Grizzly G1778 User Manual

IMPORTS, INC.

POWER FEEDER

MODEL G1778

INSTRUCTIONAL MANUAL

GRIZZLY IMPORTS, INC.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM

WITHOUT THE WRITTEN CONSENT OF GRIZZLY IMPORTS, INC.

REVISED OCTOBER, 1994

DISCONTINUED MACHINE MANUAL DISCLAIMER

THE INFORMATION IN THIS MANUAL REPRESENTS THE LAST CONFIGURATION OF THE MACHINE BEFORE IT WAS DISCONTINUED.

MACHINE CONFIGURATIONS MAY HAVE CHANGED AS PRODUCT IMPROVEMENTS WERE INCORPORATED. IF YOU OWN AN EARLIER VER-

SION OF THE MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY

QUESTIONS ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.

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WARNING

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement, and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

TABLE OF CONTENTS

PAGE

I. INTRODUCTION ......................................................................................................1

II. COMMENTARY........................................................................................................1

III. SAFETY RULES FOR ALL TOOLS........................................................................2

IV. UNPACKING ............................................................................................................4

V. PIECE INVENTORY ................................................................................................4

VI. CLEAN-UP BEFORE ASSEMBLY ..........................................................................5

VII. ELECTRICAL SERVICE REQUIREMENTS ............................................................5

VIII. ASSEMBLY..............................................................................................................6

IX. ADJUSTMENTS ......................................................................................................8

A. ROLLER PLACEMENT ............................................................................................8

B. FEED RATES ........................................................................................................10

X. GEARING ..............................................................................................................10

XI. MAINTENANCE......................................................................................................11

A. GEARBOX ..............................................................................................................11

B. ROLLERS ..............................................................................................................11

C. CHAIN AND GEARS ..............................................................................................11

XII. CLOSURE ..............................................................................................................11

XIII. MACHINE DATA ....................................................................................................12

XIV. WARRANTY AND RETURNS................................................................................13

XV. PARTS LISTS AND DIAGRAMS ..........................................................................14

A. GEARBOX DIAGRAM ............................................................................................14

B. PARTS LIST – GEARBOX DIAGRAM ..................................................................15

C. COLUMN DIAGRAM ..............................................................................................16

D. PARTS LIST – COLUMN DIAGRAM ....................................................................16

E. MOTOR DIAGRAM ................................................................................................17

F. PARTS LIST – MOTOR DIAGRAM........................................................................17

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM

WITHOUT THE WRITTEN CONSENT OF GRIZZLY IMPORTS, INC.

REVISED OCTOBER, 1994

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I. INTRODUCTION

We are proud to offer the Model G1778 Power Feeder. The Model G1778 is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.

The Model G1778 is intended for use in a home workshop or small professional shop. Its heavy-duty

/4 H.P. motor, combined with versatile reduction gearing and spring activated rollers, provide plenty

of power and traction even on large workpieces.

We are also pleased to provide this instructional manual with the Model G1778 Power Feeder. This manual was written to guide you through assembly, review safety considerations and cover general operating procedures. If you have any constructive criticisms or comments you feel we should include in our next printing, please write us at the address below.

Manager, Technical Documentation

Grizzly Industrial, Inc.

P.O. Box 2069

Bellingham, WA 98227

Finally, we stand behind our machines. We have two excellent regional service departments at your disposal, should the need arise. If you have any service questions or parts requests, please call or write us at the appropriate location listed below.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone:(570) 546-9663

Fax:(800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com

II. COMMENTARY

To operate this, or any power tool, safely and efficiently, it is essential to become as familiar with its characteristics as possible. Take as much time as necessary to become acquainted with the Model G1778 Power Feeder. The time you invest before you begin to use this machine will be time well spent. If you do not understand something, do not operate this machine.

The specifications, drawings and photographs illustrated in this manual represent the Model G1778, as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes to the Model G1778 may be made at any time with no obligation on the part of Grizzly.

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The information in this manual has been obtained from sources believed to be reliable and as up-todate as possible. We have focused primarily on the proper assembly and adjustment of your power feeder – as well as some basic information on using the power feeder on specific machines. We have also included some important safety measures which we believe to be essential to this machine’s operation. While most safety measures are generally universal, Grizzly cautions that each

workshop is different and safety rules should be considered as they apply to your individual situa-

tion.

The primary function of the Model G1778 is to provide automated material handling capabilities for your shaper or table saw. Feed speed is controlled by interchangeable gear systems which allow you to customize the motor-to-drive wheel ratio – giving you six possible speeds to choose from, ranging from 16 to 52 feet-per-minute (FPM).

We recommend that your keep a current copy of the Grizzly catalog for complete information regarding Grizzly warranty and return policy. Should you need additional technical information relating to this machine, parts, or general assistance, please contact the appropriate regional service department.

We also believe that additional information sources are very important to help you realize the full potential of your woodworking equipment. Trade journals, woodworking magazines, woodworking clubs and your local library all excellent sources of information.

III. SAFETY RULES FOR ALL TOOLS

WARNING! As with all power tools, there is a certain amount of inherent danger associated with the

Model G1778 Power Feeder. Using the tool with respect and caution will considerably lessen the possibility of mechanical damage or operator injury. However, if normal safety precautions are overlooked or ignored, injury to the operator or others in the area is possible.

There are certain applications for which this tool was designed. We strongly emphasize that this tool should never be modified and/or used for any application other than that for which it was designed.

If you are confused about any aspect of this machine, do not use it until you have resolved any

questions you might have. The following are important safety rules for all tools:

1. KNOW YOUR POWER TOOL. Read the owner’s manual carefully. Learn the tool’s applications

and limitations, as well as its particular hazards.

2. KEEP GUARDS AND INSERTS IN PLACE and in working order.

3. GROUND ALL TOOLS. If the tool is equipped with a three-prong plug, it should be plugged into

a three-hole grounded outlet. If an adapter is used to accommodate a two-prong receptacle, the adapter plug must be attached to a known ground. Never remove the grounding prong.

4. REMOVE ADJUSTING KEYS AND WRENCHES. Make it a habit to check that keys and adjust-

ing wrenches are removed from the machine before turning it on.

5. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

6. AVOID DANGEROUS ENVIRONMENTS. Do not use power tools in damp or wet locations or

expose them to rain. Keep your work area well lighted.

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7. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe dis-

tance away from your work area.

8. MAKE WORKSHOP CHILD-PROOF with padlocks, master switches, or by removing starter

keys.

9. DO NOT FORCE TOOL. Tools work better and more safely when they are allowed to work at

their own speed.

10. USE THE RIGHT TOOL. Do not use a tool or an attachment to do a job it wasn’t intended for.

11. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, or jewelry that might

get caught in moving parts. Non-slip footwear is also recommended. Wear a hat or other protective head wear if your hair is long.

12. USE SAFETY GLASSES AND EAR PROTECTION. Also use a dust mask whenever operating

the power feeder.

13. SECURE YOUR WORK. Use clamps or a fixture to hold your work. It is safer than using your

hands and frees up both hands for operating the tool.

14. DO NOT OVERREACH. Keep proper footing and balance at all times.

15. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest per-

formance. Follow instructions for lubricating and changing accessories.

16. DISCONNECT TOOLS FROM POWER before servicing and when changing accessories, such

as spindles and inserts.

17. USE RECOMMENDED ACCESSORIES. Consult the current catalog for recommended acces-

sories. The use of improper accessories may be hazardous.

18. AVOID ACCIDENTAL STARTING. Make sure the switch is in the “OFF” position before plug-

ging in the cord.

19. NEVER STAND OR LEAN ON TOOL. Serious injury could occur if the tool is tipped or if the

abrasive surfaces are accidentally contacted.

20. CHECK DAMAGED PARTS. Before further use of the tool, any part or guard that is damaged

should be promptly repaired or replaced. Do not operate the machine until you are certain it is in perfect running condition. Failure to follow this precaution could result in further mechanical damage and operator injury.

21. DIRECTION OF FEED. Always feed your work against the direction of the sanding spindle.

Workpieces fed in the same direction as the spindle travel could be forced out of your control.

22. NEVER LEAVE THE TOOL RUNNING UNATTENDED - TURN POWER OFF. Do not leave the

tool until it comes to a full stop.

23. DRUGS, ALCOHOL, MEDICATION. Do not operate the tool under the influence of drugs, alco-

hol, or any medication. Never operate machinery when overly fatigued.

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