLADE TRACKING ................................................................................................16
WHEEL ALIGNMENT ........................................................................................16-17
BLADE GUIDES ................................................................................................18-19
TABLE ADJUSTMENT ......................................................................................19-21
BELT TENSIONING ..........................................................................................21-22
DUST COLLECTION ..............................................................................................22
FENCE ADJUSTMENT ..........................................................................................23
TEST RUN ..............................................................................................................23
6. OPERATIONS
PRE-RUN CHECK ..................................................................................................24
BANDSAW BLADES ..........................................................................................25-26
CHANGING BLADES ........................................................................................26-27
RIPPING ..................................................................................................................28
STACKED CUTS ....................................................................................................28
CUTTING CURVES ................................................................................................29
RESAWING ........................................................................................................29-30
BLADE LEAD ..........................................................................................................31
7. MAINTENANCE
LUBRICATION ........................................................................................................32
MISCELLANEOUS ..................................................................................................32
TABLE......................................................................................................................32
V-BELTS ..................................................................................................................32
MAINTENANCE NOTES ........................................................................................33
8. CLOSURE ....................................................................................................................34
TROUBLESHOOTING..............................................................................................................35
MACHINE DATA ......................................................................................................................36
PARTS BREAKDOWN AND PARTS LIST..........................................................................37-40
WIRING DIAGRAM ..................................................................................................................41
WARRANTY AND RETURNS ..................................................................................................42
-2- G4186Z 18" Bandsaw
Safety Instructions For Power Tools
SECTION 1: SAFETY
5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be
kept a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing starter keys.
7. DO NOT FORCE TOOL. It will do the job
better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Do not force tool or
attachment to do a job for which it was not designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVI­RONMENT. Do not use power tools in
damp or wet locations, or where any flam­mable or noxious fumes may exist. Keep work area well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury. It may also
be used to alert against unsafe practices. This symbol is used to alert the user to useful information
about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substi­tute for proper accident prevention measures.
NOTICE
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 18 16 16 7-10 18 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No
G4186Z 18" Bandsaw -3-
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi­tion. Conductor size should be in accor­dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace exten­sion cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair cov­ering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
13. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest performance. Follow instructions for lubri­cating and changing accessories.
Safety Instructions For Power Tools
14. DO NOT OVERREACH. Keep proper foot-
ing and balance at all times.
15. REDUCE THE RISK OF UNINTENTION­AL STARTING. On machines with mag-
netic contact starting switches there is a risk of starting if the machine is bumped or jarred. Always disconnect from power source before adjusting or servicing. Make sure switch is in OFF position before recon­necting.
16. MANY WOODWORKING TOOLS CAN “KICKBACK” THE WORKPIECE toward
the operator if not handled properly. Know what conditions can create “kickback” and know how to avoid them. Read the manual accompanying the machine thoroughly.
17. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, bind­ing of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
18. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF. Do not
leave tool until it comes to a complete stop.
19. NEVER OPERATE A MACHINE WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running a machine.
20. NEVER ALLOW UNSUPERVISED OR UNTRAINED PERSONNEL TO OPER­ATE THE MACHINE. Make sure any
instructions you give in regards to the operation of the machine are approved, correct, safe, and clearly understood.
-4- G4186Z 18" Bandsaw
No list of safety guidelines can be com­plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equip­ment or poor work results.
Additional Safety Instructions For Bandsaws
7. ALWAYS FEED STOCK EVENLY AND
SMOOTHLY. Do not force or twist blade
while cutting, especially when sawing small radii.
8. THIS MACHINE IS NOT DESIGNED TO
CUT METAL or other material except
wood.
9. BLADE SHOULD BE RUNNING AT
FULL SPEED before beginning a cut.
10. DO NOT MANUALLY STOP OR SLOW
BLADE after turning the saw off. Allow it to
come to a complete stop before you leave it unattended.
11. ALL INSPECTIONS, ADJUSTMENTS,
AND MAINTENANCE ARE TO BE DONE WITH THE POWER OFF and the plug
pulled from the outlet. Wait for all moving parts to come to a complete stop.
12. HABITS – GOOD AND BAD – ARE
HARD TO BREAK. Develop good habits
in your shop, and safety will become sec­ond-nature to you.
13. IF AT ANY TIME YOU ARE EXPERIENC-
ING DIFFICULTIES PERFORMING THE INTENDED OPERATION, stop using the
machine! Then contact our service depart­ment or ask a qualified expert how the operation should be performed.
1. DO NOT OPERATE WITH DULL OR BADLY WORN BLADES. Dull blades
require more effort to use and are difficult to control. Inspect blades before each use.
2. NEVER POSITION FINGERS OR THUMBS IN LINE WITH THE CUT.
Serious personal injury could occur.
3. DO NOT OPERATE THIS BANDSAW WITHOUT WHEEL, PULLEY, AND BLADE GUARDS IN PLACE.
4. WHEN REPLACING BLADES, make sure
teeth face down towards the table. The force of the cut is always down. Make sure the blade is properly tensioned.
5. CUTS SHOULD ALWAYS BE FULLY SUPPORTED by the table or some type of
support fixture. Always support round stock in a V-block.
6. DO NOT BACK WORKPIECE AWAY from
the blade while the saw is running. Plan your cuts so you always cut out of the wood. if you need to back the work out, turn the bandsaw off and wait for the blade to come to a complete stop. Do not twist or put excessive stress on the blade while backing work away.
G4186Z 18" Bandsaw -5-
220V Operation
The motor supplied with the Model G4186Z comes prewired for 220V. Refer to the wiring dia­gram supplied at the back of this manual for more specific information about wiring connections.
Under normal use, the motor draws approximate­ly 12 amps at 220V. We recommend a 15 amp circuit breaker for 220V operation. This should be satisfactory for normal use while providing enough protection for the circuits. Also, be sure the wires in your circuit are rated for 15 amp ser­vice.
This machine does not come supplied with a plug, therefore a suitable 220V plug must be wired in. When operating at 220V, we recom­mend using a NEMA-style L6-15 plug and outlet.
See Figure 1A. You may also “hard-wire” the
machine directly to your panel, provided you place a disconnect switch near the machine. Check the electrical codes in your area for specifics on wiring requirements.
SECTION 2: CIRCUIT REQUIREMENTS
Figure 1A. Typical 220V 3-prong plug and outlet.
110V Operation
The G4186Z Bandsaw motor can be wired to
operate at 110V. See Figure 1B. Under normal
110V use, the motor draws approximately 24 amps. We recommend a 30 amp circuit breaker, including wires in the circuit rated to handle 30 amps.
We also recommend that the circuit you use should be dedicated, (i.e., the G4186Z should provide the only draw from that circuit). If frequent circuit failures occur when using the bandsaw, contact our Service Department or your local electrical contractor.
Figure 1B. Typical 110V 3-prong plug and outlet.
-6- G4186Z 18" Bandsaw
Extension Cords
We do not recommend the use of extension cords on 220V equipment. It is much better to arrange the placement of your equipment and the installed wiring to eliminate the need for exten­sion cords. Should it be necessary to use an extension, make sure the cord is rated Hard Service (Grade S) or better. Refer to the chart in
Section 1: Safety Instructions to determine the
minimum gauge for the extension cord. The extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or damaged.
We have covered some basic electrical requirements for the safe operation of your bandsaw. These requirements are not nec­essarily comprehensive. You must be sure that your particular electrical configuration complies with local and state codes. Ensure compliance by checking with your local municipality or a licensed electrician.
Your Model G4186Z Bandsaw comes pre-wired for 220 volt operation. A wiring diagram is provid­ed at the back of this manual should it be neces­sary to repair or revise the wiring. Always utilize a qualified electrician when doing any electrical work on this equipment.
Wiring Diagram
Grounding
In the event of an electrical short, grounding reduces the risk of electric shock by providing electric current a path of least resistance. This tool is equipped with a power cord having an
equipment-grounding conductor. See Figure 1.
The outlet must be properly installed and ground­ed in accordance with all local codes and ordi­nances.
This equipment must be grounded. Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded. Under no cir­cumstances should the grounding pin from any three-pronged plug be removed. Serious injury may occur.
SECTION 3: INTRODUCTION
Commentary
We are pleased to offer the Model G4186Z 18" Bandsaw. The Model G4186Z is part of the Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble­free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
The Model G4186Z is a woodcutting bandsaw with a 17
1
4'' clearance left of the blade and a
maximum cutting height of 9
3
8''. It also features a 2 H.P. dual voltage motor, cast iron wheels, dou­ble-locking aluminum fence, tilting table, rack and pinion guide adjustment and handwheel tension­ing. It features an all steel construction frame and cast iron table. Grizzly also offers a complete line of blade replacements as well as accessories for your saw. Consult the current Grizzly catalog for prices and ordering information.
We are also pleased to provide this instructional manual with the Model G4186Z 18" Bandsaw. This instruction manual was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre­sents our effort to produce the best documenta­tion possible. If you have any comments regard­ing this manual, please write to us at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Most important, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below.
Grizzly Industrial, Inc.
2406 Reach Road
Williamsport, PA 17701
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: grizzlytech@grizzly.com
Web Site: http://www.grizzly.com
Address after fall, 2001:
Grizzly Industrial, Inc
1203 Lycoming Road
Pennsdale, PA 17756
The specifications, drawings, and photographs illustrated in this manual represent the Model G4186Z as supplied when the manual was pre­pared. However, owing to Grizzly’s policy of con­tinuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, we urge you to insert the new information with the old and keep it for reference
.
G4186Z 18" Bandsaw -7-
Read the manual before assembly and operation. Become familiar with the machine and its operation before begin­ning any work. Serious personal injury may result if safety or opera­tional information is not understood or followed.
-8- G4186Z 18" Bandsaw
Unpacking
The bandsaw is shipped from the factory in a carefully packed crate. If you find the machine to be damaged after you have signed for delivery, and the truck and driver are already gone, you will need to file a freight claim with the carrier. Save the containers and all packing materials for inspection by the carrier or their agent. Without the packing materials, filing a freight claim can be difficult. If you need advice regarding this situa­tion, please call us immediately.
When you are completely satisfied with the con­dition of your shipment, you should inventory its parts.
Parts Inventory
After all the parts have been removed from the crate, you should have:
• Bandsaw Unit
• Table
• Table Bracket
• Fence
• Fence Rails
• Miter Gauge
Hardware Bag Qty
Cap Screws
1
4
" - 20 x 1
1
2
"4 Fence Spacers 4 Table Insert 1 Table Trunnion Knobs 2 Lock Washers
3
8"2 Roll Pin 3 x 10mm 1 Allen
®
Wrench 3mm 1
Allen
®
Wrench 4mm 1
Allen
®
Wrench 5mm 1 Round Guide Block 6 Setscrew
1
4"-20 x 1⁄4"6
In the event that any parts are missing, we will be happy to replace them. Contact our Customer Service number for assistance. If any non-propri­etary parts such as nuts, bolts or washers are missing, we will be happy to replace these too, but for the sake of expediency, these items can be obtained at your local hardware store.
The model G4186Z is a heavy machine (345 lbs. shipping weight). DO NOT over-exert yourself while unpacking or moving your machine – get assistance.
If moving this machine up or down stairs, the machine must be disman­tled and moved in smaller pieces. Make sure the stairs are capable of sup­porting the combined weight of the machine parts and the people mov­ing them.
Some die-cut metal parts may have sharp edges (“flashing”) on them after they are formed. Please examine the edges of all die­cut metal parts before handling them. Failure to do so could result in injury.
G4186Z 18" Bandsaw -9-
Clean Up
The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship­ment. Remove this protective coating with a sol­vent cleaner or citrus-based degreaser. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contact. Always follow the usage instructions on the prod­uct you choose for clean up.
Site Considerations
FLOOR LOAD
Your Model G4186Z Bandsaw represents a large weight load in a small footprint. Most commercial or residential shop floors should be sufficient to carry the weight of the machine. If you have any question about the floor structure being able to support the weight, contact your local city building inspector or a qualified civil engineer or contrac­tor.
WORKING CLEARANCES
Working clearances can be thought of as the dis­tances between machines and obstacles that allow safe operation of every machine without limitation. Consider existing and anticipated machine needs, size of material to be processed through each machine, and space for auxiliary stands and/or work tables. Also consider the rel­ative position of each machine to one another for efficient material handling. Be sure to allow your­self sufficient room to safely run your machines in any foreseeable operation.
LIGHTING AND OUTLETS
Lighting should be bright enough to eliminate shadow and prevent eye strain. Electrical circuits should be dedicated or large enough to handle combined motor amp loads. Outlets should be located near each machine so power or exten­sion cords are not obstructing high-traffic areas.
Make your shop “child safe.” Ensure that your workplace is inaccessible to youngsters by closing and locking all entrances when you are away. Never allow visitors in your shop when assembling, adjust­ing or operating equip­ment.
Do not use gasoline or other petroleum-based solvents to clean with. They have low flash points which make them extremely flammable. A risk of explosion and burning exists if these products are used. Serious personal injury may occur.
Do not smoke while using solvents. A risk of explo­sion or fire exists and may result in serious personal injury.
Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingest­ed. Always work in well­ventilated areas far from potential ignition sources when dealing with sol­vents. Use care when dis­posing of waste rags and towels to be sure they do not create fire or environ­mental hazards.
Table and Support
Bracket
2. Position the bracket over the alignment
holes on the bandsaw body. Alignment pins are located on the bottom of the table sup­port bracket. Secure the bracket with the
two bolts. See Figure 3.
Figure 2. Alignment pins on bracket support.
-10- G4186Z 18" Bandsaw
SECTION 4: ASSEMBLY
Beginning Assembly
Most of your Model G4186Z Bandsaw has been assembled at the factory, but some parts must be assembled or installed after delivery. We have organized the assembly process into steps. Please follow along in the order presented here.
TOOLS REQUIRED: You will need an adjustable
square, 12mm and 14mm open end wrenches and a Phillips
®
and regular screwdriver.
Alignment Pins
The bandsaw table comes with the table trun­nions already attached. These trunnions mount to the trunnion support bracket which needs to be mounted to the bandsaw unit before the table can be installed. To attach the bandsaw table:
1. Remove the two trunnion support bracket
mounting bolts from the bandsaw body. Note the two alignment holes shown in
Figure 2.
Keep loose clothing out of the way of machinery and keep hair pulled back.
Wear safety glasses dur­ing the entire assembly process. Failure to com­ply may result in serious personal injury.
Disconnect power to the machine when perform­ing any maintenance or assembly. Failure to do this may result in serious personal injury.
Some metal parts may have sharp edges on them after they are formed. Please examine and file the edges of all metal parts before han­dling them. Failure to do so could result in injury.
The tapered table pin should always be in position when operating the bandsaw. Operating without the pin can allow a step in the table top which can catch your work­piece during cutting. Serious personal injury may occur if this caution is ignored.
Figure 3. Trunnion support in correct position.
G4186Z 18" Bandsaw -11-
Figure 4. Installing blade guide assemblies.
3. Before you place the table on the trunnion
support, install the blade guides and
thumbscrews that hold them in place. See
Figure 4.
4. Remove the tapered pin from the slot in the
table edge.
5. Move the table past the blade through the
table slot, rotate the table 90°, and set the table trunnions onto the bracket. Make sure the trunnion bolts drop through the support bracket. Remember to position the table so that the miter slot is to the right of the blade as you face the front of the bandsaw.
6. Secure the table to the support bracket by
securing the two trunnion knobs (shown in
Figure 5) onto the trunnion bolts.
Figure 5. Table mounting components.
Table Trunnions
Trunnion Knobs
7. Place the round table insert in the table top
and replace the tapered pin so it fits snugly in the hole on the side of the table. Do not use excessive force.
-12- G4186Z 18" Bandsaw
Rails and Fence
When installing the fence, notice that the front and back edges of the table have two threaded holes. These holes accept the round spacers and socket head cap screws that attach the fence
rails to the table. To install the rails and fence:
1. Place the two spacers in the table, similar to Figure 6.
Figure 8. Rail and fence assembly.
4. Slide the back rail into the fence rear lock
and secure the rail to the back edge of the table with the cap screws and spacers pro­vided.
5. Check to make sure that the fence moves
smoothly along the fence rails.
See the Adjustments Section for more informa-
tion on how to align the table and fence to the blade.
For quick fence removal and replacement:
The easiest way to remove the fence is to remove the cap screws from the rail and slide the rail through the fence. This procedure will prevent you from having to remove the blade and will avoid all the adjustments associated with track­ing and tension when you install the blade again.
Figure 7. Securing the rail to the table.
Figure 6. Spacer in table recess.
2. Slide one of the rails into the circular cast-
ing at the front of the fence.
3. Slide the cap screws through the rail and
spacers, and tighten the cap screws as
shown in Figure 7, so the rail is secured to
the table. Be sure the fence rail is mounted so that it extends beyond the left edge of
the table as shown in Figure 8.
G4186Z 18" Bandsaw -13-
Blades
A 5⁄8" blade is included with the bandsaw and is already installed on the machine. When removing or installing blades, make sure the power is dis­connected and moving parts have come to a complete stop.
To remove the blade:
1. Back the upper and lower guide block
assemblies, support bearings away from the blade, and raise the blade guard up and away from the table.
2. Release the blade tension by turning the
tension handwheel counter-clockwise.
3. Remove the table insert and the tapered
table pin.
4. Open the top and bottom wheel covers, and
slide the blade guard off of the mounting screws.
5. Put on leather gloves to protect your hands.
Pull the blade straight off the wheels, rotate 90° and feed through the table slot.
To install the blade:
1. With leather gloves protecting your hands,
hold the blade in both hands so the blade teeth in your right hand are pointing down.
2. Feed the blade into the slot in the table.
Turn the blade 90° and position the blade
over the top and bottom wheels. See Figure 9. The teeth of the blade must be
pointing down toward the table.
This concludes the assembly process. Please DO NOT operate this saw until you have reviewed the Safety Information and have read the Adjustment and Operation Sections. Serious injury may occur.
Like any machine of its type, the Model G4186Z has some inherent dangers, which, when used with a lack of care, can result in serious injury or fatality. Please do not attempt to use this machine without famil­iarizing yourself with the instructions for assembly, adjustment, and safe operation. Failure to do so could result in serious per­sonal injury.
Figure 9. Fitting blade over upper wheel.
3. Apply tension to the blade by turning the
tension control knob. Rotate the upper wheel by hand as tension is applied to allow the blade to center itself on the wheel.
Adjust tracking if needed. See Adjustment
section.
4. Readjust upper and lower blade guides and support bearings. See Adjustment section.
Disconnect power to the machine when changing or adjusting blades. Failure to do this may result in serious person­al injury.
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